CN208117493U - A dust-removing double-action flat grinder - Google Patents
A dust-removing double-action flat grinder Download PDFInfo
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- CN208117493U CN208117493U CN201820229591.3U CN201820229591U CN208117493U CN 208117493 U CN208117493 U CN 208117493U CN 201820229591 U CN201820229591 U CN 201820229591U CN 208117493 U CN208117493 U CN 208117493U
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Abstract
Description
技术领域technical field
本实用新型涉及打磨设备技术领域,特别是一种除尘型双动作平磨机。The utility model relates to the technical field of grinding equipment, in particular to a dust removal type double-action flat grinder.
背景技术Background technique
平磨机是一种用于将物体表面打磨平整的设备。在工业生产活动中,对于需要保证表面光洁度或平面的产品,不可避免的都要使用平磨机。平磨机的使用不可避免的会造成粉尘到处飞扬的状态,既危害作业者的身体健康,又会污染环境。A flat grinder is a device used to smooth the surface of an object. In industrial production activities, it is inevitable to use a flat grinder for products that need to ensure surface finish or flatness. The use of the flat grinder will inevitably cause dust to fly everywhere, which will not only endanger the health of the operator, but also pollute the environment.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种尘不飞扬、不污染环境的除尘型双动作平磨机。In view of this, the purpose of the utility model is to provide a dust-removing double-action flat grinder that does not fly up and pollute the environment.
本实用新型为解决其技术问题而采用的技术方案是:The technical scheme that the utility model adopts for solving its technical problem is:
一种除尘型双动作平磨机,包括主机体,所述主机体上设置有防护罩,所述防护罩围成一开口朝下的腔体,所述主机体上可转动的设置有用于安装磨削件的安装座,所述安装座由一驱动装置驱动而可相对于所述主机体转动,所述安装座部分或全部的收容在所述腔体中,所述主机体上还设置有与所述腔体相连通的吸尘管。A dust-removing double-action flat grinder, comprising a main body, on which a protective cover is arranged, the protective cover encloses a cavity with an opening facing downwards, and the main body is rotatably provided with a The mounting seat of the grinding piece, the mounting seat is driven by a driving device and can rotate relative to the main body, the mounting seat is partially or completely accommodated in the cavity, and the main body is also provided with A dust suction pipe communicated with the cavity.
作为优选地,所述驱动装置的输出端连接有一偏心轴,所述驱动装置通过所述偏心轴驱动所述安装座偏心转动。Preferably, an eccentric shaft is connected to the output end of the driving device, and the driving device drives the mounting seat to rotate eccentrically through the eccentric shaft.
作为优选地,所述安装座大致呈圆盘形,所述安装座的直径为4寸~7寸,所述安装座的偏心尺寸为1.25mm~6mm。Preferably, the mounting seat is roughly disc-shaped, the diameter of the mounting seat is 4 inches to 7 inches, and the eccentric size of the mounting seat is 1.25 mm to 6 mm.
作为优选地,所述安装座大致呈圆盘形,所述安装座的上部收容在所述腔体中,所述安装座的底部向下突出至腔体外部,所述磨削件为可固定安装在安装座的底面上的砂纸。Preferably, the mounting seat is roughly disc-shaped, the upper part of the mounting seat is accommodated in the cavity, the bottom of the mounting seat protrudes downwards to the outside of the cavity, and the grinding part is fixed Sandpaper installed on the underside of the mount.
作为优选地,所述安装座上设置有上下贯通的排尘孔。Preferably, the mounting base is provided with a dust discharge hole penetrating up and down.
作为优选地,所述防护罩的下边缘处设置有向下延伸的防尘刷,所述防尘刷的刷毛的下端与所述安装座的底面大致平齐。Preferably, a dust-proof brush extending downward is provided at the lower edge of the protective cover, and the lower ends of the bristles of the dust-proof brush are substantially flush with the bottom surface of the mounting base.
作为优选地,所述主机体上还设置有与所述腔体相连通的进风通道。Preferably, the main body is further provided with an air inlet channel communicating with the cavity.
作为优选地,所述驱动装置为一气动马达,所述气动马达的开关为常开开关。Preferably, the driving device is an air motor, and the switch of the air motor is a normally open switch.
本实用新型的有益效果是:使用本实用新型打磨工件之前,先将吸尘管与外部抽气装置连通,然后启动抽气装置,即可通过吸尘管将打磨作业过程中产生的粉尘吸除,避免粉尘飞扬而污染环境,有利于操作人员的身体健康。The beneficial effect of the utility model is: before using the utility model to polish workpieces, first connect the dust suction pipe to the external air extraction device, and then start the air suction device, and the dust generated during the grinding operation can be sucked out through the dust suction pipe , to avoid dust flying and pollute the environment, which is beneficial to the health of operators.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的爆炸图;Fig. 2 is an exploded view of the utility model;
图3是本实用新型中偏心轴的剖视图;Fig. 3 is a sectional view of the eccentric shaft in the utility model;
图4是安装座上的点的转动路线示意图。Fig. 4 is a schematic diagram of the rotation route of the points on the mount.
具体实施方式Detailed ways
参照图1至图4,一种除尘型双动作平磨机,包括主机体1,主机体1上设置有防护罩2,防护罩2围成一开口朝下的腔体20,主机体1上可转动的设置有用于安装磨削件的安装座3,安装座3由一驱动装置驱动而可相对于主机体1转动,安装座3部分或全部的收容在腔体20中,主机体1上还设置有与腔体20相连通的吸尘管4。使用本实用新型打磨工件之前,先将吸尘管4与外部抽气装置连通,然后启动抽气装置,即可通过吸尘管4将打磨作业过程中产生的粉尘吸除,避免粉尘飞扬而污染环境,有利于操作人员的身体健康。Referring to Figures 1 to 4, a dust removal type double-action flat grinder includes a main body 1, on which a protective cover 2 is arranged, and the protective cover 2 forms a cavity 20 with an opening facing downwards, on the main body 1 It is rotatably provided with a mounting seat 3 for installing grinding parts. The mounting seat 3 is driven by a driving device and can rotate relative to the main body 1. The mounting seat 3 is partially or completely accommodated in the cavity 20. On the main body 1 A dust suction pipe 4 communicating with the cavity 20 is also provided. Before using the utility model to polish workpieces, first connect the dust suction pipe 4 with the external air extraction device, and then start the air suction device, and the dust generated during the grinding operation can be sucked through the dust suction pipe 4 to avoid dust flying and pollution The environment is conducive to the health of operators.
本实施例中,驱动装置的输出端连接有一偏心轴5,驱动装置通过偏心轴5驱动安装座3偏心转动。参照图3,偏心轴5上设置有安装轴51与安装孔52,安装轴51与安装孔52的轴线相互平行且不共线,安装座3同轴的安装在安装孔52中,驱动装置的输出端则与安装轴51同轴。工业应用中,安装座3大致呈圆盘形,安装轴51的轴线与安装孔52的轴线距离应在1.5mm~6mm之间(即安装座3的偏心尺寸),常用的安装座3的直径为4寸~7寸。一般而言,安装座3的偏心尺寸与安装座3的直径正相关,比如,直径为4寸的安装座3,其偏心尺寸可以是1.5mm~2.5mm,直径为7寸的安装座3,其偏心尺寸可以是4.5mm~6mm,具体的偏心尺寸大小应根据偏心轴5的形状和配重进行调整。In this embodiment, an eccentric shaft 5 is connected to the output end of the driving device, and the driving device drives the mounting seat 3 to rotate eccentrically through the eccentric shaft 5 . Referring to Fig. 3, the eccentric shaft 5 is provided with a mounting shaft 51 and a mounting hole 52, the axes of the mounting shaft 51 and the mounting hole 52 are parallel to each other and not collinear, and the mounting seat 3 is coaxially installed in the mounting hole 52, and the driving device The output end is coaxial with the installation shaft 51 . In industrial applications, the mounting seat 3 is roughly disc-shaped, and the distance between the axis of the mounting shaft 51 and the axis of the mounting hole 52 should be between 1.5 mm and 6 mm (that is, the eccentric size of the mounting seat 3 ). The diameter of the commonly used mounting seat 3 It is 4 inches to 7 inches. Generally speaking, the eccentric dimension of the mounting seat 3 is positively related to the diameter of the mounting seat 3. For example, the eccentric dimension of the mounting seat 3 with a diameter of 4 inches can be 1.5 mm to 2.5 mm, and the mounting seat 3 with a diameter of 7 inches. Its eccentric size can be 4.5 mm to 6 mm, and the specific eccentric size should be adjusted according to the shape and counterweight of the eccentric shaft 5 .
安装座3的上部收容在腔体20中,安装座3的底部向下突出至腔体20外部,磨削件为可固定安装在安装座3的底面上的砂纸。砂纸的背面一般为毛织物,可在安装座3的底面设置类似于魔术贴的贴附结构,通过这些贴附结构将砂纸固定在安装座3的底面上。打磨作业时,安装座3相对于主机体1偏心转动,可充分利用砂纸下表面所有的点对工件进行打磨,能够将工件的表面打磨得更加平整,降低工件摩擦生热的速度。The upper part of the mounting base 3 is accommodated in the cavity 20 , the bottom of the mounting base 3 protrudes downwards to the outside of the cavity 20 , and the abrasive part is sandpaper that can be fixedly mounted on the bottom surface of the mounting base 3 . The back side of the sandpaper is generally a wool fabric, and an attachment structure similar to Velcro can be set on the bottom surface of the mounting base 3, and the sandpaper is fixed on the bottom surface of the mounting base 3 through these attachment structures. During the grinding operation, the mounting seat 3 rotates eccentrically relative to the main body 1, so that all points on the lower surface of the sandpaper can be fully utilized to grind the workpiece, the surface of the workpiece can be polished more smoothly, and the frictional heat generation speed of the workpiece can be reduced.
为了进一步提升除尘效果,安装座3上设置有上下贯通的排尘孔30,相应的,本实用新型所使用的砂纸也上也应当设置有与上述的排尘孔30对应的通孔。打磨作业时,于砂纸的中部产生的粉尘可通过排尘孔30进入腔体20中,然后由上述的吸尘管4抽走。为了更进一步地提升除尘效果,防护罩2的下边缘处设置有向下延伸的防尘刷6,防尘刷6的刷毛的下端与安装座3的底面大致平齐。打磨作业时,砂纸的外缘处产生的粉尘会向外抛出,通过防尘刷6可将将这些粉尘限制在腔体20内,防止粉尘向外扩散。In order to further improve the dust removal effect, the mounting base 3 is provided with a dust discharge hole 30 penetrating up and down. Correspondingly, the sandpaper used in the present invention should also be provided with a through hole corresponding to the above dust discharge hole 30 . During the grinding operation, the dust generated in the middle of the sandpaper can enter the cavity 20 through the dust discharge hole 30, and then be sucked away by the above-mentioned dust suction pipe 4. In order to further improve the dust removal effect, a dust-proof brush 6 extending downward is provided at the lower edge of the protective cover 2 , and the lower ends of the bristles of the dust-proof brush 6 are substantially flush with the bottom surface of the mounting base 3 . During the grinding operation, the dust generated at the outer edge of the sandpaper will be thrown outwards, and these dusts can be limited in the cavity 20 by the dust-proof brush 6 to prevent the dust from spreading outwards.
为了在腔体20内形成对流,主机体1上还设置有与腔体20相连通的进风通道60。进风通道60可以设置在防护罩2上,也可以设置在防尘刷6上。In order to form convection in the cavity 20 , the main body 1 is also provided with an air inlet channel 60 communicating with the cavity 20 . The air inlet passage 60 can be arranged on the protective cover 2 or on the dustproof brush 6 .
本实施例中,驱动装置为一气动马达7,气动马达7的开关为常开开关71。使用本实用新型打磨工件时,需一直按紧该常开开关71,一旦操作人员松手,该气动马达7立即停止转动,安全性好。In this embodiment, the driving device is an air motor 7 , and the switch of the air motor 7 is a normally open switch 71 . When using the utility model to polish workpieces, the normally open switch 71 needs to be pressed all the time. Once the operator lets go, the air motor 7 will stop rotating immediately, which is safe.
以上仅为本实用新型的优先实施方式,只要以基本相同手段实现本实用新型目的的技术方案都属于本实用新型的保护范围之内。The above are only the preferred implementation modes of the utility model, as long as the technical solutions to achieve the purpose of the utility model by basically the same means all fall within the protection scope of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110788712A (en) * | 2019-11-11 | 2020-02-14 | 浙江冠鑫科技股份有限公司 | Angle grinder capable of collecting sparks |
CN111300223A (en) * | 2019-12-23 | 2020-06-19 | 郑州三惠机械设备有限公司 | A dust collection device and grinding equipment |
CN115229631A (en) * | 2022-07-28 | 2022-10-25 | 江苏华频电子科技有限公司 | An angle grinder with safety control system |
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2018
- 2018-02-08 CN CN201820229591.3U patent/CN208117493U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110788712A (en) * | 2019-11-11 | 2020-02-14 | 浙江冠鑫科技股份有限公司 | Angle grinder capable of collecting sparks |
CN111300223A (en) * | 2019-12-23 | 2020-06-19 | 郑州三惠机械设备有限公司 | A dust collection device and grinding equipment |
CN115229631A (en) * | 2022-07-28 | 2022-10-25 | 江苏华频电子科技有限公司 | An angle grinder with safety control system |
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