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CN208155134U - A kind of novel plate-fin heat exchanger fin - Google Patents

A kind of novel plate-fin heat exchanger fin Download PDF

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Publication number
CN208155134U
CN208155134U CN201820727082.3U CN201820727082U CN208155134U CN 208155134 U CN208155134 U CN 208155134U CN 201820727082 U CN201820727082 U CN 201820727082U CN 208155134 U CN208155134 U CN 208155134U
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fin
heat exchanger
backpack body
plate
spherical
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Expired - Fee Related
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CN201820727082.3U
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Chinese (zh)
Inventor
王定标
王光辉
王晓亮
裴元帅
彭旭
王建
韩落乐
杨雨燊
王滨
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Zhengzhou University
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Zhengzhou University
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Abstract

The utility model discloses a kind of novel plate-fin heat exchanger fins, it is made of plain fin and 1/4 spherical backpack body, it is cracked on plate by cutter first, then go out to intersect 1/4 spherical backpack body of the square arrangement of protrusion and recess by mould punching, last roll forming, main structure parameters include:Fin heighth f , fin thicknessδ f , spacing in wings f , 1/4 spherical backpack body radiusR, adjacent backpack body spacing c f , backpack body to fin back gaugeb f ;The novel plate-fin heat exchanger fin, pass through membrane support between adjacent fins, partition room is sealed by sealing strip, and fluid is flowed into along vertical backpack body opening direction, and special construction is able to achieve the flowing of the multiplies such as suitable, inverse, cross-current, when fluid flows through or enters backpack body, local velocity not only can be improved, boundary layer is thinned, increase temperature gradient, and strong Secondary Flow is generated, improve its comprehensive performance;The Novel fin monnolithic case is identical as common fin, versatility with higher.

Description

一种新型板翅式换热器翅片A New Type of Plate-fin Heat Exchanger Fins

技术领域technical field

本实用新型涉及一种新型板翅式换热器翅片,属于强化换热和工业节能技术领域。The utility model relates to a novel plate-fin heat exchanger fin, which belongs to the technical field of enhanced heat exchange and industrial energy saving.

背景技术Background technique

板翅式换热器是一种通用热能动力机械设备,因其换热系数高、节能效果好、结构紧凑、轻巧、铝制结构等优异性能,在各个领域得到迅速发展。早期主要应用在汽车航空等行业,现已被广泛应用到航空、汽车、内燃机车、工程机械、空分、石化、制冷、空调、深低温等领域。我国从二十世纪60年代中期开始研制板翅式换热器,生产翅片有平直翅片、打孔翅片和锯齿形翅片三种翅片。Plate-fin heat exchanger is a kind of general-purpose thermal power mechanical equipment. Because of its high heat transfer coefficient, good energy-saving effect, compact structure, light weight, aluminum structure and other excellent performances, it has been rapidly developed in various fields. It was mainly used in the automobile and aviation industries in the early days, and has been widely used in aviation, automobiles, diesel locomotives, construction machinery, air separation, petrochemical, refrigeration, air conditioning, cryogenic and other fields. my country began to develop plate-fin heat exchangers in the mid-1960s. There are three types of fins: straight fins, perforated fins and zigzag fins.

板翅式换热器优势突出,因此,加强板翅式换热器的理论研究和产品研发,使其在更广泛的领域发挥作用,对于我国节能降耗,企业降低生产成本,提高设备效率,减少运行维护费用等具有重要意义。但如今我国,板翅式换热器研发和制造水平较低,研发能力弱,没有该方面的自主产权,能够生产的翅片单一,主要翅片来自进口,而翅片又是板翅式换热器的核心部件,翅片的设计将直接影响到整个板翅式换热器的换热效果。The plate-fin heat exchanger has outstanding advantages. Therefore, strengthening the theoretical research and product development of the plate-fin heat exchanger will make it play a role in a wider range of fields. For my country's energy saving and consumption reduction, enterprises can reduce production costs and improve equipment efficiency. It is of great significance to reduce operation and maintenance costs. But now in our country, the level of research and development and manufacturing of plate-fin heat exchangers is low, and the research and development capabilities are weak. There is no independent property right in this area, and the fins that can be produced are single. The main fins are imported, and the fins are plate-fin heat exchangers. The core part of the heat exchanger, the design of the fin will directly affect the heat exchange effect of the entire plate-fin heat exchanger.

发明内容Contents of the invention

为了克服上述不足,本实用新型提供了一种新型板翅式换热器翅片,该新型板翅式换热器翅片可提高流道内流体流速,减薄边界层,增大温度梯度,当流体流经或进入1/4球形包体时,产生强烈的二次流,从而极大的提高其综合性能。In order to overcome the above deficiencies, the utility model provides a novel plate-fin heat exchanger fin, which can increase the fluid velocity in the flow channel, thin the boundary layer, and increase the temperature gradient. When the fluid flows through or enters the 1/4 spherical inclusion, a strong secondary flow is generated, thereby greatly improving its comprehensive performance.

本实用新型所采用的技术方案是:新型板翅式换热器翅片由平直翅片和1/4球形包体结合而成,其特征在于:所述翅片材料为铝材,首先在光板上开缝,然后冲压出交叉凸起凹陷,呈正方形排布的1/4球形包体,最后按照尺寸轧制成形。The technical solution adopted by the utility model is: the fins of the new plate-fin heat exchanger are combined by straight fins and 1/4 spherical inclusions, and the feature is that: the fin material is aluminum, first Slits are made on the bare board, and then punched out with intersecting protrusions and depressions, and 1/4 spherical inclusions arranged in a square, and finally rolled into shape according to the size.

所述新型板翅式换热器翅片整体外形尺寸与普通翅片相同,具有很好的通用性,不但可以完美取代原有翅片,而且可以单独或者与普通翅片混合使用。The fins of the new plate-fin heat exchanger have the same overall dimensions as ordinary fins, and have good versatility. Not only can they perfectly replace the original fins, but they can also be used alone or in combination with ordinary fins.

所述1/4球形包体在翅片上交叉凸起和凹陷,呈正方形排布,当流体流经或进入1/4球形包体时,产生的强烈二次流不断冲击包体,减薄流体边界层,从而使换热综合性能优于普通板翅式换热器翅片。The 1/4 spherical inclusions are intersected with protrusions and depressions on the fins, and are arranged in a square shape. When the fluid flows through or enters the 1/4 spherical inclusions, the strong secondary flow generated continuously impacts the inclusions, thinning the fluid Boundary layer, so that the overall heat transfer performance is better than that of ordinary plate-fin heat exchanger fins.

所述新型板翅式换热器翅片的主要结构参数有:翅片高度h f ,翅片厚度δ f ,翅内间距s f ,1/4球形包体半径R,相邻包体间距c f ,包体到翅片边距离b f ,不同的标准的翅片对应相应的结构参数,使性能最优。The main structural parameters of the fins of the new plate-fin heat exchanger are: fin height h f , fin thickness δ f , fin inner spacing s f , 1/4 spherical inclusion radius R , and adjacent inclusion spacing c f , the distance from the enclosure to the edge of the fin b f , different standard fins correspond to the corresponding structural parameters to optimize the performance.

所述新型板翅式换热器翅片,翅片内区域形成介质流动换热的流道,相邻翅片之间通过隔板支撑,相邻隔板间通过密封条密封,流体沿垂直包体开缝方向流入,使不同层流体互不融合,实现多股流和不同翅片层流体的顺流、逆流、交叉流等流通形式。For the fins of the new plate-fin heat exchanger, the inner area of the fins forms a flow channel for the medium to flow and exchange heat. The adjacent fins are supported by partitions, and the adjacent partitions are sealed by sealing strips. Flow in from the direction of the slit of the body, so that the fluids of different layers do not merge with each other, and realize the flow forms such as forward flow, countercurrent flow, and cross flow of fluids in different fin layers.

与现有板翅式换热器普通翅片相比,本实用新型的有益效果是:1、新型翅片形成的流道,流体在流经或流入流道内的1/4球形包体时,流体在1/4球形包体凸起处垂直流入,在包体处,平直翅片上下流体的相互冲击,形成局部的压差作用,从而产生纵向漩涡和二次流,引导主流冲击包体内表面,使包体处的速度梯度得到改善;2、该新型板翅式换热器翅片,流道内流体的速度和压力分布的不均匀形成局部区域的流速加快,从而减薄边界层;3、很好的通用性,不但可以完美取代原有翅片,而且可以单独使用或者与普通翅片混合使用。4、每个标准的翅片对应相应的结构参数,使性能得以优化。Compared with the ordinary fins of the existing plate-fin heat exchanger, the beneficial effects of the utility model are: 1. The flow channel formed by the new fin, when the fluid flows through or flows into the 1/4 spherical inclusion in the flow channel, The fluid flows in vertically at the bulge of the 1/4 spherical inclusion. At the inclusion, the upper and lower fluids of the straight fins collide with each other to form a local pressure difference, thereby generating longitudinal vortices and secondary flows, leading the mainstream to impact the inclusion. Surface, so that the velocity gradient at the inclusion body is improved; 2. The new type of plate-fin heat exchanger fins, the uneven velocity and pressure distribution of the fluid in the flow channel form the flow velocity in the local area, thereby thinning the boundary layer; 3 , Very good versatility, not only can perfectly replace the original fins, but also can be used alone or mixed with ordinary fins. 4. Each standard fin corresponds to the corresponding structural parameters, so that the performance can be optimized.

附图说明Description of drawings

图1为新型板翅式换热器翅片整体示意图。Figure 1 is an overall schematic diagram of the fins of the new plate-fin heat exchanger.

图2为新型板翅式换热器翅片正视图。Figure 2 is a front view of the fins of the new plate-fin heat exchanger.

图3为新型板翅式换热器翅片左视图。Figure 3 is a left view of the fins of the new plate-fin heat exchanger.

图4为新型板翅式换热器翅片相邻流道分布图。Figure 4 is a distribution diagram of the adjacent flow passages of the fins of the new plate-fin heat exchanger.

图5为新型板翅式换热器翅片装配截面示意图。Figure 5 is a schematic cross-sectional view of the fin assembly of the new plate-fin heat exchanger.

附图标记:1-隔板;2-1/4球形包体;3-翅片;4-流道1;5-流道2;6-流道3;7-密封条。Reference signs: 1-partition plate; 2-1/4 spherical inclusion; 3-fin; 4-flow channel 1; 5-flow channel 2; 6-flow channel 3; 7-sealing strip.

符号说明:W-翅片宽度;L-翅片长度; h f -翅片高度;δ f -翅片厚度;s f -翅内间距;R-包体半径;c f -相邻包体间距;b f -包体到翅片边距离。Explanation of symbols: W - fin width; L - fin length; h f - fin height; δ f - fin thickness; s f - fin inner spacing; R - inclusion radius; c f - adjacent inclusion spacing ; b f - the distance from the enclosure to the edge of the fin.

具体实施方式Detailed ways

以翅片高度为9.5mm,翅片厚度为0.2mm的翅片为例,结合附图对本实用新型做出进一步说明。Taking the fin with a fin height of 9.5mm and a fin thickness of 0.2mm as an example, the utility model is further described in conjunction with the accompanying drawings.

图1为新型板翅式换热器翅片整体示意图,图2为新型板翅式换热器翅片正视图,图3为新型板翅式换热器翅片左视图,其中:翅片宽度为W,翅片长度为L,翅片高度h f =9.5mm,翅片厚度δ f =0.2mm,翅内间距s f =1.7mm,包体半径R=0.9mm,相邻包体间距c f =2.7mm,包体到翅片边距离b f =1.8mm,图4为新型板翅式换热器翅片相邻流道分布图,流道入口沿垂直于1/4球形包体开缝方向,包含流道1[4]、流道2[5]、流道3[6],可形成顺流、逆流、交叉流等流动形式,能够满足多股流流动。Figure 1 is the overall schematic diagram of the fins of the new plate-fin heat exchanger, Figure 2 is the front view of the fins of the new plate-fin heat exchanger, and Figure 3 is the left view of the fins of the new plate-fin heat exchanger, where: fin width is W , fin length is L , fin height h f =9.5mm, fin thickness δ f =0.2mm, inner fin spacing s f =1.7mm, inclusion radius R =0.9mm, adjacent inclusion spacing c f =2.7mm, the distance from the enclosure to the edge of the fin b f =1.8mm, Figure 4 is the distribution of the adjacent flow passages of the fins of the new plate-fin heat exchanger, the inlet of the flow passage is perpendicular to the opening of the 1/4 spherical enclosure The seam direction includes flow channel 1[4], flow channel 2[5], and flow channel 3[6], which can form flow forms such as forward flow, reverse flow, and cross flow, and can meet the flow of multiple flows.

本实用新型板翅式换热器翅片形成的流道,流体在流经或流入流道内的1/4球形包体时,流体在1/4球形包体开口处垂直流入,在包体处,平直翅片两侧流体的相互冲击,形成局部的压差作用,从而产生纵向漩涡和二次流,引导主流冲击包体内表面,使包体处的速度梯度得到改善;由于流道内流体的速度和压力分布的不均匀形成高流速区的流速加快,从而减薄边界层;综上所述,该特殊结构加快流道内局部流速,减薄边界层,增大温度梯度以及产生强烈的二次流动,均使综合能力明显增强。In the flow channel formed by the fins of the plate-fin heat exchanger of the utility model, when the fluid flows through or flows into the 1/4 spherical inclusion in the flow channel, the fluid flows in vertically at the opening of the 1/4 spherical inclusion, and at the inclusion , the mutual impact of the fluids on both sides of the straight fins forms a local pressure difference, thereby generating longitudinal vortices and secondary flows, guiding the main flow to impact the inner surface of the enclosure, and improving the velocity gradient at the enclosure; due to the fluid flow in the channel The uneven distribution of velocity and pressure causes the flow velocity in the high-velocity area to increase, thereby thinning the boundary layer; in summary, this special structure accelerates the local flow velocity in the flow channel, thins the boundary layer, increases the temperature gradient, and produces a strong secondary The flow has significantly enhanced the comprehensive ability.

下面结合附图进一步说明本新型板翅式换热器翅片的加工方法。The processing method for the fins of the new plate-fin heat exchanger will be further described below in conjunction with the accompanying drawings.

准备阶段:按照尺寸下料相应尺寸的铝制板材。Preparatory stage: According to the size, the aluminum plate of the corresponding size is cut.

开缝阶段:在铝制板材上按照相应尺寸开缝。Slit stage: Slit according to the corresponding size on the aluminum plate.

冲压阶段:开缝板材放入模具,在模具上冲压出交叉凸起凹陷的正方形排布的1/4球形包体。Stamping stage: the slit plate is put into the mold, and a 1/4 spherical inclusion body with a square arrangement of intersecting protrusions and depressions is punched out on the mold.

轧制阶段:冲压后的板材,在轧制机器上轧制成该新型板翅式换热器翅片。Rolling stage: The stamped plate is rolled on a rolling machine to form the fins of the new plate-fin heat exchanger.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.

Claims (3)

1. a kind of novel plate-fin heat exchanger fin, it is characterised in that:The novel plate-fin heat exchanger fin is by plain fin It is combined into 1/4 spherical backpack body, novel plate-fin heat exchanger fin inner flow passage forms media flow heat exchange area, and fluid is along vertical Straight 1/4 spherical backpack body opening direction flows into, by membrane support between adjacent novel plate-fin heat exchanger fin, between adjacent separator It is sealed by sealing strip.
2. novel plate-fin heat exchanger fin according to claim 1, it is characterised in that:1/4 spherical backpack body is to pass through head It first cracks on plate, then mould punching forms, and protrusion and recess is intersected on novel plate-fin heat exchanger fin, in pros Shape arrangement.
3. novel plate-fin heat exchanger fin according to claim 1, it is characterised in that:The primary structure of the fin is joined Number depends on:Fin heighth f , fin thicknessδ f , spacing in wings f , backpack body radiusR , adjacent backpack body spacing c f , backpack body to fin Back gaugeb f
CN201820727082.3U 2018-05-15 2018-05-15 A kind of novel plate-fin heat exchanger fin Expired - Fee Related CN208155134U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110487101A (en) * 2018-05-15 2019-11-22 郑州大学 A kind of novel plate-fin heat exchanger fin
CN110822977A (en) * 2019-10-24 2020-02-21 上海理工大学 Heat exchange structure with multiple groups of matrix-arranged spherical fins

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110487101A (en) * 2018-05-15 2019-11-22 郑州大学 A kind of novel plate-fin heat exchanger fin
CN110822977A (en) * 2019-10-24 2020-02-21 上海理工大学 Heat exchange structure with multiple groups of matrix-arranged spherical fins

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