CN208073783U - Synchronous self-controlled Strong self priming pump system - Google Patents
Synchronous self-controlled Strong self priming pump system Download PDFInfo
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- CN208073783U CN208073783U CN201820451881.2U CN201820451881U CN208073783U CN 208073783 U CN208073783 U CN 208073783U CN 201820451881 U CN201820451881 U CN 201820451881U CN 208073783 U CN208073783 U CN 208073783U
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 29
- 230000037452 priming Effects 0.000 title claims abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000007667 floating Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The utility model is related to a kind of synchronous self-controlled Strong self priming pump systems, the exhaust outlet of the export pipeline of centrifugal pump is equipped with liquid-level floater tank, liquid-level floater tank is connect after being sequentially connected vacuum solenoid, synchronous row's cucurbitula with water ring vacuum pump, and the exhaust pipe of water ring vacuum pump connects knockout drum；The power of wherein centrifugal pump is provided by main motor, and the power of water ring vacuum pump is provided by auxiliary motor；Main motor, auxiliary motor, vacuum solenoid and liquid-level floater tank are connect by wiring terminal box with electric cabinet.The synchronous self-controlled Strong self priming pump system itself pumping water suction, self-priming time is short, and not only work efficiency is high, but also reaches unattended automation purpose by robot control system(RCS).
Description
Technical field
The utility model is related to a kind of synchronous self-controlled Strong self priming pump systems, are suitable for oil, chemical industry every profession and trade requires self-priming
Pump on use, be easy to implement automation control.
Background technology
It is well known that being put under previous petroleum chemical enterprise refinery device liquid mainly using long shaft submerged pump, submersible sewage pump, without sealing
Pump is put under the liquid such as self priming pump and strong self-priming pump, turbine type self priming pump, structural principle, advantage and disadvantage are as follows：
One, strong self-priming pumps：Primary structure principle：（1）Centrifugal pump shaft is lengthened, drives configuration in bearing by itself pump shaft
Suction-exhaust mechanism at case, with plastic flexible pipe by suction-exhaust mechanism and pump suction pipe unicom；（2）Power on, suction-exhaust mechanism
Gas in suction line and pump case is discharged, medium sucks pump chamber, then suction-exhaust mechanism and high-speed rotating pump shaft are detached from, and makes
It stops suction and discharge, adjusts outlet valve, makes pump operation.
The problem of operation process：
（1）Suction and discharge system failure rate is high.Since bearing housing attached suction-exhaust mechanism load, bearing axle box bearing and suction
Exhaust-driven gear very rapid wear, frequent repair and replacement；
（2）It inhales vacuum and starts to be no medium in the pump housing, the dry rotation in machine sealing end face often results in dry friction damage, such as uses
After packing seal dry grinding, gap becomes larger, and gas leakage vacuumizes frequent failure；
（3）Suction-exhaust mechanism gear needs manual gear clutch, inconvenient, beats tooth phenomenon when gear clutch frequent occurrence, easily
Spark is generated, there are security risks；
（4）Medium is often inhaled into suction-exhaust mechanism, causes water spray phenomenon；
（5）It is complicated, dismount inconvenient maintenance；Nonstandard pump safeguards that interchangeability is poor；
（6）Scene needs people to guard, and the degree of automation is poor.
Two, non-sealing self-sucking pump：Primary structure principle：Gas-liquid separation chamber is equipped in pump case, before starting by the pump housing and its
Medium is filled in the fluid reservoir of lower section, is detached and is flowed back by the continuous gas-liquid delivery of impeller after startup, by suction line air
It takes away, achievees the purpose that medium sucting introducing.
The problem of turning over journey：
（1）Self-priming performance reliability is low, and especially medium has frequent self-priming when impurity to fail, and pump startup does not show liquid；
（2）The efficiency of pump is low, and there are hydraulic loss and return loss, hydraulic performances to fall behind for itself, and energy consumption is big；
（3）Suction capacity is poor, and maximum sucts 4.5m；
（4）Intake air control valve often fails, and medium siphon is flow backwards after causing termination of pumping, then this is opened
Self-priming fails when dynamic, frequently repairs；
（5）Liquid is easy to overflow from accessory vane shaft seal in being pumped when stoppage in transit；
（6）It is not suitable for winter outdoor work；
（7）People is needed to guard, the degree of automation is low.
Three, interior reflux self priming pump（Also referred to as vapor and liquid mixed self priming pump）Primary structure principle：It is designed in the pump housing
Pump is filled medium by gas-liquid separation chamber before starting, and defeated, separation and reflux is constantly mixed after startup by impeller, by pump suction pipe
Space vacuumizes, and achievees the purpose that medium sucts.
The problem of operation process：
（1）Separation chamber's fluid return ports are easily blocked by impurity in the pump housing, often result in self-priming failure；
（2）The efficiency of pump is low, and there are hydraulic losses and return loss；
（3）Self-priming time is longer；
（4）Self-priming performance reliable rows are not high, and suction capacity is poor；
（5）Winter outdoor work is not suitable for；
（6）People is needed to guard, the degree of automation is not high.
Invention content
The technical problem to be solved by the present invention is to provide a kind of synchronous self-controlled Strong self priming pump system, the synchronous self-controlled is strong
Self-priming pumping system itself pumping water suction, self-priming time is short, and not only work efficiency is high, but also reaches left unguarded by robot control system(RCS)
Automation purpose.
In order to solve the above problem, the specific technical solution of the utility model is as follows：A kind of synchronous self-controlled Strong self priming pump system,
The exhaust outlet of the export pipeline of centrifugal pump is equipped with liquid-level floater tank, and liquid-level floater tank is sequentially connected vacuum solenoid, synchronous row
It is connect with water ring vacuum pump after cucurbitula, the exhaust pipe of water ring vacuum pump connects knockout drum；Wherein the power of centrifugal pump is by leading
Motor provides, and the power of water ring vacuum pump is provided by auxiliary motor；Main motor, auxiliary motor, vacuum solenoid and liquid-level floater tank are logical
Wiring terminal box is crossed to connect with electric cabinet.
Electric contact pressure vacuum gauge is housed on synchronous row's cucurbitula, the feedback signal of electric contact pressure vacuum gauge passes through
Wiring terminal box passes to electric cabinet.
Gas exhaust piping between the liquid-level floater tank and vacuum solenoid is equipped with pressure release electromagnetic valve, pressure release electromagnetic valve
Control terminal connect with electric cabinet by wiring terminal box.
The discharge line of the centrifugal pump is equipped with pressure switch, the control terminal of pressure switch by wiring terminal box with
Electric cabinet connects.
The synchronous self-controlled Strong self priming pump system using water ring vacuum pump as exhaust evacuator, make no suction capacity from
Heart pump is also provided with the function of self priming pump, greatly improves the self-priming time of self priming pump, while can realize and automatically control, can
Realize left unguarded.
Increase the structure of electric contact pressure vacuum gauge, the pressure in synchronous row's cucurbitula is monitored, in the case of insufficient pressure
First start vacuum pump.
Gas exhaust piping between liquid-level floater tank and vacuum solenoid is equipped with pressure release electromagnetic valve, during centrifugal pump is stopped
Open pressure release electromagnetic valve, the vacuum degree in gas exhaust piping is uninstalled, is returned in pond from the medium in pump chamber and pipeline, make from
The purpose that heart pump is quickly stopped.
The discharge line of centrifugal pump is equipped with pressure switch, is monitored in real time to outlet pressure, is to lengthy pressure
Reach setting value, i.e. startup separator prompts, to ensure.
Description of the drawings
Fig. 1 is the structural schematic diagram of synchronous self-controlled Strong self priming pump system.
Specific implementation mode
As shown in Figure 1, a kind of synchronous self-controlled Strong self priming pump system, the exhaust outlet of the export pipeline of centrifugal pump 1 is equipped with liquid
Position floating ball tank 3, liquid-level floater tank 3 are connect after being sequentially connected vacuum solenoid 4, synchronous row's cucurbitula 5 with water ring vacuum pump 7, water ring
The exhaust pipe of vacuum pump 7 connects knockout drum 13；Wherein the power of centrifugal pump 1 is provided by main motor 2, water ring vacuum pump 7
Power is provided by auxiliary motor 8；Main motor 2, auxiliary motor 8, vacuum solenoid 4 and liquid-level floater tank 3 by wiring terminal box 10 with
Electric cabinet 11 connects.
Electric contact pressure vacuum gauge 6, the feedback signal of electric contact pressure vacuum gauge 6 are housed on synchronous row's cucurbitula 5
Electric cabinet 11 is passed to by wiring terminal box 10.
Gas exhaust piping between the liquid-level floater tank 3 and vacuum solenoid 4 is equipped with pressure release electromagnetic valve 12, pressure release electricity
The control terminal of magnet valve is connect by wiring terminal box 10 with electric cabinet 11.
The discharge line of the centrifugal pump 1 is equipped with pressure switch 9, and the control terminal of pressure switch 9 passes through connecting terminal
Case 10 is connect with electric cabinet 11.
Its dynamic course of work of the synchronous self-controlled Strong self priming pump system is：Before starting centrifugal pump 1, to gas-liquid separation
It is poured water in tank 13 to label liquid level, outlet valve, the imported valve of centrifugal pump 1 is opened.Main switch is opened, electric cabinet system supplies
Electricity, in the case where electric contact pressure vacuum gauge 6 shows vacuum degree deficiency, water ring vacuum pump 7 first works and is evacuated, and makes suction
Enter in pipe and synchronous row's cucurbitula 5 and gradually form vacuum, and gas is discharged to by gas exhaust piping in knockout drum, while gas-liquid
The liquid of knockout drum bottom is conveyed to by return duct in water ring vacuum pump pump chamber, after the pressure value for reaching setting, Water-ring vacuum
The auxiliary motor 8 of pump is automatically stopped.
When needing to start, startup push button is pressed, vacuum solenoid 4 is opened, and synchronous row's cucurbitula 5 makes the gas in pipeline and pump chamber
Body empties, and the medium that the negative pressure of formation makes centrifugal pump be pumped enters pipeline and pump chamber, when liquid level rises to float switch position,
Liquid-level floater switch 3 instructs the main motor 2 of centrifugal pump 1 to start, and centrifugal pump 1 is started to work, while cutting off vacuum solenoid 4.It opens
After dynamic or in operation process, if pump discharge continues 60 seconds not up to setting pressure, the normally-closed contact of pressure switch 9 disconnects, from
The main motor 2 of heart pump 1 is automatically stopped, and provides indicating fault.In termination of pumping, stop button, the main motor 2 of centrifugal pump 1 are pressed
Stop, while pressure release electromagnetic valve 12 is opened（Time is 180 seconds）, the medium in pump chamber and pipeline returns in pond, if northern
Outdoor environment is installed, and in the case of not keeping the temperature, pressure switch 9 can choose to install.
The synchronous self-controlled Strong self priming pump system has the following advantages：
Do not have to pour water when 1, starting, using water ring vacuum pump, do not have to bottom valve, realizes Ordinary Centrifugal Pumps itself pumping water suction；
2, due to the presence of synchronous row's cucurbitula, the self-priming time of self priming pump, self-priming time 5-10 are greatly improved
Second；
3, unique chain control device makes liquid level near vacuum shape body is between pump discharge always, improves efficiency；
4, the working media of synchronous self-controlled Strong self priming pump system is clear water, is recycled by knockout drum, safety, warp
Ji, environmental protection；
5, rotatable parts ensure essential safety far from medium pool；
6, using, without axle construction, the service life of pump is greatly extended under liquid, the fortune of common long shaft submerged pump is overcome
Row portion stablizes, and axle sleeve, bushing serious wear repair the shortcomings of frequent；
7, reasonable for structure, Operation and Maintenance is simple, greatlys save operation expense；
8, it by automatic control system, pumps in operation if there is " dehydration " phenomenon, can reach the effect of " runback of cutting off the water supply "
Fruit；Pump idle running or after medium drains, within the set time can autostop, can realize left unguarded.
Claims (4)
1. a kind of synchronous self-controlled Strong self priming pump system, it is characterised in that：Centrifugal pump（1）Export pipeline exhaust outlet be equipped with liquid
Position floating ball tank（3）, liquid-level floater tank（3）It is sequentially connected vacuum solenoid（4）, synchronous row's cucurbitula（5）Afterwards with water ring vacuum pump（7）
Connection, water ring vacuum pump（7）Exhaust pipe connect knockout drum（13）；Wherein centrifugal pump（1）Power by main motor（2）It carries
For water ring vacuum pump（7）Power by auxiliary motor（8）It provides；Main motor（2）, auxiliary motor（8）, vacuum solenoid（4）And liquid level
Floating ball tank（3）Pass through wiring terminal box（10）With electric cabinet（11）Connection.
2. synchronous self-controlled Strong self priming pump system as described in claim 1, it is characterised in that：Synchronous row's cucurbitula（5）On
Equipped with electric contact pressure vacuum gauge（6）, electric contact pressure vacuum gauge（6）Feedback signal pass through wiring terminal box（10）It passes to
Electric cabinet（11）.
3. synchronous self-controlled Strong self priming pump system as described in claim 1, it is characterised in that：The liquid-level floater tank（3）With
Vacuum solenoid（4）Between gas exhaust piping be equipped with pressure release electromagnetic valve（12）, the control terminal of pressure release electromagnetic valve passes through terminals
Sub- case（10）With electric cabinet（11）Connection.
4. synchronous self-controlled Strong self priming pump system as described in claim 1, it is characterised in that：The centrifugal pump（1）Discharge
Pipeline is equipped with pressure switch（9）, pressure switch（9）Control terminal pass through wiring terminal box（10）With electric cabinet（11）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820451881.2U CN208073783U (en) | 2018-04-02 | 2018-04-02 | Synchronous self-controlled Strong self priming pump system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820451881.2U CN208073783U (en) | 2018-04-02 | 2018-04-02 | Synchronous self-controlled Strong self priming pump system |
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| Publication Number | Publication Date |
|---|---|
| CN208073783U true CN208073783U (en) | 2018-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820451881.2U Active CN208073783U (en) | 2018-04-02 | 2018-04-02 | Synchronous self-controlled Strong self priming pump system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842371A (en) * | 2020-05-25 | 2020-10-30 | 福建省迅达石化工程有限公司 | Vacuum absorption and discharge synchronous tank device and process thereof |
| CN115506991A (en) * | 2022-09-30 | 2022-12-23 | 广东广船国际海洋科技研究院有限公司 | Fresh water tank water supply system and ship |
| CN116163966A (en) * | 2023-03-10 | 2023-05-26 | 广船国际有限公司 | Control system, method, control equipment and storage medium for self-priming device of centrifugal pump |
-
2018
- 2018-04-02 CN CN201820451881.2U patent/CN208073783U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842371A (en) * | 2020-05-25 | 2020-10-30 | 福建省迅达石化工程有限公司 | Vacuum absorption and discharge synchronous tank device and process thereof |
| CN115506991A (en) * | 2022-09-30 | 2022-12-23 | 广东广船国际海洋科技研究院有限公司 | Fresh water tank water supply system and ship |
| CN116163966A (en) * | 2023-03-10 | 2023-05-26 | 广船国际有限公司 | Control system, method, control equipment and storage medium for self-priming device of centrifugal pump |
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