CN208467706U - A fully automatic capacitor assembly system - Google Patents
A fully automatic capacitor assembly system Download PDFInfo
- Publication number
- CN208467706U CN208467706U CN201820634777.7U CN201820634777U CN208467706U CN 208467706 U CN208467706 U CN 208467706U CN 201820634777 U CN201820634777 U CN 201820634777U CN 208467706 U CN208467706 U CN 208467706U
- Authority
- CN
- China
- Prior art keywords
- component
- aluminum hull
- core
- product
- cover board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 51
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 123
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 123
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 230000002950 deficient Effects 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000007789 sealing Methods 0.000 claims abstract description 6
- 230000000712 assembly Effects 0.000 claims description 19
- 238000000429 assembly Methods 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 11
- 230000009467 reduction Effects 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000013461 design Methods 0.000 abstract description 3
- 238000005253 cladding Methods 0.000 abstract 1
- 230000003287 optical effect Effects 0.000 abstract 1
- 238000011112 process operation Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 92
- 239000004411 aluminium Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000007373 indentation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The utility model discloses a full-automatic capacitor assembly system, which belongs to the field of capacitor manufacturing equipment.A machine table is provided with a cover plate riveting mechanism, an aluminum shell assembly mechanism and a sleeve mechanism, and a transmission mechanism is arranged in the machine table; the cover plate riveting mechanism transmits the capacitor core cladding riveted with the cover plate to the aluminum shell assembling mechanism, and the aluminum shell assembling mechanism transmits the capacitor subjected to aluminum shell girdling sealing to the sleeve mechanism; the cover plate riveting mechanism, the aluminum shell assembling mechanism and the sleeve mechanism are driven by the transmission mechanism at the same time. The utility model simplifies the working process through reasonable layout; the process operations are fully automatically assembled, and the intelligence degree is high; the device breaks through the unique optical, mechanical and electrical detection integrated equipment of innovative design, is provided with a plurality of detection stations, effectively eliminates defective products, ensures the consistency of products, realizes intelligent production and improves the production quality; the problems of large labor intensity of personnel, low production efficiency, large occupied area of equipment, low living quality, personnel shortage and the like are solved.
Description
[technical field]
The utility model relates to capacitor manufacturing equipment fields, and in particular to a kind of Full-automatic capacitor assembly system.
[background technique]
The assembly of existing capacitor mostly uses manpower manual operations, single machine assembly manipulation, needs a large amount of personnel and more set
It is standby to carry out, and capacitor needs to shift conveying between multiple devices, cause that personnel labor intensity is big, production efficiency is low, equipment accounts for
The problems such as ground area is big；Assembling process is attached most importance to tool sex work of answering a pager's call, and personnel, which work long hours, is easy to cause the quality of production to decline, and
The detection automatically of each board is not perfect, is easy to appear defective products, scrap etc.；Production needs a large amount of personnel, and it is tired to be easy to appear recruitment
Difficulty, artificial situation in short supply, it is difficult to meet production.
[utility model content]
To solve the above problems, the utility model provides the Full automatic capacitance that a kind of degree of intelligence is high, production efficiency is fast
Device assembly system.
Technical solution adopted in the utility model is: a kind of Full-automatic capacitor assembly system includes cover board riveting machine
Structure, aluminum hull assemble mechanism and casing mechanism, the board is interior to be equipped with transmission mechanism；The transmission mechanism drives the cover board riveting
Mechanism, the aluminum hull assemble mechanism and described sleeve pipe mechanism；The cover board riveting mechanism passes the capacitor core packet for completing riveting
It send to the aluminum hull assemble mechanism, the capacitor for completing aluminum hull sealing with a tight waist is sent to described sleeve pipe by the aluminum hull assemble mechanism
Mechanism；The capacitor core packet for having riveted cover board is sent to the aluminum hull assemble mechanism, the aluminum hull by the cover board riveting mechanism
The capacitor for completing aluminum hull sealing with a tight waist is sent to casing mechanism by assemble mechanism.
In the above technical solution, the cover board riveting mechanism include core packet self-feeding component, core guarantee replacement to component,
Core packet orientation assemblies and core double team hold turntable；The cover board riveting mechanism include core packet self-feeding component, core guarantee replacement to component,
Core packet orientation assemblies and core double team hold turntable；The core packet self-feeding component, the core packet orientation assemblies and the core sandwich
It holds turntable and is circumferentially located at the core and guarantee replacement on the outside of component；Capacitor core packet is delivered to described by the core packet self-feeding component
Core is guaranteed replacement to component, from the core guarantee replacement to component commutated after be delivered to the core packet orientation assemblies and put position to orient it
It sets, then guarantees replacement through the core and to be transferred to core double team to component and hold turntable；The core double team holds turntable equipped with more than one
Clamping piece.
In the above technical solution, the outside that the core double team holds turntable is successively arranged core packet shaping counterclockwise
Component, washer loading assemblies, cover board mounting assembly, cover board riveting component, cover board weld assembly, cover board hatch arrangement, core are bundled into
Product transfer assembly and the first defective products reject component；The core is bundled into product transfer assembly and connect with the aluminum hull assemble mechanism.
In the above technical solution, the core packet shaping component, washer loading assemblies, cover board mounting assembly and cover board riveting
Connected components are respectively provided with one for detecting the first detection components of the process performance, any first inspection after its station
Survey component regard as defective products capacitor core packet will ignore thereafter all process steps by core double team hold turntable be transferred to it is described
First defective products is rejected component and is rejected.
In the above technical solution, the aluminum hull assemble mechanism includes that aluminum hull self-feeding component and aluminum hull clamping turn
Disk, the aluminum hull clamping turntable are equipped with more than one aluminum hull and clamp hole location, and the aluminum hull clamping hole location is by coaxial more valve clamping jaws
Composition；The aluminum hull self-feeding component is equipped with aluminum hull clamping turntable junction for detecting whether aluminum hull accurately falls into
Second detection components of aluminum hull clamping hole location.
In the above technical solution, the outside of the aluminum hull clamping turntable is successively arranged core in the direction of the clock and is packed in shell
Component, aluminum hull component, aluminum hull closing component, orientating products component, transferred product component and the second defective products with a tight waist reject component；
The aluminum hull clamping hole location is located on the working position of above-mentioned each component；The capacitor core packet handled through cover board riveting mechanism is from core packet
After entering shell component investment aluminum hull clamping turntable, its qualifying product is transmitted by the transferred product component after above-mentioned each component processing
To described sleeve pipe mechanism, defective products is then rejected component by the second defective products and is rejected.
In the above technical solution, described sleeve pipe mechanism includes that product clamping turntable, secondary pyrocondensation furnace and product are collected
Disk；The product clamping turntable is equipped with more than one and is used to store the fixture that the capacitor product of aluminum hull assembly is completed；It is described
Product clamping turntable is connect with the secondary pyrocondensation furnace, and the secondary pyrocondensation furnace is connect with the product catch tray.
In the above technical solution, the outside of the product clamping turntable is successively arranged product insertion in the direction of the clock
Clearing up assembly, casing conveying assembly, casing indentation component, gasket mounting assembly, casing pyrocondensation component and product overturn submitting group
Part；The fixture is located on the working position of above-mentioned each component；Between the product overturning inlet assembly and the secondary pyrocondensation furnace
Component is rejected equipped with third defective products.
In the above technical solution, the transmission mechanism includes main motor, reduction gearbox, transmission shaft, encoder, cover board riveting
Connecing divider, aluminum hull assembly divider and casing divider, the main motor drives the reduction gearbox to drive the transmission shaft.
In the above technical solution, the transmission shaft is equipped with cam structure, and the transmission shaft drives described convex simultaneously
Wheel construction, encoder, cover board riveting divider, aluminum hull assembly divider and casing divider.
The beneficial effects of the utility model are:
1, equipment needed for each process is incorporated on same station by rational deployment, simplifies workflow；Respectively
Technological operation is automatically assembled, degree of intelligence is high, reduces each station personnel amount, only needs a small amount of staff with regard to achievable entire
Assembling process effectively solves the problems, such as that the more people of existing use, multimachine scatter operation and footprint area are big, in terms of personnel
Reduce production cost.
2, on the basis of the stand-alone devices such as traditional riveting lid machine, sealing machine, jacketing machine with a tight waist, breakthrough and innovation design is unique
The light, mechanical, electrical integrated equipment of detection, design has detection station after each process, can effectively reject defective products, guarantees product
Consistency, realize intelligent production, improve the quality of production.
3, complete machine provides power by the same power source, and the cam of multiple and different curvature is arranged in distribution on transmission shaft, makes each
Device in process is operated according to suitable beat, coordinates repeating motion by rational deployment, realizes high-speed cruising to improve life
Produce efficiency.
4, the assembly machine has the function of quick-replaceable fixture, meets the production requirement of more specification products；Can be according to control
The product parameters of the menu setting different size of system when replacing product specification, directly transfer corresponding product specification menu, convenient fast
Victory reduces repetitive operation.
[Detailed description of the invention]
Fig. 1 is a kind of top view of Full-automatic capacitor assembly system；
Fig. 2 is the structural schematic diagram of cover board riveting mechanism；
Fig. 3 is the structural schematic diagram of aluminum hull assemble mechanism；
Fig. 4 is the structural schematic diagram of casing mechanism；
Fig. 5 is the structural schematic diagram of transmission mechanism；
Fig. 6 is a kind of perspective view of Full-automatic capacitor assembly system；
Appended drawing reference are as follows: 1, cover board riveting mechanism；101, core packet self-feeding component；102, core is guaranteed replacement to component；103,
Core packet orientation assemblies；104, core double team holds turntable；1041, clamping piece；105, core packet shaping component；106, washer loading assemblies；
107, cover board mounting assembly；108, cover board rivets component；109, cover board weld assembly；110, cover board hatch arrangement；111, core packet
Finished product transfer assembly；112, the first defective products rejects component；113, the first detection components；2, aluminum hull assemble mechanism；21, aluminum hull from
Dynamic feeding material component；211, the second detection components；22, aluminum hull clamps turntable；221, aluminum hull clamps hole location；23, core is packed in shell component；
24, aluminum hull component with a tight waist；25, aluminum hull closing component；26, orientating products component；27, transferred product component；28 second defective products
Reject component；3, casing mechanism；301, product clamps turntable；302, secondary pyrocondensation furnace；303, product catch tray；304, product is inserted
Enter clearing up assembly；305, casing conveying assembly；306, casing is pressed into component；307, gasket mounting assembly；308, casing pyrocondensation group
Part；309, product overturns inlet assembly；310 third defective products reject component；4, transmission mechanism；41, main motor；42, reduction gearbox；
43, transmission shaft；431, cam structure；44, encoder；45, cover board rivets divider；46, aluminum hull assembles divider；47, casing
Divider.
[specific embodiment]
In order to further illustrate the above-mentioned purpose, technical solution and effect of the utility model, combine by the following examples
Attached drawing and related well known technological know-how illustrate the utility model:
A kind of Full-automatic capacitor assembly system includes board, and board is equipped with cover board riveting mechanism 1, aluminum hull assemble mechanism
2 and casing mechanism 3, transmission mechanism 4 is equipped in board；The capacitor core packet for having riveted cover board is sent to by cover board riveting mechanism 1
The capacitor for completing aluminum hull sealing with a tight waist is sent to casing mechanism 3 by aluminum hull assemble mechanism 2, aluminum hull assemble mechanism 2；Cover board riveting
Mechanism 1, aluminum hull assemble mechanism 2 and casing mechanism 3 are driven by transmission mechanism 4 simultaneously.
As shown in Fig. 2, cover board riveting mechanism 1 is guaranteed replacement including core packet self-feeding component 101, core to component 102, core Bao Ding
Turntable 104 is held to component 103 and core double team；Capacitor core packet is delivered to core and guaranteed replacement to component by core packet self-feeding component 101
102, from core guarantee replacement to component 102 commutated after be delivered to core packet orientation assemblies 103 to orient its placement position, then through core packet
Commutation component 102 is transferred to core double team and holds turntable 104；Core double team holds turntable 104 equipped with more than one clamping piece 1041, clamping
Part 1041 is resistant material, can replace various sizes of clamping piece 1041 according to capacitor core packet size.
The outside that core double team holds turntable 104 is successively arranged core packet shaping component 105, washer loading assemblies counterclockwise
106, cover board mounting assembly 107, cover board riveting component 108, cover board weld assembly 109, cover board hatch arrangement 110, core are bundled into product
Transfer assembly 111 and the first defective products reject component 112；Core packet shaping component 105 for adjust capacitor core wrap it is positive and negative
Lead chaff in pole；Washer loading assemblies 106, which are used to lead in positive and negative anodes, punches and installs additional washer on chaff；Cover board mounting assembly 107 is used
In cover board is transported at the hole location that positive and negative anodes lead chaff；Cover board riveting component 108 leads chaff for cover board to be pressed into positive and negative anodes
Riveting is secured in hole location: cover board weld assembly 109 welds the cover board riveted again, it is ensured that its is firm, is welded and fixed on
Core is wrapped；Cover board is covered on right above core packet by cover board hatch arrangement 110, then is bundled into product transfer assembly 111 by core and is transported to aluminium
Shell assemble mechanism 2；Core is bundled into product transfer assembly 111 and connect with aluminum hull assemble mechanism 2.
Core packet shaping component 105, washer loading assemblies 106, cover board mounting assembly 107 and cover board riveting component 108 are at it
One is respectively provided with after station for detecting the first detection components 113 of the process performance, any first detection components 113 are recognized
Be set to defective products capacitor core packet will ignore thereafter all process steps by core double team hold turntable 104 be transferred to the first defective products reject
Component 112 is rejected.
As shown in figure 3, aluminum hull assemble mechanism 2 includes aluminum hull self-feeding component 21 and aluminum hull clamps turntable 22, aluminum hull folder
It holds turntable 22 and clamps hole location 221 equipped with more than one aluminum hull, aluminum hull clamping hole location 221 is made of coaxial more valve clamping jaws, passes through
Quick-replaceable different specification size clamping jaw can satisfy the aluminum hull of clamping different sizes；Aluminum hull self-feeding component 21 with
Aluminum hull clamping 22 junction of turntable is equipped with the second detection components that aluminum hull clamping hole location whether is accurately fallen into for detecting aluminum hull
211。
The outside of aluminum hull clamping turntable 22 is successively arranged core in the direction of the clock and is packed in shell component 23, aluminum hull component with a tight waist
24, aluminum hull closing component 25, orientating products component 26, transferred product component 27 and the second defective products reject component 28；Aluminum hull folder
Hole location 221 is held to be located on the working position of above-mentioned each component；Core is packed in shell component 23 for core packet to be put into aluminum hull clamping turntable
In 22 aluminum hull clamping hole location 221, limition orientation hole which is provided with, to limit core packet drop-off positions；Aluminum hull component 24 with a tight waist is used
In aluminum hull top being narrowed to clamp core packet；Aluminum hull closing component 25 is used to close aluminum hull top edge to fasten core packet；It produces
Product orientation assemblies 26 are for distinguishing core packet positive and negative anodes and orienting for it；The capacitor core packet handled through cover board riveting mechanism 1 is from core
After being packed in the investment aluminum hull clamping turntable 22 of shell component 23, its qualifying product is by transferred product component 27 after above-mentioned each component processing
It is sent to casing mechanism 3, defective products is then rejected component 28 by the second defective products and rejected.
As shown in figure 4, casing mechanism 3 includes product clamping turntable 301, secondary pyrocondensation furnace 302 and product catch tray 303；
Product clamping turntable 301 is equipped with more than one and is used to store the fixture that the capacitor product of aluminum hull assembly is completed；Product clamping
Turntable 301 is connect with secondary pyrocondensation furnace 302, and secondary pyrocondensation furnace 302 is connect with product catch tray 303.
The outside of product clamping turntable 301 is successively arranged product insertion clearing up assembly 304, casing conveying in the direction of the clock
Component 305, casing indentation component 306, gasket mounting assembly 307, casing pyrocondensation component 308 and product overturn inlet assembly 309；
Product is inserted into clearing up assembly 304 and is used to rearranging product into simultaneously holddown plate；Casing conveying assembly 305 is for conveying and cutting
Casing；Casing is pressed into component 306 and capacitor is used to be pressed into the casing for being suitble to size；Gasket mounting assembly 307 is for marking
Mark text on gasket and the gasket handled well is put into casing；Casing pyrocondensation component 308 is used for the casing assembled
Carrying out shrink process coats it tightly on the capacitor；Product overturning inlet assembly 309 is used to handle well a upper process
Capacitor is transmitted in secondary pyrocondensation furnace 302 and carries out secondary pyrocondensation；Fixture is located on the working position of above-mentioned each component, for clamping
Capacitor；Product, which is overturn, is equipped with third defective products rejecting component 310 between inlet assembly 309 and secondary pyrocondensation furnace 302；Second heat
Capacitor is exported to product catch tray 303 after contracting.
As shown in figure 5, transmission mechanism 4 includes main motor 41, reduction gearbox 42, transmission shaft 43, encoder 44, cover board riveting point
Cutter 45, aluminum hull assembly divider 46 and casing divider 47, main motor 41 drive reduction gearbox 42 to drive transmission shaft 43；Transmission shaft
43 are equipped with cam structure 431, and transmission shaft 43 drives cam structure 431, encoder 44, cover board riveting divider 45, aluminium simultaneously
Shell assembles divider 46 and casing divider 47, guarantees that cover board riveting mechanism 1, aluminum hull assemble mechanism 2, casing mechanism 3 are synchronous and turns
Dynamic, relative motion component is moved back and forth according to multiple cam curvature, is realized to each operating function of assembling product.
When the utility model is used, start transmission mechanism 4, main motor 41 drives reduction gearbox 42 to drive transmission shaft 43, passes
Moving axis 43 drives cam structure 431, encoder 44, cover board riveting divider 45, aluminum hull assembly divider 46 and casing point simultaneously
Cutter 47 enables cover board riveting mechanism 1, aluminum hull assemble mechanism 2, casing mechanism 3 rotate synchronously, and relative motion component is according to multiple convex
Curvature is taken turns to move back and forth.
Capacitor core packet is put into core packet self-feeding component 101, component front end core is transported to from it and is guaranteed replacement to component
102 clampings, core is guaranteed replacement drives core packet to rotate to flat position to component 102, and it is positive and negative to adjust its using core packet orientation assemblies 103
Chaff is led to horizontal positioned in pole, and orientation adjustment, which is completed to be guaranteed replacement from core, to be transported to core double team to component 102 and hold turntable 104, is placed on
On clamping piece 1041.Clamping piece 1041 clamps core packet, and core double team holds turntable 104 and starts to rotate counterclockwise, and it is whole first to turn to core packet
On 105 station of shape component, positive and negative anodes are led into chaff and are again adjusted to suitable position, are sent into 106 station of washer loading assemblies,
It leads and completes punching and installation washer on chaff；107 station of cover board mounting assembly is turned to, places lid leading installation at chaff hole location
Plate；Turn to cover board riveting component 108 and rivet cover board and fasten, be rotated further by the laser welding of cover board weld assembly 109 or
Ultrasonic bonding；Soldered core packet is turned to cover board hatch arrangement 110 turning down cover board makes it be covered on core to wrap surface
And product transfer assembly 111 is bundled by core and transports aluminum hull assemble mechanism 2；When the first detection components 13 in above-mentioned operation detect
When thering is any process to fail, directly ignores subsequent handling for the defective products and reject component 112 to the first defective products automatically, by the
One defective products rejects the submitting core double team of component 112 and holds the unified recycling of turntable 104.
It is put into aluminum hull identical with core packet size in aluminum hull self-feeding component 21, is put into piece by piece after being arranged aluminum hull by it
In aluminum hull clamping hole location 221 into aluminum hull clamping turntable 22, aluminum hull clamping hole location 221 adjusts coaxial more valve clamping jaws to clamp aluminium
Shell；Whether aluminum hull self-feeding component 21 and the second detection components 211 detection aluminum hull of aluminum hull clamping 22 junction of turntable are accurate
Fall into aluminum hull clamping hole location；The core that the qualifying core packet come from the transport of cover board riveting mechanism is sent on aluminum hull clamping turntable 22 is packed in
In shell component 23, it is packed in by core and falls into the aluminum hull clamping hole location 221 for having put aluminum hull after the progress position adjustment of shell component 23 and guiding
In, core assures really entering aluminum hull；Aluminum hull clamping turntable 22 is clockwise to aluminum hull 24 station of component with a tight waist, which collects aluminium
Shell top is to clamp core packet；25 station of aluminum hull closing component is turned to, aluminum hull top edge is closed to fasten core packet；It turns to
26 station of orientating products component, the component detection are simultaneously distinguished core packet positive and negative anodes and are oriented for it；It completes after aluminum hull assembles by product
Transfer assembly 27 is transported to casing mechanism 3.The defective products being detected in above-mentioned assembling process will be rejected by the second defective products
Component 28 sends out the unified recycling of aluminum hull clamping turntable 22.
After casing conveying assembly 305 is put into casing, it is inserted by Product transport to the product of aluminum hull assemble mechanism output whole
Component 304 is managed, is clamped by the fixture of product clamping turntable 301；Product clamping turntable 301 drives product to be clockwise to casing
305 station of conveying assembly, casing conveying assembly 305 cut out set pipe sleeve of corresponding size on product, are pressed into component by casing
306 are pressed into product to appropriate location in casing；Gasket mounting assembly 307 puts gasket after drawing gasket and thermoprint relevant information
Enter casing, turns to casing pyrocondensation component 308 after the completion and carry out first time pyrocondensation, product and gasket are wrapped in casing, cover
Positive and negative anodes on pipe indicate this corresponding product positive and negative anodes；After detecting instrument detects, qualifying product overturn inlet assembly by product
309 are sent to secondary pyrocondensation furnace 302, and defective products will be rejected component 310 by third defective products and send out product clamping 301 unification of turntable
Recycling.Qualifying product are tightly attached to it on product, then pass out to product after secondary pyrocondensation furnace 302 is to second of pyrocondensation of casing
Catch tray 303.
Above embodiment only indicates that rather than limits the utility model, therefore all according to the utility model patent application
The equivalent change or modification that method described in range is done, is included in the scope of the utility model patent application.
Claims (10)
1. a kind of Full-automatic capacitor assembly system, it is characterised in that: including cover board riveting mechanism (1), aluminum hull assemble mechanism
(2), casing mechanism (3) and transmission mechanism (4)；The transmission mechanism (4) drives the cover board riveting mechanism (1), the aluminum hull
Assemble mechanism (2) and described sleeve pipe mechanism (3)；The capacitor core packet for completing riveting is sent to by the cover board riveting mechanism (1)
The capacitor for completing aluminum hull sealing with a tight waist is sent to the set by the aluminum hull assemble mechanism (2), the aluminum hull assemble mechanism (2)
Pipe mechanism (3).
2. a kind of Full-automatic capacitor assembly system according to claim 1, it is characterised in that: the cover board riveting mechanism
It (1) include that core packet self-feeding component (101), core are guaranteed replacement to hold to component (102), core packet orientation assemblies (103) and core double team and turned
Disk (104)；The core packet self-feeding component (101), the core packet orientation assemblies (103) and core double team hold turntable
(104) core is circumferentially located to guarantee replacement on the outside of component (102)；The core double team holds turntable (104) equipped with more than one folder
Gripping member (1041).
3. a kind of Full-automatic capacitor assembly system according to claim 2, it is characterised in that: the core double team holds turntable
(104) outside is successively arranged core packet shaping component (105), washer loading assemblies (106), cover board installation group counterclockwise
Part (107), cover board riveting component (108), cover board weld assembly (109), cover board hatch arrangement (110), core are bundled into product transfer group
Part (111) and the first defective products reject component (112)；The core is bundled into product transfer assembly (111) and the aluminum hull assemble mechanism
(2) it connects.
4. a kind of Full-automatic capacitor assembly system according to claim 3, it is characterised in that: the core packet shaping component
(105), washer loading assemblies (106), cover board mounting assembly (107) and cover board riveting component (108) are respectively provided with after its station
One is used to detect the first detection components (113) of the process performance, and first detection components (113) are identified as not
The capacitor core packet of non-defective unit will ignore all process steps thereafter and be held turntable (104) by core double team and be transferred to first defective products
Component (112) are rejected to reject.
5. a kind of Full-automatic capacitor assembly system according to claim 1, it is characterised in that: the aluminum hull assemble mechanism
(2) include aluminum hull self-feeding component (21) and aluminum hull clamping turntable (22), aluminum hull clamping turntable (22) be equipped with one with
On aluminum hull clamp hole location (221), aluminum hull clamping hole location (221) is made of coaxial more valve clamping jaws；The aluminum hull is sent automatically
Expect that component (21) and aluminum hull clamping turntable (22) junction are equipped with for detecting whether aluminum hull accurately falls into aluminum hull holding holes
The second detection components (211) of position (221).
6. a kind of Full-automatic capacitor assembly system according to claim 5, it is characterised in that: the aluminum hull clamps turntable
(22) outside is successively arranged core in the direction of the clock and is packed in shell component (23), aluminum hull component (24), aluminum hull closing component with a tight waist
(25), orientating products component (26), transferred product component (27) and the second defective products reject component (28)；The aluminum hull holding holes
Position (221) is located on the working position of above-mentioned each component；The capacitor core packet handled through cover board riveting mechanism (1) is packed in shell group from core
After part (23) puts into aluminum hull clamping turntable (22), its qualifying product is by the transferred product component after above-mentioned each component processing
(27) it is sent to described sleeve pipe mechanism (3), defective products is then rejected component (28) by the second defective products and rejected.
7. a kind of Full-automatic capacitor assembly system according to claim 1, it is characterised in that: described sleeve pipe mechanism (3)
Including product clamping turntable (301), secondary pyrocondensation furnace (302) and product catch tray (303)；The product clamps turntable (301)
It is used to store the fixture (300) that the capacitor product of aluminum hull assembly is completed equipped with more than one；The product clamps turntable
(301) it is connect with the secondary pyrocondensation furnace (302), the secondary pyrocondensation furnace (302) connect with the product catch tray (303).
8. a kind of Full-automatic capacitor assembly system according to claim 7, it is characterised in that: the product clamps turntable
(301) outside is successively arranged product insertion clearing up assembly (304), casing conveying assembly (305), casing pressure in the direction of the clock
Enter component (306), gasket mounting assembly (307), casing pyrocondensation component (308) and product overturning inlet assembly (309)；The folder
Tool (300) is located on the working position of above-mentioned each component；Product overturning inlet assembly (309) and the secondary pyrocondensation furnace
(302) it is equipped with third defective products between and rejects component (310).
9. a kind of Full-automatic capacitor assembly system according to claim 1, it is characterised in that: the transmission mechanism (4)
Including main motor (41), reduction gearbox (42), transmission shaft (43), encoder (44), cover board riveting divider (45), aluminum hull assembly point
Cutter (46) and casing divider (47), the main motor (41) drive the reduction gearbox (42) to drive the transmission shaft (43).
10. a kind of Full-automatic capacitor assembly system according to claim 9, it is characterised in that: the transmission shaft (43)
It is equipped with cam structure (431), the transmission shaft (43) drives the cam structure (431), encoder (44), cover board riveting simultaneously
Connect divider (45), aluminum hull assembly divider (46) and casing divider (47).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820634777.7U CN208467706U (en) | 2018-04-30 | 2018-04-30 | A fully automatic capacitor assembly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820634777.7U CN208467706U (en) | 2018-04-30 | 2018-04-30 | A fully automatic capacitor assembly system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208467706U true CN208467706U (en) | 2019-02-05 |
Family
ID=65220252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820634777.7U Active CN208467706U (en) | 2018-04-30 | 2018-04-30 | A fully automatic capacitor assembly system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208467706U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581468A (en) * | 2018-04-30 | 2018-09-28 | 东莞市士格电子机械有限公司 | A kind of Full-automatic capacitor assembly system |
| CN112276548A (en) * | 2020-08-26 | 2021-01-29 | 连云港金麦特精密机械有限公司 | Automatic assembling device for upper shell of engine thermostat |
| CN119008274A (en) * | 2024-10-25 | 2024-11-22 | 长春市莱宝科技有限公司 | Girdling and sealing equipment for capacitor |
-
2018
- 2018-04-30 CN CN201820634777.7U patent/CN208467706U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581468A (en) * | 2018-04-30 | 2018-09-28 | 东莞市士格电子机械有限公司 | A kind of Full-automatic capacitor assembly system |
| CN112276548A (en) * | 2020-08-26 | 2021-01-29 | 连云港金麦特精密机械有限公司 | Automatic assembling device for upper shell of engine thermostat |
| CN119008274A (en) * | 2024-10-25 | 2024-11-22 | 长春市莱宝科技有限公司 | Girdling and sealing equipment for capacitor |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108581468A (en) | A kind of Full-automatic capacitor assembly system | |
| CN208467706U (en) | A fully automatic capacitor assembly system | |
| CN109473708B (en) | Full-automatic soft package Bluetooth lithium battery packaging equipment and packaging technology | |
| CN108063359B (en) | Assembling process of data line and full-automatic production line thereof | |
| CN105965161B (en) | A kind of automation sealing welding equipment of lithium battery liquid injection port | |
| CN207521862U (en) | The welding equipment of lug and connection sheet | |
| CN108258321A (en) | A kind of electrical core of power battery automatic matching machine | |
| CN205927742U (en) | Frock of semi -automatic equipment plastic product and nut | |
| CN208304167U (en) | A kind of full-automatic battery case weld cutting all-in-one machine | |
| CN206869347U (en) | A kind of intelligent modularized rotating-disc welding machine of multistation | |
| CN111993055A (en) | Battery positive electrode welding automatic production equipment and battery | |
| CN207997082U (en) | Battery strings typesetting Duan Han integral types robot | |
| CN106826223A (en) | A kind of starter automatic assembling and its method of work | |
| CN206811470U (en) | A kind of rotating disc type GPS assembling mechanisms | |
| CN110481042A (en) | A kind of six station waterproof foam automatic laminating machine utilizings | |
| CN205989119U (en) | A kind of cover plate of power battery welding equipment | |
| CN113833993A (en) | Bulb, production equipment of bulb and production process of bulb | |
| CN104668965B (en) | Fully automatic burner assembly welding bead cutter | |
| CN207303243U (en) | Power battery automatic welding production line | |
| CN221363186U (en) | Automatic welding workstation | |
| CN205147808U (en) | Block welding equipment | |
| CN106514274A (en) | Automatic ceiling production line | |
| CN203332505U (en) | Automatic paper-sticking equipment of mouse switch | |
| CN110021786A (en) | The linkage transmission structure of lithium battery making apparatus | |
| CN108340122A (en) | Robot flexibility tooling welding system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 523000 No. 2 Xitou East First Ring Road, Houjie Town, Dongguan City, Guangdong Province Patentee after: Dongguan Shige Electronics Group Co., Ltd. Address before: 523000 No. 2 Workshop of Xitou Community Xitou Industrial Zone, Houjie Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN SHIGE ELECTRONIC MACHINERY CO., LTD. |