CN208236939U - A kind of clutch - Google Patents
A kind of clutch Download PDFInfo
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- CN208236939U CN208236939U CN201820818228.5U CN201820818228U CN208236939U CN 208236939 U CN208236939 U CN 208236939U CN 201820818228 U CN201820818228 U CN 201820818228U CN 208236939 U CN208236939 U CN 208236939U
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Abstract
本实用新型公开了一种离合器包括飞轮、与所述飞轮贴合/分离传动的从动盘,以及推动所述从动盘与所述飞轮贴合的压盘;所述离合器还包括膜片弹簧,在所述膜片弹簧两侧分别装有内支撑圈和外支撑圈,在所述内支撑圈与所述外支撑圈之间固定限位铆钉,所述膜片弹簧与所述压盘之间设有传动锥形筒,所述传动锥形筒包括与所述压盘固定的第一连接片,和与所述膜片弹簧固定的第二连接片,使所述膜片弹簧通过所述传动锥形筒带动所述压盘往复运动。本实用新型提供的离合器,在压盘和膜片弹簧支架设计传动锥形筒,保证了压盘对从动盘的压紧和分离,延长了离合器的使用寿命。
The utility model discloses a clutch which comprises a flywheel, a driven plate which is attached to/separated from the flywheel for transmission, and a pressure plate which pushes the driven plate to be attached to the flywheel; the clutch also includes a diaphragm spring , an inner support ring and an outer support ring are respectively installed on both sides of the diaphragm spring, and a limit rivet is fixed between the inner support ring and the outer support ring, and the gap between the diaphragm spring and the pressure plate There is a transmission cone between them, and the transmission cone includes a first connecting piece fixed with the pressure plate, and a second connecting piece fixed with the diaphragm spring, so that the diaphragm spring passes through the The transmission cone drives the pressure plate to reciprocate. In the clutch provided by the utility model, a transmission conical cylinder is designed on the pressure plate and the diaphragm spring bracket, which ensures the pressing and separation of the pressure plate to the driven plate, and prolongs the service life of the clutch.
Description
技术领域technical field
本实用新型涉及离合器技术领域,特别涉及一种离合器。The utility model relates to the technical field of clutches, in particular to a clutch.
背景技术Background technique
离合器是汽车传动系统中直接与发动机相联系的部件,它负责着动力和传动系统的切断和结合作用,所以能够保证汽车起步时平稳起步,也能保证换挡时的平顺,也防止了传动系统过载。离合器是一个传动机构,它有主动部分和从动部分,两部分可以暂时分离也可以慢慢结合,并且在传动过程中还有可能产生相对转动,所以,离合器的主动件和从动件之间会依靠接触摩擦来传递扭矩,或者是利用摩擦所需要的压紧力,或是利用液体作为传动的介质,或是利用磁力传动等方式来传递扭矩。The clutch is a component directly connected with the engine in the car transmission system. It is responsible for the cut-off and combination of the power and the transmission system, so it can ensure the smooth start of the car when starting, and also ensure the smoothness of the gear shift. It also prevents the transmission system from overload. The clutch is a transmission mechanism. It has an active part and a driven part. The two parts can be temporarily separated or slowly combined, and there may be relative rotation during the transmission process. Therefore, between the active part and the driven part of the clutch It will rely on contact friction to transmit torque, or use the pressing force required by friction, or use liquid as the transmission medium, or use magnetic transmission to transmit torque.
目前在汽车上广泛使用的就是靠弹簧(或膜片弹簧)压紧的摩擦离合器。汽车在行驶的过程中需要经常保持动力的传递,中断动力只是暂时的需要,故在行驶过程中主动和从动部分长期处于结合状态,当驾驶员踩下离合器踏板时,通过机件的传递,让从动部分与主动部分分离。What is widely used on automobiles at present is exactly the friction clutch that relies on spring (or diaphragm spring) to compress. When the car is running, it needs to keep the transmission of power frequently. Interrupting the power is only a temporary need. Therefore, the active and driven parts are in a combined state for a long time during the driving process. When the driver depresses the clutch pedal, through the transmission of the parts, Separate the driven part from the driving part.
然而,现有的离合器通常采用分离钩将压盘与膜片弹簧连接,在踩下离合器踏板时,通过分离钩带动牵动压盘运动,使压盘与从动盘分离,从而实现从动盘与飞轮的分离。现有技术中采用的分离钩在长时间使用过程中会出现塑性变形或者折断,造成离合器分离不彻底,使离合器寿命降低,甚至会引起减速机换挡打轮的情况发生。However, the existing clutch usually uses a release hook to connect the pressure plate to the diaphragm spring. When the clutch pedal is stepped on, the pressure plate is driven by the release hook to separate the pressure plate from the driven plate, thereby realizing the separation between the driven plate and the driven plate. Separation of the flywheel. The release hook used in the prior art will be plastically deformed or broken during long-term use, resulting in incomplete separation of the clutch, reducing the life of the clutch, and even causing the gear shifting of the reducer to occur.
因此,为了解决上述技术问题,需要一种保证压盘对从动盘的压紧和分离,延长离合器的使用寿命的离合器。Therefore, in order to solve the above-mentioned technical problems, a clutch that ensures the compression and separation of the pressure plate to the driven plate and prolongs the service life of the clutch is needed.
实用新型内容Utility model content
本实用新型的目的在于提供一种离合器,所述离合器包括飞轮、与所述飞轮贴合/分离传动的从动盘,以及推动所述从动盘与所述飞轮贴合的压盘;The purpose of the utility model is to provide a clutch, the clutch includes a flywheel, a driven plate that fits/separates the drive with the flywheel, and a pressure plate that pushes the driven plate to fit the flywheel;
所述离合器还包括膜片弹簧,在所述膜片弹簧两侧分别装有内支撑圈和外支撑圈,在所述内支撑圈与所述外支撑圈之间固定限位铆钉,所述膜片弹簧与所述压盘之间设有传动锥形筒,所述传动锥形筒包括与所述压盘固定的第一连接片,和与所述膜片弹簧固定的第二连接片,使所述膜片弹簧通过所述传动锥形筒带动所述压盘往复运动。The clutch also includes a diaphragm spring, an inner support ring and an outer support ring are respectively installed on both sides of the diaphragm spring, and a limit rivet is fixed between the inner support ring and the outer support ring, and the diaphragm A transmission cone is provided between the leaf spring and the pressure plate, and the transmission cone includes a first connecting piece fixed to the pressure plate, and a second connecting piece fixed to the diaphragm spring, so that The diaphragm spring drives the pressure plate to reciprocate through the transmission cone.
在一个实施例中,所述离合器还包括离合器盖,与所述膜片弹簧一端固定的分离轴承。In one embodiment, the clutch further includes a clutch cover and a release bearing fixed to one end of the diaphragm spring.
在一个实施例中,所述离合器还包括飞轮轴,所述飞轮与飞轮轴之间安装飞轮轴承。In one embodiment, the clutch further includes a flywheel shaft, and a flywheel bearing is installed between the flywheel and the flywheel shaft.
在一个实施例中,所述第一连接片开有第一通孔,第二连接片开有第二通孔,所述第一连接片通过第一螺栓穿过所述第一通孔固定连接所述压盘和所述传动锥形筒,所述第二连接片通过第二螺栓穿过所述第二通孔固定连接所述膜片弹簧和所述传动锥形筒。In one embodiment, the first connecting piece is opened with a first through hole, and the second connecting piece is opened with a second through hole, and the first connecting piece is fixedly connected through the first through hole through the first bolt. The pressure plate and the transmission conical cylinder, the second connecting piece is fixedly connected to the diaphragm spring and the transmission conical cylinder through the second through hole through the second bolt.
在一个实施例中,所述离合器还包括传动轴,所述传动轴前端与所述从动盘通过花键啮合传动,所述传动轴后端与离合器盖之间安装分离轴承。In one embodiment, the clutch further includes a transmission shaft, the front end of the transmission shaft is engaged with the driven disk through splines, and a release bearing is installed between the rear end of the transmission shaft and the clutch cover.
在一个实施例中,所述离合器盖与飞轮通过第三螺栓固定,使所述飞轮带动所述离合器盖转动。In one embodiment, the clutch cover and the flywheel are fixed by a third bolt, so that the flywheel drives the clutch cover to rotate.
本实用新型提供的离合器,在压盘和膜片弹簧支架设计传动锥形筒,保证了压盘对从动盘的压紧和分离,延长了离合器的使用寿命。In the clutch provided by the utility model, a transmission conical cylinder is designed on the pressure plate and the diaphragm spring support, which ensures the pressing and separation of the pressure plate to the driven plate, and prolongs the service life of the clutch.
应当理解,前述大体的描述和后续详尽的描述均为示例性说明和解释,并不应当用作对本实用新型所要求保护内容的限制。It should be understood that the foregoing general description and the subsequent detailed description are all exemplary illustrations and explanations, and should not be used as limitations on the claimed content of the present utility model.
附图说明Description of drawings
参考随附的附图,本实用新型更多的目的、功能和优点将通过本实用新型实施方式的如下描述得以阐明,其中:With reference to the accompanying drawings, more purposes, functions and advantages of the present utility model will be clarified through the following description of the present utility model embodiment, wherein:
图1是本实用新型离合器的剖面示意图。Fig. 1 is a schematic cross-sectional view of the utility model clutch.
图2是本实用新型传动锥形筒的剖面示意图。Fig. 2 is a schematic cross-sectional view of the transmission cone of the utility model.
具体实施方式Detailed ways
通过参考示范性实施例,本实用新型的目的和功能以及用于实现这些目的和功能的方法将得以阐明。然而,本实用新型并不受限于以下所公开的示范性实施例;可以通过不同形式来对其加以实现。说明书的实质仅仅是帮助相关领域技术人员综合理解本实用新型的具体细节。The objects and functions of the present invention and methods for achieving the objects and functions will be clarified by referring to the exemplary embodiments. However, the present invention is not limited to the exemplary embodiments disclosed below; it can be implemented in various forms. The essence of the description is only to help those skilled in the related art comprehensively understand the specific details of the present invention.
在下文中,将参考附图描述本实用新型的实施例。在附图中,相同的附图标记代表相同或类似的部件,或者相同或类似的步骤。下面通过具体的实施方式对本实用新型的内容进行说明,如图1所示本实用新型离合器的剖面示意图,图2所示本实用新型传动锥形筒的剖面示意图。Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawings, the same reference numerals represent the same or similar components, or the same or similar steps. The content of the present utility model will be described below through specific embodiments, as shown in Figure 1 is a schematic cross-sectional view of the clutch of the present utility model, and Figure 2 is a schematic cross-sectional view of the transmission cone cylinder of the present utility model.
结合图1和图2,根据本实用新型的实施例,一种离合器包括飞轮1、与飞轮1贴合/分离传动的从动盘2,以及推动从动盘2与飞轮1贴合的压盘3。离合器还包括离合器盖4,传动轴5,膜片弹簧6,与膜片弹簧6一端固定的分离轴承7。根据本实用新型的实施例,离合器还包括飞轮轴9,飞轮1与飞轮轴9之间安装飞轮轴承8。Referring to Figure 1 and Figure 2, according to an embodiment of the present utility model, a clutch includes a flywheel 1, a driven disc 2 that fits/separates from the flywheel 1, and a pressure plate that pushes the driven disc 2 to fit the flywheel 1 3. The clutch also includes a clutch cover 4, a transmission shaft 5, a diaphragm spring 6, and a release bearing 7 fixed at one end of the diaphragm spring 6. According to an embodiment of the present utility model, the clutch further includes a flywheel shaft 9 , and a flywheel bearing 8 is installed between the flywheel 1 and the flywheel shaft 9 .
传动轴5前端与从动盘2通过花键啮合传动,传动轴5后端与离合器盖4之间安装分离轴承7。离合器盖4与飞轮1通过第三螺栓16固定,使飞轮带动所述离合器盖转动。The front end of the transmission shaft 5 and the driven disc 2 are engaged in transmission through splines, and a release bearing 7 is installed between the rear end of the transmission shaft 5 and the clutch cover 4 . The clutch cover 4 and the flywheel 1 are fixed by the third bolt 16, so that the flywheel drives the clutch cover to rotate.
本实用新型还包括传动锥形筒11,传动锥形筒11一端固定连接压盘3,另一端固定连接膜片弹簧6,在膜片弹簧两侧分别装有内支撑圈19和外支撑圈20,内支撑圈19与外支撑圈20之间固定限位铆钉。传动锥形筒11包括与压盘3固定的第一连接片12,和与膜片弹簧6固定的第二连接片13。通过第一连接片12和第二连接片13将传动锥形筒11设置于膜片弹簧6与压盘3之间,使膜片弹簧6通过传动锥形筒11带动压盘3往复运动。The utility model also includes a transmission cone 11. One end of the transmission cone 11 is fixedly connected to the pressure plate 3, and the other end is fixedly connected to the diaphragm spring 6. An inner support ring 19 and an outer support ring 20 are respectively installed on both sides of the diaphragm spring. , A limit rivet is fixed between the inner support ring 19 and the outer support ring 20 . The transmission cone 11 includes a first connecting piece 12 fixed to the pressure plate 3 and a second connecting piece 13 fixed to the diaphragm spring 6 . The transmission cone 11 is arranged between the diaphragm spring 6 and the pressure plate 3 through the first connecting piece 12 and the second connecting piece 13 , so that the diaphragm spring 6 drives the pressure plate 3 to reciprocate through the transmission cone 11 .
当踩下离合器踏板时,推动分离轴承7向离合器内部运动(向飞轮方向运动),进而推动膜片弹簧6向离合器内部运动,膜片弹簧6以内支撑圈19与外支撑圈20作为支点做杠杆运动,拉动与膜片弹簧6固定连接的传动锥形筒11向离合器外部运动(远离飞轮方向运动),传动锥形筒11带动压盘向离合器外部运动,使压在从动盘2上的压盘分离,实现从动盘2与飞轮1分离。从动盘2与飞轮1分离后,飞轮1继续保存转动,从动盘2停止转动,使传动轴5停止转动,减速机停止工作。当松开离合器踏板时,按照上述逆过程膜片弹簧6通过传动锥形筒11迫使压盘3压紧从动盘2,使飞轮1与从动盘2实现摩擦传动。When the clutch pedal is stepped on, the release bearing 7 is pushed to move toward the inside of the clutch (towards the direction of the flywheel), and then the diaphragm spring 6 is pushed to move toward the inside of the clutch. The inner support ring 19 and the outer support ring 20 of the diaphragm spring 6 are used as fulcrums as a lever movement, pulling the transmission cone 11 fixedly connected with the diaphragm spring 6 to move to the outside of the clutch (moving away from the flywheel direction), the transmission cone 11 drives the pressure plate to move to the outside of the clutch, so that the pressure plate pressed on the driven plate 2 The disc is separated to realize the separation of the driven disc 2 from the flywheel 1. After the driven disc 2 was separated from the flywheel 1, the flywheel 1 continued to rotate, and the driven disc 2 stopped rotating, so that the transmission shaft 5 stopped rotating, and the speed reducer stopped working. When the clutch pedal is released, the diaphragm spring 6 forces the pressure plate 3 to press the driven plate 2 through the transmission cone 11 according to the above reverse process, so that the flywheel 1 and the driven plate 2 realize friction transmission.
本实用新型采用传动锥形筒11来实现上述传动,有效解决了现有技术中分离钩出现的塑形变形或分离钩断裂的情形,能够极大的提高离合器的使用寿命。根据本实用新型,实施例中第一连接片12开有第一通孔18,第二连接片13开有第二通孔17,第一连接片12通过第一螺栓15穿过第一通孔13固定连接压盘3和传动锥形筒11,第二连接片13通过第二螺栓14穿过第二通孔17固定连接膜片弹簧6和传动锥形筒11。The utility model adopts the transmission cone 11 to realize the above-mentioned transmission, which effectively solves the plastic deformation or breakage of the separation hook in the prior art, and can greatly improve the service life of the clutch. According to the utility model, in the embodiment, the first connecting piece 12 has a first through hole 18, the second connecting piece 13 has a second through hole 17, and the first connecting piece 12 passes through the first through hole through the first bolt 15 13 is fixedly connected to the pressure plate 3 and the transmission cone 11 , and the second connecting piece 13 is fixedly connected to the diaphragm spring 6 and the transmission cone 11 through the second through hole 17 through the second bolt 14 .
本实用新型提供的离合器,在压盘和膜片弹簧支架设计传动锥形筒,保证了压盘对从动盘的压紧和分离,延长了离合器的使用寿命。In the clutch provided by the utility model, a transmission conical cylinder is designed on the pressure plate and the diaphragm spring support, which ensures the pressing and separation of the pressure plate to the driven plate, and prolongs the service life of the clutch.
结合这里披露的本实用新型的说明和实践,本实用新型的其他实施例对于本领域技术人员都是易于想到和理解的。说明和实施例仅被认为是示例性的,本实用新型的真正范围和主旨均由权利要求所限定。Combined with the description and practice of the utility model disclosed here, other embodiments of the utility model will be easily conceived and understood by those skilled in the art. The description and examples are considered exemplary only, with the true scope and spirit of the invention defined by the claims.
Claims (6)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116877588A (en) * | 2023-09-08 | 2023-10-13 | 浙江万里扬新能源驱动有限公司杭州分公司 | Clutch, driving device and motorcycle |
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Cited By (2)
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CN116877588A (en) * | 2023-09-08 | 2023-10-13 | 浙江万里扬新能源驱动有限公司杭州分公司 | Clutch, driving device and motorcycle |
CN116877588B (en) * | 2023-09-08 | 2023-11-21 | 浙江万里扬新能源驱动有限公司杭州分公司 | Clutches, drives and motorcycles |
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