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CN208303255U - A kind of product testing assembly line - Google Patents

A kind of product testing assembly line Download PDF

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Publication number
CN208303255U
CN208303255U CN201820096902.3U CN201820096902U CN208303255U CN 208303255 U CN208303255 U CN 208303255U CN 201820096902 U CN201820096902 U CN 201820096902U CN 208303255 U CN208303255 U CN 208303255U
Authority
CN
China
Prior art keywords
detection
product
lifting
function
resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820096902.3U
Other languages
Chinese (zh)
Inventor
赵盛宇
刘明清
汪结顺
钟辉
黄世生
高才峰
吴书山
周宇超
林国栋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hymson Laser Technology Group Co Ltd
Original Assignee
Shenzhen Sea Star Laser Intelligent Equipment Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Sea Star Laser Intelligent Equipment Ltd By Share Ltd filed Critical Shenzhen Sea Star Laser Intelligent Equipment Ltd By Share Ltd
Priority to CN201820096902.3U priority Critical patent/CN208303255U/en
Priority to PCT/CN2018/089585 priority patent/WO2019140837A1/en
Application granted granted Critical
Publication of CN208303255U publication Critical patent/CN208303255U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Control Of Conveyors (AREA)
  • Automatic Assembly (AREA)

Abstract

本实用新型公开了一种产品检测流水线,包括流水线主体、上料部、检测部、筛选部和下料部;其中,流水线主体包括用于对产品进行检测加工的多个操作工位,用于装载产品在流水线主体上进行检测加工的多个流动载具,用于转移流动载具以使其在流水线主体上循环流动、以循环装载产品进行检测加工的循环转移部;上料部和下料部分设于流水线主体的两端;检测部和筛选部依次设于上料部和下料部之间。通过以上方式,本实用新型产品检测流水线,全程可实现自动检测加工,无需人工参与,且可实现流动载具自动回流循环,有效提高检测加工效率。

The utility model discloses a product testing assembly line, which comprises an assembly line main body, a feeding part, a detecting part, a screening part and a feeding part; wherein, the main body of the assembly line comprises a plurality of operation stations for detecting and processing products, which are used for Multiple flow carriers that load products on the main body of the assembly line for inspection and processing, and are used to transfer the flow carriers to circulate on the main body of the assembly line, and the circulation transfer part that loads the products in a cycle for inspection and processing; feeding part and unloading Parts are set at both ends of the main body of the assembly line; the detection part and the screening part are set between the feeding part and the unloading part in sequence. Through the above methods, the product inspection line of the present invention can realize automatic inspection and processing in the whole process without manual participation, and can realize the automatic backflow cycle of the mobile carrier, thereby effectively improving the inspection and processing efficiency.

Description

A kind of product testing assembly line
Technical field
The utility model relates to automation equipment fields, and in particular to a kind of product testing assembly line.
Background technique
With advances in technology, efficient, controllable production is carried out using automation equipment have become manufacturing mainstream. Automation equipment generally all have multiple stations, it is therefore desirable to by the transmission devices such as assembly line by it is to be processed/assembly product It is transported at corresponding station according to process flow.For the accurate positioning for guaranteeing product, product is typically secured to corresponding jig Upper participation processing/assembly is separated with jig again after the completion of processing/assembly work, and jig is then transported to the starting point of assembly line Place is recycled.In the prior art, the detection of power transformer product is usually required by artificially participating in completing, such as product is examined The processing and transport of jig workpiece, large labor intensity, working efficiency are low after survey, it is difficult to meet the needs of enterprise.
Utility model content
In order to solve the above-mentioned technical problem, the utility model a kind of product testing assembly line is provided, it can be achieved that product from Dynamic detection and circulation.
The technical scheme adopted by the utility model is include assembly line main body, feeding portion, test section, screening unit and under Material portion;Wherein, the assembly line main body includes multiple operation positions for carrying out detection processing to product, described for loading Product carried out in the assembly line main body detection processing multiple flowing carriers, for shift the flowing carrier so that its Circulated in the assembly line main body, with cyclical loadings product carry out detection processing loop jump portion;The feeding portion and Blanking part is set to the both ends of the assembly line main body;The test section and screening unit are sequentially arranged in the feeding portion and blanking portion Between.
According to one specific embodiment of the utility model, the test section includes the first detection for carrying out Function detection Portion, first test section include the first blocking portion, the first jacking positioning region, the first lifting portion and Function detection unit;It is described First blocking portion is for stopping the flowing carrier for being placed with product to be detected in the first detection station, to carry out Function detection;Institute The first jacking positioning region is stated for positioning the fixed flowing carrier;First lifting portion is located under the infeed conveyor Side, and connect with first jacking positioning region, for driving first jacking positioning region to move back and forth;
The Function detection unit includes the first driving unit and Function detection part, and the Function detection part is equipped at least One group of Function detection probe, every group of Function detection probe includes at least two Function detection probes, for detecting the product The different location of same Function detection pin;The driving unit is connect with the Function detection part, for driving the function Detection piece moves back and forth, so that Function detection probe contact detection/far from the Function detection pin;
Alternatively, the Function detection unit includes the first driving unit and the Function detection part equipped with Function detection probe, The Function detection probe is clip type probe;First driving unit is connect with the Function detection part, for driving The reciprocating motion of functor detection piece is stated, so that the Function detection probe clamps detection/release far from the Function detection pin.
According to one specific embodiment of the utility model, first driving unit includes motor.
According to one specific embodiment of the utility model, the test section further includes second for carrying out D.C. resistance detection Test section, second test section include the second blocking portion, the second jacking positioning region, the second lifting portion and resistance detection unit, Second blocking portion is for stopping the flowing carrier for being placed with product to be detected in the second detection station, to carry out D.C. resistance Detection;The second jacking positioning region is for positioning the fixed flowing carrier;Second lifting portion is located at feeding biography The lower section of band is sent, and is connect with second jacking positioning region, for driving second jacking positioning region to move back and forth;
The resistance detection unit includes the second driving unit and resistance detection part;Be provided on the resistance detection part to Few one group of resistance detection probe, every group of resistance detection probe includes at least two resistance detection probes, for detecting the product The different location of upper same resistance detection pin;Second driving unit is connect with the resistance detection part, for driving The reciprocating motion of resistance detection part is stated, so that resistance detection probe contact detection/far from the resistance detection pin;
Alternatively, second test section includes resistance detection unit, the resistance detection unit includes the second driving unit With the resistance detection part for being equipped with resistance detection probe, the resistance detection probe is clip type probe;Second driving unit It is connect with the resistance detection part, for driving the resistance detection part to move back and forth, so that the resistance detection probe clamps Detection/release is far from the resistance detection pin.
According to one specific embodiment of the utility model, second driving unit includes motor.
According to one specific embodiment of the utility model, second test section further includes third driving unit, the third Driving unit is connect with the resistance detection unit, reciprocal to drive the resistance detection unit to be parallel to the infeed conveyor Movement.
According to one specific embodiment of the utility model, the test section further includes detecting for carrying out the third of high pressure detection Portion, the third test section include third blocking portion, third jacking positioning region, third lifting portion and high-pressure detection unit, described Third blocking portion is for stopping the flowing carrier for being placed with product to be detected in third detection station, to carry out high pressure detection;Institute Third jacking positioning region is stated for positioning the fixed flowing carrier;Third lifting portion is located under the infeed conveyor Side, and connect with third jacking positioning region, for driving third jacking positioning region to move back and forth;
The high-pressure detection unit includes the 4th driving unit and the high pressure detection piece equipped with high pressure detection probe, and described Four driving units include motor;4th driving unit is connect with the high pressure detection piece, for driving the high pressure to examine It surveys part to move back and forth, so that high pressure detection probe contact detection/separate high pressure detects pin.
According to one specific embodiment of the utility model, the flowing carrier includes jig and jig supporting plate, the jig with The jig supporting plate is fixedly connected, and the material for preparing of the jig includes epoxy resin fiberglass.
According to one specific embodiment of the utility model, the product testing assembly line further includes being located at the screening unit under Coding portion between material portion, the coding portion include the 5th blocking portion, the 5th jacking positioning region, the 5th lifting portion, code-spraying mechanism With multi-spindle machining hand, the blocking portion is for stopping previous operation position to convey, being placed with the flowing carrier of product;Institute The 5th jacking positioning region is stated for positioning the fixed flowing carrier;The 5th lifting portion is located under the infeed conveyor Side, and connect with the 5th jacking positioning region, for driving the 5th jacking positioning region to move back and forth;The multi-spindle machining Hand is used to clamp the product to coding to predetermined position, so that the code-spraying mechanism carries out coding, and clamps after coding To the blanking portion.
According to one specific embodiment of the utility model, the screening unit includes the 4th blocking portion, the 4th lifting portion, overturning branch Support part and defective products reflux conveyer belt, the 4th blocking portion are used to stop to be placed with the flowing carrier of high pressure detection bad products In screening station, taken with carrying out sieve to high pressure detection bad products;The lifting portion is for driving the high pressure that is placed with to detect The jig supporting plate elevating movement of bad products, the turning-over support portion are set to the upper of the lifting portion and the infeed conveyor Side;The defective products reflux conveyer belt is for transmitting function detection defective products and the DC detecting defective products of flowing back, the multiaxis machine Tool hand is also used to clamp the Function detection defective products and DC detecting defective products to defective products reflux conveyer belt, to carry out Reflow treatment.
The advantageous effects of the utility model are: the utility model provides a kind of product testing assembly line, by feeding, inspection Survey, screening and the processing of coding process carry out on same production line, whole that detection processing automatically can be achieved, and are not necessarily to artificial participation, And can realize the automatic back flow circulation of jig, detection processing efficiency can be effectively improved.
Detailed description of the invention
Illustrate the technical scheme in the embodiment of the utility model in order to clearer, it below will be to required in embodiment description Attached drawing to be used briefly describes.
Fig. 1 is the structural schematic diagram of one embodiment of the utility model product testing assembly line;
Fig. 2 is the jig tray structure diagram that jig is placed in Fig. 1;
Fig. 3 is the structural schematic diagram of the first test section in Fig. 1;
Fig. 4 is the structural schematic diagram of the second test section in Fig. 1;
Fig. 5 is the structural schematic diagram of third test section in Fig. 1;
Fig. 6 is the structural schematic diagram of screening unit in Fig. 1;
Fig. 7 is the structural schematic diagram in coding portion in Fig. 1.
Specific embodiment
It is carried out with reference to embodiments with technical effect of the attached drawing to the design of the utility model, specific structure and generation clear Chu is fully described by, to fully understand the purpose of this utility model, scheme and effect.It is understood that described herein Specific embodiment is only used for explaining the utility model, rather than the restriction to the utility model.Based on the implementation in the utility model Example, every other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to The range of the utility model protection.
The descriptions such as upper and lower, left and right used in the utility model are only each composition portion of the utility model in opposite figure Divide for mutual alignment relation, and term " includes " and " having " and their any deformations, it is intended that covering is non-exclusive Include.
Referenced herein " embodiment " is it is meant that a particular feature, structure, or characteristic described can wrap in conjunction with the embodiments It is contained at least one embodiment of the utility model., which there is the phrase, in each position in the description to be each meant Identical embodiment, nor the independent or alternative embodiment with other embodiments mutual exclusion.Those skilled in the art are explicit Ground and implicitly understand, the features in the embodiments and the embodiments of the present application can be mutual group in the absence of conflict It closes.
It is the structural schematic diagram of one embodiment of the utility model product testing assembly line also referring to Fig. 1 and Fig. 2, Fig. 1; Fig. 2 is the jig support board structure schematic diagram that jig is placed in Fig. 1;Fig. 3 is the structural schematic diagram of the first test section in Fig. 1;Fig. 4 is The structural schematic diagram of second test section in Fig. 1;Fig. 5 is the structural schematic diagram of Fig. 1 third test section;Fig. 6 is screening unit in Fig. 1 Structural schematic diagram;Fig. 7 is the structural schematic diagram in coding portion in Fig. 1.
As shown in Figures 1 to 7, the present embodiment product testing assembly line includes rack 10, infeed conveyor 20, feeding transmission Drive device (not shown), flowing carrier 16, feeding portion 30, the first test section 40, the second test section 50, third detection Portion 60, screening unit 70, coding portion 80, blanking portion 90, loop jump portion 22, reflux transmission belt 24 and reflux conveyer belt power device 26.Wherein, rack 10, infeed conveyor 20, infeed conveyor power device (not shown), flowing carrier 16, reflux pass Dynamic band 24 and reflux conveyer belt power device 26 and loop jump portion 22 constitute assembly line main body, in addition, in assembly line main body also Including multiple operation positions for carrying out detection processing to product.Flowing carrier 16 is mainly used for loading product in assembly line master Detection processing is carried out on body, and loop jump portion 22 is mainly used for transfer flowing carrier 16 so that it is recycled in assembly line main body Flowing carries out detection processing with cyclical loadings product.
Specifically, infeed conveyor 20 is set in rack 10, feeding portion 30, the first test section 40, the second test section 50, the Three test sections 60, screening unit 70, coding portion 80, blanking portion 90 set gradually and are located at the transmission feeding line of infeed conveyor 20 On, reflux conveyer belt 24 is set to the lower section of infeed conveyor 20, and opposite with 20 direction of motion of infeed conveyor;Loop jump portion 22 are set to the both ends of reflux conveyer belt 24, to realize flowing carrier 16 between infeed conveyor 20 and reflux conveyer belt 24 Transfer.Loop jump portion 22 is specially two lifting reversing arrangements.
As shown in Fig. 2, flowing carrier 16 includes jig pallet 12 and jig 14, it is provided with product placement section on jig 14, For placing converted products to be detected;Jig 14 is fixedly placed on jig supporting plate 12, is provided with guide on jig supporting plate 12 121.Wherein, jig 14 is specifically prepared by epoxy resin fiberglass material, since epoxy resin fiberglass material is High density, heat-resisting material, and it is not hygroscopic, jig is prepared using the material, can prevent the product jig moisture absorption from causing to produce The detection electric discharge of product high pressure.
Feeding portion 30 is placed into the flowing that infeed conveyor 20 is sent for realizing by the product of processing to be detected On jig 14 in carrier 16, artificial feeding or machine automatization feeding specifically can be used.
First test section 40 is mainly used for carrying out Function detection to product.As shown in figure 3, the first test section 40 includes first Blocking portion 41, first jacks positioning region 42, the first lifting portion 43 and Function detection unit 44.Wherein, the first blocking portion 41 is used for Stop the flowing carrier 16 for being placed with processed product in the first detection station, to carry out Function detection.First blocking portion 41 packet Stop cylinder is included, can be moved back and forth by driving telescopic rod, flexibly stops and release to stop to realize.Certainly, the first blocking portion 41 can also be other barrier structures.
First jacking positioning region 42 for jack positioning fixed fixture supporting plate 12, first jacking positioning region 42 on be provided with The compatible pin rod 421 of guide 121 on jig supporting plate 12;First lifting portion 43 is specially a cylinder, and the first lifting portion 43 is located at The lower section of infeed conveyor 20, and connect with the first jacking positioning region 42, for driving the first jacking positioning region 44 to go up and down back and forth Movement.When the first jacking of first lifting portion 43 driving positioning region 42 rises, the pin rod 421 on the first jacking positioning region 42, which is inserted in, to be controlled Have in the guide 121 on supporting plate 12, by pin rod 421 and the fixed flowing carrier 16 of the cooperation positioning of guide 121, in order to product inspection It surveys;After the completion of standby function detection, the first lifting portion 43 drives the first jacking positioning region 42 to decline again, to release positioning.
Function detection unit 44 is crosspointer Function detection unit, i.e., not using Function detection pin on crosspointer difference product Product function detection is carried out with position, is cooperated by crosspointer, the accuracy of detection can be improved.
Specifically, Function detection unit 44 includes the first driving unit 45 and Function detection part 46, wherein Function detection part 46 include the first Function detection block 461, the second Function detection block 462 and third Function detection block 463, on each Function detection block It is provided with the Function detection probe 464 of the Function detection pin in testing product, and the second Function detection block 462 and third function The Function detection probe 464 on Function detection probe 464 and the first Function detection block 461 in energy detection block 463 cooperates, with logical Crosspointer is crossed to detect the different location of Function detection pin each on product.First driving unit 45 includes examining with the first function Survey the first driving device 451 that block 461 connects, the second driving device 452 and third that connect with the second Function detection block 462 The third driving device 453 that Function detection block 463 connects.First driving device 451 and the cooperation of the first Function detection block 461 connect It connects, is set to the top of infeed conveyor 20, to be moved back and forth for the first Function detection block 461 of driving, so that function thereon It can the contact of detection probe 464 detection/separate corresponding Function detection pin;Second driving device 452 and the second Function detection block 462 are cooperatively connected, third driving device 453 and third Function detection block 463 are cooperatively connected, and are divided into the two of infeed conveyor 20 Side is respectively used to that corresponding second Function detection block 462 and third Function detection block 463 is driven to move back and forth, so that detection block On the contact of Function detection probe 464 detection/far from corresponding Function detection pin.First driving device 451 is specially motor, Second driving device 452 and third driving device 453 are cylinder;Each Function detection block is Function detection block pcb board.
Above functions detection unit 44 is by being equipped with multiple function inspection on two Function detection blocks in Function detection part 46 Probing needle, every group of Function detection probe include two Function detection probes 464, to draw for same Function detection in testing product The different location of foot, i.e. Function detection unit 44 respectively examine the different location of each Function detection pin of product by crosspointer It surveys, so that the accuracy of detection can be improved.Each group Function detection probe 464 on Function detection unit 44 respectively with it is each on product Function detection pin is correspondingly arranged, to can realize to the whole same batch of detection of product on jig, improves detection efficiency.In addition, Using motor as first driving device 451, flexible operation;And when needing repairing, can suitably it rotate, operation easy to repair.
The structure of Function detection unit can be set according to the concrete condition of product to be detected.For example, Function detection unit 44 The first driving unit 45 including the Function detection part 46 and connection driving function detection piece that are made of two Function detection blocks, two Setting is equipped with multiple function detection probe on a Function detection block, and every group of Function detection probe includes two Function detections Probe 464, with the different location of Function detection pin same in testing product.First driving unit 45 specifically can be used point Not Lian Jie two Function detection blocks driving device, such as can be used motor, cylinder or both combination mode;Or optional hand Refer to that as driving unit, two Function detection block parts are fixedly installed on the clamping jaw of finger for cylinder;Finger cylinder also can be selected With the mode of motor cooperation.
In addition, to may also comprise other more for every group of Function detection probe for detecting same Function detection pin different location A Function detection probe 464 improves detection accuracy to detect by the different location to same Function detection pin.
In addition, clip type probe can be used in the Function detection probe 464 on Function detection part 46, to pass through single Probe clip The mode held, and can single driving of the driving device as Function detection part 46 to realize the accurate detection of Function detection pin Unit, so as to simplify structure setting while improving detection accuracy.
Second test section 50 is mainly used for carrying out product D.C. resistance detection, i.e. DCR detection.As shown in figure 4, the second inspection Survey portion 50 includes the second blocking portion 51, second jacking positioning region 52, the second lifting portion 53, bracket 54 and resistance detection unit 55. Wherein, the second blocking portion 51 is used to stop to veer away the flowing carrier 16 for being equipped with processed product in the second detection station, to carry out D.C. resistance detection, the specific structure of the second blocking portion 51 are identical as the first blocking portion 41.
Second jacking positioning region 52, the second lifting portion 53 and the two connect function mode, jack positioning region with first respectively 42, the first lifting portion 43 is identical with the connection function mode of the two, repeats no more to this.Feeding passes in second detection station It send the two sides of band 20 to be additionally provided with jacking-up spacing plate 58, avoids flowing carrier 16 from jacking excessively high, further increase the accuracy of promotion,
Resistance detection unit 55 also be crosspointer resistance detection unit, i.e., using crosspointer to resistance detection pin on product not The detection of product D.C. resistance is carried out with position.Function detection unit 55 is fixed on bracket 54, specifically includes the second driving unit 56 and resistance detection part 57;Second driving unit 56 includes that the motor 561 being cooperatively connected and finger cylinder 562, motor 561 can drive Dynamic finger cylinder 562 moves, and resistance detection part 57 is two resistance detection blocks that cooperation is fixed in finger cylinder, two electricity Two groups of resistance detection probes are equipped in resistance detection block, every group of resistance detection probe includes two resistance detection probes 571, The different location of same resistance detection pin in testing product, i.e., the resistance detection unit 55 is also by crosspointer respectively to production The different location of each resistance detection pin of product is detected;Finger cylinder 562 drives resistance detection block to move back and forth, so that resistance The contact of resistance detection probe 571 detection/separate corresponding resistance detection pin in detection block.
Resistance detection unit 55 further includes fixation member 58, which includes plunger fixed plate and spring-loaded plunger, The two is fixedly connected, and plunger fixed plate is fixedly connected with finger cylinder 562.Motor 561 drives finger cylinder 562 to drive simultaneously To be detected product of the fixation member 58 on infeed conveyor 20 moves, and fixation member 58 can play abutting to a certain extent The effect of product to be detected is compressed, in order to carry out D.C. resistance detection to product.
In addition, being additionally provided with the sliding platform 541 for being parallel to infeed conveyor 20 on bracket 54, the second test section further includes Third driving unit 59, third driving unit 59 are specially a cylinder, certainly can also be other power devices;Third driving unit 59 connect with resistance detection unit 55, for driving resistance detection unit 55 to move back and forth along sliding platform 541, to cooperate flowing water The process velocity of other stations of line successively carries out D.C. resistance detection to each product on jig.
According to the concrete condition of product, in other embodiments, every group of resistance detection pin may include other multiple resistance Detection probe 571, with the different location for the same resistance detection pin of testing product;Or resistance detection probe 571 uses The mode of intermediate plate probe is detected with realizing the different location to the same resistance detection pin of product, to promote D.C. resistance inspection The accuracy of survey.Other dynamic structures can also be used in second driving unit 56;The gas being such as equipped with resistance detection part 57 The mode etc. of cylinder or cylinder in conjunction with motor.In addition, the setting of sliding platform 541 and third driving unit 59 can also be cancelled, and Resistance detection unit 55 is arranged to the structure similar with Function detection unit 44, it can be achieved that multiple products on product jig With batch whole progress D.C. resistance detection.
Third test section 60 is mainly used for carrying out high pressure detection to product.As shown in figure 5, third test section 60 includes third Blocking portion 61, third jacking positioning region 62, third lifting portion 63 and high-pressure detection unit 64.Wherein, third blocking portion 61 is used for Stop the flowing carrier 16 for being placed with processed product in third detection station, to carry out high pressure detection;Third blocking portion 61 Specific structure is identical as the first blocking portion 41.Third jacks positioning region 62, third lifting portion 63 and the two and connects function mode, point It is not identical as the connection function mode of the first jacking positioning region 42, the first lifting portion 43 and the two, this is repeated no more.
High-pressure detection unit 64 includes the 4th driving unit 65 and the high pressure detection piece for being provided with high pressure detection probe 661 66, the 4th driving unit 65 is specially a motor, and high pressure detection piece 66 includes that high pressure detects pcb board, and high pressure detection probe 661 is set In on high pressure detection pcb board, the 4th driving unit 65 is connect with high pressure detection piece 66, for driving high pressure detection piece 66 back and forth to transport It is dynamic, so that the contact of high pressure detection probe 661 detection/far from high pressure detection pin.
In addition, whether third test section 60 further includes damage testing unit 67, with damaged for testing product fly line.It is damaged Detection unit 67 includes driving device 671 and damage testing part 672, is provided on damage testing part 672 and examines for fly line breakage The copper billet component 763 of survey, driving device 671 are connect with damage testing part 672, for driving damage testing part 672 to move back and forth, To contact whether testing product fly line has breakage by copper billet component 673.
The copper billet component 673 in detection probe 661 and damage testing unit 67 on high pressure detection piece 66 is corresponding respectively Each high pressure detection pin and product fly line are equipped on product, thus can realize the whole same batch of detection to product on jig, Improve detection efficiency.
As shown in fig. 6, screening unit 70 includes the 4th blocking portion 71, jacking supporting plate 72, the 4th lifting portion 73 and turning-over support Portion 74, wherein the 4th blocking portion 71 is used to stop to be placed with the flowing carriers 16 of high pressure detection bad products in screening station, with Sieve takes high pressure to detect bad products, and specific structure and the first blocking portion 41 are essentially identical.Jacking supporting plate 72 is for propping up placement There is the flowing carrier 16 of high pressure detection bad products, the 4th lifting portion 73 is connect with jacking supporting plate 72, for driving jacking supporting plate 72 elevating movements;Turning-over support portion 74 is set to the top in the 4th lifting portion 73 and infeed conveyor 20, specifically includes two pieces points Turning-over support plate set on 20 two sides of infeed conveyor.In process of production, underproof product, the 4th resistance are detected for high pressure The flowing carrier 16 for being placed with product is blocked in screening station by stopper 71, then pushes jacking supporting plate by the 4th lifting portion 73 72 jack flowing carrier 16 upwards, push turning-over support plate to be flipped up in uphill process, when flowing carrier 16 rise to it is suitable When height, it is detached from turning-over support plate, then turning-over support plate extensive original under Gravitative Loads, the 4th lifting portion 73 drives flowing to carry again Tool 16 moves downward, and the flowing support of carrier 16 is placed in turning-over support portion 74, to carry out screening out processing.The present embodiment screening unit Setting structure is simple, easily operated, can improve production efficiency to a certain extent.
As shown in fig. 7, coding portion 80 includes that the 5th blocking portion the 81, the 5th jacks positioning region 82, the 5th lifting portion 83, coding Mechanism 84 and multi-spindle machining hand 85.Wherein, the 5th blocking portion 81 is placed with product for stopping previous station to send Carrier 16 is flowed in coding station.The structure of 5th blocking portion 81 and the structure of the first blocking portion 41 are essentially identical.5th jacking Positioning region 82, the 5th lifting portion 83 and the two connect function mode, respectively with the first jacking positioning region 42, the first lifting portion 43 and The connection function mode of the two is identical;In addition, the two sides of infeed conveyor 20 are additionally provided with jacking-up spacing plate 86 on coding station. Multi-spindle machining hand 85 is used to clamp the product to coding to predetermined position, so that code-spraying mechanism 84 carries out coding, and in coding knot It presss from both sides after beam to blanking portion 30.In the present embodiment, three axle robert is specifically used, which has multiple hold assemblies 851, for the product on batch clamping fixture.Also, rotating mechanism 852 is additionally provided on three axle robert, for inciting somebody to action It sprays and rotates to the product of coding to predetermined coding face, coding is carried out to feed to code-spraying mechanism 84, so as to promote the flexible of coding Property.In addition, coding portion 80 further includes dedusting mechanism 87, which is specially dedusting bellows, passes through dedusting bellows Setting, further the product after coding can be dusted, so that clean outside product.Certainly, in other embodiments, It can be not provided with coding portion, in the actual production process, setting can be selected according to specific requirement or be not provided with coding portion.
In addition, as shown in fig. 6, screening unit 70 further includes defective products reflux conveyer belt 75, for the transmitting function inspection that flows back It surveys defective products and D.C. resistance detects defective products.Three axis in the present embodiment, in defective products reflux conveyer belt 75 and coding portion 80 Manipulator is used cooperatively, and detects defective products for Function detection defective products and D.C. resistance, three axle robert clamps defective products It is placed on defective products reflux conveyer belt, to carry out reflow treatment;And for detecting qualified product, then carry out coding is clamped, coding is complete Cheng Houzai is placed in blanking portion 90.In addition, can also be by the automatic clamping device that is separately provided with by Function detection defective products and straight Leakage resistance detection defective products is clamped to defective products reflux conveyer belt 75.
In the present embodiment, the test section that three are used to detect different index parameters is set to same production line, it is whole Automatic detection processing can be achieved, participated in without artificial, and can realize the automatic back flow circulation of jig, detection processing can be effectively improved Efficiency.
In other embodiments, may also be configured to include other performance indicator parameter detectings multiple test sections, and for Crosspointer detection can also be used in the detection that pin is respectively detected in test section, i.e., using crosspointer respectively to the difference of same detection pin It is detected position;Or detected using clip type probe, to improve the accuracy of detection.
In addition, the utility model product testing assembly line is mainly used in the detection processing of transformer, can also be used in certainly The detection of other similar product is processed.By the utility model product testing assembly line, it can be achieved that automatic detection is processed and circulation, Without manually participating in, detection processing efficiency is improved.
Although specifically showing and describing the utility model in conjunction with preferred embodiment, those skilled in the art is answered This is understood, in the spirit and scope for not departing from the utility model defined by described claims, in form and details On the utility model can be made a variety of changes, be the protection scope of the utility model.

Claims (10)

1.一种产品检测流水线,其特征在于,包括流水线主体、上料部、检测部、筛选部和下料部;其中,所述流水线主体包括送料传送带和回流传送带,用于对产品进行检测加工的多个操作工位,用于装载所述产品在所述流水线主体上进行检测加工的多个流动载具,用于转移所述流动载具以使其在所述送料传送带和所述回流传送带上循环流动、以循环装载产品进行检测加工的循环转移部;所述上料部和下料部分设于所述流水线主体的两端;所述检测部和筛选部依次设于所述上料部和下料部之间。1. A product testing assembly line, characterized in that it comprises an assembly line main body, a feeding part, a detecting part, a screening part and a discharging part; wherein, the main body of the assembly line comprises a feeding conveyor belt and a return conveyor belt for detecting and processing the product a plurality of operating stations for loading a plurality of flow carriers for the product to be inspected and processed on the assembly line body, for transferring the flow carriers to the feed conveyor belt and the return conveyor belt A circulating transfer part that circulates up and loads products for testing and processing; the feeding part and the unloading part are arranged at both ends of the main body of the assembly line; the detection part and the screening part are sequentially arranged on the feeding part and the blanking department. 2.根据权利要求1所述的产品检测流水线,其特征在于,所述检测部包括用于进行功能检测的第一检测部,所述第一检测部包括第一阻挡部、第一顶升定位部、第一举升部和功能检测单元;所述第一阻挡部用于阻挡放置有待检测产品的流动载具于第一检测工位,以进行功能检测;所述第一顶升定位部用于定位固定所述流动载具;所述第一举升部位于所述送料传送带的下方,且与所述第一顶升定位部连接,用于驱动所述第一顶升定位部往复运动;2 . The product testing assembly line according to claim 1 , wherein the testing part comprises a first testing part for performing function testing, the first testing part comprises a first blocking part, a first lifting positioning part part, a first lifting part and a function detection unit; the first blocking part is used to block the flow carrier on which the product to be tested is placed in the first detection station for functional detection; the first lifting and positioning part is used for the flow carrier is positioned and fixed; the first lifting part is located below the feeding conveyor belt, and is connected with the first lifting and positioning part for driving the first lifting and positioning part to reciprocate; 所述功能检测单元包括第一驱动单元和功能检测件,所述功能检测件上设有至少一组功能检测探针,每组功能检测探针包括至少两个功能检测探针,用于检测所述产品上同一功能检测引脚的不同位置;所述驱动单元与所述功能检测件连接,用于驱动所述功能检测件往复运动,以使所述功能检测探针接触检测/远离所述功能检测引脚;The function detection unit includes a first drive unit and a function detection member, and at least one group of function detection probes is arranged on the function detection member, and each group of function detection probes includes at least two function detection probes, which are used to detect all the function detection probes. The different positions of the same function detection pin on the product; the drive unit is connected to the function detection piece, and is used to drive the function detection piece to reciprocate, so that the function detection probe can contact and detect/away from the function detection pin; 或者,所述功能检测单元包括第一驱动单元和设有功能检测探针的功能检测件,所述功能检测探针为夹片式探针;所述第一驱动单元与所述功能检测件连接,用于驱动所述功能检测件往复运动,以使所述功能检测探针夹持检测/松开远离所述功能检测引脚。Alternatively, the function detection unit includes a first drive unit and a function detection member provided with a function detection probe, and the function detection probe is a clip-type probe; the first drive unit is connected to the function detection member , used to drive the function detection piece to reciprocate, so that the function detection probe clamps and detects/releases away from the function detection pin. 3.根据权利要求2所述的产品检测流水线,其特征在于,所述第一驱动单元包括电机。3. The product inspection line according to claim 2, wherein the first driving unit comprises a motor. 4.根据权利要求2所述的产品检测流水线,其特征在于,所述检测部还包括用于进行直流电阻检测的第二检测部,所述第二检测部包括第二阻挡部、第二顶升定位部、第二举升部和电阻检测单元,所述第二阻挡部用于阻挡放置有待检测产品的流动载具于第二检测工位,以进行直流电阻检测;所述第二顶升定位部用于定位固定所述流动载具;所述第二举升部位于所述送料传送带的下方,且与所述第二顶升定位部连接,用于驱动所述第二顶升定位部往复运动;4 . The product detection pipeline according to claim 2 , wherein the detection part further comprises a second detection part for detecting the DC resistance, and the second detection part comprises a second blocking part, a second top A lifting positioning part, a second lifting part and a resistance detection unit, the second blocking part is used to block the flow carrier on which the product to be tested is placed at the second detection station, so as to perform DC resistance detection; the second lifting part The positioning part is used for positioning and fixing the flow carrier; the second lifting part is located under the feeding conveyor belt, and is connected with the second lifting positioning part for driving the second lifting positioning part reciprocating movement; 所述电阻检测单元包括第二驱动单元和电阻检测件;所述电阻检测件上设置有至少一组电阻检测探针,每组电阻检测探针包括至少两个电阻检测探针,用于检测所述产品上同一电阻检测引脚的不同位置;所述第二驱动单元与所述电阻检测件连接,用于驱动所述电阻检测件往复运动,以使所述电阻检测探针接触检测/远离所述电阻检测引脚;The resistance detection unit includes a second drive unit and a resistance detection part; at least one group of resistance detection probes is provided on the resistance detection part, and each group of resistance detection probes includes at least two resistance detection probes for detecting all the resistance detection probes. Different positions of the same resistance detection pin on the product; the second drive unit is connected to the resistance detection piece, and is used to drive the resistance detection piece to reciprocate, so that the resistance detection probe can be contacted and detected/away from the resistance detection piece. The resistance detection pin described above; 或者,所述第二检测部包括电阻检测单元,所述电阻检测单元包括第二驱动单元和设有电阻检测探针的电阻检测件,所述电阻检测探针为夹片式探针;Alternatively, the second detection part includes a resistance detection unit, and the resistance detection unit includes a second drive unit and a resistance detection member provided with a resistance detection probe, and the resistance detection probe is a clip-type probe; 所述第二驱动单元与所述电阻检测件连接,用于驱动所述电阻检测件往复运动,以使所述电阻检测探针夹持检测/松开远离所述电阻检测引脚。The second driving unit is connected with the resistance detection member, and is used for driving the resistance detection member to reciprocate, so that the resistance detection probe is clamped and detected/released away from the resistance detection pin. 5.根据权利要求4所述的产品检测流水线,其特征在于,所述第二驱动单元包括电机。5. The product inspection line according to claim 4, wherein the second driving unit comprises a motor. 6.根据权利要求4所述的产品检测流水线,其特征在于,所述第二检测部还包括第三驱动单元,所述第三驱动单元与所述电阻检测单元连接,以驱动所述电阻检测单元平行于所述送料传送带往复运动。6 . The product detection pipeline according to claim 4 , wherein the second detection part further comprises a third driving unit, and the third driving unit is connected with the resistance detection unit to drive the resistance detection unit. 7 . The unit reciprocates parallel to the feed conveyor. 7.根据权利要求4所述的产品检测流水线,其特征在于,所述检测部还包括用于进行高压检测的第三检测部,所述第三检测部包括第三阻挡部、第三顶升定位部、第三举升部和高压检测单元,所述第三阻挡部用于阻挡放置有待检测产品的流动载具于第三检测工位,以进行高压检测;所述第三顶升定位部用于定位固定所述流动载具;所述第三举升部位于所述送料传送带的下方,且与所述第三顶升定位部连接,用于驱动所述第三顶升定位部往复运动;7 . The product testing assembly line according to claim 4 , wherein the detection part further comprises a third detection part for performing high voltage detection, the third detection part comprises a third blocking part, a third lifting part A positioning part, a third lifting part and a high-voltage detection unit, the third blocking part is used to block the flow carrier on which the product to be tested is placed at the third detection station for high-voltage detection; the third lifting and positioning part It is used for positioning and fixing the flow carrier; the third lifting part is located under the feeding conveyor belt, and is connected with the third lifting positioning part for driving the third lifting positioning part to reciprocate ; 所述高压检测单元包括第四驱动单元和设有高压检测探针的高压检测件,所述第四驱动单元包括电机;所述第四驱动单元与所述高压检测件连接,以用于驱动所述高压检测件往复运动,以使所述高压检测探针接触检测/远离所述高压检测引脚。The high-voltage detection unit includes a fourth driving unit and a high-voltage detection member provided with a high-voltage detection probe, the fourth driving unit includes a motor; the fourth driving unit is connected to the high-voltage detection member for driving the high-voltage detection member. The high-voltage detection member reciprocates, so that the high-voltage detection probe contacts and detects/is away from the high-voltage detection pin. 8.根据权利要求1所述的产品检测流水线,其特征在于,所述流动载具包括治具和治具托板,所述治具与所述治具托板固定连接,所述治具的制备材料包括环氧树脂玻璃纤维。8 . The product inspection line according to claim 1 , wherein the flow carrier comprises a jig and a jig support plate, the jig is fixedly connected with the jig support plate, and the jig has a Materials of manufacture include epoxy fiberglass. 9.根据权利要求1至8中任一项所述的产品检测流水线,其特征在于,所述产品检测流水线还包括位于所述筛选部和下料部之间的喷码部,所述喷码部包括第五阻挡部、第五顶升定位部、第五举升部、喷码机构和多轴机械手,所述阻挡部用于阻挡前一操作工位所输送过来、放置有产品的流动载具;所述第五顶升定位部用于定位固定所述流动载具;所述第五举升部位于所述送料传送带的下方,且与所述第五顶升定位部连接,用于驱动所述第五顶升定位部往复运动;所述多轴机械手用于夹取待喷码的产品至预定位置,以供所述喷码机构进行喷码,并在喷码结束后夹持至所述下料部。9. The product testing assembly line according to any one of claims 1 to 8, wherein the product testing assembly line further comprises a coding part located between the screening part and the blanking part, the coding part The part includes a fifth blocking part, a fifth lifting positioning part, a fifth lifting part, a coding mechanism and a multi-axis manipulator. The fifth lifting and positioning part is used for positioning and fixing the flow carrier; the fifth lifting part is located under the feeding conveyor belt, and is connected with the fifth lifting and positioning part for driving The fifth lifting and positioning part reciprocates; the multi-axis manipulator is used to clamp the product to be coded to a predetermined position for the coding mechanism to perform coding, and is clamped to the desired position after the coding is completed. The feeding section described above. 10.根据权利要求9所述的产品检测流水线,其特征在于,所述筛选部包括第四阻挡部、第四举升部、翻转支撑部和不良品回流传送带,所述第四阻挡部用于阻挡放置有高压检测不良产品的流动载具于筛选工位,以对高压检测不良产品进行筛取;所述举升部用于驱动所述放置有高压检测不良产品的治具托板升降运动,所述翻转支撑部设置于所述举升部和所述送料传送带的上方;所述不良品回流传送带用于回流传送功能检测不良品和直流检测不良品,所述多轴机械手还用于夹持所述功能检测不良品和直流检测不良品至所述不良品回流传送带,以进行回流处理。10 . The product inspection line according to claim 9 , wherein the screening part comprises a fourth blocking part, a fourth lifting part, a turning support part and a defective product return conveyor belt, and the fourth blocking part is used for Block the flow carrier on which the high-voltage detection defective products are placed at the screening station, so as to screen the high-voltage detection defective products; the lifting part is used to drive the lifting movement of the jig pallet on which the high-voltage detection defective products are placed, The reversing support part is arranged above the lifting part and the feeding conveyor belt; the defective product return conveyor belt is used for the return conveying function to detect defective products and DC detection defective products, and the multi-axis manipulator is also used for clamping The functional detection defective products and the direct current detection defective products are sent to the defective product return conveyor belt for reflow processing.
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CN110044405A (en) * 2019-05-16 2019-07-23 吉林大学 A kind of automobile instrument automatic detection device and method based on machine vision
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