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CN208180466U - The floor SPC lamination coating line - Google Patents

The floor SPC lamination coating line Download PDF

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Publication number
CN208180466U
CN208180466U CN201820577642.1U CN201820577642U CN208180466U CN 208180466 U CN208180466 U CN 208180466U CN 201820577642 U CN201820577642 U CN 201820577642U CN 208180466 U CN208180466 U CN 208180466U
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Prior art keywords
roller
heating roller
floor
lamination coating
layer heating
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CN201820577642.1U
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Chinese (zh)
Inventor
李哲
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SKY WIN TECHNOLOGY Co Ltd
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SKY WIN TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a kind of floor SPC lamination coating lines, including sequentially connected vacuum feeder, mixing unit, screw feeding machine, extruder, multiple roll fitting line, side cutoff knife rack, air curtain cooling device, dragger, tracking plate shearing machine and manipulator;The first bracket is equipped between the multiple roll fitting line and dragger, first bracket is equipped with the second bracket between the dragger and tracking plate shearing machine through the air curtain cooling device.The floor the SPC lamination coating line of the utility model makes floor base material by extrusion mechanism, and floor base material is introduced to multiple roll fitting line;And balance layer, flexible glue layer, color film and wear-resisting tunic are fitted on floor base material by multiple roll fitting line;Meanwhile mating edge cutoff knife rack, dragger, tracking plate shearing machine and manipulator can realize that the multistep process of the floor SPC lamination coating line is integrated.Shorten life cycle of the product.It is easy to operate and reduce the amount of labour used.

Description

The floor SPC lamination coating line
Technical field
The utility model relates to floor machine tool more particularly to a kind of floor SPC lamination coating lines.
Background technique
The floor SPC is mainly mixed to form compound shakedown material by the certain proportion that calcium powder, PVC stabilizer combine. The floor SPC does not include the harmful substances such as heavy metal formaldehyde using calcium powder as primary raw material, is 100% Environmental protection floor for being free of formaldehyde. Floor surface prints material, and substrate and 100% high-purity wear-resisting transparent layer are integrally formed, long service life.Surface modes artificial solid wood Texture and natural marble grain, in view of the characteristic of raw material, it is the ground of floor heating first choice that the thermally conductive fast and accumulation of heat duration is long Plate.The floor SPC can be easily installed to different types of earth base, concrete, on ceramic or existing floor.
Traditional floor SPC production equipment, which carries out calendering equipment to floor, three-roller calendar, four-roll calendar machine, five roll-in light Machine.Three-roller calendar can generate biggish drawing force to sheet material, make during rolling to the sheet material that extruder squeezes out Obtaining inside plate has larger stress, can generate serious deformation when plate is cooling.Four-roll calendar machine is made that on this basis It improves, but there is also stress deformation.Five rolling calender is reinforced on the original basis, but five rolling calender can only realize coloured silk Film layer, resistance to film layer are once bonded with substrate, and subsequent also to need secondary fitting flexible glue layer, the flexible glue layer feel effect of secondary fitting is not It is fine.It is especially wasted time first using twice process, process route elongates, and causes the production cycle too long, influences to produce The supply of material and sale of product.Virtually increase cost of labor.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of floor SPC lamination coatings that multistep process is integrated Line.
In order to solve the above technical problems, the utility model provides the following technical solutions: a kind of floor SPC lamination coating line, Including sequentially connected vacuum feeder, mixing unit, screw feeding machine, extruder, multiple roll fitting line, side cutoff knife rack, air curtain Cooling device, dragger, tracking plate shearing machine and manipulator;The first bracket is equipped between the multiple roll fitting line and dragger, First bracket is equipped with the second bracket between the dragger and tracking plate shearing machine through the air curtain cooling device.
Compared to the prior art the utility model has the following beneficial effects: the floor the SPC lamination coating of the utility model Line makes floor base material by extrusion mechanism, and floor base material is introduced to multiple roll fitting line;And by multiple roll fitting line in floor base Balance layer, flexible glue layer, color film and wear-resisting tunic are fitted on material;Meanwhile mating edge cutoff knife rack, dragger, tracking plate shearing machine with And manipulator can realize that the multistep process of the floor SPC lamination coating line is integrated.Multiple devices are needed to complete by existing Work need to only be can be realized by the one-pass molding mechanism of the floor the utility model SPC lamination coating line, greatly shorten product Production cycle.It is easy to operate and reduce the amount of labour used.
Preferably, the multiple roll fitting line includes upper overlay film component and lower overlay film component;The upper overlay film component include according to It is secondary be set side by side cover flexible glue layer mechanism, color film layer film-covering mechanism and wearing layer film-covering mechanism.
Preferably, flexible glue layer mechanism, color film layer film-covering mechanism, wearing layer film-covering mechanism and the lower overlay film component of covering is all provided with Have S type into membrane module, each S type into membrane module include slewing rollers and pressure roller disposed in parallel.
Preferably, the flexible glue layer mechanism of covering is connected with flexible glue layer heating roller, and the coloured silk film layer film-covering mechanism is connected with coloured silk Film layer heating roller, the wearing layer film-covering mechanism are connected with wearing layer heating roller, and the lower overlay film component is connected with balance layer and adds Hot-rolling.
Preferably, the balance layer heating roller, flexible glue layer heating roller, color film layer heating roller and wearing layer heating roller are equipped with Driving device.
Preferably, the balance layer heating roller, flexible glue layer heating roller, color film layer heating roller and wearing layer heating roller are equipped with Film covering device, the film covering device are connected with lever mechanism.
Preferably, the multiple roll fitting line further includes the charging roller press mechanism being arranged from pan feeding side to exit side, middle part roller Press mechanism and discharging roller press mechanism, the multiple roll fitting line are equipped with multiple powered carriage mechanisms.
Preferably, heating constant-temperature equipment is provided with above each powered carriage mechanism.
Preferably, the first stent roller arrangement, the flexible glue are equipped between the balance layer heating roller and charging roller press mechanism The second stent roller arrangement is equipped between layer heating roller and middle part roller press mechanism.
Preferably, the powered carriage mechanism is between the charging roller press mechanism and middle part roller press mechanism, the power Carriage mechanism is equipped with shading sizing air curtain apparatus.
Detailed description of the invention
Fig. 1 is the schematic diagram of the floor the utility model SPC lamination coating line;
Fig. 2 is the schematic diagram of the utility model multiple roll fitting line.
Specific embodiment
Specific embodiment of the present utility model is described in detail with reference to the accompanying drawing, rather than to the utility model Protection scope limitation.It will be appreciated that in the description of the present invention, term "front", "rear", "left", "right", "upper", The orientation or positional relationship of the instructions such as "lower" is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of describing this reality It is described with novel with simplified, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific Orientation construction and operation, therefore should not be understood as limiting the present invention.Term " first ", " second " etc. are only used for simplifying Verbal description should not be understood as the precedence relationship between specific order to be different from similar object.
Refering to fig. 1, the floor the SPC lamination coating line in the present embodiment, including sequentially connected vacuum feeder 1, mixing Unit 2, screw feeding machine 3, extruder 4, multiple roll fitting line 5, side cutoff knife rack 6, air curtain cooling device 8, dragger 9, tracking are cut Trigger 11 and manipulator 12.The outlet of extruder 4 is equipped with flexible sheet mold 13, passes through the extrudable plasticizing shape of flexible sheet mold 13 Flexible sheet under state, the flexible sheet are used as floor base material.The first bracket 7 is equipped between the multiple roll fitting line 5 and dragger 9, Side cutoff knife rack 6 is mounted on the first bracket 7.First bracket 7 is through the air curtain cooling device 8,9 He of dragger It tracks and is equipped with the second bracket 10 between plate shearing machine 11.The floor the SPC lamination coating line of the utility model is produced by extruder 4 Floor base material, floor base material are introduced to multiple roll fitting line 5;And by multiple roll fitting line 5 be fitted on floor base material balance layer, Flexible glue layer, color film and wear-resisting tunic;Meanwhile mating edge cutoff knife rack 6, dragger 9, tracking plate shearing machine 11 and manipulator 12 can be real The multistep process of the existing floor SPC lamination coating line is integrated.The existing work for needing multiple devices to complete need to only be passed through The one-pass molding mechanism of the floor the utility model SPC lamination coating line can be realized, and greatly shorten life cycle of the product.Operation Simply and reduce the amount of labour used.
Referring to Fig.2, multiple roll fitting line 5 includes upper layer rack 51 set up and down and lower rack 52.Upper layer rack 51 It is equipped with upper overlay film component.The lower section of lower rack 52 is equipped with lower overlay film component 521.When lower rack 52 is installed on ground, under Overlay film component 521 is located at below earth's surface.Lower overlay film component 521 is equipped with sliding rail trolley, is conducive to operator for lower overlay film component 521 remove and carry out changing film.Upper layer rack 51 and lower rack 52 are welded and fixed by steel member.Wherein, 51 He of upper layer rack It is equipped with a ladder 53 between lower rack 52, operator is conducive to by ladder 53 and is moved to upper layer rack 51.
Upper overlay film component include successively be set side by side cover flexible glue layer mechanism 511, color film layer film-covering mechanism 512 and wearing layer Film-covering mechanism 513.It covers flexible glue layer mechanism 511 and is wound with flexible glue layer, color film layer film-covering mechanism 512 is wound with color film, and wearing layer covers Film mechanism 513 is wound with wear-resistant membrane.Lower overlay film component 521 is wound with balance layer.Cover flexible glue layer mechanism 511, color film layer laminating machine The side of structure 512, wearing layer film-covering mechanism 513 and lower overlay film component 521 is equipped with a S type into membrane module 54.Every S type into Membrane module 54 includes slewing rollers disposed in parallel and pressure roller.The S type for covering 511 side of flexible glue layer mechanism passes through cylinder into membrane module 54 It adjusts and pressure roller and slewing rollers is fitted closely and compress flexible glue layer.Flexible glue layer is introduced into membrane module 54 by S type and is mounted on down The flexible glue layer heating roller 514 of layer rack 52.The S type of color 512 side of film layer film-covering mechanism is adjusted into membrane module 54 by cylinder will Pressure roller and slewing rollers fit closely and compress color film.Color film is introduced into membrane module 54 by S type and is mounted on lower rack 52 Color film layer heating roller 515.The S type of 513 side of wearing layer film-covering mechanism is adjusted pressure roller and is turned to by cylinder into membrane module 54 Roller fits closely and compresses wear-resistant membrane.Wear-resistant membrane is introduced to the wearing layer for being mounted on lower rack 52 into membrane module 54 by S type Heating roller 516.The S type of lower 521 side of overlay film component is adjusted by cylinder into membrane module 54 and fits closely pressure roller and slewing rollers And compress balance layer.Balance layer is introduced to the balance layer heating roller for being mounted on 52 lower section of lower rack by S type into membrane module 54 522.Transversely arranged flexible glue layer heating roller 514, color film layer heating roller 515, wearing layer heating roller 516 and balance layer heating roller 522, compared to traditional vertically disposed three-roller calendar and four-roll calendar machine, reduce device height, and more roll change is more convenient Safety, while product state is examined convenient for worker, facilitate adjustment and operation.S type may insure into membrane module 54 will in a wound membrane It using film will not be run before finishing, and gives enough time and worker is allowed smoothly to dock next wound membrane, improve machine operation rate.
Multiple roll fitting line 5 from pan feeding side to exit side be disposed with charging roller press mechanism 531, balance layer heating roller 522, Flexible glue layer heating roller 514, middle part roller press mechanism 532, color film layer heating roller 515, the first big rubber roller mechanism 533, wearing layer heating Roller 516, the second largest rubber roller mechanism 534 and discharging roller press mechanism 535.Charging roller press mechanism 531 is connected to extruder 4.Feed roller Press mechanism 531 includes pedestal and the upper pressure roller and shading roller that are mounted vertically in lower rack 52 side by side.Middle part roller press mechanism 532 Upper steel rod and the lower rubber roller being mounted vertically in lower rack 52 including pedestal and side by side.The roller press mechanism 535 that discharges includes pedestal Upper dandy roll and the lower rubber roller being mounted vertically in lower rack 52 side by side, so that floor base material machine-shaping and anti-skidding.Into The pedestal for expecting roller press mechanism 531, middle part roller press mechanism 532 and the roller press mechanism 535 that discharges is adjustable setting.The adjustable bottom It is adjustable mounting structure that seat, which is mounted on the mounting structure in lower rack 52,.It according to production needs can be by adjustable setting Any placement of row, using flexible is high, easy to adjust.Balance layer heating roller 522, flexible glue layer heating roller 514, color film layer heating roller 515 and wearing layer heating roller 516 be equipped with driving device.Driving device is cylinder.Balance layer heating roller 522, the heating of flexible glue layer Roller 514, color film layer heating roller 515 and wearing layer heating roller 516 are equipped with film covering device.The overlay film of balance layer heating roller 522 fills It sets and drives lever mechanism realization that balance layer is fitted tightly on balance layer heating roller 522 by cylinder;Flexible glue layer heating roller 514 Film covering device drive lever mechanism to realize by cylinder flexible glue layer is fitted tightly on flexible glue layer heating roller 514;Color film layer The film covering device of heating roller 515 drives lever mechanism to realize and color film is fitted tightly on color film layer heating roller 515 by cylinder; The film covering device of wearing layer heating roller 516 drives lever mechanism to realize and wear-resistant membrane is fitted tightly over wearing layer heating by cylinder On roller 516.Flexible glue layer heating roller 514, color film layer heating roller 515, wearing layer heating roller 516 and balance layer heating roller 522 can Realization is preheated and is conveyed to film layer, so that film layer carries out close adhesion with floor base material well.First big rubber roller mechanism 533 and the second largest rubber roller mechanism 534 around be provided with multiple corresponding air-cylinder type pressure rollers 536.Each big rubber-roller machine Structure increases material contact area, improves the contraction stability of product, and overlay film width reaches maximization, and floor base material can be more preferable Cooling and shaping.
The first stent roller arrangement is equipped between balance layer heating roller 522 and charging roller press mechanism 531.Flexible glue layer heating roller The second stent roller arrangement is equipped between 514 and middle part roller press mechanism 532.Stent roller arrangement can by the balance layer of lower overlay film, on The flexible glue layer of overlay film flattens, while the bonding angle of adjustable film layer and floor base material, realizes that film layer is viscous with substrate well It closes.The first roller apron is equipped between color film layer heating roller 515 and the first big rubber roller mechanism 533.Wearing layer heating roller 516 with The second roller apron is equipped between the second largest rubber roller mechanism 534.
It feeds and is equipped with powered carriage mechanism 537 and frequency control machine between roller press mechanism 531 and middle part roller press mechanism 532 Structure;Powered carriage mechanism 537 and frequency variable speed-adjusting mechanism are equipped between middle part roller press mechanism 532 and the first big rubber roller mechanism 533;The Powered carriage mechanism 537 and frequency variable speed-adjusting mechanism are equipped between one big rubber roller mechanism 533 and the second largest rubber roller mechanism 534;Second Powered carriage mechanism 537 and frequency variable speed-adjusting mechanism are equipped between big rubber roller mechanism 534 and discharging roller press mechanism 535.Powered carriage Mechanism 537 can support and convey floor base material.Frequency variable speed-adjusting mechanism drives powered carriage mechanism 537 to rotate.Each power support Heating constant-temperature equipment 538 is provided with above frame mechanism 537.Heating constant-temperature equipment 538 is installed on upper layer rack 51 and lower rack Between 52, and it is suspended to by lifting device the lower section of upper layer rack 51.Lifting device includes lifter, sprocket wheel and chain.Add Hot thermostat 538 is equipped with a heating mantles.Heating constant-temperature equipment 538 can adjust heating mantles by lifter, sprocket wheel and chain At a distance from floor base material.Heated constant temperature cover heats the upper surface of floor base material, and realize film layer and floor base material into Row gluing-free.The powered carriage mechanism 537 fed between roller press mechanism 531 and middle part roller press mechanism 532 is formed equipped with shading Air curtain apparatus 539.Shading sizing air curtain apparatus 539 includes air curtain and regulating device.By adjust air curtain to balance layer into Row cooling and shaping, so that balance layer is preferably sticked on floor base material.
The coating process of multiple roll fitting line 5: floor base material is introduced to multiple roll fitting line 5 through feeding roller press mechanism 531;Together When, balance layer introduces the lower surface of floor base material through balance layer heating roller 522 and the first stent roller arrangement and fits in floor Substrate;Floor base material is moved to middle part roller press mechanism 532 by powered carriage mechanism 537, and flexible glue layer is through flexible glue layer heating roller 514 The upper surface of floor base material is introduced into the second stent roller arrangement and fits in floor base material;Floor base material passes through powered carriage machine Structure 537 is moved to the first big rubber roller mechanism 533, and color film introduces floor through color film layer heating roller 515 and the first roller apron The upper surface of substrate simultaneously fits in floor base material;Floor base material is moved to the second largest rubber roller mechanism by powered carriage mechanism 537 534, wear-resistant membrane introduces the upper surface of floor base material through wearing layer heating roller 516 and the second roller apron and fits in floor Substrate;Floor base material is moved to discharging roller press mechanism 535 by powered carriage mechanism 537, and by discharging roller press mechanism 535 by ground Plate substrate is delivered to the first bracket 7.
The working principle of the floor the utility model SPC lamination coating line: the different material of floor base material is prepared first through vacuum Feeder 1 is delivered to mixing in batch mixer, then is delivered to 4 heating plasticizing of extruder through screw feeding machine 3;Extruder 4 is through film Flexible sheet under 13 extrusion plasticizing state of material mold, the flexible sheet are used as floor base material;Floor base material enter multiple roll fitting line 5 according to Secondary fitting balance layer, flexible glue layer, color film and wear-resistant membrane;Floor base material is moved to the first bracket 7 from after the output of multiple roll fitting line 5, It is mounted on cutting on the first bracket 7 when cutoff knife rack 6 carries out molding floor base material, plate is under the tractive force of dragger 9 Be moved to tracking plate shearing machine 11, and require the cutting of specification by tracking plate shearing machine 11, be eventually fabricated the floor SPC at Product are grabbed by manipulator 12 and stack preservation.
For the utility model due to carrying out anti-skid wearable processing using before flooring products molding, flooring products do not generate two Secondary deformation, dimensionally stable, rejection rate is low, and there is no transports and the scuffing of secondary operation, breakage, processing waste product loss, does not need The turnover space of substrate, is exactly finished product, production site is greatly saved out.
Above embodiments are only to illustrate the utility model and not limit technical solution described in the utility model;Cause This, although this specification has been carried out detailed description to the utility model referring to the above embodiments, this field it is general It is logical it will be appreciated by the skilled person that still can modify to the utility model or equivalent replacement;And all do not depart from it is practical The technical solution and its improvement of novel spirit and scope, should all cover in the scope of the claims of the utility model.

Claims (10)

1. a kind of floor SPC lamination coating line, it is characterised in that: including sequentially connected vacuum feeder, mixing unit, spiral Feeder, extruder, multiple roll fitting line, side cutoff knife rack, air curtain cooling device, dragger, tracking plate shearing machine and manipulator;Institute It states and is equipped with the first bracket between multiple roll fitting line and dragger, first bracket is described through the air curtain cooling device The second bracket is equipped between dragger and tracking plate shearing machine.
2. the floor SPC lamination coating line according to claim 1, it is characterised in that: the multiple roll fitting line includes above covering Membrane module and lower overlay film component;The upper overlay film component include successively be set side by side cover flexible glue layer mechanism, color film layer laminating machine Structure and wearing layer film-covering mechanism.
3. the floor SPC lamination coating line according to claim 2, it is characterised in that: described to cover flexible glue layer mechanism, color film layer Film-covering mechanism, wearing layer film-covering mechanism and lower overlay film component are equipped with S type into membrane module, and each S type includes into membrane module Slewing rollers and pressure roller disposed in parallel.
4. the floor SPC lamination coating line according to claim 2, it is characterised in that: the flexible glue layer mechanism of covering is connected with Flexible glue layer heating roller, the coloured silk film layer film-covering mechanism are connected with color film layer heating roller, and the wearing layer film-covering mechanism is connected with resistance to Layer heating roller is ground, the lower overlay film component is connected with balance layer heating roller.
5. the floor SPC lamination coating line according to claim 4, it is characterised in that: the balance layer heating roller, flexible glue layer Heating roller, color film layer heating roller and wearing layer heating roller are equipped with driving device.
6. the floor SPC lamination coating line according to claim 5, it is characterised in that: the balance layer heating roller, flexible glue layer Heating roller, color film layer heating roller and wearing layer heating roller are equipped with film covering device, which is connected with lever mechanism.
7. the floor SPC lamination coating line according to claim 4, it is characterised in that: the multiple roll fitting line further includes certainly Charging roller press mechanism, middle part roller press mechanism and discharging roller press mechanism, the multiple roll fitting line that pan feeding side to exit side is arranged are set There are multiple powered carriage mechanisms.
8. the floor SPC lamination coating line according to claim 7, it is characterised in that: each powered carriage mechanism Top is provided with heating constant-temperature equipment.
9. the floor SPC lamination coating line according to claim 7, it is characterised in that: the balance layer heating roller and charging It is equipped with the first stent roller arrangement between roller press mechanism, the second stent is equipped between the flexible glue layer heating roller and middle part roller press mechanism Roller arrangement.
10. the floor SPC lamination coating line according to claim 7, it is characterised in that: the powered carriage mechanism is located at institute It states between charging roller press mechanism and middle part roller press mechanism, which is equipped with shading sizing air curtain apparatus.
CN201820577642.1U 2018-04-20 2018-04-20 The floor SPC lamination coating line Active CN208180466U (en)

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Application Number Priority Date Filing Date Title
CN201820577642.1U CN208180466U (en) 2018-04-20 2018-04-20 The floor SPC lamination coating line

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Application Number Priority Date Filing Date Title
CN201820577642.1U CN208180466U (en) 2018-04-20 2018-04-20 The floor SPC lamination coating line

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109940968A (en) * 2019-03-22 2019-06-28 内蒙古牧星人新材料科技有限公司 A kind of production technology of stone plastic floor
CN110385908A (en) * 2018-04-20 2019-10-29 南京赛旺科技发展有限公司 The floor SPC lamination coating line
CN113524844A (en) * 2021-08-09 2021-10-22 南京赛旺科技发展有限公司 Novel halogen-free environment-friendly floor and production process thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110385908A (en) * 2018-04-20 2019-10-29 南京赛旺科技发展有限公司 The floor SPC lamination coating line
CN109940968A (en) * 2019-03-22 2019-06-28 内蒙古牧星人新材料科技有限公司 A kind of production technology of stone plastic floor
CN113524844A (en) * 2021-08-09 2021-10-22 南京赛旺科技发展有限公司 Novel halogen-free environment-friendly floor and production process thereof

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