CN208333601U - A kind of weight dropper charge level indicator - Google Patents
A kind of weight dropper charge level indicator Download PDFInfo
- Publication number
- CN208333601U CN208333601U CN201821134255.7U CN201821134255U CN208333601U CN 208333601 U CN208333601 U CN 208333601U CN 201821134255 U CN201821134255 U CN 201821134255U CN 208333601 U CN208333601 U CN 208333601U
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- wheel
- weight
- swing rod
- mounting plate
- balance
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Abstract
The utility model discloses a kind of weight dropper charge level indicators, including cabinet, weight, wirerope, wheel group, mounting plate is equipped in cabinet, wheel group is located at the trailing flank of mounting plate, wheel group includes reel, directive wheel, measurement wheel, the leading flank of mounting plate is equipped with the motor of driving spool turns, balance mechanism is hingedly equipped on the trailing flank of mounting plate, balance mechanism includes balance wheel, reel is set to the upper left side of mounting plate, directive wheel is located at the lower left of mounting plate, balance wheel is located at the lower right of reel, measurement wheel is located at the lower left of balance wheel and the right side in directive wheel, wirerope successively bypasses directive wheel by reel, balance wheel and measurement wheel, the first sensor for measuring measurement wheel rim number is equipped in cabinet, and the second sensor for detecting balance wheel swing state.The wirerope of the application is in detour bending winding, and under the action of directive wheel and balance wheel, weight can quick smoothly enter propradation by state of weightlessness, reduces weight shaking, keeps the application movement steady, detection efficient is high.
Description
Technical field
The utility model belongs to feed bin monitoring device technical field, more particularly to a kind of weight dropper charge level indicator.
Background technique
Feed bin is in use inevitably in the presence of there are three types of dangerous: over-voltage, and roof fall is expected with scarce.So-called over-voltage, i.e.,
Due in storehouse in feeding process be in barotropic state, discharging air outward cause not in time be more than professional standard;On roof fall is
It is shown during material without material position, causes material full of warehouse;During scarce material is the discharge of materials in storehouse, do not have to material position
Warning, influences to produce.
Therefore, it is necessary to the height to material in feed bin to measure, and user is made reliably to grasp the material position in feed bin, existing
Weight dropper charge level indicator in technology is made of measure and control instrument with the weight material-height exploring actuator two parts being connected, and principle is weight
Material-height exploring actuator is placed on silo roof, and weight is put into storehouse by motor by rope traction, and weight is from silo roof initial position
It begins to decline, encounters charge level and return to the measurement of silo roof waiting next time immediately.Since weight dropper charge level indicator is often in the environment of dust
Work, the wirerope of existing suspention weight is come out to be wrapped on measurement wheel by reel and be hung down by the lower end of cabinet, due to steel wire
Rope, without any limit, when weight shakes, can be such that the intracorporal wirerope of case significantly swings in cabinet, lead to weight
It hammers the state inaccuracy of level-sensing device detection into shape, and is easier that wirerope, motor is made to break down.
Utility model content
The utility model is mainly solving the technical problems that provide that a kind of stable and reliable operation, detection is accurate, failure rate is low
Weight dropper charge level indicator.
In order to solve the above technical problems, the technical solution adopted in the utility model is: a kind of weight dropper charge level indicator, including case
The wheel group of body, weight, the wirerope of the connection weight, the winding wirerope is provided with mounting plate in the cabinet, described
The trailing flank of the mounting plate is arranged in wheel group, and the wheel group includes reel, directive wheel, measurement wheel, the front side of the mounting plate
It is provided with the motor for driving the spool turns on face, is hingedly provided with balance mechanism on the trailing flank of the mounting plate, it is described
Balance mechanism includes balance wheel, and the reel is set to the upper left side of the mounting plate, and the directive wheel is arranged in the mounting plate
Lower left, the balance wheel is located at the lower right of the reel, and the measurement wheel is located at the lower left of the balance wheel and described
The right side of directive wheel, the wirerope successively bypasses the directive wheel, the balance wheel and the measurement by the reel and takes turns, described
It is provided with the first sensor of the circle number for measuring the measurement wheel in cabinet, is additionally provided in the cabinet for detecting
State the second sensor of balance wheel swing state.
It is further preferred that the balance mechanism further includes swing rod and support spring, one end of the swing rod is hinged on institute
It states on mounting plate, the other end of the swing rod is free end, and the free end of the swing rod, the swing rod edge is arranged in the balance wheel
Left and right directions is placed, and one end of the support spring connects on the mounting plate, and the other end of the support spring is connected to institute
It states on swing rod.
It is further preferred that being provided with limit plate on the swing rod, the left end of the limit plate is hinged with the swing rod
End is hinged, tension spring is provided between the right end of the limit plate and the mounting plate, the right end of the limit plate is provided with positioning
Slot is provided with positioning column on the swing rod, and the positioning column is located in the locating slot and can move in the locating slot,
The lower end surface of the locating slot is during the wirerope folding and unfolding and in the complete retracted state of the wirerope to described
Swing rod is balanced limit, and the upper surface of the locating slot swings limit limit to the swing rod under the weight state of weightlessness
Position.
It is further preferred that the trailing flank of the mounting plate is respectively arranged with upper stop block in the two sides up and down of the swing rod
With lower stop block.
It is further preferred that the measurement wheel is provided with side block blocks around the side of wirerope.
It is further preferred that the lower end of the cabinet was installed with rope pipe, described cross on rope pipe is provided with peep hole, described
It is provided on peep hole and opens the peep hole and closed observation lid.
It is further preferred that being provided with soot blower in the cabinet, the soot blower is intracorporal including being installed in case
The upper end of blowing pipe, the blowing pipe is bent downwardly.
The beneficial effects of the utility model are: weight dropper charge level indicator provided by the utility model, hang the wirerope of weight according to
It is secondary to be taken turns around directive wheel, balance wheel and measurement, and due to the position of directive wheel, balance wheel and measurement wheel, keep wirerope curved in detour
Song winding, during the normal test of weight and rising, wirerope is in tensioning state on directive wheel, balance wheel and measurement wheel,
Make the stable raising and lowering of weight.When the moment that weight is weightless suddenly, the wirerope moment between balance wheel and measurement wheel is in pine
Relaxation state moves upwards balance wheel and detects second sensor, at this point, reel quickly inverts tightening wirerope, wirerope is being led
The movement of quick and stable under to the active force of wheel guarantees that weight is capable of the retracted state that rises into of quick and stable, the application
Under the action of directive wheel and balance wheel, weight is made quick smoothly to enter propradation by state of weightlessness, reduces weight rolling
It is dynamic, keep the application movement steady, detection efficient is high.
The limit plate being further preferably arranged, the locating slot being arranged on limit plate, the positioning column on swing rod are matched with locating slot
It closes, by the tension spring shared of support spring and limit plate, i.e. swing rod exists the power opposite with the pulling force of weight for being subject to swing rod
Two-man act applied force is used when the pulling force of balance weight, reduces the working strength of support spring, and two-man act applied force, moreover it is possible to
The resonance for enough eliminating spring, increases the service life of the application.Secondly the limit plate of setting, causes swing rod to move in weight weightlessness
When, which remains stationary, and when weight state of weightlessness terminates, in uphill process, swing rod is swung rapidly weight, when on swing rod
Positioning column when contradicting to the lower wall of the locating slot of limit plate, swing rod can be made quickly to be restored to equilibrium state, guarantee weight
Smoothly rise.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the utility model weight dropper charge level indicator.
Specific embodiment
In the description of specific embodiment of the present utility model, it is to be understood that term " center ", " longitudinal direction ", " cross
To ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", the instructions such as "outside" side
Position or positional relationship are to be based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description the utility model and simplification is retouched
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it should not be understood as limiting the present invention.In addition, term " first ", " second " etc. are used for description purposes only, without
It can be interpreted as indication or suggestion relative importance or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " the
One ", the feature of " second " etc. can explicitly or implicitly include one or more of the features.In retouching for the utility model
In stating, unless otherwise indicated, the meaning of " plurality " is refer to two or more.Term "and/or" used in this specification
Including any and all combinations of one or more related listed items.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense.For example, it may be being fixedly connected, it may be a detachable connection, or integrally
Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State the concrete meaning of term in the present invention.
For the ease of understanding the utility model, in the following with reference to the drawings and specific embodiments, the utility model is carried out more detailed
Thin explanation.The preferred embodiment of the utility model is given in attached drawing.But the utility model can be with many different
Form is realized, however it is not limited to this specification described embodiment.On the contrary, purpose of providing these embodiments is makes to this
The understanding of the disclosure of utility model is more thorough and comprehensive.
The embodiment of weight dropper charge level indicator provided by the utility model, as shown in Figure 1, including cabinet 1, weight 2, connection weight
The wheel group of 2 wirerope 3, winding wire ropes 3 is provided with mounting plate 4 in cabinet 1, and the trailing flank of mounting plate 4 is arranged in wheel group,
Wheel group includes reel 6, directive wheel 5, measurement wheel 7, and the motor that driving reel 6 rotates, installation are provided on the leading flank of mounting plate 4
Balance mechanism is hingedly provided on the trailing flank of plate 4, balance mechanism includes swing rod 9, and one end of swing rod 9 is hinged on mounting plate 4,
The other end of swing rod 9 is free end and is provided with balance wheel 10, and swing rod 9 is placed in left-right direction, and balance mechanism further includes support force bullet
Spring 11, one end of support spring 11 are connected on mounting plate 4, and the other end is connected on swing rod 9, and reel 6 is set to mounting plate 4
The lower left of mounting plate 4 is arranged in upper left side, directive wheel 5, and balance wheel 10 is located at the lower right of reel 6, and the free end of swing rod 9 is located at
The right side of reel 6, measurement wheel 7 are located at the lower left of balance wheel 10 and on the right sides of directive wheel 5, and wirerope 3 is wrapped on reel 6,
And wirerope 3 by reel 6 down around directive wheel 5, balance wheel 10, then the lower-left by balance wheel 10 are bypassed by the upper right side of directive wheel 5
Side forms detour bending winding around measurement wheel 7, and wirerope is enable to be stretched between directive wheel 5, balance wheel 10 and measurement wheel 7.
Weight 2 is stretched out by the lower end of cabinet 1, is provided in cabinet 1 and is measured the first sensor for enclosing number for taking turns 7 for measuring, in cabinet 1
Be additionally provided with the second sensor for detecting 10 swing state of balance wheel, be provided with controller on mounting plate 4, first sensor and
Second sensor and controller communicate to connect.
The present embodiment is it is further preferred that be provided with limit plate 12 on swing rod 9, the left end of limit plate 12 and the hinge of swing rod 9
It is hinged to connect end, is provided with tension spring 13 between the right end and mounting plate 4 of limit plate 12, the right end of limit plate 12 is provided with locating slot
14, positioning column 15 is provided on swing rod 9, positioning column 15 is located in locating slot 14 and can move in locating slot 14.Locating slot
14 lower end surface is balanced limit during 3 folding and unfolding of wirerope and in 3 complete retracted state of wirerope to swing rod 9,
The upper surface of locating slot 14 swings limit spacing to swing rod 9 under 2 state of weightlessness of weight.
The locating slot 14 being arranged on limit plate 12, positioning column 15 and locating slot 14 on swing rod 9 cooperate, make swing rod 9 by
The power opposite with the pulling force of weight 2 by 13 shared of tension spring of support spring 11 and limit plate, i.e., swing rod is in balance weight 2
Pulling force when use two-man act applied force, reduce the working strength of support spring 11, and two-man act applied force, additionally it is possible to eliminate
The resonance of spring increases the service life of the application.Secondly the limit plate 12 of setting causes swing rod 9 to move in 2 weightlessness of weight
When, which remains stationary, and when 2 state of weightlessness of weight terminates, in uphill process, swing rod 9 is swung rapidly weight 2, when
When positioning column 15 on swing rod 9 contradicts the lower wall for arriving the locating slot 14 of limit plate 12, swing rod 9 can be made quickly to be restored to balance
State guarantees that weight 2 smoothly rises.
The present embodiment is it is further preferred that the trailing flank of mounting plate 4 is respectively arranged with upper block in the two sides up and down of swing rod 9
Block 16 and lower stop block 17.
In use, when needing to detect the height of charge level, wirerope is put in the rotation of motor driven reel 6 to the present embodiment,
Weight 2 moves downward, since the wirerope 3 of connection weight 2 is around the balance wheel 10 on swing rod 9, wirerope 3 to swing rod 9 one to
Under tightening force, support spring 11 give 9 one upward power of swing rod, make swing rod 9 in 2 motion process of weight and weight 2 reach
In the state that a balance is motionless when to vertex.When weight 2 touches charge level, charge level gives weight 2 one upward power, makes
2 moment of weight forms weightless state, and the power mutually balanced being subject to originally on swing rod 9 at this time is destroyed, and weight 2 is applied to pendulum
Power moment on bar 9 reduces, and swing rod 9 can be swung under the active force of support spring 11, and swing rod 9 touches during swing
To second sensor, when second sensor senses that the variation of swing of the swing rod 9 because of 2 state of weightlessness of weight generates a telecommunications
Number, for second sensor by the electric signal transmission to controller, controller receives electric signal control motor reversal, drives weight 2
Rise back to the position on vertex.Primary detection is completed, the present embodiment can sensitively monitor the state of weightlessness of weight 2,
Timely control motor drives weight 2 to rise, and avoids weight 2 and is buried, and causes motor impaired.
The wirerope that the present embodiment is used to hang weight successively bypasses directive wheel 5, balance wheel 10 and measures wheel 7, and due to
Directive wheel 5, balance wheel 10 and measurement wheel 7 position, make wirerope 3 in detour bending winding, the normal test of weight 2 and rise
In the process, wirerope 3 is in tensioning state on directive wheel 5, balance wheel 10 and measurement wheel 7, makes the stable raising and lowering of weight 2.
When the moment that weight 2 is weightless suddenly, 3 moment of wirerope between balance wheel 10 and measurement wheel 7 is in relaxed state, keeps balance wheel 10 upward
Motion detection is to second sensor, at this point, quickly wirerope 3 is tightened in reversion to reel 6, wirerope 3 is under the active force of directive wheel 5
The movement of quick and stable guarantees that weight 2 is capable of the retracted state that rises into of quick and stable, and the application is in directive wheel 5 and pendulum
Under the action of wheel 10, weight 2 is made quick smoothly to enter propradation by state of weightlessness, has reduced the shaking of weight 2 to the greatest extent, made
The application movement is steady, and detection efficient is high.
The present embodiment is it is further preferred that above-mentioned second sensor is Hall sensor, because Hall sensor is to magnetic
Field sensitive, structure are simple, small in size, frequency response is wide, output voltage variation greatly and long service life.It is easy to implement automation electricity
The generation and transmission of signal make the application realize automation control, and Hall sensor includes the magnetic that the free end of swing rod 9 is arranged in
Iron 18, and the hall circuitboard 19 being arranged on the leading flank of mounting plate 4, setting detection magnet 18 on hall circuitboard 19
The Hall semiconductor chip set.
The present embodiment further can also understand in time weight 2 according to the swing position that Hall sensor perceives swing rod 9
Whether break down, if weight 2 breaks down, controller carries out maintenance down in time, further increases the present embodiment
Robustness.
The present embodiment is provided with side block blocks 21 around the side of wirerope it is further preferred that measurement takes turns 7, further prevents steel
Cord takes off wheel under 2 state of weightlessness of weight.
The present embodiment is crossed on rope pipe 22 and is provided with observation it is further preferred that the lower end of cabinet 1 was installed with rope pipe 22
Hole is provided on peep hole and opens peep hole and closed observation lid 23, peep hole it is convenient to the present embodiment carry out observation with
Maintenance.
For the present embodiment it is further preferred that being provided with soot blower in cabinet 1, soot blower includes being installed in cabinet 1
Blowing pipe 24, the upper end of blowing pipe 24 is bent downwardly.Because the present embodiment is used on feed bin, i.e., under the environment more than dust
It works, dust can be entered in inevitable cabinet 1, blowing pipe 24 can clear up the intracorporal dust of case, further increase this reality
Apply the service life of example.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure transformation made based on the specification and figures of the utility model, it is relevant to be applied directly or indirectly in other
Technical field is included in the scope of patent protection of the utility model.
Claims (7)
1. a kind of weight dropper charge level indicator, the wheel group including cabinet, weight, the wirerope of the connection weight, the winding wirerope,
Mounting plate is provided in the cabinet, the trailing flank of the mounting plate is arranged in the wheel group, which is characterized in that the wheel group packet
Reel, directive wheel, measurement wheel are included, is provided with the motor for driving the spool turns, the peace on the leading flank of the mounting plate
Balance mechanism is hingedly provided on the trailing flank of loading board, the balance mechanism includes balance wheel, and the reel is set to the installation
The lower left of the mounting plate is arranged in the upper left side of plate, the directive wheel, and the balance wheel is located at the lower right of the reel, institute
Measurement wheel is stated positioned at the lower left of the balance wheel and on the right side of the directive wheel, the wirerope is successively bypassed by the reel
The directive wheel, the balance wheel and measurement wheel are provided with the of the circle number for measuring the measurement wheel in the cabinet
One sensor is additionally provided with the second sensor for detecting the balance wheel swing state in the cabinet.
2. weight dropper charge level indicator according to claim 1, which is characterized in that the balance mechanism further includes swing rod and support force bullet
Spring, one end of the swing rod are hinged on the mounting plate, and the other end of the swing rod is free end, and the balance wheel is arranged in institute
The free end of swing rod is stated, the swing rod is placed in left-right direction, and one end of the support spring connects on the mounting plate, described
The other end of support spring is connected on the swing rod.
3. weight dropper charge level indicator according to claim 2, which is characterized in that be provided with limit plate, the limit on the swing rod
The left end of position plate and the hinged end of the swing rod are hinged, are provided with tension spring between the right end of the limit plate and the mounting plate,
The right end of the limit plate is provided with locating slot, and positioning column is provided on the swing rod, and the positioning column is located at the locating slot
Interior and can move in the locating slot, the lower end surface of the locating slot is during the wirerope folding and unfolding and described
Limit is balanced to the swing rod when wirerope complete retracted state, the upper surface of the locating slot is in the weight weightlessness shape
Limit spacing is swung to the swing rod under state.
4. weight dropper charge level indicator according to claim 3, which is characterized in that the trailing flank of the mounting plate is in the swing rod
Upper and lower two sides are respectively arranged with stop block and lower stop block.
5. weight dropper charge level indicator according to claim 4, which is characterized in that the measurement wheel is provided with around the side of wirerope
Side block blocks.
6. weight dropper charge level indicator according to claim 5, which is characterized in that the lower end of the cabinet was installed with rope pipe, institute
It stated and is provided with peep hole on rope pipe, and be provided on the peep hole and open the peep hole and closed observation lid.
7. weight dropper charge level indicator according to claim 6, which is characterized in that soot blower is provided in the cabinet, it is described
Soot blower includes being installed in the intracorporal blowing pipe of case, and the upper end of the blowing pipe is bent downwardly.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821134255.7U CN208333601U (en) | 2018-07-17 | 2018-07-17 | A kind of weight dropper charge level indicator |
Applications Claiming Priority (1)
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CN201821134255.7U CN208333601U (en) | 2018-07-17 | 2018-07-17 | A kind of weight dropper charge level indicator |
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CN208333601U true CN208333601U (en) | 2019-01-04 |
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CN201821134255.7U Active CN208333601U (en) | 2018-07-17 | 2018-07-17 | A kind of weight dropper charge level indicator |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118687650A (en) * | 2024-08-23 | 2024-09-24 | 石家庄云捷软件科技有限公司 | A heavy hammer type material level detection device for barn with self-propelled centering function and detection method thereof |
-
2018
- 2018-07-17 CN CN201821134255.7U patent/CN208333601U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118687650A (en) * | 2024-08-23 | 2024-09-24 | 石家庄云捷软件科技有限公司 | A heavy hammer type material level detection device for barn with self-propelled centering function and detection method thereof |
CN118687650B (en) * | 2024-08-23 | 2024-11-22 | 石家庄云捷软件科技有限公司 | A heavy hammer type material level detection device for barn with self-propelled centering function and detection method thereof |
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