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CN208253632U - A kind of environmental protection heat source machine - Google Patents

A kind of environmental protection heat source machine Download PDF

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Publication number
CN208253632U
CN208253632U CN201820541226.6U CN201820541226U CN208253632U CN 208253632 U CN208253632 U CN 208253632U CN 201820541226 U CN201820541226 U CN 201820541226U CN 208253632 U CN208253632 U CN 208253632U
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ignition
combustion chamber
feeding mechanism
screw feeding
heat source
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辜晓林
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Mianyang Zhaoyu Machinery Co Ltd
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Mianyang Zhaoyu Machinery Co Ltd
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Abstract

本实用新型公开了一种环保热源机,包括机架、料斗、螺旋送料机构、送风管、点火机构、燃烧腔、主控制器和副控制器,料斗安装在机架的顶部且出口与螺旋送料机构的进料口连接,螺旋送料机构的出料口与燃烧腔连接,燃烧腔包括外桶、以及套设在外桶内的内桶,外桶与内桶底面密封连接且外桶与内桶之间留有一定的间隙,内桶的侧壁上均匀开个数个通孔且靠近于螺旋送料机构一端的端面为封闭面,送风管连接有鼓风机且对准间隙的安装在机架上。本实用新型将燃烧腔设置为两层结构,并在内层上开有均匀小孔,通过两层之前的间隙和小孔使风进入燃烧腔,可使燃烧物在燃烧腔内螺旋向前燃烧,提高燃烧率,具有结构简单、设计合同、燃烧率高、使用寿命长等优点。

The utility model discloses an environment-friendly heat source machine, which comprises a frame, a hopper, a screw feeding mechanism, an air supply pipe, an ignition mechanism, a combustion chamber, a main controller and a secondary controller. The feed port of the feeding mechanism is connected, and the discharge port of the screw feeding mechanism is connected with the combustion chamber. The combustion chamber includes an outer barrel and an inner barrel set inside the outer barrel. There is a certain gap, several through holes are evenly opened on the side wall of the inner barrel and the end face close to one end of the screw feeding mechanism is a closed surface, and the air supply pipe is connected with a blower and installed on the frame aligned with the gap. In the utility model, the combustion chamber is arranged as a two-layer structure, and uniform small holes are opened on the inner layer, and the wind enters the combustion chamber through the gap and small holes before the two layers, so that the combustibles can be combusted forward in the combustion chamber. , improve the combustion rate, has the advantages of simple structure, design contract, high combustion rate, long service life and so on.

Description

一种环保热源机An environmentally friendly heat source machine

技术领域technical field

本实用新型属于环保供热技术领域,具体涉及一种环保热源机。The utility model belongs to the technical field of environment-friendly heat supply, in particular to an environment-friendly heat source machine.

背景技术Background technique

生物质颗粒作为一种新型的颗粒燃料以其特有的优势赢得了广泛的认可。与传统的燃料相比,不仅具有经济优势也具有环保效益,完全符合了可持续发展的要求。首先,由于形状为颗粒,压缩了体积,节省了储存空间,也便于运输,减少了运输成本。其次,燃烧效益高,易于燃尽,残留的碳量少。与煤相比,挥发份含量高燃点低,易点燃;密度提高,能量密度大,燃烧持续时间大幅增加,可以直接在燃煤锅炉上应用。除此之外,生物质颗粒燃烧时有害气体成分含量极低,排放的有害气体少,具有环保效益。而且燃烧后的灰还可以作为钾肥直接使用,节省了开支。Biomass pellets, as a new type of pellet fuel, have won wide recognition for their unique advantages. Compared with traditional fuels, it not only has economic advantages but also has environmental benefits, which fully meets the requirements of sustainable development. First of all, because the shape is granule, the volume is compressed, which saves storage space, is also convenient for transportation, and reduces transportation costs. Secondly, the combustion efficiency is high, it is easy to burn out, and the amount of residual carbon is small. Compared with coal, it has high volatile content and low ignition point, and is easy to ignite; the density is increased, the energy density is high, and the combustion duration is greatly increased, so it can be directly applied to coal-fired boilers. In addition, when biomass pellets are burned, the content of harmful gas components is extremely low, and the emission of harmful gases is small, which has environmental protection benefits. And the ash after burning can also be directly used as potash fertilizer, which saves expenses.

现有技术中的生物质燃烧机包括控制器、电机、螺旋送料机构、点火器、燃烧室、送风管和鼓风机,其中电机与螺旋送料机构的轴直接通过联轴器连接,容易发生机械磨损,需要频繁维修。另外,整机只有一个控制器,同时控制电机和鼓风机,在关闭设备时燃烧腔中易发生回火现象,对设备中的点火器以及螺旋送料机构均有一定程度的损坏,降低设备的寿命。The biomass burner in the prior art includes a controller, a motor, a screw feeding mechanism, an igniter, a combustion chamber, an air supply pipe and a blower, wherein the shaft of the motor and the screw feeding mechanism are directly connected through a coupling, which is prone to mechanical wear , requiring frequent maintenance. In addition, there is only one controller for the whole machine, which controls the motor and the blower at the same time. When the equipment is turned off, the combustion chamber is prone to backfire, which will damage the igniter and the screw feeding mechanism in the equipment to a certain extent, and reduce the life of the equipment.

发明内容Contents of the invention

本实用新型的目的在于提供一种燃烧率高且使用寿命长的环保热源机。The purpose of the utility model is to provide an environment-friendly heat source machine with high combustion rate and long service life.

本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:

一种环保热源机,包括机架、料斗、螺旋送料机构、送风管、点火机构、燃烧腔、主控制器和副控制器,所述料斗安装在机架的顶部且出口与螺旋送料机构的进料口连接,螺旋送料机构的出料口与燃烧腔连接,燃烧腔包括外桶、以及套设在外桶内的内桶,远离螺旋送料机构的一端的外桶与内桶底面密封连接且外桶与内桶之间留有一定的间隙,所述内桶的侧壁上均匀开个数个通孔且靠近于螺旋送料机构一端的端面为封闭面,所述送风管连接有鼓风机且对准间隙的安装在机架上,送风管上设有支管和旁管,支管与点火机构连接,旁管与螺旋送料机构的侧壁连接,点火机构与内桶连接,所述螺旋送料机构通过链条连接有电机,所述电机与副控制器连接,副控制器、鼓风机和点火机构均与主控制模块连接,其中,所述点火机构、螺旋送料机构的出料口均与设置在内桶的封闭面上且不超过封闭面。An environmentally friendly heat source machine, including a frame, a hopper, a screw feeding mechanism, an air supply pipe, an ignition mechanism, a combustion chamber, a main controller and a secondary controller, the hopper is installed on the top of the frame and the outlet is connected to the screw feeding mechanism The feed port is connected, and the discharge port of the screw feeding mechanism is connected with the combustion chamber. The combustion chamber includes an outer barrel and an inner barrel sleeved in the outer barrel. There is a certain gap between the inner barrels, several through holes are evenly opened on the side wall of the inner barrel and the end surface close to the end of the screw feeding mechanism is a closed surface, the air supply pipe is connected with a blower and aligned with the installation of the gap On the frame, the air supply pipe is provided with a branch pipe and a side pipe, the branch pipe is connected to the ignition mechanism, the side pipe is connected to the side wall of the screw feeding mechanism, the ignition mechanism is connected to the inner barrel, and the screw feeding mechanism is connected to a motor through a chain. The motor is connected to the sub-controller, and the sub-controller, the blower and the ignition mechanism are all connected to the main control module, wherein the discharge ports of the ignition mechanism and the screw feeding mechanism are all connected to the sealing surface of the inner barrel and do not exceed closed face.

进一步地,所述点火机构包括点火腔、以及安装在点火腔内的点火棒,点火棒靠近于内桶,点火腔通过软管与支管连接。Further, the ignition mechanism includes an ignition chamber and an ignition rod installed in the ignition chamber, the ignition rod is close to the inner barrel, and the ignition chamber is connected to the branch pipe through a hose.

进一步地,所述机架的外侧设有壳体,主控制器和副控制器均安装在壳体上。Further, a casing is provided on the outside of the frame, and the main controller and the secondary controller are installed on the casing.

进一步地,所述料斗底部设有振动器。Further, a vibrator is provided at the bottom of the hopper.

本实用新型的具有以下有益效果:The utility model has the following beneficial effects:

(1)螺旋送料机构通过链条与电机连接,减少了因刚性结构带来的机械磨损,减少了维修次数,同时提高了传动比;(1) The screw feeding mechanism is connected to the motor through a chain, which reduces the mechanical wear caused by the rigid structure, reduces the number of maintenance, and improves the transmission ratio;

(2)将燃烧腔设置为两层结构,并在内层上开有均匀小孔,通过两层之前的间隙和小孔使风进入燃烧腔,可使燃烧物在燃烧腔内螺旋向前燃烧,提高燃烧率;(2) The combustion chamber is set in a two-layer structure, and uniform small holes are opened on the inner layer, and the wind enters the combustion chamber through the gap and small holes before the two layers, so that the combustibles can be burned forward in the combustion chamber. , to increase the combustion rate;

(3)通过设置两个控制器,进行总控制和单独控制送料电机,在停止设备运转时,须先停止电机,再停止鼓风机,避免了因燃烧腔内还有未燃烧的燃烧物正在燃烧而导致回火;(3) By setting up two controllers, the overall control and the separate control of the feeding motor are carried out. When stopping the operation of the equipment, the motor must be stopped first, and then the blower must be stopped, so as to avoid the burning of unburned combustibles in the combustion chamber. cause backfire;

(4)通过给点火腔以及螺旋输送机构均通有向燃烧方向的风,避免了燃烧腔内发生回火现象时给点火棒以及螺旋输送机构带来的损坏,提高了设备的使用寿命;(4) By providing the ignition chamber and the screw conveying mechanism with wind in the direction of combustion, it avoids the damage to the ignition rod and the screw conveying mechanism when tempering occurs in the combustion chamber, and improves the service life of the equipment;

(5)结构简单、设计合同、燃烧率高、使用寿命长。(5) The structure is simple, the design contract, the combustion rate is high, and the service life is long.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the utility model.

图3为本实用新型燃烧腔的结构示意图。Fig. 3 is a schematic structural view of the combustion chamber of the present invention.

图4为本实用新型内桶的结构示意图。Fig. 4 is a schematic structural view of the inner bucket of the present invention.

图中标记:1、机架;2、料斗;3、燃烧腔;4、螺旋送料机构;5、电机;6、送风管;7、鼓风机;8、点火机构;9、壳体;10、主控制器;11、副控制器;31、外桶;32、内桶;321、进料孔;322、点火孔。Marks in the figure: 1. frame; 2. hopper; 3. combustion chamber; 4. screw feeding mechanism; 5. motor; 6. air supply pipe; 7. blower; 8. ignition mechanism; 9. housing; 10. Main controller; 11, secondary controller; 31, outer barrel; 32, inner barrel; 321, feeding hole; 322, ignition hole.

具体实施方式Detailed ways

如图1~图4所示,本实施例提供的环保热源机包括机架1、料斗2、燃烧腔3、螺旋输送机构4、电机5、送风管6、点火机构8、壳体9、主控制器10和副控制器11,所述料斗2为上长方体下锥体结构并在椎体的内腔体上设有振动器,促进落料,料斗2安装在机架1的顶部且底部的出口与安装在机架1上的螺旋输送机构4的进料口连接,螺旋输送机构4通过链条与电机5连接,可减少机械磨损,提高传送比;螺旋输送机构4的出料口与燃烧腔3连接,燃烧腔3包括外桶31、以及套设在外桶31内的内桶 32,外桶31与内桶32之间留有一定的间隙且远离于输螺旋送料机构4一端的外桶31与内桶32的底面密封连接,所述内桶32的侧面上开有数个均匀分布的小孔且靠近于螺旋送料机构4一端的内桶32端面为封闭面,为实现封闭面,可在内桶32上一次加工底面或者通过设置与端面相匹配的挡板,在所述封闭面上设有进料孔321和点火孔322,进料孔321处安装螺旋输送机构4的出料口且出料口超出进料孔321的厚度,最多是出料口的端面和进料孔321的内端面平齐,避免燃烧腔3内的火损坏螺旋输送机构4;所述点火孔322处安装有点火机构8,点火机构8包括点火腔、以及安装在点火腔内并位于燃烧腔3一侧的点火棒,点火腔的装点火棒的一端安装点火孔322处且不超出点火孔322的端面,避免燃烧腔3内的火损坏点火机构8;所述点火孔322优先位于进料孔321的下方,使螺旋输送机构4传输的燃烧料从出料口落下时即可被点火棒点燃,可实现快速点火;所述送风管6与鼓风机7连接并对准外桶31与内桶32之间的间隙安装在机架1 上,鼓风机7产生的风通过送风管6进入外桶31与内桶32之间的间隙,再通过内桶32的上小孔进入燃烧腔3,通过小孔进入燃烧腔3的风可是燃烧料螺旋向前燃烧,提高燃烧料的燃烧料,并使燃烧产生的火向前进入其他功能的装置,如供暖或者供热装置;所述送风管6上设有支管和旁管,支管与点火腔连接,使点火棒的点火使火向前,并且在燃烧腔3正在燃烧时火无法回到点火机构8中损坏点火机构8,所述旁管与螺旋送料机构4的侧壁连接,在燃烧腔3正在燃烧时火无法进入螺旋送料机构4中损坏螺旋送料机构4,提高了设备的使用寿命。As shown in Figures 1 to 4, the environmentally friendly heat source machine provided in this embodiment includes a frame 1, a hopper 2, a combustion chamber 3, a screw conveying mechanism 4, a motor 5, an air supply pipe 6, an ignition mechanism 8, a housing 9, The main controller 10 and the sub-controller 11, the hopper 2 is an upper cuboid and a lower cone structure and a vibrator is provided on the inner cavity of the vertebral body to facilitate blanking. The hopper 2 is installed on the top and bottom of the frame 1 The outlet of the screw conveying mechanism 4 is connected to the feeding port of the screw conveying mechanism 4 installed on the frame 1, and the screw conveying mechanism 4 is connected with the motor 5 through a chain, which can reduce mechanical wear and improve the transmission ratio; the discharge port of the screw conveying mechanism 4 is connected with the combustion The chamber 3 is connected, and the combustion chamber 3 includes an outer barrel 31 and an inner barrel 32 sleeved in the outer barrel 31. There is a certain gap between the outer barrel 31 and the inner barrel 32 and is far away from the outer barrel 31 and the outer barrel 31 at one end of the screw feeding mechanism 4. The bottom surface of the inner barrel 32 is sealed and connected. There are several evenly distributed small holes on the side of the inner barrel 32 and the end face of the inner barrel 32 close to one end of the screw feeding mechanism 4 is a closed surface. In order to realize the closed surface, the inner barrel 32 can be processed once. The bottom surface or by setting a baffle plate matched with the end surface, a feed hole 321 and an ignition hole 322 are arranged on the closed surface, and the discharge port of the screw conveying mechanism 4 is installed at the feed hole 321 and the discharge port exceeds the feed port. The thickness of the hole 321 is at most that the end face of the discharge port is flush with the inner end face of the feed hole 321, so as to prevent the fire in the combustion chamber 3 from damaging the screw conveying mechanism 4; 8 comprises an ignition chamber and an ignition rod installed in the ignition chamber and positioned at one side of the combustion chamber 3, one end of the ignition chamber is installed at the ignition hole 322 and does not exceed the end face of the ignition hole 322, so as to avoid fire in the combustion chamber 3 The fire damages the ignition mechanism 8; the ignition hole 322 is preferentially located below the feed hole 321, so that the combustion material transmitted by the screw conveying mechanism 4 can be ignited by the ignition rod when it falls from the discharge port, and rapid ignition can be realized; Air pipe 6 is connected with blower 7 and is aligned with the gap between outer barrel 31 and inner barrel 32 and installed on the frame 1. The wind generated by blower 7 enters the gap between outer barrel 31 and inner barrel 32 through air supply pipe 6, and then Enter the combustion chamber 3 through the upper small hole of the inner barrel 32, the wind that enters the combustion chamber 3 through the small hole can be used to burn the combustion material spirally forward, improve the combustion material of the combustion material, and make the fire generated by the combustion enter the device with other functions forward, Such as heating or heating equipment; the air supply pipe 6 is provided with branch pipes and side pipes, and the branch pipes are connected to the ignition chamber so that the ignition of the ignition rod makes the fire forward, and the fire cannot return to the ignition when the combustion chamber 3 is burning The ignition mechanism 8 is damaged in the mechanism 8, and the side pipe is connected with the side wall of the screw feeding mechanism 4. When the combustion chamber 3 is burning, the fire cannot enter the screw feeding mechanism 4 and damage the screw feeding mechanism 4, which improves the service life of the equipment.

所述机架1的外侧安装有壳体9,使设备的整体结构更加美观,在所述壳体9上设置有主控制器10和副控制器11,副控制器11与电机5连接,用于单独控制电机5是否工作,主控制器10与副控制器11、鼓风机7和点火棒连接,用于统一控制电机5、鼓风机7和点火棒是否工作,打开设备时,通过主控制器10打开设备使电机5、鼓风机7和点火棒工作,关闭设备时,通过副控制器11先控制电机5关闭,此时,鼓风机7还在工作,可使燃烧腔3正在燃烧的燃烧物继续向前,避免发生回火现象从而导致设备的损坏。The outer side of described frame 1 is equipped with casing 9, makes the overall structure of equipment more attractive in appearance, is provided with main controller 10 and sub-controller 11 on described casing 9, and sub-controller 11 is connected with motor 5, uses In order to control whether the motor 5 works independently, the main controller 10 is connected with the sub-controller 11, the blower 7 and the ignition rod, and is used to uniformly control whether the motor 5, the blower 7 and the ignition rod work. The equipment makes the motor 5, the blower 7 and the ignition rod work. When the equipment is closed, the motor 5 is controlled to be closed by the secondary controller 11. At this time, the blower 7 is still working, so that the burning material in the combustion chamber 3 can continue to move forward. Avoid flashbacks that can cause equipment damage.

以上所述仅是本实用新型优选的实施方式,但本实用新型的保护范围并不局限于此,任何基于本实用新型所提供的技术方案和实用新型构思进行的改造和替换都应涵盖在本实用新型的保护范围内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any transformation and replacement based on the technical solutions and utility model concepts provided by the utility model should be covered by this utility model. within the scope of protection of utility models.

Claims (4)

1.一种环保热源机,其特征在于:包括机架、料斗、螺旋送料机构、送风管、点火机构、燃烧腔、主控制器和副控制器,所述料斗安装在机架的顶部且出口与螺旋送料机构的进料口连接,螺旋送料机构的出料口与燃烧腔连接,燃烧腔包括外桶、以及套设在外桶内的内桶,远离螺旋送料机构的一端的外桶与内桶底面密封连接且外桶与内桶之间留有一定的间隙,所述内桶的侧壁上均匀开个数个通孔且靠近于螺旋送料机构一端的端面为封闭面,所述送风管连接有鼓风机且对准间隙的安装在机架上,送风管上设有支管和旁管,支管与点火机构连接,旁管与螺旋送料机构的侧壁连接,点火机构与内桶连接,所述螺旋送料机构通过链条连接有电机,所述电机与副控制器连接,副控制器、鼓风机和点火机构均与主控制模块连接,其中,所述点火机构、螺旋送料机构的出料口均与设置在内桶的封闭面上且不超过封闭面。1. An environment-friendly heat source machine, characterized in that: comprising a frame, a hopper, a screw feed mechanism, an air supply pipe, an ignition mechanism, a combustion chamber, a main controller and a secondary controller, the hopper is installed on the top of the frame and The outlet is connected to the inlet of the screw feeding mechanism, and the outlet of the screw feeding mechanism is connected to the combustion chamber. The combustion chamber includes an outer barrel and an inner barrel set in the outer barrel, and the outer barrel at the end far away from the screw feeding mechanism and the bottom surface of the inner barrel Sealed connection and a certain gap is left between the outer barrel and the inner barrel, several through holes are uniformly opened on the side wall of the inner barrel and the end face close to the end of the screw feeding mechanism is a closed surface, and the air supply pipe is connected with a blower And align the gap and install it on the frame, the air supply pipe is provided with a branch pipe and a side pipe, the branch pipe is connected with the ignition mechanism, the side pipe is connected with the side wall of the screw feeding mechanism, the ignition mechanism is connected with the inner barrel, and the screw feeding mechanism A motor is connected through a chain, and the motor is connected with the sub-controller, and the sub-controller, the blower and the ignition mechanism are all connected with the main control module, wherein the discharge ports of the ignition mechanism and the screw feeding mechanism are all connected with the inner bucket. Closed surface and not beyond the closed surface. 2.根据权利要求1所述的环保热源机,其特征在于:所述点火机构包括点火腔、以及安装在点火腔内的点火棒,点火棒靠近于内桶,点火腔通过软管与支管连接。2. The environmentally friendly heat source machine according to claim 1, wherein the ignition mechanism includes an ignition chamber and an ignition rod installed in the ignition chamber, the ignition rod is close to the inner bucket, and the ignition chamber is connected to the branch pipe through a hose. 3.根据权利要求1所述的环保热源机,其特征在于:所述机架的外侧设有壳体,主控制器和副控制器均安装在壳体上。3. The environment-friendly heat source machine according to claim 1, characterized in that: a casing is provided outside the frame, and the main controller and the secondary controller are both mounted on the casing. 4.根据权利要求1所述的环保热源机,其特征在于:所述料斗底部设有振动器。4. The environmentally friendly heat source machine according to claim 1, characterized in that: a vibrator is provided at the bottom of the hopper.
CN201820541226.6U 2018-04-16 2018-04-16 A kind of environmental protection heat source machine Active CN208253632U (en)

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Denomination of utility model: A kind of environmental protection heat source machine

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Granted publication date: 20181218

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