CN208601037U - Aluminium alloy container production line - Google Patents

Abstract

Aluminium alloy container production line, including cabinet assembly line and side plate assembly line, cabinet assembly line includes tactic aluminium alloy container mould assembling tooling, foreboard installation station, seam welding doorframe installation station, aluminium alloy container head piece package system, Rear Door installation station, side door installation gluing internal treatment station and box sizes detection station in cabinet.The utility model has the following positive effects: it is made of two assembly lines arranged side by side, two assembly line similar lengths put in order on the contrary, from driving or crane by assembled good side plate to deploying at aluminium alloy container mould assembling tooling, the direction that so arrangement can make each station feed and discharge cooperates, does not interfere with each other, production efficiency can be greatly improved, and big quantity space can be saved.It additionally uses a large amount of automatically working units, can effectively reduce labor intensity and the amount of labour, reduces number of workers.

Description

Aluminium alloy container production line

Technical field

The utility model relates to a kind of container production systems, are exactly a kind of aluminium alloy container production lines.

Background technique

Currently, without the production line of dedicated aluminium alloy container.Existing aluminium alloy container is mostly using common collection Packing production chain processing and manufacturing.Due to needing the stations such as largely to punch, rivet, splice during aluminium alloy container production, Therefore, the general container production line production with existing based on welding is unreasonable in the presence of being laid out, and occupied area is larger, each The problem of often being interfered with each other between station.In addition, the degree of automation of existing production line is lower, most work is all needed Worker is wanted to have been manually done, this not only needs a large amount of skilled workers operation simultaneously, Personal Skills and cooperative ability requirement to worker It is higher, there is also large labor intensity, machining accuracy is lower, processing efficiency is low the problem of.

Utility model content

The purpose of the utility model is to provide a kind of aluminium alloy container production lines, its layout designs are reasonable, each Station was not only interfere with each other independently of each other, but also can be cooperated, and whole production process is very smooth efficient.In addition, it will carry, Strong high, more than number of repetition the work of the large labor intensities such as workpiece and punching, welding, precision is put to turn to be completed by machinery, it is whole The amount of labour used of production line is greatly decreased, and the rate of coming into force and precision is added to greatly improve.

The utility model is implemented with the following technical solutions: aluminium alloy container production line, including cabinet assembly line and side Plate assembly line, cabinet assembly line include tactic aluminium alloy container mould assembling tooling, foreboard installation station, seam weld in cabinet Connect doorframe installation station, aluminium alloy container head piece package system, Rear Door installation station, side door installation gluing inter-process Station and box sizes detection station, side plate assembly line include tactic aluminium alloy container side plate assembling system, side plate Inside welding system, side plate overturning system, welding system and side plate cache feeding station, cabinet assembly line and side plate on the outside of side plate Assembled line is distributed side by side, and the two put in order on the contrary, aluminium alloy container head piece package system side be equipped with top Plate assembly installation system, side plate cache setting driving or crane between feeding station and aluminium alloy container mould assembling tooling.

Following technical scheme realization also can be used in the utility model: the aluminium alloy container mould assembling tooling includes fixed group Assembling platform, fixed assembly platform are made of two longitudinally asymmetric fixation assembling units；Each fixed assembling unit includes longitudinal The fixation supporting beam of setting, fixed supporting beam are equipped with supporting leg, and it is fixed that every fixed support top surface of the beam longitudinally successively installs multiple crossbeams Position block, locating slot is offered on each crossbeam locating piece, and every fixed supporting beam lateral surface installation at least two vertically adjusts Mechanism, vertical adjustment mechanism include support base, objective table spiral lifting mechanism, side plate objective table, support base and fixed supporting beam Lateral surface fix, objective table spiral lifting mechanism is installed, objective table spiral lifting mechanism top affixed side is onboard on support base Object platform.The main structure of seam welding doorframe installation station includes welding unit in symmetrical two casees in the cabinet, and two Welding unit is connected by workbench connecting rod in a case, and welding unit structure is as follows in each case: including an internal welding machine branch Frame, stationary work-table connecting rod between two welding benches, erecting and welding workbench on internal welding machine bracket, on welding bench Installation casing internal welding machine assembly, each cabinet internal welding machine assembly include interior weldering track base, and welding countertop is longitudinally mounted interior Track base is welded, welds guide rail in installation left and right two on each interior weldering track base, installation is interior on interior weldering track base welds connecting plate, interior weldering Connecting plate is cooperated by interior weldering sliding block and interior weldering guide rail, and connecting plate driving device, internal welding device and weldering are installed on interior weldering connecting plate Controller is connect, the connecting plate driving device includes interior weldering driving motor, and interior weldering driving motor connects walking in a horizontal state wheel, and interior weldering is driven Dynamic motor driven walking in a horizontal state wheel surveys rolling along interior weldering track base, and interior weldering connecting plate can be driven to slide along interior weldering guide rail, described Internal welding device includes welding suspension, and setting lifting sliding slot in welding suspension one end goes up and down installation lifting vertical beam on sliding slot, goes up and down vertical beam Riser guide is installed in side, goes up and down sliding slot and riser guide with lifting vertical beam is combined into and provides lifting guiding, and gear and rack teeth mechanism is It goes up and down vertical beam and lifting drive is provided, internal welding machine tool arm is installed in lifting vertical beam bottom, and internal welding machine tool arm can longitudinally be moved with lifting vertical beam It moves and moves up and down, to complete the welding to the internal weld seams of container body well, the welding controller is being welded Suspension side, welding controller are connect with attachment base driving device and internal welding device respectively, control internal welding machine tool arm movement and Welding.The aluminium alloy container head piece package system includes two groups of complete machine frames of longitudinally asymmetric setting, every group of complete machine frame Frame top is equipped with longitudinal long track, the placement of installation container crossbeam and units on two longitudinal long tracks；The packaging Case crossbeam is placed and units include drilling equipment, the first artificial station, place beam device and two drilling cloth beam bottoms Seat, each drilling cloth beam bottom seat lower part are respectively provided with first longitudinal direction sliding block, and first longitudinal direction sliding block and longitudinal long track cooperate, a brill Drilling equipment walking driver is equipped on the inside of the cloth beam bottom seat of hole, container crossbeam is placed and units are grown along longitudinal direction to drive Sliding rail longitudinal movement, the first artificial station are located at drilling equipment and place between beam device；The drilling equipment includes two Root drilling machine support column and drilling machine crossbeam, every drilling machine support column bottom are respectively connect with a drilling cloth beam bottom seat, each drilling machine branch Each vertically arranged drilling machine beam lifting hydraulic cylinder on the outside of dagger, the piston rod and drilling machine crossbeam of drilling machine beam lifting hydraulic cylinder It connects, vertical installation side plate aperture drilling machine on drilling machine crossbeam；The placement beam device includes two stands and a crossbeam peace Frame is set, two stands are connect with two drilling cloth beam bottom seats respectively, and crossbeam shelves are arranged between two stands.The top plate is spelled Filling installation system includes pedestal, sets gradually material crane, two layer operation platforms, the two layer operations platform on pedestal from front to back It is equipped with splice joint machine, top plate placement platform is equipped with after splice joint machine, the material crane is equipped with material mounting table, object Material mounting table lower part is connected with the electric pushrod for its lifting, and the two layer operations platform two sides are symmetrically arranged with two end slipways, End slipway is equipped with the gantry upright post that can be slid along, and gantry upright post is equipped with gantry beam between top；The gantry beam It is equipped with the traversing sliding block of adsorptive racks that can be slid laterally on it, is driven by the movable motor that sliding block lower part connects, walking electricity Machine lower part connects vertical shift bar, and the other end of vertical shift bar is equipped with the adsorptive racks that can be moved up and down along it, and adsorptive racks bottom is equipped with several Vacuum chuck.The aluminium alloy container side plate assembling system include the side bar feed mechanism being arranged successively, side plate feeding distribution mechanism, Side plate conveyer belt, side plate feed mechanism and side plate insertion station；The side bar feed mechanism includes loop wheel machine and side bar feeding track, is hung Machine can be moved to side plate insertion station along side bar feeding track；The side plate feeding distribution mechanism includes movable stand and side plate sub-material track, Movable stand includes two movable stand supporting legs and movable stand crossbeam, installation movable stand crossbeam on movable stand supporting leg, on movable stand crossbeam Installation side plate hoisting mechanism, side plate hoisting mechanism lower part install the first side plate hoisting frame, install first on the first side plate hoisting frame Sucker, movable stand can be moved to above side plate conveyer belt along side plate sub-material track, between side plate hoisting mechanism and movable stand crossbeam Installation side plate goes up and down drag chain, and movable stand drag chain is installed between movable stand and side plate sub-material track；The discharging of the side plate conveyer belt End is located at below side plate feed mechanism；The side plate feed mechanism includes fixed frame, and fixed frame includes fixed frame column, fixed frame Crossbeam and fixed frame stringer, mounting and fixing support crossbeam and fixed frame stringer on fixed frame column, pacify on two fixed frame stringers Side plate feeding track is filled, installation side plate walker in side plate feeding track is installed between side plate walker and side plate feeding track At least one side plate lifting cylinder is installed in walker drag chain, side plate walker bottom, and side plate lifting cylinder passes through piston rod and the Two side plate hoisting frames connect, and install the second sucker under the second side plate hoisting frame；The side plate insertion station include conveyor elevator and Side plate assembly pedestal, conveyor elevator is a wide conveyer belt or conveyor elevator includes the first conveyor elevator and second Conveyor elevator, the first conveyor elevator and the second conveyor elevator lower part respectively pass through one group of conveyer-belt lifting mechanism and first defeated Send band bottom plate and the second conveyer belt bottom plate to fix, first conveyer belt bottom plate and the second conveyer belt bottom plate respectively with side plate assembly pedestal The outside of connection, the first conveyor elevator and the second conveyor elevator is installed by the first side bar luggage carrier and the second side bar loading respectively Frame, the first side bar luggage carrier are connect with side plate assembly pedestal or first conveyer belt bottom plate, the second side bar luggage carrier and the second conveying Band bottom plate or side plate assembly pedestal connect；The feed end of conveyor elevator is located at below side plate feed mechanism, and side is installed in side Plate indulges pushing mechanism, the installation side plate hold-down mechanism above the feed end of conveyor elevator, installs on the second side bar luggage carrier top Side bar clamp system；It is respectively mounted walking mechanism on side plate walker, loop wheel machine and movable stand, so that it is moved along respective track.Institute Stating side plate interior sides welding system includes weld holder, side plate automatic welding device and plate-side plate welding conveying positioning device；The welding Frame includes welding column, welds erecting and welding crossbeam and welding stringer on column, welds and install weldering in stringer sole length direction Connect guide rail；The side plate automatic welding device includes welding robot, and welding robot top surface is fixedly welded sliding block, welding robot People side mounting robot controls equipment, Robert controller top surface erecting and welding sliding block, Robert controller and welding Robot is fixedly connected；The side plate conveying positioning device includes welding pedestal, welds erecting and welding conveyor elevator on pedestal And positioning table, installation side plate positioning and pressing device respectively on positioning table.Pedestal is welded in weld holder lower part, with weldering It is parallel to connect stringer length direction, Robot welding guide rail can be made to be welded to all positions of side plate.The side plate overturns system packet At least one roll-over unit is included, roll-over unit includes overturning pedestal, overturns and installs the first turnover mechanism and the second overturning on pedestal The opposite overturning pedestal of mechanism, the first turnover mechanism and the second turnover mechanism or so distribution；First turnover mechanism includes the first overturning Frame, the first rollover stand is hinged by the first torsion shaft and the first rollover stand support, and the first rollover stand support is fixed on overturning pedestal On；First overturning drive device is installed, the first overturning drive device passes through first on overturning pedestal or the first rollover stand support Drive rear support and overturning pedestal or the first rollover stand support hinged, the first overturning drive device other end passes through the first driving Preceding support and the first rollover stand are hinged；Second turnover mechanism include the second rollover stand, the second rollover stand by the second torsion shaft with Second rollover stand support is hinged, and the second rollover stand support is fixed on overturning pedestal；Overturn pedestal or the second rollover stand support The second overturning drive device of upper installation, the second overturning drive device are turned over by the second driving rear support with overturning pedestal or second Pivoted frame support is hinged, and support and the second rollover stand are hinged before the second overturning drive device other end drives by second；First turns over Pivoted frame and the second rollover stand side are respectively mounted side plate limiting device；The overturning pedestal two sides installation overturning conveyer belt.The side Welding system includes the portal frame longitudinally walked on the outside of plate, erecting and welding robot on portal frame.The side plate caches feeding work Position is longitudinally disposed side plate conveyer belt.

The utility model has the following positive effects: it is made of two assembly lines arranged side by side, two assembling line length phases Closely, put in order on the contrary, from driving or crane by assembled good side plate to deploying at aluminium alloy container mould assembling tooling, such cloth The direction that setting can make each station feed and discharge cooperates, does not interfere with each other, and can greatly improve production efficiency, and can save Big quantity space.It additionally uses a large amount of automatically working units, can effectively reduce labor intensity and the amount of labour, reduces worker's number Amount.

Its aluminium alloy container mould fitter be installed with vertical adjustment mechanism and crossbeam registration mechanism, it can be achieved that crossbeam it is quick It additionally arranges and precisely assembles, the production efficiency of mould assembling can be effectively improved, reduce labor intensity and cost of labor.Its crossbeam locating piece It can be also provided with lifting assembly platform according to the size adjusting quantity and spacing of cabinet, be suitble to assembling processing various shape ruler Very little aluminium alloy container.

Its aluminium alloy container head piece package system can drill side plate, cloth beam realizes do mechanization operation, on the one hand may be used The labor intensity of worker is greatly decreased, on the other hand improves homework precision and efficiency.Its side plate aperture drilling machine (324) can bore Position is adjusted at any time, it can be achieved that automatically tracking punching track with the profile variation of side plate upper edge under the guidance of machine guiding mechanism Quickly accurate aperture is completed, not only speed is fast, but also quality is high, thus, dependence of the manufacturing enterprise to high-end skilled worker can be reduced, it can The manufacture level of aluminium alloy container production industry is improved comprehensively, while production cost is greatly reduced.

Its aluminium alloy container side plate assembling system be equipped with side plate feeding distribution mechanism, side plate indulge pushing mechanism, side plate hold-down mechanism, For side bar clamp system, it can be achieved that assembly between side plate plate, side plate plate and side bar are precisely assembled, and worker can be greatly lowered Labor intensity, save the operating time, improve assembled precision.It has rationally distributed, space occupied small and repair and maintenance Convenient advantage.

Its side plate interior sides welding system includes welding robot, and positioning table is, it can be achieved that left side plate while automatic welding It connects, the welding precision and welding efficiency of left side plate can be greatly improved, while reducing the labor intensity and adverse circumstances pair of worker The injury of body.

Detailed description of the invention

Fig. 1 is the layout flow chart of aluminium alloy container production line described in the utility model；Fig. 2 is the aluminium alloy packaging Side plate is cached feeding station by the distribution map of case mould assembling tooling, side plate caching feeding station and driving or crane, driving or crane The left plate or right side plate of storage, which lift, gives aluminium alloy container mould assembling tooling, closes so that aluminium alloy container mould fitter puts into row Case processing.

Fig. 1-1 is the structural schematic diagram of the aluminium alloy container mould assembling tooling；Fig. 1-2 is Fig. 1-1 partial enlargement structure Schematic diagram；Fig. 1-3 is Fig. 1-2 partial enlargement structural representation；Fig. 1-4 is Fig. 1-2 partial enlargement structural representation；Fig. 1-5 is Fig. 1-2 partial enlargement structural representation；Fig. 1-6 is Fig. 1-2 partial enlargement structural representation；Fig. 1-7 is Fig. 1-1 aluminium alloy Container mould fitter installs into structural schematic diagram when mould assembling；Fig. 1-8 is the structural schematic diagram of the lift cart；Fig. 1-9 is Fig. 1-1 partial enlargement structural representation.

Fig. 2-1 is the schematic perspective view of seam welding doorframe installation station in a kind of aluminium cabinet；Fig. 2-2 is Fig. 2- 1 left view structural representation；Fig. 2-3 is the partial enlargement structural representation of Fig. 2-1；Fig. 2-4 is the partial enlargement structure of Fig. 2-2 Schematic diagram.

Fig. 3-1 is the structural schematic diagram of the aluminium alloy container head piece package system；Fig. 3-2 is the part of Fig. 3-1 Right view；Fig. 3-3 is drilling and places beam device, and dotted line indicates crossbeam to be installed in figure；Fig. 3-4 is the right view of Fig. 3-3 Figure；Fig. 3-5 is the top view of Fig. 3-3, and dotted line indicates crossbeam to be installed in figure；Fig. 3-6 is drilling equipment；Fig. 3-7 is Fig. 3-6 Right view；Fig. 3-8 is the bottom view of Fig. 3-6；Fig. 3-9 is to place beam device；Fig. 3-10 is the cross-sectional view of Fig. 3-9；Fig. 3- 11 be press strip drilling machine；Fig. 3-12 is the cross-sectional view of Fig. 3-11；Fig. 3-13 is container carrying roll-setting gear；Fig. 3-14 is the pressure The schematic perspective view of hold-down mechanism.

Fig. 4-1 is the structural schematic diagram of top plate assembly installation system；Fig. 4-2 is the top view of Fig. 4-1；Fig. 4-3 is Fig. 4- 1 left view.

Fig. 6-1 is a kind of structural schematic diagram of aluminium alloy container side plate assembling system described in the utility model；Fig. 6-2 It is the overlooking structure diagram of Fig. 6-1；Fig. 6-3 is the partial enlargement structural representation of Fig. 6-1；Fig. 6-4 is the side plate sub-material Mechanism structure schematic diagram；Fig. 6-5 is the partial enlargement structural representation of Fig. 6-1；Fig. 6-6 is the structure of the side plate feed mechanism Schematic diagram；Fig. 6-7 is the partial enlargement structural representation of Fig. 6-5；Fig. 6-8 is the partial enlargement structural representation of Fig. 6-1；Fig. 6- 9 be the partial enlargement structural representation of Fig. 6-8；Fig. 6-10 is the partial enlargement structural representation of Fig. 6-2；Fig. 6-11 is the side The partial schematic diagram of plate insertion station；Fig. 6-12 is the partial enlargement structural representation of Fig. 6-11.

Fig. 7-1 is a kind of structural schematic diagram of side plate interior sides welding system described in the utility model；Fig. 7-2 is a left side of Fig. 1 Depending on structural schematic diagram；Fig. 7-3 is the partial enlargement structural representation of Fig. 1；Fig. 7-4 is the partial enlargement structural representation of Fig. 2；Figure 7-5 is the schematic perspective view of Fig. 1.

Fig. 8-1 is a kind of structural schematic diagram of aluminium alloy container side plate 180 degree turnover device described in the utility model；Figure 8-2 is the partial enlargement structural representation of Fig. 1；Fig. 8-3 is the partial enlargement structural representation of Fig. 2.

Appended drawing reference: seam welding doorframe installs 3 aluminium alloy packaging of station in 1 aluminium alloy container mould assembling tooling, 2 cabinet 4 top plate assembly installation system of case head piece package system, 5 side door installs 6 aluminium alloy container lateral of gluing internal treatment station 7 side plate interior sides welding system of plate assembling system, 8 side plate overturns 10 side plate of welding system on the outside of 9 side plate of system and caches feeding work Position 11 foreboards installation 12 Rear Door of station installation 13 box sizes detection station of station, 14 bottom plate material area 15 driving is hung Vehicle.

101 fixed supporting beams, 102 mobile supporting beams, 103 crossbeam locating pieces, 104 vertical adjustment mechanisms, the alignment of 105 crossbeams Mechanism, 106 supporting beam spiral lifting mechanisms, 107 locating piece guide rails, 108 Guide rail shields, 109 locating slots, 110 sliding panels, 111 Locating piece sliding block, 112 fastening bolts, 113 support bases, 114 adjusting nuts, 115 side plate objective tables, 116 screw rods, 117 rotations are fixed Position cross bar, 118 cross rod connectors, 119 first rotating arms, 120 side shafts, 121 rotating seats, 122 second rotating arms, 123 rotations Cylinder, 124 cylinder supports, 125 motors, 127 top plates, 128 spiral lifts, 129 lifting pedestals, 130 position-limit mechanisms, 131 sides Plate, 132 crossbeams, 133 lift cart tracks, 134 lift carts, 135 guide post, 136 crossbeam support board, 137 trolley cranes, 138 lifting motors, 139 chassis, 140 idler wheels, 141 trolley drive motors, 142 supporting legs, 143 through-holes, 144 vertical tune pedestals, 145 are indulged Adjust swing arm, 146 vertical tune screw rods.

201 internal welding machine brackets, 202,203 welding benches, 204 interior weldering track bases, 205 interior weldering guide rails, 206 interior weldering guide rails Shield, weldering connecting plates in 207, weldering sliding blocks in 208, weldering driving motors, 210 walking in a horizontal state wheels, 211 lifting sliding slots, 212 in 209 Chute hole, 213 lifting vertical beams, 214 riser guides, 215 riser guide shields, 216 internal welding machine tool arms, 217 pavements, in 218 Weld guardrail, 219 interior weldering ladders, 220 welding controllers, 221 welding suspensions, 222 workbench connecting rods.

301. complete machine frames, 302. longitudinal long tracks, 303. drilling equipments, 304. place beam device, 305. pressures Drilling machine, 306. containers carry roll-setting gear, 307. first longitudinal direction sliding blocks, 308. drilling cloth beam bottom seats, and 309. first Manual operation platform, 310. first transverse sliders, 311. drilling machine support columns, 312. drilling machine crossbeams, 313. crossbeam shelves, 314. stands, 315. drilling equipment walking drivers, 316. crossbeams placement stringer, 317. manipulator vertical shift slide rails, 318. Manipulator vertical shift slide plate, 319. manipulator supports, the vertical guide block of 320. manipulators, 321. drilling machine beam lifting hydraulic cylinders, 322. manipulator vertical shift drivers, 323. manipulator vertical shift driving motors, 324. side plate aperture drilling machines, the connection of 325. sliding rails Plate, 326. first horizontal slide rails, the traversing slide plate of 327. drilling machines, 328. second hydraulic cylinders, 329. the first adjustment handwheels, 330. the first adjustment screw rods, 331. traversing sliding blocks, 332. directive wheels, 333. vertical shift polished rods, 334. manipulator cranes, 335. crawl clamp hands, 336. second longitudinal direction sliding blocks, 337. press strip drilling machine slides, 338. press strip drilling machine stands, 339. press strips Drilling machine vertical shift driver, 340. second manual operation platforms, 341. press strip drilling machine crossbeams, 342. second drilling machines, 343. sliding rails Substrate, 344. second horizontal slide rails, 345. press strips bore the traversing hydraulic cylinder of rifle, the 346. traversing slide plates of press strip drilling machine, 347. pressures Directive wheel, 348. second adjustment handwheels, 349. cabinet enhancing screws, 350. cabinet hoisting mechanisms, 351. pusher hydraulics Cylinder, 352. connecting rods, 353. back gauges adjust push rod, and 354. container holders, 355. drilling machine vertical shift sliding rails, 356. bore 357 compression cylinder seat of machine vertical shift sliding block, 358 compression cylinder.

The absorption of 401 pedestal, 402 material crane, 403 end slipway, 404 top plate assembly jig, 405 splice joint machine 406 411 vacuum chuck of frame 407 electric pushrod, 408 material mounting table, 409 gantry stand, 410 gantry stringer, 412 gantry beam 416 wirerope of traversing 415 hoist engine of coaster of 413 top plate placement platform, 414 adsorptive racks, 417 top plate assembles area.

601 side bar feed mechanisms, 602 side plate feeding distribution mechanisms, 603 side plate conveyer belts, 604 side plate feed mechanisms, 605 side plates Insertion station, 606KBK crane, 607 side bar feeding tracks, 608 side bar materials, 609 movable stand supporting legs, 610 movable stand crossbeams, 611 hoisting frame sliding slots, 612 side plate hoisting mechanisms, 613 first side plate hoisting frames, 614 first suckers, 615 plate sub-material tracks, 616 Side plate lifting drag chain, 617 movable stand drag chains, 618 side plate plate heaps, 619 side plate limited blocks, 620 fixed frame columns, 621 are fixed Frame crossbeam, 622 fixed frame stringers, 623 side plate feeding tracks, 624 side plate walkers, 625 side plate lifting cylinders, 626 second side Plate hoisting frame, 627 second suckers, 628 first conveyor elevators, 629 second conveyor elevators, 630 first conveyer belt bottom plates, 631 second conveyer belt bottom plates, 632 lifting cylinders, 633 conveyer belt rotating arms, 634 first side bar luggage carriers, 635 second side bars carry Rack, 636 side plate assembly pedestals, 637 base rails, 638 pedestal sliding blocks, 639 screw rod through-holes, 640 Guide rail shield through-holes, 641 Base rail shield, 642 pedestal connecting plates, 643 lead screw motors, 644 bull sticks, 645 diverters, 646 screw rods, 647 feed screw nuts, 648 side plate clamping cylinders, 649 side plate gripping blocks, 650 side plate compression cylinders, 651 side plate compact heaps, 652 side bar baffles, 653 sides Beam clamping cylinder, 654 side bar gripping blocks, 655 walker drag chain, 656 hoisting frame guide rail.

701 welding columns, 702 welding beams, 703 welding stringers, 704 welding guide rail beams, 705 welding guide rails, 706 welderings Welding robot, 707 Robert controllers, 708 welding sliding blocks, 709 first plate-side plate welding areas, 710 second side plate welding sections, 711 triangle upper frames, 712 robot connecting plates, 713 welding conveyor elevators, 714 welding pedestals, 715 positioning tables.

801 overturning pedestals, 802 first rollover stands, 803 second rollover stands, 804 first torsion shafts, 805 second torsion shafts, 806 first rollover stand supports, 807 second rollover stand supports, 808 first driving rear supports, 809 second driving rear supports, 810 the One drives preceding support, 811 second that preceding support, 812 first overturning oil cylinders, 813 second overturning oil cylinders, 814 first overturnings is driven to live Stopper rod, 815 second overturning piston rods, 816 overturning conveyer belts, 817 rollover stand connecting rods, 818 rollover stand support bases, 819 overturnings Bull stick, 820 overturning conveyor motors, 821 backgauge brackets, 822 backgauge connecting rods, 823 backgauge sleeves.

Specific embodiment

Aluminium alloy container production line described in the utility model, as shown in Figure 1, including that cabinet assembly line and side plate are assembled Line.Cabinet assembly line includes tactic aluminium alloy container mould assembling tooling 1, foreboard installation station 11, seam welding in cabinet Doorframe is installed station 2, aluminium alloy container head piece package system 3, Rear Door installation station 12, side door and is installed inside gluing Science and engineering position 5 and box sizes detection station 13.Side plate assembly line includes tactic aluminium alloy container side plate assembling system 6, side plate interior sides welding system 7, side plate overturning system 8, welding system 9 and side plate cache feeding station 10 on the outside of side plate.Cabinet Assembly line and side plate assembly line are distributed side by side, and the two puts in order on the contrary, aluminium alloy container head piece package system 3 Side be equipped with top plate assembly installation system 4, side plate caching feeding station 10 and aluminium alloy container mould assembling tooling 1 between is arranged Driving or crane 15.Aluminium alloy container mould assembling tooling 1 can be existing container mould assembling platform.Foreboard installs 11 He of station Rear Door installation station 12 can be existing industrial robot, be responsible for taking and putting foreboard to cabinet front.Cabinet inseam Welding doorframe installation station 2 can be with existing welding robot.Aluminium alloy container head piece package system 3 can be bracket, Worker carries out the punching and riveting of head piece on bracket.Side door is installed can be by artificial and loop wheel machine at gluing internal treatment station 5 Gluing and other inter-process in the installation of cooperation completion side door, case.Box sizes detection station 13 can be by being accomplished manually.Aluminium alloy Container side plate assembling system 6 can be common platform, for putting side plate plate and upper lower-edge beam, and can manually spell on it Connect side plate.Welding system 9 can be by human weld on the outside of side plate interior sides welding system 7 and side plate.Side plate overturning system 8 can be existing The turnover mechanism of some plate.It is for storing the region for completing the process side plate that side plate, which caches feeding station 10,.Top plate assembly peace Dress system 4 can be existing board material splice welding machine.

When producing container, cabinet assembly line and side plate assembly line start simultaneously.

The process of side plate assembly line is as follows:

By aluminium alloy container side plate assembling system 6 first by existing side plate plate successively interpolation at setting length side Plate, then upper lower-edge beam is assembled in the both sides up and down of side plate respectively.Assembled good side plate is transported to side plate interior sides welding by conveyer belt System 7, side plate interior sides welding system 7 weld side plate interior sides, then, are transported to side plate overturning system 8, side plate overturning by conveyer belt Side plate is overturn 180 degree by system 8, makes the outside of side plate upward, later conveyer belt be transported on the outside of side plate at welding system 9 carry out it is outer Side welding, outside welding back side panel complete the process, and are finally transported to side plate caching feeding station 10 and store, to aluminium alloy container Side plate is called when mould assembling 1 mould assembling of tooling.

The process of cabinet assembly line is as follows:

Manually be laid with the crossbeam of container base in aluminium alloy container mould assembling tooling 1, then by driving or crane 15 by Hanged two blocks of side plates are placed on 1 at side plate caching feeding station 10, after manually adjusting position, crossbeam and side plate are riveted solid It is fixed.Foreboard is installed by foreboard installation station 11, and by manually fixing foreboard and two side plate rivetings, finally bottom plate is lifted and is spread Hand riveting fixes in base cross members.

To further increase processing efficiency, as shown in Figure 1, two aluminium alloy container side plate assembling systems can be arranged side by side 6, so as to assembled two blocks of side plates simultaneously.

The aluminium alloy container mould assembling tooling is as Figure 1-1, including fixed assembly platform.Fixed assembly platform is by two A longitudinally asymmetric fixation assembling unit is constituted, and each fixed assembling unit includes longitudinally disposed fixation supporting beam 101.

As shown in Figs. 1-2, fixed supporting beam 101 is equipped with supporting leg 142, is connected and fixed by supporting leg 142 with pedestal.Every solid Determine 101 top surface of supporting beam and multiple crossbeam locating pieces 103 are successively longitudinally installed, offers positioning on each crossbeam locating piece 103 Slot 109.For convenience of the distribution spacing of adjustment container crossbeam, as shown in Figure 1-3, mountable two above fixed supporting beam 101 Locating piece guide rail 107, locating piece guide rail 107 longitudinally successively install multiple crossbeam locating pieces 103 according to specifications of container above.Institute It states crossbeam locating piece 103 and locating piece sliding block 111 and fastening bolt 112 is installed, crossbeam locating piece 103 passes through locating piece sliding block 111 It is slidably matched with locating piece guide rail 107.Fastening bolt 112 is installed in 103 two sides of crossbeam locating piece, by screwing fastening bolt 112 can be fixed on crossbeam locating piece 103 in fixed supporting beam 101.Through-hole 143 can be also opened up among crossbeam locating piece 103.? The fixed mountable Guide rail shield 108 in 101 top of supporting beam, 108 both ends of Guide rail shield are solid by connector and fixed supporting beam 101 It is fixed.Guide rail shield 108 sequentially passes through all through-holes 143, and Guide rail shield 108, which is located above locating piece guide rail 107, can be very good Locating piece guide rail 107 is protected, prevents foreign matter from falling into guide rail.

As shown in Figs 1-4, fixed 101 lateral surface of supporting beam installs vertical adjustment mechanism 104, in the present embodiment, vertically Adjustment mechanism is preferably five sets.Vertical adjustment mechanism 104 includes support base 113, objective table spiral lifting mechanism, side plate objective table 115.Support base 113 and the lateral surface of fixed supporting beam 101 are fixed, and objective table spiral lifting mechanism is installed on support base 113, is carried Object platform spiral lifting mechanism top fixed side panel objective table 115.It can adjust container side plate by objective table spiral lifting mechanism Height, so as to floor beam precise match and assemble.The objective table spiral lifting mechanism is by adjusting nut 114 and screw rod 116 are threadedly coupled and constitute, and adjusting nut 114 connect with support base 113, adjusting nut 114 can the rotation of phase support base 113, but not It is vertically movable.Handle can be horizontally mounted on the outside of adjusting nut 114.When adjusting height, staff is rotated by handle and is adjusted Nut 114, adjusting nut 114 adjusts 115 height of side plate objective table by screw rod 116, so as to adjust side plate height.The loading Platform spiral lifting mechanism is also possible to cylinder or oil cylinder, but will increase the mould assembling platform manufacturing cost, while height adjustment essence Degree is also unable to satisfy requirement.To be suitble to assemble the container of different in width, sliding panel 110, support base can be equipped on support base 113 Convex edge is set on 113 two sidewalls, and 110 two sides of sliding panel are arranged the convex edge on groove and support base 113 and cooperate, can opposite support Seat 113 slides along the transverse direction, and threaded hole is opened up on sliding panel 110, and screw rod 116 passes through threaded hole, installation side plate loading on screw rod 116 Platform 115, the installation and adjustment nut 114 between side plate objective table 115 and sliding panel 110 make side plate by rotating adjusting nut 114 Objective table 115 moves up and down.

As shown in Figs. 1-5, crossbeam registration mechanism 105 is installed in the outside of fixed supporting beam 101, usually can be in two sets of vertical tune Crossbeam registration mechanism 105 is installed between complete machine structure 104.Crossbeam registration mechanism 105 includes rotational positioning cross bar 117, cross bar connection Part 118, first rotating arm 119, side shaft 120, rotating seat 121, the second rotating arm 122 and rotation drive device.The rotation Driving device can be feed screw nut, cylinder or electric pushrod.Rotating seat 121 is installed in shaft 120 two sides in side, and side shaft 120 can Relative rotation seat 121 rotates.Rotating seat 121 is connect with the outside of fixed supporting beam 101.The first rotation of installation in side shaft 120 Arm 119,119 one end of first rotating arm install cross rod connector 118, install rotational positioning cross bar 117 on cross rod connector 118, Usually on 120 medium position of side shaft the second rotating arm 122 of installation, one end of the second rotating arm 122 and rotary cylinder 123 Push rod is hinged, and the other end and cylinder supports 124 of rotary cylinder 123 are hinged.Cylinder supports 124 are fixed on fixed supporting beam 101 On.The rotation of the second rotating arm 122 is driven by rotary cylinder 123, so that the rotation of side shaft 120 be made to drive first rotating arm 119 Overturning, finally, rotational positioning cross bar 117 overturn and contact with the beam-end of container base, the more cross that will manually put Beam alignment.

The group reload request being further characterized by realize the small gooseneck container of different size of the utility model, such as schemes Shown in 1-1 and Fig. 1-2, in fixed assembly platform one end setting lifting assembly platform.As shown in Figs. 1-2, assembly platform packet is gone up and down Include longitudinally asymmetric two liftings assembling unit.Each lifting assembling unit includes lifting supporting beam 102, and lifting supporting beam 102 is set There is supporting beam spiral lifting mechanism 106.

As shown in figures 1 to 6, supporting beam spiral lifting mechanism 106 is installed in lifting 102 lower part of supporting beam, in the present embodiment, often The supporting beam spiral lifting mechanism 106 that root goes up and down 102 lower part of supporting beam is preferably two sets.Supporting beam spiral lifting mechanism 106 wraps Include lifting pedestal 129, top plate 127 and spiral lift 128.Spiral lift 128, spiral lifting are installed on lifting pedestal 129 Machine 128 is fixedly connected by mandril with top plate 127, and top plate 127 is fixedly connected with lifting supporting beam 102.Spiral lift 128 is logical It crosses motor 125 and power is provided, also settable guide post 135 is embodied as its guiding.In settable two sets of 102 side of supporting beam of lifting Position-limit mechanism 130,130 one end of position-limit mechanism and lifting supporting beam 102 are fixed, and one end is fixed with ground, guarantee lifting supporting beam 102 vertical liftings are within the set range.It is identical as fixed supporting beam 101 in lifting supporting beam 102, locating piece guide rail is also installed 107, crossbeam locating piece 103 is installed, vertical adjustment mechanism 104 and crossbeam alignment machine are installed in lifting 102 side of supporting beam on guide rail 7 Structure 105.

A channel is formed between two fixed supporting beams 101 or between two lifting supporting beams 102, is pacified on channel Fill lift cart track 133.Lift cart 134 is installed, in container body assembling for conveying on lift cart track 133 Crossbeam is used for transporting box body after cabinet assembling.As shown in figures 1-8, lift cart 134 includes chassis 139, and chassis 139 is lower to pacify Idler wheel 140 is filled, two trolley cranes 137 are installed on chassis 139, crossbeam support board is installed on each 137 top of trolley crane 136, lifting motor 138, installation carriage driving motor 141 on chassis 139 are installed in 137 lower part of trolley crane, and driving goes up and down small Vehicle 134 is mobile.Lift cart track 133 can be laid with always by aluminium alloy container mould assembling tooling 1 to box sizes detection station At 13, after bottom plate, side plate, foreboard connection are completed from aluminium alloy container mould assembling tooling 1, whole process is transported by lift cart 134 Cabinet is assembled by seam welding doorframe installation station 2, aluminium alloy container head piece in aluminium alloy container mould assembling tooling 1, cabinet It is moved between system 3, side door installation gluing internal treatment station 5 and box sizes detection station 13.

As Figure 1-1, between the fixed supporting beam 101 or lifting supporting beam 102 end vertical location device.Such as Shown in Fig. 1-9, vertical location device includes indulging to adjust pedestal 144, indulges and adjusts between pedestal 144 and fixed supporting beam 101 or go up and down branch The outside connection for supportting beam 102 is indulged to adjust hingedly to indulge on pedestal 144 and adjusts swing arm 145, is horizontally mounted on the vertical outer end for adjusting swing arm 145 vertical Screw rod 146 is adjusted, indulges and adjusts 146 outside mounting knob of screw rod.Can be logical neat with side plate front end by vertical tune screw rod 146 by swinging dynamic 145, Being rotated further by the vertical handle adjusted on screw rod 146 can be by the vertical longitudinal position for adjusting screw rod 146 to adjust the relatively vertical adjustment mechanism 104 of side wall It sets.

When mould assembling, first according to the different specification size of container adjust crossbeam locating piece 103 quantity and its mutually it Between distance, the crossbeam locating piece 103 in two fixed supporting beams 101 corresponds, and the crossbeam in two mobile supporting beams 2 is determined Position block 103 corresponds, and vertical adjustment mechanism 104 is transferred to suitable height, for small gooseneck container, also to be passed through Supporting beam spiral lifting mechanism 106 adjusts the height of mobile supporting beam 2；Crossbeam will be transported to two by lift cart 134 again Between the fixed supporting beam 101 of root or between mobile supporting beam 2, and as shown in figs. 1-7, it is fixed that crossbeam is manually successively placed in two Between supporting beam 101 or between mobile supporting beam 2, the both ends of crossbeam are located at two fixed supporting beams 101 corresponding one To on crossbeam locating piece 103, or it is located on two corresponding a pair of beams locating pieces 103 of mobile supporting beam 2, crossbeam people After the completion of work is put, start crossbeam registration mechanism 105, the rotational positioning cross bar 117 of the crossbeam registration mechanism 105 at crossbeam both ends is total With being flipped up, all beam-ends are disposably aligned, time alignment is short high-efficient；Later, by two pieces of the left and right of container Side plate distinguishes vertical shift to mould assembling platform two sides, and is placed on the bottom edge of side plate on vertical adjustment mechanism 104, by people Work carries out side plate and the bolt or rivet of crossbeam are fixed, and when crossbeam is connect with side plate, can also finely tune side by vertical adjustment mechanism The height of wall, so that crossbeam and the stress of side wall junction are minimum, it is ensured that cabinet is firmer；Then, pass through truss or machinery Wall assembles the foreboard of container；Finally, stripe board is placed on crossbeam, and by two side plates tops by manually carrying out Spot welding with crossbeam is fixed, and stripe board is made to constitute the bottom plate of container, completes mould assembling process.After the completion of mould assembling, pacified using foreboard Crossbeam support board 136 is risen the lift cart 134 for being parked in below the crossbeam originally by trolley crane 137 by dress station 11, The container body that will complete mould assembling is held up, and along lift cart track 133 move in cabinet seam welding doorframe install station 2 into The processing of one step.Foreboard installs the installation that settable present industrial robot at station 11 completes container foreboard, can also set Loop wheel machine is set by being accomplished manually the installation of container foreboard.Foreboard installation station 11 erection sequence be adjustable to assembling both side plate it Afterwards, before mounting base.

Seam welding doorframe installs station in the aluminium cabinet, and as shown in Fig. 2-1, main structure includes symmetrical two Welding unit in a case.Welding unit is connected by workbench connecting rod 222 in two casees.Welding unit structure is such as in each case Under: including an internal welding machine bracket 201, stationary work-table connecting rod 222 between two welding benches 203, internal welding machine bracket Erecting and welding workbench 203 on 201, installation casing internal welding machine assembly on welding bench 203, each cabinet internal welding machine assembly packet Include interior weldering track base 204, the longitudinally mounted interior weldering track base 204 in 203 top surface of welding bench.As in Figure 2-4, each interior weldering is led Guide rail 205 is welded on rail chair 204 in installation left and right two, interior weldering Guide rail shield 206 is installed in interior 204 two sides of weldering track base respectively, interior The cross section for welding Guide rail shield 206 is L-type structure, and interior weldering Guide rail shield 206 can prevent foreign matter from falling into interior weldering guide rail 205, interior It welds and welds connecting plate 207 on track base 204 in installation, the height of interior weldering connecting plate 207 is lower than interior weldering Guide rail shield 206, and interior weldering connects Fishplate bar 207 is cooperated by interior weldering sliding block 208 with interior weldering guide rail 205.Connecting plate driving device, interior is installed on interior weldering connecting plate 207 Welder and welding controller 220.The connecting plate driving device includes interior weldering driving motor 209, and interior weldering driving motor 209 connects Walking in a horizontal state wheel 210 is connect, interior weldering driving motor 209 drives walking in a horizontal state wheel 210 to survey rolling along interior weldering track base 204, can band Weldering connecting plate 207 is slided along interior weldering guide rail 205 in dynamic.As Figure 2-3, the internal welding device includes welding suspension 221, welding 221 one end of suspension setting lifting sliding slot 211, lifting 211 bottom of sliding slot opens up chute hole 212, goes up and down and install lifting on sliding slot 211 Riser guide 214 is installed in vertical beam 213, lifting 213 side of vertical beam, and lifting sliding slot 211 and riser guide 214, which are matched, is combined into lifting vertical beam 213 provide lifting guiding, and gear and rack teeth mechanism is that lifting vertical beam 213 provides lifting drive.Installation lifting is led on lifting vertical beam 213 The outer panel of rail shield 215, the U-shaped profile of riser guide shield 215, riser guide shield 215 passes through chute hole 212, Prevent foreign matter from entering lifting sliding slot 211.As shown in Fig. 2-2, internal welding machine tool arm 216, internal welding machine tool are installed in lifting 213 bottom of vertical beam Arm 216 can be vertically moved and be moved up and down with lifting vertical beam, to complete the weldering to the internal weld seams of container body well It connects.The welding controller 220 welding 221 side of suspension, welding controller 220 respectively with attachment base driving device and interior weldering Device connection, controls the movement and welding of internal welding machine tool arm 216.In case after the completion of welding, by artificial or robot after cabinet Portion is installed by rear door frame.

Cabinet internal welding machine assembly is adjusted or is repaired for convenience of operator, as shown in Fig. 2-1, in welding bench Pavement 217 is arranged in 203 lateral surface, guardrail 218 is welded in installation on the outside of pavement 217, in interior welder support 201 and right supporting leg Ladder 219 is welded in installing respectively in 202 one end.

As shown in Fig. 3-1 and Fig. 3-2, aluminium alloy container head piece package system includes that two groups of longitudinally asymmetric setting are whole Machine frame 301, every group of 301 top of complete machine frame are equipped with longitudinal long track 302.Packaging is installed on two longitudinal long tracks 302 Case crossbeam is placed and units.

As shown in Fig. 3-1 and Fig. 3-3, the container crossbeam place and units include drilling equipment 303, it is the first Work station 309 places beam device 304 and two drilling cloth beam bottom seats 308.Worker can stand in the first artificial station 309 On position adjustment is carried out to the crossbeam of container roof plate and rivet operates.

As shown in Fig. 3-3, each 308 lower part of drilling cloth beam bottom seat is respectively provided with first longitudinal direction sliding block 307, first longitudinal direction sliding block 307 cooperate with longitudinal long track 302.Drilling equipment walking driver 315 is equipped on the inside of one drilling cloth beam bottom seat 308, so as to Driving the placement of container crossbeam and units, long track 302 vertically moves along longitudinal direction.Drilling equipment walking driver 315 can be by Motor, gear and rack gear are constituted, and rack gear is connect with complete machine frame 301, and motor is connect with drilling cloth beam bottom seat 308, are pacified on motor Cogged, wheel and rack engagement.First artificial station 309 is located at drilling equipment 303 and places between beam device 304.

As shown in Fig. 3-3, the drilling equipment 303 includes two drilling machine support columns 311 and drilling machine crossbeam 312.Every brill 311 bottom of machine support column is respectively connect with a drilling cloth beam bottom seat 308.Each 311 outside each vertically arranged one of drilling machine support column A drilling machine beam lifting hydraulic cylinder 321, the piston rod of drilling machine beam lifting hydraulic cylinder 321 are connect with drilling machine crossbeam 312.Drilling machine is horizontal Vertical installation side plate aperture drilling machine 324 on beam 312.Drilling machine beam lifting hydraulic cylinder 321 drives side plate to open by drilling machine crossbeam 312 Drilling machine 324 is gone up and down.Side plate aperture drilling machine 324 can be during long track 302 is mobile along longitudinal direction with drilling cloth beam bottom seat 308 It is punched at the side plate upper edge of container.

As shown in Figure 3-4, the placement beam device 304 include two stands 314 and a crossbeam shelves 313, two Root stand 314 is connect with two drilling cloth beam bottom seats 308 respectively, and crossbeam shelves 313 are arranged between two stands 314.It places During beam device 304 is with drilling 308 vertical shift of cloth beam bottom seat, crossbeam hand that worker can will be placed in crossbeam shelves 313 Work is placed between two side plates of container.

As shown in the lower left corner Fig. 3-4, the first transverse slider 310 that every 311 bottom of drilling machine support column is respectively provided with, each brill The cross slide way with 310 corresponding matching of the first transverse slider is equipped on hole cloth beam bottom seat 308, so that 311 energy of drilling machine support column Transverse shifting.As seen in figures 3-6,312 bottom of drilling machine crossbeam is equipped with drilling machine guiding mechanism, and drilling machine guiding mechanism includes the first adjustment Screw rod 330, two traversing sliding blocks 331 and two directive wheels 332.As shown in figures 3-8,312 bottom of drilling machine crossbeam be equipped with it is traversing The cross slide way that sliding block 331 cooperates, two traversing sliding blocks 331 are threadedly coupled with the first adjustment screw rod 330 respectively, and screw thread side To on the contrary, 330 side of the first adjustment screw rod is equipped with the first adjustment handwheel 329, a guiding is respectively installed on each traversing sliding block 331 Wheel 332, rotation the first adjustment screw rod 330 can make two closures of directive wheel 332 or open.

Cabinet is sent to the machine special for drilling system, and long track 302 moves to setting position to drilling cloth beam bottom seat 308 along longitudinal direction It sets, drilling machine beam lifting hydraulic cylinder 321 drives the decline of drilling machine guiding mechanism, and two directive wheels 332 is made to be stuck in one piece of container lateral At the upper edge of plate, worker rotates the first adjustment handwheel 329 manually, and the rotation of the first adjustment screw rod 330 makes two traversing sliding blocks 331 Closure, thus, it is clamped in two directive wheels 332 inside and outside side plate.When side plate upper edge, shape changes, guiding Wheel 332 can drive the entire drilling equipment 303 with the variation of side plate transverse shifting, to adjust side plate aperture drilling machine in time Accurate aperture is realized in 324 positions.

Shown on the left of Fig. 3-4, every 311 side of drilling machine support column is respectively provided with drilling machine vertical shift sliding rail 355, and drilling machine is horizontal Beam 312 is set there are two drilling machine vertical shift sliding block 356, and drilling machine vertical shift sliding block 356 and drilling machine vertical shift sliding rail 355 correspond and cooperate, and is The lifting of drilling machine crossbeam 312 play the guiding role.

The position of side plate aperture drilling machine 324 is laterally adjusted for convenience, and as seen in figures 3-6, the drilling machine crossbeam 312 is equipped with Drilling machine transverse-moving mechanism.Drilling machine transverse-moving mechanism includes the sliding rail connecting plate 325 being arranged on drilling machine crossbeam 312, sliding rail connecting plate 325 It is equipped with the first horizontal slide rail 326, the traversing slide plate 327 of rigging up in the first horizontal slide rail 326, traversing 327 energy of slide plate of drilling machine It is slided along the first horizontal slide rail 326, installation side plate aperture drilling machine 324 on the traversing slide plate 327 of drilling machine.On the drilling machine crossbeam 312 Equipped with second hydraulic cylinder 328, second hydraulic cylinder 328 can drive traversing 327 transverse shifting of slide plate of drilling machine.

Cloth beam is automated to realize, as shown in Fig. 3-3, Fig. 3-4 and Fig. 3-5, each 314 top of stand is equipped with crossbeam peace Self-indulgent beam 316.Every crossbeam is placed and is respectively provided with manipulator vertical shift slide rail 317 on stringer 316.Two manipulator vertical shift slide rails 317 Upper installation manipulator.As shown in figs. 3-9, the manipulator includes manipulator support 319, manipulator vertical shift mechanism 333 and machinery Hand crane 334.319 both ends of manipulator support are respectively provided with a manipulator vertical shift slide plate 318, each manipulator vertical shift slide plate 318 are respectively provided with the sliding block cooperated with manipulator vertical shift slide rail 317.Manipulator vertical shift slide plate 318 is equipped with manipulator vertical shift Driver 322 is moved to above crossbeam shelves 313 with driving manipulator along manipulator vertical shift slide rail 317.Manipulator vertical shift is driven Dynamic device 322 can be the driving mechanism being made of motor, gear and rack gear.Manipulator support 319 is equipped with manipulator and vertically leads Block 3, manipulator crane 334 are equipped with the guide rod cooperated with the vertical guide block 3 of manipulator, and guide rod is located at manipulator vertical shift machine The side of structure 333.The lower part both ends of manipulator crane 334 are respectively provided with a crawl clamp hand 335.Manipulator vertical shift slide plate 318 It can be along 317 longitudinal sliding motion of manipulator vertical shift slide rail.The power of manipulator vertical shift mechanism 333 is by manipulator vertical shift driving motor 323 It provides.

As shown in figs. 3-10, the crawl clamp hand 335 is made of intermediate two-way cylinder and two clamping plates, and two-way cylinder is logical It drives two clamping plates closure or opens, it can be achieved that the folding of crawl clamp hand 335 is put to grab the crossbeam workpiece on holder Onto container both side plate.

As shown in figure 3-2, the automatic drilling special plane system further includes press strip drilling machine 305.Such as Fig. 3-11 and Fig. 3-12 institute Show, the press strip drilling machine 305 includes portal trestle.Portal trestle is by two press strip drilling machine stands 338 and press strip drilling machine crossbeam 341 It constitutes.Each 338 bottom of press strip drilling machine stand is respectively provided with a press strip drilling machine slide 337, and 337 lower part of press strip drilling machine slide is equipped with Second longitudinal direction sliding block 336, second longitudinal direction sliding block 336 and longitudinal long track 302 cooperate.Pressure is equipped on the inside of press strip drilling machine slide 337 Drilling machine vertical shift driver 339, press strip drilling machine vertical shift driver 339 are that press strip drilling machine 305 provides vertical shift power.The press strip bores Machine vertical shift driver 339 can be connected and composed by motor, gear and rack gear.Press strip is vertically installed on press strip drilling machine crossbeam 341 and bores rifle 342.As shown in below Fig. 3-14, the shape of the press strip of fixed top plate is angle bar shape.It is fixed when crossbeam is laid with and rivets with side plate After lift top plate, then push down the edge of top plate and side plate simultaneously with press strip, and bore rifle 342 in top plate, crossbeam and pressure using press strip Through-hole is got on item, is later fixed top plate, press strip and riveting transverse beam by worker.

As shown in Fig. 3-11, the press strip drilling machine slide 337 be equipped with the second manual operation platform 340, can facilitate worker with Press strip punching and carry out riveting operation.The position that rifle 342 is bored for convenience of horizontal adjustment press strip, as shown in Fig. 3-12, press strip is bored 341 side of machine crossbeam is equipped with sliding rail substrate 343, and sliding rail substrate 343 is equipped with the second horizontal slide rail 344, the second horizontal slide rail 344 On be slidably installed the traversing slide plate 346 of press strip drilling machine, installation press strip bores rifle 342 on the traversing slide plate 346 of press strip drilling machine, and press strip drilling machine is horizontal It is additionally provided with press strip on the inside of beam 341 and bores the traversing hydraulic cylinder 345 of rifle, press strip bores the traversing 345 energy band dynamic pressure item of hydraulic cylinder of rifle and bores 342 cross of rifle It moves.

As shown in figs. 3-14, traversing 346 lower part of slide plate of the press strip drilling machine is equipped with press strip hold-down mechanism.Press strip hold-down mechanism Including compression cylinder seat 357, compression cylinder 358, the piston-rod lower end of compression cylinder 358 are vertically installed on compression cylinder seat 357 Equipped with pressure plate.When to be punctured after the completion of press strip laying, it first is compacted the press strip at position to be punctured with press strip hold-down mechanism, with Boring the stabilization of rifle 342 convenient for press strip accurately will get through hole on press strip, top plate and crossbeam.It is accurate that rifle 342 is bored for convenience of press strip Positioning, 357 bottom of compression cylinder seat are equipped with press strip directive wheel 347, and press strip directive wheel 347 is against on the outside of side plate.

As shown in figure 3-1, the container carrying roll-setting gear 306 being arranged on the inside of each complete machine frame 301.Such as Fig. 3- Shown in 13, the container carrying roll-setting gear 306 includes cabinet hoisting mechanism 350.Cabinet hoisting mechanism 350 includes the second tune Whole handwheel 348, cabinet enhancing screw 349 and guide rail.Container holder 354 is installed, container is set on cabinet hoisting mechanism 350 It puts seat 354 to be threadedly coupled with cabinet enhancing screw 349, and cooperates with cabinet hoisting mechanism 350.Second adjustment handwheel 348 is rotated, Cabinet enhancing screw 349 can drive container holder 354 along lifting rail.Container holder 354 is equipped with pusher hydraulic Cylinder 351 and back gauge adjust push rod 353, and pusher hydraulic cylinder 351 can drive back gauge to adjust the horizontal shifting of push rod 353 by connecting rod 352 It is dynamic, to realize the cabinet of clamp or release container.

After container body is transported between two complete machine frames 301 by a upper station, when turn handwheel, container can be driven Carrying roll-setting gear 306 carries out vertical sliding, and the height of regulating container top plate processing is carried out with this.Pusher hydraulic cylinder 351 is transported Back gauge adjustment push rod 353 can be driven to carry out lateral movement when making, the width of adaptation container is adjusted with this, it is ensured that container Transverse shifting will not be generated in carrying out roof rail installation process.

When the work of aluminium alloy container head piece package system, first the cabinet of container was transported to from last process Between two complete machine frames 301, it is placed on container carrying roll-setting gear 306, the cabinet to be processed that is fixedly clamped is set in container It puts on seat 354.The position for adjusting the side plate aperture drilling machine 324 of drilling equipment 303 again makes directive wheel 332 clamp packaging chest frame And drilling operation is carried out to it.After punching, installation crossbeam is put into drilling in crossbeam shelves 313 by crawl clamp hand 335 Corresponding position by artificial correction corresponding position and carries out rivet to it and fixes.Then, top plates assembly installation system is waited to put top plate After being placed on container, then by press strip drilling machine 305 to the punching of the press strip of angle bar shape after, by artificial correction corresponding position and to it Rivet is carried out to fix.The container completed the process is transported to next assembling procedure by cabinet transhipment Horizontal shifting platform again.

As shown in Fig. 4-1, top plate assembly installation system includes pedestal 401, sets gradually object by processing sequence on pedestal 401 Expect crane 402 and top plate assembly jig 404.The top plate assembly jig 404 is the workbench of top plate assembly welding, is welded by profile It forms, working platform table top height can be 3000mm.Which is provided with splice joint machine 405, may be implemented single-sided welding it is two-sided at Type reduces the process of turnover panel secondary welding, has saved process time.Top plate placement platform is longitudinally equipped on splice joint machine 405 413, top plate placement platform 413 is equipped with several buphthalmos bearings, slides for the top plate after splicing well in top plate placement platform 413.Institute It states splice joint machine 405 and top plate placement platform 413 can be existing plate splice joint machine.

As shown in Fig. 4-1 and Fig. 4-2, the material crane 402 is equipped with material mounting table 408, material mounting table 408 On be placed with the top plate plate of several pieces of assembly to be welded.408 lower part of material mounting table is connected with the electric pushrod for its lifting 407, can by by base position transport Lai top plate plate be increased to welding processing on top plate assembly jig 404.The top plate is spelled 404 two sides of platform are longitudinally asymmetric is equipped with two end slipways 403 dress, are all provided with that there are two can slide along on each end slipway 403 Two gantry beams 412 are arranged side by side between 409 top in gantry stand 409, two gantry stands.Gantry stand 409 and gantry Crossbeam 412 constitutes top plate barrow.Top plate barrow is simultaneously across aluminium alloy container head piece package system 3, such as Fig. 4-3 institute Show, aluminium alloy container head piece package system 3 is located in the 417 of 404 side of top plate assembly jig.

It is traversing that the adsorptive racks that one can slide laterally along it are respectively provided with as shown in Fig. 4-3, on the every gantry beam 412 Coaster 414, the traversing coaster 414 of adsorptive racks are equipped with hoist engine 415.The 416 lower end common horizontal of wirerope of two hoist engines 415 One adsorptive racks 406 is installed, 406 bottom of adsorptive racks is equipped with several vacuum chucks 411.Adsorptive racks 406 can be according to the position of container It sets, the position of the adsorbed top plate of lateral, longitudinal and vertical adjustment guarantees the accuracy of mounting of roof plate position.

When the work of top plate assembly installation system, first top plate plate is placed on material crane 402, by electric pushrod Top plate plate is risen to, manual handling to top plate placement platform contour with top plate assembly jig 404 by 407 drive material mounting table 408 On 413, manually two blocks of top plate plates is pushed to move at splice joint machine 405.Two top plate plate splicing seams are allowed to be located at jigsaw weldering again It picks at 405 welding gun, compresses two blocks of top plate plates, splice joint machine 405 is by two blocks of top plate plates are integrally welded.Later, Manually with another block of new top plate plate, soldered semi-finished product top plate is to one far from splice joint machine 405 before promotion Side is mobile, and splice joint machine 405 makes it be connected new top plate plate with the welding of the splicing welding joint of semi-finished product top plate, so Circulation stops welding after the size that top plate length meets container.Finally, when the cabinet of container is by container cross After beam placement and units complete the crossbeam installation of top plate, soldered top plate is adsorbed and moved using adsorptive racks 406 Then top and cabinet are connected and fixed by press strip and rivet by press strip drilling machine 305 to container top.Complete top plate peace The container body of dress send to side door and installs gluing internal treatment station 5.

A kind of aluminium alloy container side plate assembling system, as in Figure 6-1, main structure include: the side bar being arranged successively Feed mechanism 601, side plate feeding distribution mechanism 602, side plate conveyer belt 603, side plate feed mechanism 604 and side plate insertion station 605.

The side bar feed mechanism 601 includes loop wheel machine and side bar feeding track 607, and loop wheel machine is along 607 energy of side bar feeding track It is moved to side plate insertion station 605.The loop wheel machine can be existing KBK crane 606 or driving, KBK crane 606 are mounted on In side bar feeding track 607, it can be vertically moved along side bar feeding track 607, it can be achieved that taking side bar by side bar material 608, and incite somebody to action Side bar is transported to side plate insertion station 605.

As shown in Fig. 6-3 and Fig. 6-4, the side plate feeding distribution mechanism 602 is to convey side plate plate to side plate conveyer belt 603 Mechanism.As in Figure 6-1, it is located at 603 feed end of side plate conveyer belt.As shown in Fig. 6-3, side plate feeding distribution mechanism 602 includes Movable stand and side plate sub-material track 615.Movable stand includes two movable stand supporting legs 609 and movable stand crossbeam 610.Two movable stands Movable stand crossbeam 610 is installed jointly on supporting leg 609.Installation side plate hoisting mechanism 612 on movable stand crossbeam 610, side plate elevator The first side plate hoisting frame 613 is installed in 612 lower part of structure, installs the first sucker 614 on the first side plate hoisting frame 613.

Side plate hoisting mechanism 612 is connected and composed by hoisting frame sliding slot 611, hoisting frame guide rail 656 and gear and rack teeth mechanism, is mentioned It rises frame guide rail 656 to be mounted on side plate hoisting mechanism 612, hoisting frame sliding slot 611 is mounted on movable stand crossbeam 610.Hoisting frame Sliding slot 611 and hoisting frame guide rail 656 are oriented to the lifting of side plate hoisting mechanism 612 is combined into, and gear and rack teeth mechanism provides lifting drive. The side plate hoisting mechanism is also possible to oil cylinder, cylinder or leadscrew-nut mechanism, but will increase side plate automatic assembling platform Manufacture difficulty and cost.Four the first suckers 614 are installed, more firmly to draw side plate on first side plate hoisting frame 613 Plate.Movable stand can be moved to above side plate conveyer belt 603 along side plate sub-material track 615, side plate hoisting mechanism 612 and movable stand Installation side plate goes up and down drag chain 616 between crossbeam 610, and movable stand drag chain 617 is installed between movable stand and side plate sub-material track 615. Movable stand will be moved along side plate sub-material track 615 will take out side plate plate from side plate plate heap 618, and plate is placed in side plate On conveyer belt 603.

As in Figure 6-1, the discharge end of the side plate conveyer belt 603 is located at 604 lower section of side plate feed mechanism.Such as Fig. 6-2 Shown, the side plate conveyer belt 603 is made of two longitudinally asymmetric side plate conveyer belts.As shown in fig. 6-7, every strip side plate transmission A side plate limited block 619 is respectively installed in the side of the discharge end of band, for the limit to side plate plate on side plate conveyer belt 603 And positioning action.

As shown in Fig. 6-5 and Fig. 6-6, side plate feed mechanism 604 include fixed frame, fixed frame include fixed frame column 620, Fixed frame crossbeam 621 and fixed frame stringer 622.Mounting and fixing support crossbeam 621 and fixed frame stringer 622 on fixed frame column 620. One strip side plate feeding track 623 is respectively installed on two fixed frame stringers 622, installation side plate is walked in side plate feeding track 623 Frame 624 installs walker drag chain 655,624 lower part of side plate walker peace between side plate walker 624 and side plate feeding track 623 Side plate lifting cylinder 625 is filled, the piston rod of side plate lifting cylinder 625 and the second side plate hoisting frame 626 are fixed, and the second side plate is promoted Four the second suckers 627 can be successively installed under frame 626.The side that side plate feed mechanism 604 can will have good positioning on side plate conveyer belt 603 Plate plate is sent on side plate insertion station 605.

As illustrated in figs. 6-11, the side plate insertion station 605 includes conveyor elevator and side plate assembly pedestal 636.It goes up and down defeated It send band to can be a wide conveyer belt, but manufactures using excessively high with maintenance cost.Usual conveyor elevator is divided into longitudinally asymmetric The first conveyor elevator 628 and the second conveyor elevator 629.First conveyor elevator, 628 lower part passes through conveyer belt elevator Structure is connect with first conveyer belt bottom plate 630, and the second conveyor elevator 629 passes through conveyer-belt lifting mechanism and the second conveyer belt bottom plate 631 connections.

As shown in figs 6-12, the conveyer-belt lifting mechanism includes lifting cylinder 632 and conveyer belt rotating arm 633.Lifting 632 lower end of cylinder can be connect by shaft with bottom plate, and the piston rod of lifting cylinder 632 passes through shaft and conveyer belt rotating arm 633 Middle part is hinged, and 633 upper end of conveyer belt rotating arm and conveyor elevator rotation are hinged, and 633 lower end of conveyer belt rotating arm and bottom plate are logical It is hinged to cross shaft.Lifting cylinder 632 pushes 633 rotary oscillation of conveyer belt rotating arm when work, to drive conveyor elevator liter Drop.The outside of first conveyor elevator 628 and the second conveyor elevator 629 is installed by the first side bar luggage carrier 634 and second respectively Side bar luggage carrier 635, the first side bar luggage carrier 634 are connect with side plate assembly pedestal 636 or first conveyer belt bottom plate 630, and second Side bar luggage carrier 635 is connect with the second conveyer belt bottom plate 631 or side plate assembly pedestal 636；The feed end of conveyor elevator is located at 604 lower section of side plate feed mechanism, as illustrated in figures 6-10, side installation side plate indulges pushing mechanism, in the feed end of conveyor elevator Top installation side plate hold-down mechanism installs side bar clamp system on 635 top of the second side bar luggage carrier.

The container side plate of different height to facilitate assembly, also can be used following scheme: as illustrated in figs. 6-11, the side plate Assembled pedestal 636 is installing conveyer belt transverse-moving mechanism close to 629 side of the second conveyor elevator, and the second conveyer belt bottom plate 631 is logical It crosses conveyer belt transverse-moving mechanism to connect with side plate assembly pedestal 636, the second conveyer belt bottom plate 631 passes through conveyer belt transverse-moving mechanism energy phase To 636 transverse shifting of side plate assembly pedestal, with adjust between the first conveyor elevator 628 and the second conveyor elevator 629 away from From.

As illustrated in figs. 6-11, the conveyer belt transverse-moving mechanism includes the base rail 637 being laterally arranged, base rail 637 Side plate assembly pedestal 636 is installed on close to 629 side of the second conveyor elevator, the installation of 631 bottom of the second conveyer belt bottom plate with The pedestal sliding block 638 that base rail 637 cooperates.Second conveyer belt bottom plate 631 can drive the second conveyor elevator 629 and the second side Beam luggage carrier 635 is with respect to 636 transverse shifting of side plate assembly pedestal.In the second conveyer belt bottom plate 631 and the second side bar luggage carrier 635 On can open up screw rod through-hole 639 and Guide rail shield through-hole 640, base rail shield 641 passes through Guide rail shield through-hole 640, pedestal Guide rail shield 641 is connect by pedestal connecting plate 642 with side plate assembly pedestal 636.As shown in figs 6-8, in the first lifting conveying Lead screw motor 643 is installed between band 628 and the second conveyor elevator 629, lead screw motor 643 connects bull stick 644 by shaft coupling, Bull stick 644 is connect by diverter 645 with one end of lateral screw rod 646, and screw rod 646 passes through screw rod through-hole 639, logical in screw rod Feed screw nut 647 is fixedly mounted in hole 639, feed screw nut 647 and the second side bar luggage carrier 635 are fixed, screw rod 646 and screw rod spiral shell Mother 647 is threadedly coupled.646 other end of screw rod is connect by pedestal connecting plate 642 with side plate assembly pedestal 636, can be with respect to side plate Assembled pedestal 636 rotates.

Before assembly, first adjusted between the first conveyor elevator and the second conveyor elevator according to the height of side plate to be assembled Away from: lead screw motor 643 drives bull stick 644 to rotate, and bull stick 644 drives screw rod 646 to rotate by diverter 645, and screw rod 646 passes through Feed screw nut 647 drives the second conveyer belt bottom plate 631, the second conveyor elevator 629 and the second side bar luggage carrier 635 to lead along pedestal 637 transverse shifting of rail.

As illustrated in figures 6-10, it includes side plate clamping cylinder 648 that the side plate, which indulges pushing mechanism, is pacified on side plate clamping cylinder 648 Side plate gripping block 649 is filled, side plate clamping cylinder 648 is fixed on the side that conveyor elevator leans on proximal panel feed mechanism 604, side plate Fixed side panel gripping block 649 on clamping cylinder 648.As shown in Fig. 6-6, installation side plate compression cylinder above pushing mechanism is indulged in side plate 650, side plate compression cylinder 650 is mounted on fixed frame on the fixed frame crossbeam 621 of conveyor elevator side.Side plate compresses gas Side plate compact heap 651 is fixedly mounted by telescopic rod in cylinder 650.

As illustrated in figs. 6-11, side bar baffle 652 is installed on the outside of first side bar luggage carrier 634, limits side bar transverse shifting position It sets.As Figure 6-9, it is horizontally mounted side bar clamping cylinder 653 on the second side bar luggage carrier 635, side bar clamping cylinder 653 passes through Piston rod and L-type side beam gripping block 654 are fixed, and side bar gripping block 654 can drive side compression in side bar horizontal direction, make lower-edge beam With intermediate side plate assembly in one.

Side plate is assembled, and steps are as follows:

S1: adjusting the spacing of the first conveyor elevator 628 and the second conveyor elevator 629 according to the specification of container, and The first conveyor elevator 628 and the second conveyor elevator 629 will be adjusted to setting height by conveyer-belt lifting mechanism.Such as Fig. 6- Shown in 1, several side bars are stacked into side bar material 608, muti-piece side plate plate is stacked into side plate plate heap 618.

Side bar on side bar material 608 is transported to the first side bar along side bar feeding track 607 and carried by S2:KBK crane 606 In rack 634 and the second side bar luggage carrier 635.

S3: side plate plate is picked up from side plate plate heap and is transported on side plate conveyer belt 603 by side plate feeding distribution mechanism 602, So circulation, makes successively to be placed with several piece side plate plate on side plate conveyer belt 603 always.

S4: side plate plate is mobile to discharge end under the drive of side plate conveyer belt 603, until first block of side plate and side plate limit Block 619 stops when contacting.

S5: side plate feed mechanism 604 draws first block of side plate plate for being located at side plate limited block 619 on side plate conveyer belt 603 Material, and it is transported to the designated position of the conveyor elevator feed end of side plate insertion station 605.

S6: conveyor elevator drives the width of the mobile side plate plate of above-mentioned side plate plate, is placed exactly in side plate compression Below mechanism.Side plate compression cylinder 650 pushes side plate compact heap 651 that first block of side plate is pressed on conveyor elevator.At this point, Side plate feed mechanism 604 is transported to fixation on conveyor elevator by taking out latter piece of side plate plate on side plate conveyer belt 603 again Position.Side plate clamping cylinder 648 drives side plate gripping block 649 to make two pieces of side plate sheet material clampings, and two pieces of side plate plates pass through opposite The concave-convex fit structure assembly answered is in one.After the inserting for completing two blocks of side plates, side plate side plate compact heap 651 rises, side plate folder Tight cylinder 648 resets.The side plate that it is good that conveyor elevator drives assembly continues to move to the width of a side plate plate.At this point, side plate Latter block of side plate is transported to the fixation position on conveyor elevator by 604 third time of feed mechanism from side plate conveyer belt 603, such as This circulation, until all side plates complete the side plate main body for being assembled into one piece of container.

S7: side bar gripping block 654 drives upper lower-edge beam and side plate main body to clamp by side bar clamping cylinder 653, upper following Beam is combined into one block of complete side plate using corresponding concaveconvex structure with side plate main body.

S8: by manually carrying out the fixed work of spot welding, later, conveyor elevator drives the assembled side plate completed to rise, and its is defeated It is sent to side plate interior sides welding system 7.

A kind of side plate interior sides welding system, main structure include that weld holder, side plate automatic welding device and plate-side plate welding are defeated Send positioning device；As shown in Fig. 7-1, the weld holder includes welding column 701, welds erecting and welding crossbeam 702 on column 701 Column 701 is welded among welding beam 702 as shown in Fig. 7-2 with welding stringer 703, and weld holder is divided into the weldering of the first side plate Area 709 and the second side plate welding section 710 are met, welds erecting and welding guide rail beam 704 in 703 sole length direction of stringer, welding is led Erecting and welding guide rail 705 on beam-and-rail 704,702 top surface of welding beam install triangle upper frame 711, keep weld holder stronger； As shown in Fig. 7-3 and Fig. 7-4, the side plate automatic welding device includes robot connecting plate 712, and robot connecting plate 712 pushes up Face erecting and welding sliding block 708, welding sliding block 708 and welding guide rail 705 cooperate, 712 bottom surface erecting and welding machine of robot connecting plate Device people 706, Robert controller 707 and servo motor are equipped with Laser Scanning Equipment, robot on welding robot 706 Connecting plate 712 is vertically moved in the driving lower edge welding guide rail 705 of servo motor；As shown in Fig. 7-2, the plate-side plate welding conveying Positioning device is separately mounted to the first plate-side plate welding area 709 and the second side plate welding section 710, including welding pedestal 714, welds bottom Erecting and welding conveyor elevator 713 and positioning table 715 on seat 714, welding conveyor elevator 713 divide for a symmetrical left side Conveyer belt and right conveyer belt, positioning table 715 is respectively on the outside of left conveyer belt and right conveyer belt, positioning table 715 Installation side plate positioning and pressing device, the fixed side panel when side plate is welded respectively prevent side plate mobile.When work, welding Conveyor elevator 713, which rises, is transported to position to be welded for side plate, and welding conveyor elevator 713 declines, and side plate falls on positioning work Make on platform 715, side plate is fixed in the positioning and pressing device on positioning table 715.

The utility model is further characterized by improve the working efficiency of plate-side plate welding, the first plate-side plate welding area 709 With the second side plate welding section 710 four root beads are installed respectively and connect guide rail beam 704, every two root bead connect on guide rail beam 704 installation side plate from Dynamic welding equipment.

A kind of aluminium alloy container side plate 180 degree turnover device described in the utility model, including roll-over unit, this implementation Example is according to produced side plate size, preferably four sets of roll-over units.As shown in Fig. 8-1, roll-over unit includes overturning pedestal 801, First turnover mechanism and the second turnover mechanism are installed, the first turnover mechanism and the second turnover mechanism turn over relatively on overturning pedestal 801 Turn the distribution of pedestal 801 or so, as shown in Fig. 8-3, first turnover mechanism includes the first rollover stand 802, the first rollover stand 802 Hinged by the first torsion shaft 804 and the first rollover stand support 806, the first rollover stand support 806 is fixed on overturning pedestal 801 On；First overturning drive device is installed on overturning pedestal 801, the first overturning drive device is mounted on overturning pedestal 801 can be with The first overturning drive device and the first rollover stand 802 is set to keep bigger angle, to make it easier to be overturn, described the One overturning drive device include the first overturning oil cylinder 812, the first overturning oil cylinder 812 by first overturning piston rod 814 respectively with First drives preceding support 810 and the first driving rear support 808 hinged, and the first driving rear support is fixedly connected with overturning pedestal 801, First drives preceding support to be fixedly connected with the first rollover stand 802, and the first overturning oil cylinder 812 is by pushing the first overturning piston rod 814 can make the first rollover stand 802 rotate 0-180 degree around the first torsion shaft 804.Second overturning single machine structure includes the second rollover stand 803, the second rollover stand 803 is hinged by the second torsion shaft 805 and the second rollover stand support 807, and the second rollover stand support 807 is solid It is scheduled on overturning pedestal 801；Second overturning drive device is installed on overturning pedestal 801, second overturning drive device includes Second overturning oil cylinder 813, the second overturning oil cylinder 813 by second overturning piston rod 815 respectively with second drive before support 811 and Second driving rear support 809 is hinged, and the second driving rear support 809 is fixedly connected with overturning pedestal 801, support before the second driving 811 are fixedly connected with the second rollover stand 803, and the second overturning oil cylinder 813 is by pushing the second overturning piston rod 815 that can make second Rollover stand 803 rotates 0-180 degree around the second torsion shaft 805.

As shown in Fig. 8-2, rollover stand support base 818 is installed in the first rollover stand 802 and 805 lower part of the second rollover stand, is turned over Pivoted frame support base 818 is fixedly connected with the ground, and guarantees that the first rollover stand 802 or the second rollover stand 805 can be obtained when not overturning To effective support, extend the service life of equipment.

As shown in Fig. 8-3, in 805 side installation side plate backgauge of the first rollover stand 802 and the second rollover stand, side plate backgauge packet Backgauge bracket 821 is included, backgauge connecting rod 822 is installed on backgauge bracket 821, backgauge sleeve 823 is installed in backgauge connecting rod 822, Backgauge sleeve 823 can be rotated around backgauge connecting rod 822.Side plate is turned over from overturning the 816 to the first rollover stand of conveyer belt 802 or the second During pivoted frame, with backgauge sleeve 823 rolling friction can occur for side plate skirt member, in side plate switching process latus inframedium backgauge The danger for avoiding side plate from sliding from the first rollover stand 802 or the second rollover stand 805.

Rollover stand connecting rod 817 is installed between ipsilateral rollover stand and rollover stand as shown in Fig. 8-1, makes four roll-over units Ipsilateral rollover stand can be overturn simultaneously.

As shown in Fig. 8-2, the first turnover mechanism and the second turnover mechanism installation two are respectively corresponded in overturning 801 two sides of pedestal Item overturns conveyer belt 816, and overturning conveyer belt 816 includes symmetrical left conveyer belt and right conveyer belt, left conveyer belt and right biography It send band to connect by overturning bull stick 819, guarantees left conveyer belt and right conveyer belt simultaneously operation, the installation of overturning 816 side of conveyer belt Conveyor motor 820 is overturn, side plate can be transported on the first rollover stand 802 by multiple overturning conveyer belts 816, then be overturn from second Frame is transported to next station.

The operating procedure of side plate overturning is as follows:

S1: side plate is transported to side plate roll-over unit along side plate backgauge from a upper station by overturning conveyer belt 816, makes side plate Middle position is aligned with the middle position of four side plate roll-over units.

S2: hydraulic cylinder pushes overturning piston rod to make the rollover stand of side four while overturning less than 90 degree, while opposite side Hydraulic cylinder pushes overturning piston rod to make the rollover stand of the other side four while overturning, until opposite side rollover stand touches side plate.

S3: two sides rollover stand is simultaneously to another side to overturn, and when angle is greater than 90 degree, side rollover stand returns to horizontal position It sets, while opposite side rollover stand carries side plate and also returns to horizontal position, falls on side plate just on overturning conveyer belt 816.

S4: side plate is transported to welding system 9 on the outside of side plate along side plate backgauge by overturning conveyer belt 816.

Claims (10)

1. aluminium alloy container production line, it is characterised in that: including cabinet assembly line and side plate assembly line, cabinet assembly line includes Tactic aluminium alloy container mould assembling tooling (1), foreboard installation station (11), seam welding doorframe installs station in cabinet (2), aluminium alloy container head piece package system (3), Rear Door installation station (12), side door install gluing internal treatment station (5) and box sizes detection station (13), side plate assembly line include tactic aluminium alloy container side plate assembling system (6), side plate interior sides welding system (7), side plate overturning system (8), welding system (9) and side plate caching feeding station on the outside of side plate (10), cabinet assembly line and side plate assembly line are distributed side by side, and the two puts in order on the contrary, aluminium alloy container head piece The side of package system (3) is equipped with top plate assembly installation system (4), and side plate caches feeding station (10) and aluminium alloy container closes Setting driving or crane (15) between case tooling (1).

2. aluminium alloy container production line according to claim 1, it is characterised in that: the aluminium alloy container mould fitter Filling (1) includes fixed assembly platform, and fixed assembly platform is made of two longitudinally asymmetric fixation assembling units；Each fixed group Filling unit includes longitudinally disposed fixation supporting beam (101), and fixed supporting beam (101) are equipped with supporting leg (142), every fixed support Multiple crossbeam locating pieces (103) are longitudinally successively installed in beam (101) top surface, offer positioning on each crossbeam locating piece (103) Slot (109), every fixed supporting beam (101) lateral surface install at least two vertical adjustment mechanisms (104), vertical adjustment mechanism It (104) include support base (113), objective table spiral lifting mechanism, side plate objective table (115), support base (113) is supported with fixed The lateral surface of beam (101) is fixed, installation objective table spiral lifting mechanism on support base (113), on objective table spiral lifting mechanism Portion's fixed side panel objective table (115).

3. aluminium alloy container production line according to claim 1, it is characterised in that: seam welding doorframe is pacified in the cabinet The main structure for filling station (2) includes welding unit in symmetrical two casees, and welding unit passes through workbench in two casees Connecting rod (222) connects, and welding unit structure is as follows in each case: including an internal welding machine bracket (201), two weldings Stationary work-table connecting rod (222) between platform (203), erecting and welding workbench (203) on internal welding machine bracket (201), Welder Make installation casing internal welding machine assembly on platform (203), each cabinet internal welding machine assembly includes interior weldering track base (204), welding The longitudinally mounted interior weldering track base (204) in platform (203) top surface, each interior weld weld guide rail in installation left and right two on track base (204) (205), connecting plate (207) are welded in installing on interior weldering track base (204), interior weldering connecting plate (207) by interior weldering sliding block (208) and Interior weldering guide rail (205) cooperates, and connecting plate driving device, internal welding device and welding controller are installed on interior weldering connecting plate (207) (220), the connecting plate driving device includes interior weldering driving motor (209), and interior weldering driving motor (209) connects walking in a horizontal state wheel (210), interior weldering driving motor (209) driving walking in a horizontal state wheel (210) is surveyed in interior weldering track base (204) rolls, and can drive interior Weldering connecting plate (207) is slided along interior weldering guide rail (205), and the internal welding device includes welding suspension (221), is welded suspension (221) One end setting lifting sliding slot (211) goes up and down installation lifting vertical beam (213) on sliding slot (211), the installation of lifting vertical beam (213) side Riser guide (214) goes up and down sliding slot (211) and riser guide (214) with lifting vertical beam (213) is combined into and provides lifting guiding, tooth Taking turns rackwork is that lifting vertical beam (213) provides lifting drive, and lifting vertical beam (213) bottom installation internal welding machine tool arm (216) is interior Weldering mechanical arm (216) can be vertically moved and be moved up and down with lifting vertical beam, to complete the inside to container body well The welding of weld seam, the welding controller (220) welding suspension (221) side, welding controller (220) respectively with attachment base Driving device is connected with internal welding device, controls the movement and welding of internal welding machine tool arm (216).

4. aluminium alloy container production line according to claim 1, it is characterised in that: the aluminium alloy container head piece Package system (3) includes two groups of complete machine frames (301) of longitudinally asymmetric setting, and every group of complete machine frame (301) top is equipped with vertical To long track (302), the placement of installation container crossbeam and units on two longitudinal long tracks (302)；The container is horizontal Beam is placed and units include drilling equipment (303), the first artificial station (309), place beam device (304) and two It drills cloth beam bottom seat (308), each drilling cloth beam bottom seat (308) lower part is respectively provided with first longitudinal direction sliding block (307), and first longitudinal direction is sliding Block (307) and longitudinal long track (302) cooperate, and drilling equipment walking driver is equipped on the inside of a drilling cloth beam bottom seat (308) (315), to drive the placement of container crossbeam and units, long track (302) is vertically moved along longitudinal direction, the first manual operation Platform (309) is located at drilling equipment (303) and places between beam device (304)；The drilling equipment (303) includes two drilling machines Support column (311) and drilling machine crossbeam (312), every drilling machine support column (311) bottom respectively connect with a drilling cloth beam bottom seat (308) It connects, each vertically arranged drilling machine beam lifting hydraulic cylinder (321), drilling machine beam lifting on the outside of each drilling machine support column (311) The piston rod of hydraulic cylinder (321) is connect with drilling machine crossbeam (312), vertical installation side plate aperture drilling machine on drilling machine crossbeam (312) (324)；The placement beam device (304) includes two stands (314) and a crossbeam shelves (313), two stands (314) it is connect respectively with two drilling cloth beam bottom seats (308), crossbeam shelves (313) is set between two stands (314).

5. aluminium alloy container production line according to claim 1, it is characterised in that: the top plate assembly installation system (4) include pedestal (401), set gradually material crane (402), two layer operation platforms (404) on pedestal (401) from front to back, The two layer operations platform (404) is equipped with splice joint machine (405), and splice joint machine (405) is equipped with top plate placement platform afterwards (413), the material crane (402) is equipped with material mounting table (408), and material mounting table (408) lower part is connected with for it The electric pushrod (407) of lifting, two layer operations platform (404) two sides are symmetrically arranged with two end slipways (403), end slipway (403) it is equipped with the gantry upright post (409) that can be slid along, gantry upright post (409) is equipped with gantry beam (412) between top； The gantry beam (412) is equipped with the traversing sliding block of adsorptive racks (414) that can be slid laterally on it, is connected by sliding block lower part Movable motor (415) is driven, and movable motor (415) lower part connects vertical shift bar (416), and the other end of vertical shift bar (416) is equipped with The adsorptive racks (406) that can be moved up and down along it, adsorptive racks (406) bottom are equipped with several vacuum chucks (411).

6. aluminium alloy container production line according to claim 1, it is characterised in that: the aluminium alloy container side plate is spelled Dress system (6) includes the side bar feed mechanism (601), side plate feeding distribution mechanism (602), side plate conveyer belt (603), side being arranged successively Plate feed mechanism (604) and side plate insertion station (605)；The side bar feed mechanism (601) includes loop wheel machine and side bar feeding track (607), loop wheel machine can be moved to side plate insertion station (605) along side bar feeding track (607)；Side plate feeding distribution mechanism (602) packet Movable stand and side plate sub-material track (615) are included, movable stand includes two movable stand supporting legs (609) and movable stand crossbeam (610), is moved Movable stand crossbeam (610) are installed on moving frame supporting leg (609), installation side plate hoisting mechanism (612) on movable stand crossbeam (610), side The first side plate hoisting frame (613) is installed in plate hoisting mechanism (612) lower part, installs the first sucker on the first side plate hoisting frame (613) (614), movable stand can be moved to above side plate conveyer belt (603) along side plate sub-material track (615), side plate hoisting mechanism (612) Installation side plate lifting drag chain (616), is installed between movable stand and side plate sub-material track (615) between movable stand crossbeam (610) Movable stand drag chain (617)；The discharge end of the side plate conveyer belt (603) is located at below side plate feed mechanism (604)；The side plate Feed mechanism (604) includes fixed frame, and fixed frame includes fixed frame column (620), fixed frame crossbeam (621) and fixed frame stringer (622), mounting and fixing support crossbeam (621) and fixed frame stringer (622) on fixed frame column (620), in two fixed frame stringers (622) installation side plate feeding track (623) on, installation side plate walker (624) in side plate feeding track (623), side plate walking Walker drag chain (655) are installed between frame (624) and side plate feeding track (623), side plate walker (624) bottom is installed at least One side plate lifting cylinder (625), side plate lifting cylinder (625) are connect by piston rod with the second side plate hoisting frame (626), the The second sucker (627) are installed under two side plate hoisting frames (626)；The side plate insertion station (605) includes conveyor elevator and side plate Assembled pedestal (636), conveyor elevator is a wide conveyer belt or conveyor elevator includes the first conveyor elevator (628) With the second conveyor elevator (629), the first conveyor elevator (628) and the second conveyor elevator (629) lower part respectively pass through one group Conveyer-belt lifting mechanism and first conveyer belt bottom plate (630) and the second conveyer belt bottom plate (631) are fixed, first conveyer belt bottom plate (630) it is connect respectively with side plate assembly pedestal (636) with the second conveyer belt bottom plate (631), the first conveyor elevator (628) and The first side bar luggage carrier (634) and the second side bar luggage carrier (635) are installed in the outside of two conveyor elevators (629) respectively, and first Side bar luggage carrier (634) is connect with side plate assembly pedestal (636) or first conveyer belt bottom plate (630), the second side bar luggage carrier (635) it is connect with the second conveyer belt bottom plate (631) or side plate assembly pedestal (636)；The feed end of conveyor elevator is located at side plate Below feed mechanism (604), side installation side plate indulges pushing mechanism, and installation side plate compresses above the feed end of conveyor elevator Side bar clamp system is installed on the second side bar luggage carrier (635) top by mechanism；On side plate walker (624), loop wheel machine and movable stand It is respectively mounted walking mechanism, so that it is moved along respective track.

7. aluminium alloy container production line according to claim 1, it is characterised in that: the side plate interior sides welding system It (7) include weld holder, side plate automatic welding device and plate-side plate welding conveying positioning device；The weld holder includes welding column (701), erecting and welding crossbeam (702) and welding stringer (703) on column (701) are welded, stringer (703) base length side is welded Upward erecting and welding guide rail (705)；The side plate automatic welding device includes welding robot (706), welding robot (706) Top surface is fixedly welded sliding block (708), and welding robot (706) side mounting robot controls equipment (707), and robot control is set Standby (707) top surface erecting and welding sliding block (708), Robert controller (707) are fixedly connected with welding robot (706)；Institute State side plate conveying positioning device include welding pedestal (714), welding pedestal (714) on erecting and welding conveyor elevator (713) and Positioning table (715), installation side plate positioning and pressing device respectively on positioning table, welds pedestal (714) in weld holder Lower part, it is parallel with welding stringer (703) length direction, Robot welding guide rail (705) can be made to be welded to all positions of side plate.

8. aluminium alloy container production line according to claim 1, it is characterised in that: side plate overturning system (8) packet At least one roll-over unit is included, roll-over unit includes overturning pedestal (801), installs the first turnover mechanism in overturning pedestal (801) With the second turnover mechanism, the first turnover mechanism and opposite pedestal (801) left and right that overturns of the second turnover mechanism are distributed；First tipper Structure includes the first rollover stand (802), and the first rollover stand (802) passes through the first torsion shaft (804) and the first rollover stand support (806) Hingedly, the first rollover stand support (806) is fixed in overturning pedestal (801)；Overturn pedestal (801) or the first rollover stand support (806) the first overturning drive device is installed, the first overturning drive device passes through the first driving rear support (808) and overturning pedestal on (801) or the first rollover stand support (806) hingedly, the first overturning drive device other end by first drive before support (810) hinged with the first rollover stand (802)；Second turnover mechanism includes the second rollover stand (803), and the second rollover stand (803) is logical Cross the second torsion shaft (805) and the second rollover stand support (807) hingedly, the second rollover stand support (807) is fixed on overturning pedestal (801) on；Second overturning drive device is installed, the second overturning is driven in overturning pedestal (801) or the second rollover stand support (807) Dynamic device is by the second driving rear support (809) and overturns pedestal (801) or the second rollover stand support (807) hingedly, and second Support (811) and the second rollover stand (803) are hinged before the overturning drive device other end drives by second；First rollover stand (802) and the second rollover stand (803) side is respectively mounted side plate limiting device；The installation overturning of the overturning pedestal (801) two sides is defeated Send band (816).

9. aluminium alloy container production line according to claim 1, it is characterised in that: welding system on the outside of the side plate It (9) include the portal frame longitudinally walked, erecting and welding robot on portal frame.

10. aluminium alloy container production line according to claim 1, it is characterised in that: the side plate caches feeding station It (10) is longitudinally disposed side plate conveyer belt.