CN208177103U - A kind of effective fluidized demister arrangements - Google Patents
A kind of effective fluidized demister arrangements Download PDFInfo
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- CN208177103U CN208177103U CN201820301771.8U CN201820301771U CN208177103U CN 208177103 U CN208177103 U CN 208177103U CN 201820301771 U CN201820301771 U CN 201820301771U CN 208177103 U CN208177103 U CN 208177103U
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Abstract
本实用新型公开了一种高效流化除雾器装置。流化除雾器采用上大下小的变径管道,变径管道内设置多层除雾腔;气流由变径管道底部进入,在上升气流的作用下除雾腔内除雾介质呈流化状态,与此同时上升的气流遇到流化状态的除雾介质,在惯性和折流的作用下,气流方向发生偏移,气流中携带的液滴和固体颗粒不断被球状除雾介质表面吸附、凝聚、拦截,经过除雾介质去除液滴之后的气流由除雾器顶部排出。除雾介质可根据不同风速和系统参数选择不同的比重和孔隙率,这种球状的设计具有不易堵塞、易清洗、工况适应性强、流化效果好的特点,加之除雾介质的特性能够有效提高除雾效率,且投资少、运行维护成本低,能够满足各类除雾场合的除雾要求。
The utility model discloses a high-efficiency fluidized demister device. The fluidized demister adopts a variable-diameter pipe with a large top and a small bottom, and a multi-layer defogging chamber is set in the variable-diameter pipe; the airflow enters from the bottom of the variable-diameter pipe, and the demisting medium in the demisting chamber is fluidized under the action of the rising airflow At the same time, the rising airflow encounters the demister medium in a fluidized state. Under the action of inertia and deflection, the direction of the airflow shifts, and the liquid droplets and solid particles carried in the airflow are continuously adsorbed by the surface of the spherical demister medium. , condensation, interception, and the airflow after the demister medium removes the liquid droplets is discharged from the top of the demister. The demister medium can choose different specific gravity and porosity according to different wind speeds and system parameters. This spherical design has the characteristics of not easy to block, easy to clean, strong adaptability to working conditions, and good fluidization effect. In addition, the characteristics of the demist medium can be Effectively improve the demisting efficiency, with less investment and low operation and maintenance costs, and can meet the demisting requirements of various demisting occasions.
Description
技术领域technical field
本实用新型属于除雾技术领域,特别是涉及一种高效流化除雾器装置。The utility model belongs to the technical field of demisting, in particular to a high-efficiency fluidized demister device.
背景技术Background technique
除雾器被广泛化工、环境保护领域中,除雾器是很多工业生产系统中的关键设备,其性能直接影响到其他生产系统能否连续可靠运行。目前除雾器主要型式有折流板除雾器、旋流板分离器、旋风式除雾器、丝网除雾器、静电除雾器、纤维除雾器等。Mist eliminators are widely used in the fields of chemical industry and environmental protection. Mist eliminators are key equipment in many industrial production systems, and their performance directly affects whether other production systems can operate continuously and reliably. At present, the main types of demisters include baffle plate demisters, swirl plate separators, cyclone demisters, wire mesh demisters, electrostatic demisters, fiber demisters, etc.
折流板除雾器虽然运行阻力较低,但其除雾效果很难满足要求;旋流板分离器或旋风式除雾器除雾效率较高,处理量大,但运行阻力大;丝网除雾器及纤维除雾器虽然除雾效率高,但易堵塞,使用寿命短;静电除雾器虽然除雾效果好,但其投资及运行成本高。Although the running resistance of the baffle plate demister is low, its demisting effect is difficult to meet the requirements; the swirl plate separator or cyclone demister has high demisting efficiency and large processing capacity, but the running resistance is large; Although the mist eliminator and the fiber mist eliminator have high demisting efficiency, they are easy to block and have a short service life; although the electrostatic demister has a good demisting effect, its investment and operating costs are high.
这就要求除雾器的设计不仅要具备高除雾效率,还应具备低阻力、良好的耐腐蚀特性、方便清洗和维修、防堵塞、低能耗等。This requires that the design of the demister should not only have high demisting efficiency, but also have low resistance, good corrosion resistance, easy cleaning and maintenance, anti-clogging, low energy consumption, etc.
发明内容Contents of the invention
本实用新型的目的在于克服上述现有技术的缺点和不足,提供了一种高效流化除雾器,具备除雾效率高、压力损失小、耐酸耐腐蚀、防堵塞、低能耗、低成本易维护、适应性强等优良性能。The purpose of the utility model is to overcome the shortcomings and deficiencies of the above-mentioned prior art, and provide a high-efficiency fluidized demister, which has high demisting efficiency, small pressure loss, acid and corrosion resistance, anti-clogging, low energy consumption, low cost and easy Maintenance, adaptability and other excellent performance.
本实用新型的目的通过以下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:
一种高效流化除雾器,待处理气体从竖直安装的流化除雾器一端引入,从另一端排出,所述流化除雾器包括变径管道、设置在变径管道内底部的筛板、筛板及变径管道之间围合而成的除雾腔和置于除雾腔内的除雾介质,所述变径管道入口面积小于出口面积,变径管道入口朝下用于引入待处理气体,变径管道出口向上用于排出净化气体,待处理气体中含雾化液体和/或固体颗粒。A high-efficiency fluidized demister. The gas to be treated is introduced from one end of the vertically installed fluidized demister and discharged from the other end. The demisting chamber enclosed by the sieve plate, the sieve plate and the variable diameter pipe and the demisting medium placed in the demisting chamber, the entrance area of the variable diameter pipe is smaller than the outlet area, and the entrance of the variable diameter pipe faces downward The gas to be treated is introduced, and the outlet of the variable-diameter pipe is upward to discharge the purified gas. The gas to be treated contains atomized liquid and/or solid particles.
优选地,所述变径管道上端出口面积为下端入口面积的1.1~8倍,变径管道横截面从下向上逐渐连续扩大。Preferably, the outlet area at the upper end of the variable-diameter pipe is 1.1 to 8 times the area of the inlet at the lower end, and the cross-section of the variable-diameter pipe gradually and continuously expands from bottom to top.
优选地,所述除雾介质为球状多孔介质。Preferably, the demisting medium is a spherical porous medium.
优选地,所述除雾介质包括实心小球、空心小球和多孔小球,所述除雾介质为不同比重、不同孔隙率、不同材质的混合物。Preferably, the demisting medium includes solid pellets, hollow pellets and porous pellets, and the defogging medium is a mixture of different specific gravity, different porosity, and different materials.
进一步地,所述除雾介质直径为10mm~100mm。Further, the diameter of the demisting medium is 10 mm to 100 mm.
由上,所述的流化除雾器的低阻高效除雾器,至少一个所述流化除雾器安装在密闭空间内的花板的孔内,流化除雾器与花板一起将密闭空间分隔为净气室和雾气室,在净气室内位于各流化除雾器出口上方连接有延伸筒,延伸筒上方设有与液体管接通的清洗喷头,用于清洗除雾介质;在雾气室内位于各流化除雾器入口下方设有与压缩气体管接通的气体喷嘴,用于预流化除雾介质。From the above, the low-resistance and high-efficiency demister of the fluidized demister, at least one of the fluidized demisters is installed in the hole of the flower plate in the closed space, and the fluidized demister together with the flower plate The closed space is divided into a clean air chamber and a mist chamber. In the clean air chamber, an extension tube is connected above the outlet of each fluidized demister, and a cleaning nozzle connected to a liquid pipe is arranged above the extension tube for cleaning the demister medium; A gas nozzle connected to a compressed gas pipe is arranged below the inlet of each fluidized demister in the mist chamber for pre-fluidizing the demister medium.
优选地,多个所述的低阻流化除雾器装置串联组合在密闭空间内。Preferably, multiple low-resistance fluidized mist eliminator devices are combined in series in a closed space.
本实用新型相对于现有技术具有如下的优点:The utility model has the following advantages relative to the prior art:
携带雾化液体和或固体颗粒的气流由筛板进入流化除雾器,在气流的作用下,变径管道内堆积的球状多孔介质向上方运动,到达一定高度后,由于变径管道采用上端开口大下端开口小的特殊设计,上方断面面积不断增加,上方气流速度变小,使得气流速度小于除雾介质的流化速度,从而除雾介质向变径管道边缘及下方运动,形成流化形态的除雾介质,而变径管道边壁的倾斜角使得边缘的球状多孔介质在重力的作用下沿变径管道边壁向下运动填补被气流吹起的多孔介质,继而循环往复,形成稳定的流化形态,流化状态的除雾介质相较于折流板除雾器压力损失小,相较于静电捕集除雾能耗低,安全性高。The airflow carrying atomized liquid and or solid particles enters the fluidized demister from the sieve plate. Under the action of the airflow, the spherical porous media accumulated in the variable diameter pipe moves upward. After reaching a certain height, the variable diameter pipe adopts the upper end With the special design of large opening and small opening at the lower end, the area of the upper cross-section increases continuously, and the velocity of the airflow above becomes smaller, so that the velocity of the airflow is lower than the fluidization velocity of the demisting medium, so that the demisting medium moves to the edge of the variable-diameter pipe and below, forming a fluidized form The inclination angle of the side wall of the variable-diameter pipe makes the spherical porous medium on the edge move down along the side wall of the variable-diameter pipe under the action of gravity to fill the porous medium blown up by the airflow, and then circulates to form a stable Fluidized form, the demister medium in the fluidized state has less pressure loss than the baffle demister, and has lower energy consumption and higher safety than the electrostatic capture demister.
流化速度是指介质在流化状态下克服自身重力向上移动时所对应的风速称为流化速度。流化状态是指介质以一定速度进入容器中在容器底部提供一定风压,介质分压大于等于单位截面上介质的重量,介质即呈悬浮状态运动而不致被流体带走,其上部必须具有一个水平的界面。The fluidization velocity refers to the corresponding wind speed when the medium overcomes its own gravity and moves upward in the fluidized state, which is called the fluidization velocity. The fluidized state means that the medium enters the container at a certain speed and provides a certain wind pressure at the bottom of the container. The partial pressure of the medium is greater than or equal to the weight of the medium on the unit cross-section, and the medium moves in a suspended state without being taken away by the fluid. The upper part must have a Horizontal interface.
携带雾化液体和/或固体颗粒的气流与除雾介质接触、碰撞,使雾化液体和/或固体颗粒在除雾介质表面吸附、凝聚,并得到净化后的除雾气体,使雾化液体和/或固体颗粒在重力的作用下沿变径管道边壁向下形成稳定层流汇集至筛板以下。The airflow carrying the atomized liquid and/or solid particles contacts and collides with the demisting medium, so that the atomized liquid and/or solid particles are adsorbed and condensed on the surface of the demistering medium, and the purified demisting gas is obtained, so that the atomized liquid And/or solid particles form a stable laminar flow down the side wall of the variable diameter pipe under the action of gravity and collect below the sieve plate.
除雾介质采用球状多孔介质作为除雾媒介,但不局限于多孔介质材料,包括实心小球、空心小球和多孔小球,所述除雾介质为不同比重、不同孔隙率、不同材质的混合物。可以根据实际需要设置不同的除雾介质,这种球状多孔介质的设计不仅能够使得多孔介质流化的效果得到加强,而且球状多孔介质的压力损失小,多孔介质的表面对液滴和固体颗粒的吸附作用能够提高了除雾效率,降低了系统压力损失,除雾介质实用时间过长失效后可直接拆下进行更换,操作方便快捷,大大降低了设备成本和维护费用,提高了维护检修的便捷性。The defogging medium adopts spherical porous media as the defogging medium, but is not limited to porous media materials, including solid pellets, hollow pellets and porous pellets, and the defogging medium is a mixture of different specific gravity, different porosity, and different materials . Different demisting media can be set according to actual needs. The design of this spherical porous media can not only enhance the fluidization effect of the porous media, but also the pressure loss of the spherical porous media is small, and the surface of the porous media is resistant to liquid droplets and solid particles. The adsorption effect can improve the demisting efficiency and reduce the pressure loss of the system. The demistering medium can be removed and replaced directly after it fails for a long time. The operation is convenient and fast, which greatly reduces the equipment cost and maintenance cost, and improves the convenience of maintenance and repair. sex.
流化除雾器安装布置在密闭空间内的花板上,结构简单,流化除雾器上部安装有与液体管接通的清洗喷头,用于再生清洗除雾介质,使附着在除雾介质表面的各种液体,如酸雾、焦油被清洗,恢复除雾介质的吸附能力。The fluidized demister is installed on the flower plate in the confined space, and the structure is simple. The upper part of the fluidized demister is equipped with a cleaning nozzle connected to the liquid pipe, which is used to regenerate and clean the demister medium, so that the demister attached to the demister medium Various liquids on the surface, such as acid mist and tar, are cleaned to restore the adsorption capacity of the demisting medium.
流化除雾器下部安装有与压缩气体管接通的气体喷嘴,用于预流化除雾介质,防止在刚开始通入流化除雾器内的气流流量不足时,除雾介质由于自身重力作用无法流化,当吸附雾化液体后粘黏板结在一起,在通入足够流量气流后无法形成流化形态的除雾介质。The lower part of the fluidized demister is equipped with a gas nozzle connected to the compressed gas pipe, which is used to pre-fluidize the demister medium to prevent the demister medium from being blown due to its own gravity when the flow of air flowing into the fluidized demister is insufficient at the beginning. The effect cannot be fluidized. When the atomized liquid is adsorbed, it sticks and sticks together, and cannot form a fluidized demister medium after a sufficient flow of airflow is introduced.
该气体喷嘴,不仅能够保障工作时多孔介质处于稳定的流化状态,而且具备一定的防堵塞作用。The gas nozzle can not only ensure that the porous medium is in a stable fluidized state during operation, but also has a certain anti-clogging effect.
本实用新型具备除雾效率高、压力损失小、耐腐蚀、防堵塞、低能耗,安全,低成本易维护、适应性强等优良性能。The utility model has excellent performances such as high defogging efficiency, small pressure loss, corrosion resistance, anti-clogging, low energy consumption, safety, low cost, easy maintenance, and strong adaptability.
附图说明Description of drawings
图1为实施例2中本实用新型提供的低阻流化除雾器装置的结构示意图,Fig. 1 is the structural representation of the low-resistance fluidized mist eliminator device provided by the utility model in embodiment 2,
图2为实施例3中本实用新型提供的低阻流化除雾器装置的结构示意图,Fig. 2 is the structural representation of the low-resistance fluidized mist eliminator device provided by the utility model in embodiment 3,
图3为实施例1本实用新型提供的低阻流化除雾器内设置单层筛板时处于流化状态时的剖面结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of the low-resistance fluidized mist eliminator provided by the utility model in embodiment 1 when a single-layer sieve plate is installed in a fluidized state.
具体实施方式:Detailed ways:
下面结合附图和具体实施方案对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
实施例1如图3所示,本实用新型为一种高效流化除雾器,待处理气体从竖直安装的流化除雾器一端引入,从另一端排出,所述流化除雾器包括变径管道3、设置在变径管道内底部的筛板5、筛板及变径管道之间围合而成的除雾腔9和置于除雾腔内的除雾介质8,所述变径管道入口31截面小于出口32截面,变径管道入口朝下用于引入待处理气体,变径管道出口向上用于排出净化气体,待处理气体中含雾化液体和/或固体颗粒。Embodiment 1 As shown in Figure 3, the utility model is a high-efficiency fluidized demister. The gas to be treated is introduced from one end of the vertically installed fluidized demister and discharged from the other end. The fluidized demister It includes a variable diameter pipeline 3, a sieve plate 5 arranged at the bottom of the variable diameter pipeline, a demister chamber 9 enclosed between the sieve plate and the variable diameter pipeline, and a demister medium 8 placed in the demist chamber. The cross-section of the inlet 31 of the variable-diameter pipeline is smaller than that of the outlet 32. The inlet of the variable-diameter pipeline is downward for introducing the gas to be treated, and the outlet of the variable-diameter pipeline is upward for discharging the purified gas. The gas to be treated contains atomized liquid and/or solid particles.
变径管道上端出口截面积为下端入口截面积的1.1~8倍,变径管道横截面从下向上逐渐连续扩大,形状不局限于圆台,包括各类多边形棱台。所述除雾介质为球状多孔介质。所述筛板5为丝网、开孔板或者其他具备良好隔离和通风效果的结构。除雾介质包括实心小球、空心小球和多孔小球,除雾介质为不同比重、不同孔隙率、不同材质的混合物。除雾介质直径为10mm~100mm。The cross-sectional area of the upper outlet of the variable-diameter pipe is 1.1 to 8 times that of the lower-end inlet, and the cross-section of the variable-diameter pipe gradually expands continuously from bottom to top. The demisting medium is a spherical porous medium. The sieve plate 5 is a wire mesh, a perforated plate or other structures with good isolation and ventilation effects. The defogging medium includes solid pellets, hollow pellets and porous pellets, and the defogging medium is a mixture of different specific gravity, different porosity, and different materials. The diameter of the defogging medium is 10mm to 100mm.
实施例2,如图1所示,所述的流化除雾器的低阻高效除雾器,至少一个所述流化除雾器安装在密闭空间内的花板4的孔内,流化除雾器与花板一起将密闭空间分隔为净气室11和雾气室6,在净气室内位于各流化除雾器出口上方连接有延伸筒2,用于防止除雾介质跑失,延伸筒2上方设有与液体管接通的清洗喷头10,用于清洗除雾介质;在雾气室内位于各流化除雾器入口下方设有与压缩气体管接通的气体喷嘴7,用于预流化除雾介质。Embodiment 2, as shown in Figure 1, the low-resistance and high-efficiency demister of the fluidized demister, at least one of the fluidized demisters is installed in the hole of the flower plate 4 in the closed space, and the fluidized demister Together with the flower plate, the demister and the flower plate divide the confined space into a clean air chamber 11 and a mist chamber 6. In the clean air chamber, an extension tube 2 is connected above the outlet of each fluidized demister to prevent the demisting medium from running away. A cleaning nozzle 10 connected to the liquid pipe is provided above the cylinder 2 for cleaning the demister medium; a gas nozzle 7 connected to the compressed gas pipe is provided below the inlet of each fluidized demister in the mist chamber for pre- Fluidized demister medium.
变径管道上端出口截面积为下端入口截面积的1.1~8倍,变径管道横截面从下向上逐渐连续扩大,形状不局限于圆台,包括各类多边形棱台。所述除雾介质为球状多孔介质。所述筛板5为丝网、开孔板或者其他具备良好隔离和通风效果的结构。除雾介质包括实心小球、空心小球和多孔小球,除雾介质为不同比重、不同孔隙率、不同材质的混合物。除雾介质直径为10mm~100mm。The cross-sectional area of the upper outlet of the variable-diameter pipe is 1.1 to 8 times that of the lower-end inlet, and the cross-section of the variable-diameter pipe gradually expands continuously from bottom to top. The demisting medium is a spherical porous medium. The sieve plate 5 is a wire mesh, a perforated plate or other structures with good isolation and ventilation effects. The defogging medium includes solid pellets, hollow pellets and porous pellets, and the defogging medium is a mixture of different specific gravity, different porosity, and different materials. The diameter of the defogging medium is 10mm to 100mm.
实施例3,如图2所示,所述的流化除雾器的低阻高效除雾器,至少一个所述流化除雾器安装在密闭空间内的花板4的法兰孔内,流化除雾器与花板一起将密闭空间分隔为净气室11和雾气室6,在净气室内位于各流化除雾器出口上方连接有延伸筒2,延伸筒2上方设有与液体管接通的清洗喷头10,用于清洗除雾介质;在雾气室内位于各流化除雾器入口下方设有与压缩气体管接通的气体喷嘴7,用于预流化除雾介质。Embodiment 3, as shown in Figure 2, the low-resistance and high-efficiency demister of the fluidized demister, at least one of the fluidized demisters is installed in the flange hole of the flower plate 4 in the closed space, The fluidized demister together with the flower plate divides the confined space into a clean air chamber 11 and a mist chamber 6. In the clean air chamber, an extension tube 2 is connected above the outlet of each fluidized demister. The cleaning spray head 10 connected with the pipe is used for cleaning the demister medium; the gas nozzle 7 connected with the compressed gas pipe is arranged below the inlet of each fluidized demister in the mist chamber, and is used for pre-fluidizing the demister medium.
前述低阻流化除雾器装置采用多个低阻流化除雾器装置串联组合除雾,也可根据除雾区域大小采用单个流化高效低降除雾器除雾。The aforementioned low-resistance fluidized demister device adopts multiple low-resistance fluidized demister devices connected in series for demisting, and a single fluidized high-efficiency low-drop demister can also be used for demisting according to the size of the demistering area.
变径管道横截面从下向上逐渐连续扩大,形状不局限于圆台,包括各类多边形棱台。所述除雾介质为球状多孔介质。所述筛板5为丝网、开孔板或者其他具备良好隔离和通风效果的结构。除雾介质包括实心小球、空心小球和多孔小球,除雾介质为不同比重、不同孔隙率、不同材质的混合物。上部的低阻流化除雾器装置中除雾介质直径为10mm~100mm,下部的低阻流化除雾器装置中除雾介质直径为10mm~100mm,下部的低阻流化除雾器装置中变径管道上端出口截面积为下端入口截面积的1.1~8倍,上部的低阻流化除雾器装置中变径管道上端出口截面积为下端入口截面积的1.1~8倍,The cross-section of the variable-diameter pipe gradually expands continuously from bottom to top, and its shape is not limited to circular frustums, including various polygonal frustums. The demisting medium is a spherical porous medium. The sieve plate 5 is a wire mesh, a perforated plate or other structures with good isolation and ventilation effects. The defogging medium includes solid pellets, hollow pellets and porous pellets, and the defogging medium is a mixture of different specific gravity, different porosity, and different materials. The diameter of the demister medium in the upper low-resistance fluidized demister device is 10mm-100mm, the diameter of the demister medium in the lower low-resistance fluidized demister device is 10mm-100mm, and the lower part of the low-resistance fluidized demister device The cross-sectional area of the outlet at the upper end of the variable-diameter pipe is 1.1 to 8 times the cross-sectional area of the inlet at the lower end, and the cross-sectional area at the upper end of the variable-diameter pipe in the upper low-resistance fluidization demister device is 1.1 to 8 times the cross-sectional area of the inlet at the lower end.
如上所述,本装置具备结构简单、成本低、除雾效率高、压力损失小、耐酸耐腐蚀、防堵塞、维护简单便捷、适应性强等优良性能,能够有效的防止“石膏雨”的产生。As mentioned above, this device has excellent performances such as simple structure, low cost, high demisting efficiency, small pressure loss, acid and corrosion resistance, anti-clogging, simple and convenient maintenance, and strong adaptability, which can effectively prevent the occurrence of "gypsum rain" .
本实用新型的实施方式并不受上述实施例的限制,其他任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The implementation of the present utility model is not limited by the above-mentioned examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present utility model should be equivalent replacement methods. Included within the protection scope of the present utility model.
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