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CN208097859U - A kind of mixing arrangement for chemical reagent canning line - Google Patents

A kind of mixing arrangement for chemical reagent canning line Download PDF

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Publication number
CN208097859U
CN208097859U CN201820296508.4U CN201820296508U CN208097859U CN 208097859 U CN208097859 U CN 208097859U CN 201820296508 U CN201820296508 U CN 201820296508U CN 208097859 U CN208097859 U CN 208097859U
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Prior art keywords
stirring
top plate
chemical reagent
mixing device
filling line
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CN201820296508.4U
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Chinese (zh)
Inventor
刘清
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Tianjin Fuyu Fine Chemical Co Ltd
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Tianjin Fuyu Fine Chemical Co Ltd
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Abstract

本实用新型涉及一种用于化学试剂灌装线的混合装置。包括由支架支撑的、顶部设有顶板、底部为锥形底的搅拌罐,在搅拌罐的侧壁上安装有侧搅拌组件,在顶板的中部安装有中间搅拌组件;侧搅拌组件包括安装固定在搅拌罐侧壁上的侧部电机和侧轴套,在侧轴套内设有侧转轴,在侧转轴的内端设有侧搅拌轮;中间搅拌组件包括设置在顶板上的顶部电机以及设置在搅拌罐内腔中部的中间转轴,在中间转轴的下端安装有底部搅拌轮;在顶板上还设有多个进料口,在每个进料口上均设有带有电磁阀的进料管;在锥形底上设有取样放液口,在锥形底的中部连接有出液管,在出液管上设有泵。本实用新型的用于化学试剂灌装线的混合装置结构简单、混合效果好。

The utility model relates to a mixing device used in a chemical reagent filling line. It includes a stirring tank supported by a bracket, with a top plate on the top and a conical bottom on the bottom. A side stirring component is installed on the side wall of the stirring tank, and an intermediate stirring component is installed in the middle of the top plate; the side stirring component includes installation and fixing on the The side motor and the side shaft sleeve on the side wall of the stirring tank are provided with a side shaft in the side shaft sleeve, and a side stirring wheel is arranged at the inner end of the side shaft; the middle stirring assembly includes a top motor arranged on the top plate and a The middle rotating shaft in the middle of the inner cavity of the mixing tank is equipped with a bottom stirring wheel at the lower end of the middle rotating shaft; there are also multiple feed ports on the top plate, and a feed pipe with a solenoid valve is provided on each feed port; A sampling discharge port is arranged on the conical bottom, a liquid outlet pipe is connected to the middle part of the conical bottom, and a pump is arranged on the liquid outlet pipe. The mixing device used in the chemical reagent filling line of the utility model has the advantages of simple structure and good mixing effect.

Description

一种用于化学试剂灌装线的混合装置A mixing device for chemical reagent filling line

技术领域technical field

本实用新型属于灌装设备技术领域,尤其涉及一种用于化学试剂灌装线的混合装置。The utility model belongs to the technical field of filling equipment, in particular to a mixing device used in a chemical reagent filling line.

背景技术Background technique

化学试剂灌装是指将化学试剂液体由储液罐灌装到包装瓶中的过程,根据用户的要求,包装瓶有不同的容量规格,通过精确计量灌装,将化学试剂进行定量灌装。现有的灌装设备一般只具有单纯的灌装功能,其它如混合、输送和包装功能需要另由人工完成,也就是无法实现连续式生产。这导致了混合、灌装至包装的过程断续进行,很难保证灌装至包装工序的生产效率。同时,非连续式的生产过程也导致生产过程的混乱,人员对半成品进行频繁搬运不仅导致效率进一步降低,而且对中间存储的环节需要提供额外的管理,人力成本也较高。Chemical reagent filling refers to the process of filling the chemical reagent liquid from the liquid storage tank into the packaging bottle. According to the user's requirements, the packaging bottle has different capacity specifications. Through accurate metering and filling, the chemical reagent is quantitatively filled. The existing filling equipment generally only has a simple filling function, and other functions such as mixing, conveying and packaging need to be completed manually, that is, continuous production cannot be realized. This has led to the discontinuous process of mixing, filling and packaging, and it is difficult to ensure the production efficiency of the filling and packaging process. At the same time, the discontinuous production process also leads to confusion in the production process. Frequent handling of semi-finished products by personnel not only leads to a further reduction in efficiency, but also requires additional management for intermediate storage, and the labor cost is also high.

因此需要对灌装线进行结构上的优化设计,应包括混合装置、分配灌装装置和包装装置,这其中混合装置用于进行原料混合,对灌装线运行的效率起到决定性的影响。Therefore, it is necessary to optimize the structural design of the filling line, which should include mixing devices, distribution filling devices and packaging devices. Among them, the mixing device is used for mixing raw materials, which has a decisive impact on the efficiency of the filling line operation.

实用新型内容Utility model content

本实用新型为解决公知技术中存在的技术问题而提供一种结构简单、混合效果好的用于化学试剂灌装线的混合装置。The utility model provides a mixing device for chemical reagent filling lines with simple structure and good mixing effect in order to solve the technical problems in the known technology.

本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:一种用于化学试剂灌装线的混合装置包括由支架支撑的、顶部设有顶板、底部为锥形底的搅拌罐,在搅拌罐的侧壁上安装有侧搅拌组件,在顶板的中部安装有中间搅拌组件;侧搅拌组件包括安装固定在搅拌罐侧壁上的侧部电机和侧轴套,在侧轴套内设有侧转轴,在侧转轴的内端设有侧搅拌轮;中间搅拌组件包括设置在顶板上的顶部电机以及设置在搅拌罐内腔中部的中间转轴,在中间转轴的下端安装有底部搅拌轮;在顶板上还设有多个进料口,在每个进料口上均设有带有电磁阀的进料管;在锥形底上设有取样放液口,在锥形底的中部连接有出液管,在出液管上设有泵。The technical solution adopted by the utility model to solve the technical problems existing in the known technology is: a mixing device used for a chemical reagent filling line includes a stirring tank supported by a bracket, with a top plate on the top and a conical bottom on the bottom , a side stirring assembly is installed on the side wall of the stirring tank, and an intermediate stirring assembly is installed in the middle of the top plate; the side stirring assembly includes a side motor and a side bushing installed and fixed on the side wall of the stirring tank, inside the side bushing There is a side rotating shaft, and a side stirring wheel is arranged at the inner end of the side rotating shaft; the middle stirring assembly includes a top motor arranged on the top plate and an intermediate rotating shaft arranged in the middle of the inner cavity of the mixing tank, and a bottom stirring wheel is installed at the lower end of the intermediate rotating shaft ; There are also multiple feed ports on the top plate, and a feed pipe with a solenoid valve is provided on each feed port; a sampling liquid outlet is provided on the conical bottom, and the middle part of the conical bottom is connected. There is a liquid outlet pipe, and a pump is arranged on the liquid outlet pipe.

本实用新型的优点和积极效果是:本实用新型提供了一种结构设计简单合理的用于化学试剂灌装线的混合装置,与现有的混合装置相比,本技术方案中通过在搅拌罐的顶板上设置多个进料口并在各进料口上连接带有电磁阀的进料管,实现了多组分的上料供应。通过在搅拌罐上设置侧搅拌组件和中间搅拌组件,实现了对内容原料的多维度搅拌效果,提升了化学试剂原料搅拌的均匀度。The advantages and positive effects of the utility model are: the utility model provides a mixing device for chemical reagent filling lines with a simple and reasonable structural design. A plurality of feeding ports are arranged on the top plate of the machine, and feeding pipes with solenoid valves are connected to each feeding port, so as to realize multi-component feeding supply. By setting side stirring components and intermediate stirring components on the stirring tank, the multi-dimensional stirring effect on the raw materials of the content is realized, and the uniformity of stirring the chemical reagent raw materials is improved.

优选地:进料口的数量为3个,在搅拌罐的顶板下方设有覆盖全部进料口的过滤网。Preferably: the number of feeding ports is 3, and a filter screen covering all feeding ports is provided under the top plate of the stirring tank.

优选地:在搅拌罐内还安装有液位组件;液位组件包括浮球以及连杆,浮球位于连杆的下端,连杆的中部位于顶板上的套筒内,在连杆的上端设有指针,在顶板上还安装有与指针配合的标尺。Preferably: a liquid level assembly is also installed in the mixing tank; the liquid level assembly includes a floating ball and a connecting rod, the floating ball is located at the lower end of the connecting rod, the middle part of the connecting rod is located in the sleeve on the top plate, and the upper end of the connecting rod is provided with a There is a pointer, and a scale that matches the pointer is also installed on the top plate.

优选地:在标尺上还安装有与指针配合的触点开关。Preferably: a contact switch cooperating with the pointer is also installed on the scale.

优选地:在支架的底部设有接废盘。Preferably: a waste tray is provided at the bottom of the support.

优选地:在搅拌罐的外部还设有保温夹套。Preferably: an insulation jacket is also provided outside the stirring tank.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1、进料管;2、顶部电机;3、触点开关;4、标尺;5、顶板;6、搅拌罐;7、保温夹套;8、连杆;9、中间转轴;10、过滤网;11、进料口;12、侧轴套;13、侧转轴;14、侧搅拌轮;15、侧部电机;16、支架;17、采样放液口;18、底部搅拌轮;19、浮球;20、出液管;21、泵;22、接废盘;23、手动球阀;24、提升软管。In the figure: 1. Feed pipe; 2. Top motor; 3. Contact switch; 4. Scale; 5. Top plate; 6. Stirring tank; 7. Insulation jacket; 8. Connecting rod; 9. Intermediate shaft; , filter screen; 11, feed port; 12, side bushing; 13, side shaft; 14, side stirring wheel; 15, side motor; 16, bracket; 17, sampling liquid outlet; 18, bottom stirring wheel; 19. Floating ball; 20. Outlet pipe; 21. Pump; 22. Waste tray; 23. Manual ball valve; 24. Lifting hose.

具体实施方式Detailed ways

为能进一步了解本实用新型的发明内容、特点及功效,兹举以下实施例详细说明如下:In order to further understand the content of the invention, features and effects of the present utility model, the following examples are given in detail as follows:

请参见图1,本实用新型的用于化学试剂灌装线的混合装置包括由支架16支撑的、顶部设有顶板5、底部为锥形底的搅拌罐6,在搅拌罐6的侧壁上安装有侧搅拌组件,在顶板5的中部安装有中间搅拌组件。Please refer to Fig. 1, the mixing device that is used for chemical reagent filling line of the present utility model comprises that is supported by support 16, the top is provided with roof plate 5, the bottom is the stirring tank 6 of conical bottom, on the side wall of stirring tank 6 A side stirring assembly is installed, and an intermediate stirring assembly is installed in the middle of the top plate 5 .

如图中所示,侧搅拌组件包括安装固定在搅拌罐6侧壁上的侧部电机15和侧轴套12,在侧轴套12内设有侧转轴13,在侧转轴13的内端设有侧搅拌轮14,本实施例中,侧转轴13的中心线与竖直方向的夹角为30°至45°。中间搅拌组件包括设置在顶板5上的顶部电机2以及设置在搅拌罐6内腔中部的中间转轴9,在中间转轴9的下端安装有底部搅拌轮18。上述两个搅拌组件实现对内容化学试剂的多维度搅拌混合,提升混合的均匀性和快速性。As shown in the figure, the side stirring assembly includes a side motor 15 and a side shaft sleeve 12 installed and fixed on the side wall of the stirring tank 6, and a side shaft 13 is arranged in the side shaft sleeve 12, and a side shaft 13 is arranged at the inner end of the side shaft 13. There is a side stirring wheel 14. In this embodiment, the angle between the center line of the side rotating shaft 13 and the vertical direction is 30° to 45°. The intermediate stirring assembly includes a top motor 2 arranged on the top plate 5 and an intermediate rotating shaft 9 arranged in the middle of the inner cavity of the stirring tank 6 , and a bottom stirring wheel 18 is installed at the lower end of the intermediate rotating shaft 9 . The above two stirring components realize the multi-dimensional stirring and mixing of the chemical reagents in the content, improving the uniformity and rapidity of mixing.

在顶板5上还设有多个进料口11,在每个进料口11上均设有带有电磁阀的进料管1,本实施例中,进料口11的数量为3个,在搅拌罐6的顶板5下方设有覆盖全部进料口11的过滤网10,过滤网10用于对原料进行过滤,滤除含有的颗粒杂质。Also be provided with a plurality of feeding ports 11 on top plate 5, all be provided with the feeding pipe 1 that has electromagnetic valve on each feeding port 11, in the present embodiment, the quantity of feeding ports 11 is 3, Below the top plate 5 of the stirring tank 6 is provided a filter screen 10 covering all the feed ports 11, and the filter screen 10 is used to filter the raw materials to filter out the particulate impurities contained therein.

在锥形底上设有取样放液口17,用于定期取样化验。在锥形底的中部连接有出液管20,在出液管20上设有泵21,还可以设置手动球阀23,手动球阀23控制出液管20的通断。在手动球阀23的另一端可以连接提升软管24,将混合后得到的化学试剂提升至储液罐进行存储并分装灌装。A sampling discharge port 17 is provided on the conical bottom for regular sampling and testing. A liquid outlet pipe 20 is connected to the middle part of the conical bottom, a pump 21 is arranged on the liquid outlet pipe 20, and a manual ball valve 23 can also be set, and the manual ball valve 23 controls the on-off of the liquid outlet pipe 20. The other end of the manual ball valve 23 can be connected with a lifting hose 24 to lift the mixed chemical reagents to a liquid storage tank for storage and filling.

本实施例中,在搅拌罐6内还安装有液位组件。液位组件包括浮球19以及连杆8,浮球19位于连杆8的下端,连杆8的中部位于顶板5上的套筒内,在连杆8的上端设有指针,在顶板5上还安装有与指针配合的标尺4,内部液位的高度通过指针与标尺4反映出来。进一步地,在标尺4上还安装有与指针配合的触点开关3,当指针上升到上限的高度时,触点开关3给控制器发送信号,控制器控制各进料管1上的电磁阀,停止上料。In this embodiment, a liquid level component is also installed in the stirring tank 6 . The liquid level assembly includes a floating ball 19 and a connecting rod 8. The floating ball 19 is located at the lower end of the connecting rod 8. The middle part of the connecting rod 8 is located in the sleeve on the top plate 5. A pointer is arranged on the upper end of the connecting rod 8. On the top plate 5 A ruler 4 matched with the pointer is also installed, and the height of the internal liquid level is reflected by the pointer and the ruler 4 . Further, a contact switch 3 cooperating with the pointer is also installed on the scale 4. When the pointer rises to the height of the upper limit, the contact switch 3 sends a signal to the controller, and the controller controls the solenoid valve on each feed pipe 1. , stop feeding.

本实施例中,在支架16的底部设有接废盘22,用于接收滴落的原料。In this embodiment, a waste receiving tray 22 is provided at the bottom of the support 16 for receiving dripping raw materials.

本实施例中,在搅拌罐6的外部还设有保温夹套7,通过电热或者介质换热等方式对搅拌罐6内部进行保温或者升温。In this embodiment, an insulation jacket 7 is provided outside the stirring tank 6, and the inside of the stirring tank 6 is kept warm or heated by means of electric heating or medium heat exchange.

Claims (6)

1.一种用于化学试剂灌装线的混合装置,其特征是:包括由支架(16)支撑的、顶部设有顶板(5)、底部为锥形底的搅拌罐(6),在搅拌罐(6)的侧壁上安装有侧搅拌组件,在顶板(5)的中部安装有中间搅拌组件;侧搅拌组件包括安装固定在搅拌罐(6)侧壁上的侧部电机(15)和侧轴套(12),在侧轴套(12)内设有侧转轴(13),在侧转轴(13)的内端设有侧搅拌轮(14);中间搅拌组件包括设置在顶板(5)上的顶部电机(2)以及设置在搅拌罐(6)内腔中部的中间转轴(9),在中间转轴(9)的下端安装有底部搅拌轮(18);1. A mixing device for a chemical reagent filling line, characterized in that: it includes a stirring tank (6) supported by a bracket (16), the top is provided with a top plate (5), and the bottom is a conical bottom. A side stirring assembly is installed on the side wall of the tank (6), and an intermediate stirring assembly is installed in the middle part of the top plate (5); the side stirring assembly includes a side motor (15) installed and fixed on the side wall of the stirring tank (6) and Side shaft sleeve (12), is provided with side rotating shaft (13) in side shaft sleeve (12), is provided with side stirring wheel (14) at the inner end of side rotating shaft (13); Middle mixing assembly includes being arranged on top plate (5 ) on the top motor (2) and the intermediate rotating shaft (9) arranged in the middle of the inner cavity of the stirring tank (6), and the bottom stirring wheel (18) is installed at the lower end of the intermediate rotating shaft (9); 在顶板(5)上还设有多个进料口(11),在每个进料口(11)上均设有带有电磁阀的进料管(1);在锥形底上设有取样放液口(17),在锥形底的中部连接有出液管(20),在出液管(20)上设有泵(21)。Also be provided with a plurality of feed inlets (11) on top plate (5), all be provided with the feed pipe (1) that has electromagnetic valve on each feed inlet (11); Sampling liquid outlet (17), is connected with liquid outlet pipe (20) in the middle part of conical bottom, is provided with pump (21) on liquid outlet pipe (20). 2.如权利要求1所述的用于化学试剂灌装线的混合装置,其特征是:进料口(11)的数量为3个,在搅拌罐(6)的顶板(5)下方设有覆盖全部进料口(11)的过滤网(10)。2. The mixing device for chemical reagent filling line as claimed in claim 1, characterized in that: the number of feeding ports (11) is 3, and there are three under the top plate (5) of the mixing tank (6). Cover the filter screen (10) of all feeding ports (11). 3.如权利要求1所述的用于化学试剂灌装线的混合装置,其特征是:在搅拌罐(6)内还安装有液位组件;液位组件包括浮球(19)以及连杆(8),浮球(19)位于连杆(8)的下端,连杆(8)的中部位于顶板(5)上的套筒内,在连杆(8)的上端设有指针,在顶板(5)上还安装有与指针配合的标尺(4)。3. The mixing device for chemical reagent filling line as claimed in claim 1, characterized in that: a liquid level assembly is also installed in the stirring tank (6); the liquid level assembly includes a float (19) and a connecting rod (8), the floating ball (19) is located at the lower end of the connecting rod (8), and the middle part of the connecting rod (8) is located in the sleeve on the top plate (5). (5) is also equipped with a scale (4) that cooperates with the pointer. 4.如权利要求3所述的用于化学试剂灌装线的混合装置,其特征是:在标尺(4)上还安装有与指针配合的触点开关(3)。4. The mixing device for chemical reagent filling line according to claim 3, characterized in that: a contact switch (3) cooperating with the pointer is also installed on the scale (4). 5.如权利要求1所述的用于化学试剂灌装线的混合装置,其特征是:在支架(16)的底部设有接废盘(22)。5. The mixing device for a chemical reagent filling line according to claim 1, characterized in that: a waste receiving tray (22) is provided at the bottom of the support (16). 6.如权利要求1所述的用于化学试剂灌装线的混合装置,其特征是:在搅拌罐(6)的外部还设有保温夹套(7)。6. The mixing device used in the chemical reagent filling line according to claim 1, characterized in that: an insulation jacket (7) is also provided outside the stirring tank (6).
CN201820296508.4U 2018-03-05 2018-03-05 A kind of mixing arrangement for chemical reagent canning line Expired - Fee Related CN208097859U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112758376A (en) * 2021-02-02 2021-05-07 湖南海鲤医疗科技有限公司 Automatic feeding device for filling machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112758376A (en) * 2021-02-02 2021-05-07 湖南海鲤医疗科技有限公司 Automatic feeding device for filling machine

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