CN208588642U - An ultra-high pumping concrete flow pattern monitoring device - Google Patents
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Abstract
本实用新型属于建筑施工技术领域,特别涉及一种超高泵送混凝土流动形态监测装置,用于监测混凝土在泵送过程中的断面流动形态,并准确判断润滑层是否真实存在。它包括相互贯通的混凝土泵送模拟透明管道、透明箱和混凝土输送管道,还包括高清摄像系统和推力系统;透明箱的中空透明箱体分别设有顶板连接孔和底板连接孔,顶板连接孔的直径与混凝土泵送模拟透明管道的直径相配合,底板连接孔的直径与混凝土输送管道的直径相配合,推力系统为混凝土的输送提供推力,高清摄像系统置于混凝土泵送模拟透明管道的前方,用于观测并记录混凝土的流动形态。
The utility model belongs to the technical field of building construction, in particular to an ultra-high pumping concrete flow pattern monitoring device, which is used for monitoring the cross-sectional flow pattern of concrete during the pumping process and accurately judging whether a lubricating layer actually exists. It includes a concrete pumping simulation transparent pipeline, a transparent box and a concrete conveying pipeline that are connected to each other, and also includes a high-definition camera system and a thrust system; the hollow transparent box of the transparent box is respectively provided with a top plate connection hole and a bottom plate connection hole. The diameter matches the diameter of the concrete pumping simulation transparent pipeline, the diameter of the connecting hole of the bottom plate matches the diameter of the concrete conveying pipeline, the thrust system provides thrust for the concrete transportation, and the high-definition camera system is placed in front of the concrete pumping simulation transparent pipeline. Used to observe and record the flow pattern of concrete.
Description
技术领域technical field
本实用新型属于建筑施工技术领域,特别涉及一种超高泵送混凝土流动形态监测装置。The utility model belongs to the technical field of building construction, in particular to a device for monitoring the flow form of ultra-high pumping concrete.
背景技术Background technique
鉴于屈服应力τ0与坍落度、扩展度之间以及塑性粘度μ与T50之间所具备的相关性,混凝土流变学特性研究已俨然成为混凝土超高泵送技术领域的重要组成部分。而混凝土流动形态研究作为流变学特性研究的关键环节,逐渐引起国内外学者的高度关注。典型的研究方法是在管道出口/入口处安装一段同直径的透明塑料管,并在塑料管上安装超声波流速仪,检测管壁内15mm深度处混凝土横截面速度剖面,研究混凝土在泵送过程中的流动形态。但该方法超声波流速仪定位难以控制,会对测量精度造成较大影响,同时该方法只能检测管道15mm范围内的速度剖面,具有一定的研究局限性。In view of the correlation between yield stress τ 0 and slump, expansion and plastic viscosity μ and T50, the study of concrete rheological properties has become an important part of the field of concrete ultra-high pumping technology. As a key link in the study of rheological properties, the study of concrete flow morphology has gradually attracted the attention of scholars at home and abroad. A typical research method is to install a transparent plastic pipe of the same diameter at the outlet/inlet of the pipe, and install an ultrasonic flow meter on the plastic pipe to detect the velocity profile of the concrete cross-section at a depth of 15mm in the pipe wall, and to study the concrete during the pumping process. flow form. However, this method is difficult to control the positioning of the ultrasonic flowmeter, which will greatly affect the measurement accuracy. At the same time, this method can only detect the velocity profile within 15mm of the pipeline, which has certain research limitations.
因此,亟需一种科学、准确、适用性强的超高泵送混凝土流动形态监测装置。Therefore, there is an urgent need for a scientific, accurate and highly applicable ultra-high pumping concrete flow pattern monitoring device.
实用新型内容Utility model content
本实用新型提供了一种超高泵送混凝土流动形态监测装置,该超高泵送混凝土流动形态监测装置,用于监测混凝土在泵送过程中的断面流动形态,并准确判断润滑层是否真实存在。The utility model provides an ultra-high pumping concrete flow form monitoring device, which is used for monitoring the cross-sectional flow form of concrete during the pumping process, and accurately judging whether a lubricating layer actually exists .
为解决以上技术问题,本实用新型包括如下技术方案:In order to solve the above technical problems, the utility model includes the following technical solutions:
一种超高泵送混凝土流动形态监测装置,它包括相互贯通的混凝土泵送模拟透明管道、透明箱和混凝土输送管道,还包括高清摄像系统和推力系统;其中,所述透明箱包括四个脚撑和中空透明箱体,所述中空透明箱体分别设有顶板连接孔和底板连接孔,所述顶板连接孔的直径与所述混凝土泵送模拟透明管道的直径相配合,所述底板连接孔的直径与所述混凝土输送管道的直径相配合,所述推力系统为混凝土的输送提供推力,所述高清摄像系统置于所述混凝土泵送模拟透明管道的前方,用于观测并记录混凝土的流动形态。An ultra-high pumping concrete flow pattern monitoring device, which includes a concrete pumping simulation transparent pipeline, a transparent box and a concrete conveying pipeline that are connected to each other, and also includes a high-definition camera system and a thrust system; wherein, the transparent box includes four feet The hollow transparent box is provided with a top plate connecting hole and a bottom plate connecting hole, the diameter of the top plate connecting hole is matched with the diameter of the concrete pumping simulated transparent pipe, and the bottom plate connecting hole The diameter of the concrete conveying pipeline matches the diameter of the concrete conveying pipeline, the thrust system provides thrust for the conveying of concrete, and the high-definition camera system is placed in front of the concrete pumping simulation transparent pipeline to observe and record the flow of concrete form.
与现有技术相比,本实用新型具有以下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
(1)本实用新型的超高泵送混凝土流动形态监测装置,它包括分别设置于透明箱顶端和底端的混凝土泵送模拟透明管道、混凝土输送管道,还包括推力系统和高清摄像系统,混凝土在推力系统的作用下通过位于下端的混凝土输送管道进入透明箱中并充满,将透明箱中的混凝土输送至混凝土泵送模拟透明管道,直至接近其顶部,同时采用高清摄像系统观测并记录混凝土从透明箱进入混凝土泵送模拟透明管道并填充至其顶部的整个过程的流动形态。最后通过对高清摄像系统获得的摄影成像进行图像处理,拟合混凝土断面流动形态曲线,即可分析混凝土在模拟泵送作用下的流动形态,判断输送过程中润滑层是否真实存在或者以何种形式存在,为超高泵送混凝土流变特性研究提供技术支撑。(1) The ultra-high pumping concrete flow pattern monitoring device of the present invention includes concrete pumping simulation transparent pipes and concrete conveying pipes respectively arranged at the top and bottom ends of the transparent box, and also includes a thrust system and a high-definition camera system. Under the action of the thrust system, the concrete conveying pipeline at the lower end enters the transparent box and fills it up, and the concrete in the transparent box is transported to the concrete pumping simulation transparent pipeline until it is close to the top of the concrete. The box is pumped into the concrete to simulate the flow pattern of the entire process of transparent pipes and filling to the top of them. Finally, by performing image processing on the photographic images obtained by the high-definition camera system, and fitting the flow shape curve of the concrete section, the flow shape of the concrete under the simulated pumping action can be analyzed, and it can be judged whether the lubricating layer actually exists or in what form during the conveying process. It exists to provide technical support for the research on the rheological properties of ultra-high pumping concrete.
(2)本实用新型的超高泵送混凝土流动形态监测装置,操作简单、方便,所涉及的组件设备可多次拆装、灵活应用,适合常规实验研究,具有较好地推广价值。(2) The ultra-high pumping concrete flow pattern monitoring device of the present invention is simple and convenient to operate, and the components involved can be disassembled and assembled for many times and applied flexibly, which is suitable for routine experimental research and has good popularization value.
进一步地,所述混凝土泵送模拟透明管道由有机玻璃或者塑料制作而成。Further, the concrete pumping simulation transparent pipe is made of plexiglass or plastic.
进一步地,所述四个脚撑的高度≥0.5米。Further, the height of the four foot supports is greater than or equal to 0.5 meters.
进一步地,所述混凝土泵送模拟透明管道与所述顶板连接孔之间,以及所述混凝土输送管道与所述底板连接孔之间通过螺旋连接或者卡扣连接。Further, the concrete pumping simulation transparent pipe and the connection hole of the top plate, and the concrete conveying pipe and the connection hole of the bottom plate are connected by screw connection or snap connection.
进一步地,所述中空透明箱体由有机玻璃或者塑料制作而成。Further, the hollow transparent box is made of plexiglass or plastic.
附图说明Description of drawings
图1为本实用新型一实施例中超高泵送混凝土流动形态监测装置的结构示意图。FIG. 1 is a schematic structural diagram of a device for monitoring the flow pattern of ultra-high pumping concrete in an embodiment of the present invention.
图中:In the picture:
10-混凝土泵送模拟透明管道;20-透明箱,21-中空透明箱体,22-脚撑; 31-顶板连接孔,32-底板连接孔;40-混凝土输送管道;50-高清摄像系统;60- 推力系统。10-Concrete pumping simulation transparent pipeline; 20-Transparent box, 21-Hollow transparent box, 22-Foot support; 31-Top plate connection hole, 32-Bottom plate connection hole; 40-Concrete conveying pipeline; 50-HD camera system; 60- Thrust system.
具体实施方式Detailed ways
以下结合附图和具体实施例对本实用新型提供的一种超高泵送混凝土流动形态监测装置作进一步详细说明。结合下面说明和权利要求书,本实用新型的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本实用新型实施例的目的。为叙述方便,下文中所述的“上”、“下”与附图的上、下的方向一致,但这不能成为本发明技术方案的限制。The following describes a device for monitoring the flow pattern of ultra-high pumping concrete provided by the present invention in further detail with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description and claims. It should be noted that, the accompanying drawings are all in a very simplified form and in inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention. For the convenience of description, the "upper" and "lower" described below are consistent with the upper and lower directions of the drawings, but this cannot be a limitation of the technical solution of the present invention.
实施例一Example 1
请参考图1,下面结合图1详细说明本实用新型的超高泵送混凝土流动形态监测装置的结构组成。Referring to FIG. 1 , the structure and composition of the ultra-high pumping concrete flow pattern monitoring device of the present invention will be described in detail below with reference to FIG. 1 .
如图1所示,一种超高泵送混凝土流动形态监测装置,它包括相互贯通的混凝土泵送模拟透明管道10、透明箱20和混凝土输送管道40,还包括高清摄像系统50和推力系统60;其中,透明箱20包括四个脚撑22和中空透明箱体 21,中空透明箱体21分别设有顶板连接孔31和底板连接孔32,顶板连接孔 31的直径与混凝土泵送模拟透明管道10的直径相配合,底板连接孔32的直径与混凝土输送管道40的直径相配合,推力系统60为混凝土的输送提供推力,高清摄像系统50设置于混凝土泵送模拟透明管道10的前方,用于观测并记录混凝土的流动形态。As shown in FIG. 1 , an ultra-high pumping concrete flow pattern monitoring device includes a concrete pumping simulation transparent pipeline 10 , a transparent box 20 and a concrete conveying pipeline 40 that are connected to each other, and also includes a high-definition camera system 50 and a thrust system 60 . ; Wherein, the transparent box 20 includes four foot supports 22 and a hollow transparent box body 21, the hollow transparent box body 21 is respectively provided with a top plate connecting hole 31 and a bottom plate connecting hole 32, the diameter of the top plate connecting hole 31 and the concrete pumping simulation transparent pipeline The diameter of the bottom plate 10 is matched with the diameter of the connecting hole 32 of the bottom plate and the diameter of the concrete conveying pipe 40. The thrust system 60 provides thrust for the conveying of concrete. Observe and record the flow pattern of concrete.
具体来说,混凝土在推力系统60的作用下通过位于下端的混凝土输送管道40进入透明箱20中并充满,将透明箱20中的混凝土输送至混凝土泵送模拟透明管道10,直至接近其顶部,同时采用高清摄像系统50观测并记录混凝土从透明箱20进入混凝土泵送模拟透明管道10并填充至其顶部的整个过程的流动形态。最后通过对高清摄像系统50获得的摄影成像进行图像处理,拟合混凝土断面流动形态曲线,即可分析混凝土在模拟泵送作用下的流动形态,判断输送过程中润滑层是否真实存在或者以何种形式存在,为超高泵送混凝土流变特性研究提供技术支撑。Specifically, under the action of the thrust system 60, the concrete enters the transparent box 20 through the concrete conveying pipeline 40 located at the lower end and fills it up, and the concrete in the transparent box 20 is transported to the concrete pumping simulation transparent pipeline 10 until it is close to the top, At the same time, the high-definition camera system 50 is used to observe and record the flow pattern of the whole process of the concrete pumping from the transparent box 20 into the concrete pumping simulating transparent pipe 10 and filling to the top thereof. Finally, by performing image processing on the photographic images obtained by the high-definition camera system 50, and fitting the flow shape curve of the concrete section, the flow shape of the concrete under the simulated pumping action can be analyzed, and it can be judged whether the lubricating layer actually exists during the conveying process or in what form. It exists in form and provides technical support for the research on the rheological properties of ultra-high pumping concrete.
请继续参考图1,本实用新型的超高泵送混凝土流动形态监测步骤如下:Please continue to refer to Fig. 1, the monitoring steps of the ultra-high pumping concrete flow pattern of the present invention are as follows:
(1)将混凝土倒入混凝土输送管道40中,并启动推力系统60,通过混凝土输送管道40将混凝土输送至透明箱20,直至全部充满为止,停止继续推进;(1) Pour the concrete into the concrete conveying pipeline 40, start the thrust system 60, and transport the concrete to the transparent box 20 through the concrete conveying pipeline 40, until it is fully filled, and stop continuing to advance;
(2)启动高清摄像系统50;(2) starting the high-definition camera system 50;
(3)再次启动推力系统60,将混凝土输送至混凝土泵送模拟透明管道10,至接近其顶部为止,停止继续推进;(3) Start the thrust system 60 again, transport the concrete to the concrete pumping simulation transparent pipe 10, and stop and continue to advance until it is close to the top;
(4)关闭高清摄像系统50,清洗流动形态监测装置;(4) Turn off the high-definition camera system 50, and clean the flow pattern monitoring device;
(5)对高清摄像系统获得的摄影成像进行图像处理,拟合混凝土断面流动形态曲线,分析混凝土在模拟泵送作用下的流动形态,判断输送过程中润滑层是否真实存在或者以何种形式存在,为超高泵送混凝土流变特性研究提供技术支撑。(5) Perform image processing on the photographic images obtained by the high-definition camera system, fit the flow shape curve of the concrete section, analyze the flow shape of the concrete under the action of simulated pumping, and determine whether the lubricating layer actually exists or in what form during the transportation process. , to provide technical support for the research on the rheological properties of ultra-high pumping concrete.
在本实施例中,更优选地,为了取材方便,节省成本,混凝土泵送模拟透明管道10和中空透明箱体21均由有机玻璃或者塑料制作而成。In this embodiment, more preferably, for the convenience of material acquisition and cost saving, the concrete pumping simulation transparent pipe 10 and the hollow transparent box 21 are both made of plexiglass or plastic.
在本实施例中,更优选地,为了保证混凝土顺利通过混凝土输送管道40 进入中空透明箱体21中,四个脚撑22的高度≥0.5米。In this embodiment, more preferably, in order to ensure that the concrete enters the hollow transparent box 21 through the concrete conveying pipeline 40 smoothly, the height of the four foot supports 22 is ≥0.5 meters.
在本实施例中,更优选地,为了保证管道与箱体的连接牢固性,混凝土泵送模拟透明管道10与顶板连接孔31之间,以及混凝土输送管道40与底板连接孔32之间通过螺旋连接或者卡扣连接。In this embodiment, more preferably, in order to ensure the firmness of the connection between the pipeline and the box, the concrete pumping simulation transparent pipeline 10 and the connecting hole 31 of the top plate, and between the concrete conveying pipeline 40 and the connecting hole 32 of the bottom plate, pass the screw connection or snap connection.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present utility model, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the utility model patent. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for this utility model shall be subject to the appended claims.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110501138A (en) * | 2019-08-28 | 2019-11-26 | 上海建工集团股份有限公司 | Concrete pumping whole process simulation test device and detection method |
CN110501137A (en) * | 2019-08-28 | 2019-11-26 | 上海建工集团股份有限公司 | Concrete pumping bend pipe simulation test device and method |
CN110823765A (en) * | 2019-11-09 | 2020-02-21 | 上海建工集团股份有限公司 | Device and method for testing flow form and friction characteristic of pumped concrete |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110501138A (en) * | 2019-08-28 | 2019-11-26 | 上海建工集团股份有限公司 | Concrete pumping whole process simulation test device and detection method |
CN110501137A (en) * | 2019-08-28 | 2019-11-26 | 上海建工集团股份有限公司 | Concrete pumping bend pipe simulation test device and method |
CN110823765A (en) * | 2019-11-09 | 2020-02-21 | 上海建工集团股份有限公司 | Device and method for testing flow form and friction characteristic of pumped concrete |
CN110823765B (en) * | 2019-11-09 | 2022-02-15 | 上海建工集团股份有限公司 | Device and method for testing flow form and friction characteristic of pumped concrete |
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