CN208467732U - Large roller connection system - Google Patents
Large roller connection system Download PDFInfo
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- CN208467732U CN208467732U CN201820905408.7U CN201820905408U CN208467732U CN 208467732 U CN208467732 U CN 208467732U CN 201820905408 U CN201820905408 U CN 201820905408U CN 208467732 U CN208467732 U CN 208467732U
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- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 230000000903 blocking effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- 241000252254 Catostomidae Species 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 6
- 238000009433 steel framing Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
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- 230000006872 improvement Effects 0.000 description 1
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Abstract
The utility model relates to a kind of large roller connection systems, it includes three lathes and ball cardinal plane grinding machine, First lathe, ball cardinal plane grinding machine, second lathe and third platform lathe are arranged successively setting from front to back, feeding pipeline, blanking pipeline and charging and discharging mechanism are provided on lathe, feeding pipeline and blanking pipeline symmetric transverse are arranged in lathe two sides, charging and discharging mechanism is slidably mounted on lathe, above the guide wheel of lathe.By three linkages between lathe and grinding machine, realizes the automation transhipment processing of workpiece, greatly improve work efficiency;Do not change the operating habit of original machine bed, do not compress original machine bed operating space, do not have to carry out additional adjustment after compensation of grinding wheel, operation is more convenient, while when grinding wheel and replacing guide wheel, and need to only make slightly adjustment to loading and unloading system is to be convenient to replacement grinding wheel and guide wheel.
Description
Technical field
The utility model relates to roller manufacture fields, and in particular to a kind of large roller connection system.
Background technique
It is general using three lathes and ball cardinal plane grinding machine structure that have split settings in the past when carrying out large roller processing
At the workpiece between lathe, which is transported, artificial progress, under working efficiency.
And the charging and discharging mechanism of previous lathe is mounted on lathe, but it uses independent driving device, is mended in grinding wheel
It repays and needs to readjust charging and discharging mechanism position, it is inconvenient for operation.
Summary of the invention
To solve the above problems, passing through three lathes and grinding machine the utility model proposes a kind of large roller connection system
Between linkage, realize workpiece automation transhipment processing, greatly improve work efficiency;The operation for not changing original machine bed is practised
It is used, do not compress original machine bed operating space, do not have to carry out additional adjustment after compensation of grinding wheel, operate it is more convenient, while grinding wheel with
When replacing guide wheel, it need to only make slightly adjustment to loading and unloading system and be convenient to replacement grinding wheel and guide wheel.
The technical solution of the utility model includes:
A kind of large roller connection system, it includes three lathes and ball cardinal plane grinding machine, First lathe, ball basal plane mill
Bed, second lathe and third platform lathe are arranged successively setting from front to back, and feeding pipeline, blanking are provided on lathe
Pipeline and charging and discharging mechanism, feeding pipeline and blanking pipeline symmetric transverse are arranged in lathe two sides, charging and discharging mechanism
It is slidably mounted on lathe, above the guide wheel of lathe.
The charging and discharging mechanism includes that portal frame, two manipulators and manipulator folder workpiece gripper, portal frame pass through
Linear guide is slidably mounted on lathe bed, is located at feeding pipeline, blanking pipeline outside, and portal frame passes through bindiny mechanism and machine
The feed slide connection of bed, is slided, two manipulators pass through driving device respectively and are movably arranged on gantry with feeding
On frame, driving device driving manipulator is horizontally and vertically moved, and the end of manipulator is provided with manipulator
Workpiece gripper is pressed from both sides, the bindiny mechanism is detachable attachment mechanism.
Ball basal plane feeding pipeline, ball basal plane blanking pipeline are correspondingly arranged in ball cardinal plane grinding machine two sides.
The ball basal plane feeding pipeline of the blanking pipeline connected ball cardinal plane grinding machine of the First lathe, ball basal plane mill
The ball basal plane blanking pipeline of bed connects the feeding pipeline of second lathe, and the blanking pipeline of second lathe connects third
The feeding pipeline of platform lathe.
The portal frame of the loading and unloading structure-steel framing of lathe is connect by detachable attachment mechanism with feed slide, is run in lathe
Portal frame is with feed slide synchronizing moving in the process, and loading and unloading structure-steel framing and feed slide are servo-actuated, so that after compensation of grinding wheel not
With carrying out additional adjustment.
Lower detachable attachment mechanism is dismantled, portal frame is unclamped and feed slide, manual mobile gantry frame, portal frame is moved to
It absolutely not blocks above guide wheel so that it is convenient to hang out grinding wheel and guide wheel is replaced, does not need to dismantle on a large scale and again
Assembly.
Above-mentioned technical proposal is improved further and is refined, the feeding pipeline end is provided with material blocking block,
On material blocking block is adjustable fixed installation portal frame, for positioning the position of workpiece on the conveyor line, material blocking block is moved with portal frame
It is dynamic, while material blocking block can control adjustment, and manipulator is enable to be directed at the workpiece of different length.
Above-mentioned technical proposal is improved further and is refined, the feeding pipeline, blanking pipeline are all made of
The carrier bar of chain-plate type pipeline, chain-plate type pipeline uses V-type carrier bar, and roller can only be axially moved in V-type with carrier bar.
Above-mentioned technical proposal is improved further and is refined, the driving device includes that two of horizontal direction watch
Take motor, two servo motors of vertical direction and the rack-and-pinion that is equipped with servo motor, by servo motor plus
The driving method driving manipulator of rack-and-pinion horizontally and vertically moves, using this driving method, positioning
Precision can reach within 0.1mm.
Above-mentioned technical proposal is improved further and is refined, the manipulator folder workpiece gripper includes revolution gas
Cylinder, angle-regulating block and two suckers, rotary cylinder are fixedly mounted on robot end, and rotary cylinder piston rod is fixedly connected
Angle-regulating block is fixedly mounted on angle-regulating block there are two sucker, passes through the horizontal angle that angle-regulating block adjusts two suckers
Degree, the sucker are connect with the vacuum generator being independently arranged;Because of the direction of workpiece on feeding pipeline and blanking pipeline
It is inconsistent with the grinding position turning work piece direction of lathe, so design rotary cylinder, for changing workpiece direction;Using vacuum chuck
Mode, workpiece is sucked by two vacuum chucks to realize the crawl to workpiece.
Above-mentioned technical proposal is improved further and is refined, the vacuum that the sucker is independently arranged with two respectively
Generator connection, using double vacuum generator parallel operations, when wherein one group of vacuum generator failure, another set generator is also
It can work, guarantee that workpiece is not fallen out on grinding wheel, cause danger.
Above-mentioned technical proposal is improved further and is refined, the angle-regulating block includes fixed block and adjusting
Block, fixed block are fixedly connected with rotary cylinder piston rod, and adjusting block is rotatably mounted on fixed block, and are provided with arc in adjusting block correspondence
The rotational trajectory concentric of shape duct, arc duct and adjusting block, positioning column is fixed on fixed block, and positioning column passes through arcuate socket
Road slides in arc duct with adjusting block rotational positioning column, fixture nut, positioning column and fixture nut is set on positioning column
Between be threadedly coupled, the setting of adjusting block bottom symmetrical is there are two sucker, and the rotational trajectory of sucker and adjusting block is coplanar, adjusting block
It rotates, angle changes therewith between two suckers, so that sucker is bonded roller surface by angle-regulating block, can draw wide-angle
Taper roller.
Above-mentioned technical proposal is improved further and is refined, is additionally provided with moveable loading and unloading control in lathe
Case, loading and unloading control cabinet are electrically connected feeding pipeline, blanking pipeline and charging and discharging mechanism, and the control of loading and unloading control cabinet is realized
Expect pipeline, the operation of blanking pipeline and the loading and unloading of charging and discharging mechanism movement.
Above-mentioned technical proposal is improved further and is refined, loading and unloading control cabinet is touched using light-weight handheld packaged type
Screen cooperation hand impulse generator is touched, the X-axis of charging and discharging mechanism and the position of Z axis are easy to adjust.
Above-mentioned technical proposal is improved further and is refined, large roller connection system is also mating to be provided with electrical system
System, electrical system are electrically connected First lathe, ball cardinal plane grinding machine, second lathe and third platform lathe, electrical system
It is equipped with operation sequence, can automatically and manually be operated by operation sequence, simple to operate, easily-learned easily mastered, is grasped
Author can grasp quickly;Program is equipped with perfect action protection simultaneously, and worker's maloperation can be effectively prevented and cause to equipment
Damage.
The prior art is compared, the utility model advantage is:
By three linkages between lathe and grinding machine, realizes the automation transhipment processing of workpiece, substantially increase work
Make efficiency;
In the operating habit for not changing original machine bed, do not compress original machine bed operating space, the loading and unloading structure-steel framing of lathe with into
It is servo-actuated to slide plate, do not have to carry out additional adjustment after compensation of grinding wheel.
In grinding wheel and replacing guide wheel, it need to only make slightly adjustment to loading and unloading system and be convenient to replacement grinding wheel and lead
Wheel, does not need disassembly and assembly on a large scale.
The everything of large roller connection system is avoided passing through gravity haulage, is increased workpiece using crawl or V belt translation
The stability of circulation.
Detailed description of the invention
Fig. 1 is large roller connection system structural schematic diagram.
Fig. 2 is the structural schematic diagram of lathe.
Fig. 3 is the structural schematic diagram of the feeding pipeline of lathe.
Fig. 4 is the structural schematic diagram of the charging and discharging mechanism of lathe.
Fig. 5 is the side view of the charging and discharging mechanism of lathe.
Fig. 6 is the main view of lathe.
Fig. 7 is the structural schematic diagram of ball cardinal plane grinding machine.
Fig. 8 is the manipulator folder workpiece paw mechanism schematic diagram of lathe.
1 ball cardinal plane grinding machine of First lathe, 2 second lathes, 34 feeding pipeline of third platform lathe, 5 blanking in figure
9 manipulator of pipeline 6 charging and discharging mechanism, 7 portal frame, 10 manipulator presss from both sides 11 linear guide of workpiece gripper, 13 bindiny mechanism 14
12 ball basal plane feeding pipeline of driving device, 15 17 angle-regulating block of ball basal plane blanking 16 rotary cylinder of pipeline, 18 sucker
19。
Specific embodiment
As shown in figures 1-8, a kind of large roller connection system, it includes three lathes and ball cardinal plane grinding machine, First machine
Bed 1,2, second lathes 3 of ball cardinal plane grinding machine and third platform lathe 4 are arranged successively setting from front to back, are provided on lathe
Feeding pipeline 5, blanking pipeline 6 and charging and discharging mechanism 7, feeding pipeline 5 and 6 symmetric transverse of blanking pipeline are arranged
Lathe two sides, charging and discharging mechanism 7 are slidably mounted on lathe, above the guide wheel of lathe;The charging and discharging mechanism 7 includes
9, two manipulators 10 of portal frame and manipulator press from both sides workpiece gripper 11, and portal frame 9 is slidably mounted on bed by linear guide 13
With, it is located at feeding pipeline 5,6 outside of blanking pipeline, portal frame 9 is connected by the feed slide of bindiny mechanism 14 and lathe
It connects, is slided with feeding, two manipulators 10 are movably arranged on portal frame 9 by driving device 12 respectively, are driven
12 driving manipulator 10 of device horizontally and vertically moves, and the end of manipulator 10 is provided with manipulator folder work
Part gripper 11, the bindiny mechanism 14 are detachable attachment mechanism;It is correspondingly arranged on ball basal plane in 2 two sides of ball cardinal plane grinding machine
Expect pipeline 15, ball basal plane blanking pipeline 16;The blanking pipeline connected ball cardinal plane grinding machine 2 of the First lathe 1
Ball basal plane feeding pipeline, the ball basal plane blanking pipeline of ball cardinal plane grinding machine 2 connect the feeding pipeline of second lathe 3, the
The feeding pipeline of the blanking pipeline connection third platform lathe 4 of two lathes 3;5 end of feeding pipeline is provided with
Material blocking block, on material blocking block is adjustable fixed installation portal frame 9, for positioning the position of workpiece on the conveyor line, material blocking block is with gantry
Frame 9 moves together, while material blocking block can control adjustment, and manipulator is enable to be directed at the workpiece of different length;The feeding is defeated
Line sending 5, blanking pipeline 6 are all made of chain-plate type pipeline, and the carrier bar of chain-plate type pipeline uses V-type carrier bar, and roller is in V-type
It can only be axially moved with carrier bar;Two of two servo motors of the driving device 12 including horizontal direction, vertical direction
Servo motor and the rack-and-pinion being equipped with servo motor are driven by the driving method of servo motor plus rack-and-pinion
Manipulator horizontally and vertically moves, and using this driving method, positioning accuracy can reach within 0.1mm;
The manipulator folder workpiece gripper 11 includes rotary cylinder 17, angle-regulating block 18 and two suckers 19, rotary cylinder 17
It is fixedly mounted on 10 end of manipulator, 17 piston rod of rotary cylinder is fixedly connected with angle-regulating block 18, consolidates on angle-regulating block 18
Dingan County's dress adjusts the level angle of two suckers 19 by angle-regulating block 18 there are two sucker 19, the sucker 19 and solely
Erect the vacuum generator connection set;Because work is cut in the direction of workpiece and the grinding position of lathe on feeding pipeline and blanking pipeline
Part direction is inconsistent, so design rotary cylinder 17, for changing workpiece direction;By the way of vacuum chuck, pass through two
Workpiece is sucked to realize the crawl to workpiece in vacuum chuck;The vacuum generator that the sucker 17 is independently arranged with two respectively
Connection, using double vacuum generator parallel operations, when wherein one group of vacuum generator failure, another set generator can also works
Make, guarantees that workpiece is not fallen out on grinding wheel, cause danger;The angle-regulating block 18 includes fixed block and adjusting block,
Fixed block is fixedly connected with 17 piston rod of rotary cylinder, and adjusting block is rotatably mounted on fixed block, and is provided with arc in adjusting block correspondence
The rotational trajectory concentric of shape duct, arc duct and adjusting block, positioning column is fixed on fixed block, and positioning column passes through arcuate socket
Road slides in arc duct with adjusting block rotational positioning column, fixture nut, positioning column and fixture nut is set on positioning column
Between be threadedly coupled, for the setting of adjusting block bottom symmetrical there are two sucker 19, sucker 19 and the rotational trajectory of adjusting block are coplanar, tune
Locking nub rotation, angle changes therewith between two suckers 19, so that sucker 19 is bonded roller surface by angle-regulating block 18, can be with
Draw wide-angle taper roller;Moveable loading and unloading control cabinet 8 is additionally provided in lathe, and loading and unloading control cabinet 8 is electrically connected feeding
Pipeline 5, blanking pipeline 6 and charging and discharging mechanism 7, loading and unloading control 8 casees control and realize feeding pipeline 5, blanking conveying
The operation of line 6 and the loading and unloading movement of charging and discharging mechanism 7;Loading and unloading control cabinet 8 uses light-weight handheld packaged type touch screen
Cooperate hand impulse generator, the X-axis of charging and discharging mechanism 7 and the position of Z axis are easy to adjust;Large roller connection system further includes mating
It is provided with electrical system, electrical system is electrically connected First lathe 1, ball cardinal plane grinding machine 2, second lathes 3 and thirds
Platform lathe 4, electrical system is equipped with operation sequence, can automatically and manually be operated by operation sequence, easy to operate
Convenient, easily-learned easily mastered, operator can grasp quickly;Program is equipped with perfect action protection simultaneously, and worker can be effectively prevented
Maloperation damages equipment.
When the utility model is used, workpiece is placed on the feeding conveyer belt of First lathe by operator manually, work
At material blocking block of the part with feeding conveyer belt movement, driving device driving manipulator is moved up in horizontal and Vertical Square, and is led to
It crosses manipulator folder workpiece gripper clamping workpiece transhipment feeding lathe to be processed, after processing is completed, another driving device driving is another
One manipulator is moved up in horizontal and Vertical Square, and is pressed from both sides workpiece gripper clamping workpiece by another manipulator and turned to be transported to down
Expect to be delivered to the feeding pipeline when ball cardinal plane grinding machine by feeding conveyor on conveyer belt, after the processing of ball cardinal plane grinding machine, processing
After the completion, it is delivered on the feeding conveyer belt of second lathe by the feeding pipeline of ball cardinal plane grinding machine, second lathe, third
Platform lathe is repeated in First machine tool action, is sent into process finally by the blanking pipeline of third platform lathe.
Due to the finiteness of literal expression, and objectively there is unlimited specific structure, for the common of the art
For technical staff, without departing from the principle of this utility model, several improvement, retouching or variation can also be made,
Above-mentioned technical characteristic can be combined in the right way;These improve retouching, variation or combination, or it is not improved will be real
Other occasions are directly applied to novel conception and technical scheme, are regarded as the protection scope of the utility model.
Claims (10)
1. a kind of large roller connection system, it includes three lathes and ball cardinal plane grinding machine, First lathe, ball cardinal plane grinding machine,
Second lathe and third platform lathe are arranged successively setting from front to back, it is characterised in that: it is defeated that feeding is provided on lathe
Line sending, blanking pipeline and charging and discharging mechanism, feeding pipeline and blanking pipeline symmetric transverse are arranged in lathe two sides, on
Cutting agency is slidably mounted on lathe, above the guide wheel of lathe;
The charging and discharging mechanism includes that portal frame, two manipulators and manipulator folder workpiece gripper, portal frame pass through straight line
Guide rail is slidably mounted on lathe bed, is located at feeding pipeline, on the outside of blanking pipeline, and portal frame passes through bindiny mechanism and lathe
Feed slide connection, is slided with feeding, and two manipulators pass through driving device respectively and are movably arranged on portal frame,
Driving device driving manipulator horizontally and vertically moves, and the end of manipulator is provided with manipulator folder workpiece
Gripper, the bindiny mechanism are detachable attachment mechanism;
Ball basal plane feeding pipeline, ball basal plane blanking pipeline are correspondingly arranged in ball cardinal plane grinding machine two sides;
The ball basal plane feeding pipeline of the blanking pipeline connected ball cardinal plane grinding machine of the First lathe, ball cardinal plane grinding machine
Ball basal plane blanking pipeline connects the feeding pipeline of second lathe, and the blanking pipeline of second lathe connects third platform machine
The feeding pipeline of bed.
2. a kind of large roller connection system according to claim 1, it is characterised in that: the feeding pipeline end is set
It is equipped with material blocking block, on material blocking block is adjustable fixed installation portal frame.
3. a kind of large roller connection system according to claim 1, it is characterised in that: the feeding pipeline, blanking
Pipeline is all made of chain-plate type pipeline, and the carrier bar of chain-plate type pipeline uses V-type carrier bar.
4. a kind of large roller connection system according to claim 1, it is characterised in that: the driving device includes level
Two servo motors in direction, two servo motors of vertical direction and the rack-and-pinion being equipped with servo motor are led to
Crossing servo motor adds the driving method driving manipulator of rack-and-pinion horizontally and vertically to move.
5. a kind of large roller connection system according to claim 1, it is characterised in that: the manipulator presss from both sides workpiece gripper
Including rotary cylinder, angle-regulating block and two suckers, rotary cylinder is fixedly mounted on robot end, rotary cylinder piston
Bar is fixedly connected with angle-regulating block, is fixedly mounted on angle-regulating block there are two sucker, adjusts two suctions by angle-regulating block
The level angle of disk, the sucker are connect with the vacuum generator being independently arranged.
6. a kind of large roller connection system according to claim 5, it is characterised in that: the sucker is only with two respectively
Erect the vacuum generator connection set.
7. a kind of large roller connection system according to claim 6, it is characterised in that: the angle-regulating block includes solid
Determine block and adjusting block, fixed block is fixedly connected with rotary cylinder piston rod, and adjusting block is rotatably mounted on fixed block, and is adjusting
Block, which corresponds to, is provided with arc duct, the rotational trajectory concentric in arc duct and adjusting block, is fixed with positioning column on fixed block, positions
Column passes through arc duct, slides in arc duct with adjusting block rotational positioning column, fixture nut is set on positioning column, positions
It is threadedly coupled between column and fixture nut, there are two sucker, the rotational trajectories of sucker and adjusting block for the setting of adjusting block bottom symmetrical
Coplanar, adjusting block rotates, and angle changes therewith between two suckers.
8. a kind of large roller connection system according to claim 1, it is characterised in that: be additionally provided with movably in lathe
Loading and unloading control cabinet, loading and unloading control cabinet are electrically connected feeding pipeline, blanking pipeline and charging and discharging mechanism.
9. a kind of large roller connection system according to claim 8, it is characterised in that: the loading and unloading control cabinet uses
Light-weight handheld packaged type touch screen cooperates hand impulse generator.
10. a kind of large roller connection system according to claim 1, it is characterised in that: large roller connection system further includes
Mating to be provided with electrical system, electrical system is electrically connected First lathe, ball cardinal plane grinding machine, second lathe and third
Platform lathe, electrical system are equipped with operation sequence, and operation sequence is equipped with perfect action protection.
Priority Applications (1)
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CN201820905408.7U CN208467732U (en) | 2018-06-12 | 2018-06-12 | Large roller connection system |
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CN201820905408.7U CN208467732U (en) | 2018-06-12 | 2018-06-12 | Large roller connection system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108581506A (en) * | 2018-06-12 | 2018-09-28 | 如皋市力星滚子科技有限公司 | Large roller connection system |
-
2018
- 2018-06-12 CN CN201820905408.7U patent/CN208467732U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108581506A (en) * | 2018-06-12 | 2018-09-28 | 如皋市力星滚子科技有限公司 | Large roller connection system |
CN108581506B (en) * | 2018-06-12 | 2024-10-22 | 江苏星业精密滚子科技有限公司 | Large roller wire connecting system |
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Address after: 226500 No. 68 Xingyuan Road, Rugao City, Nantong, Jiangsu. Patentee after: Jiangsu Xingye Precision Roller Technology Co.,Ltd. Address before: 226500 No. 68 Xingyuan Road, Rugao City, Nantong, Jiangsu. Patentee before: RUGAO LIXING ROLLER TECHNOLOGY Co.,Ltd. |