CN208072020U - A kind of water-conservation washing machine increases arrangement of clutch and washing machine - Google Patents
A kind of water-conservation washing machine increases arrangement of clutch and washing machine Download PDFInfo
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- CN208072020U CN208072020U CN201820314146.7U CN201820314146U CN208072020U CN 208072020 U CN208072020 U CN 208072020U CN 201820314146 U CN201820314146 U CN 201820314146U CN 208072020 U CN208072020 U CN 208072020U
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- 238000005406 washing Methods 0.000 title claims abstract description 62
- 230000018044 dehydration Effects 0.000 claims description 50
- 238000006297 dehydration reaction Methods 0.000 claims description 50
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000007935 neutral effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 2
- 210000000078 claw Anatomy 0.000 description 10
- 238000010586 diagram Methods 0.000 description 10
- 238000000926 separation method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及节水洗衣机技术领域,特别涉及节水洗衣机的离合装置及洗衣机。The utility model relates to the technical field of water-saving washing machines, in particular to a clutch device and a washing machine for water-saving washing machines.
背景技术Background technique
现行节水洗衣机在洗涤结束后,需要排出洗涤桶内的污水,但由于洗涤过后,衣物将波轮和洗涤桶缠为一体,排水时,需要打开洗涤桶底部上的封水盘,该封水盘由与其相连接的排水轴控制打开,由于输入部分操控排水轴时需连同与波轮相连接的波轮轴一同操控旋转,所需要的转矩较大,而波轮轴受波轮的阻力很大,且控制排水轴和波轮轴的动力为输入端直接动力传递,动力得不到减速轮系的放大,因而造成无法排水。需要先行取出衣物,不仅麻烦,费神费力,而且不能实现自动化操控,这是我们当前急需解决的技术问题。The current water-saving washing machine needs to discharge the sewage in the washing tub after washing. However, after washing, the clothes entangle the pulsator and the washing tub as a whole. When draining, it is necessary to open the water sealing plate on the bottom of the washing tub. The opening of the disc is controlled by the drainage shaft connected to it. Since the input part controls the drainage shaft and the pulsator shaft connected to the pulsator to control the rotation together, the required torque is relatively large, and the pulsator shaft is subject to great resistance from the pulsator. , and the power to control the drainage shaft and the pulsator shaft is the direct power transmission of the input end, and the power cannot be amplified by the reduction gear train, thus causing no drainage. It is necessary to take out the clothes in advance, which is not only troublesome and labor-intensive, but also cannot realize automatic control. This is a technical problem that we urgently need to solve at present.
实用新型内容Utility model content
本实用新型的目的是,提供一种节水洗衣机增离合装置及洗衣机,通过减速轮系放大输入力矩,打开排水盘,以克服上述的缺陷。The purpose of this utility model is to provide a water-saving washing machine increasing the clutch device and washing machine, through the reduction gear train to amplify the input torque, open the drain pan, to overcome the above-mentioned defects.
根据上述目的,本实用新型的技术方案为:一种节水洗衣机增离合装置,包括与洗衣机波轮相连接的波轮轴,置于波轮轴外且与洗衣机节水洗涤桶相连接的脱水轴,置于波轮轴和脱水轴之间活动旋转且与用于排水的排水盘相连接的排水轴,所述的排水轴的下部轴向滑动连接有离合轮,该离合轮包括内外两部分,两部分之间能够沿径向相对旋转,所述的内离合轮驱动下行时能够与波轮轴相接合一体,所述的外离合轮驱动上行时能够与脱水轴相接合一体,所述的外离合轮与外接拨爪相连接,外接拨爪被配置为将外离合轮上下移动,所述的波轮轴下端连接有用于减速驱动的轮系,所述轮系的动力输入端设有洗涤与脱水工况转换的下离合装置。According to the above purpose, the technical solution of the present utility model is: a water-saving washing machine clutch increasing device, comprising a pulsator shaft connected with the pulsator of the washing machine, a dehydration shaft placed outside the pulsator shaft and connected with the water-saving washing bucket of the washing machine, placed A drainage shaft that rotates freely between the pulsator shaft and the dehydration shaft and is connected to the drain pan used for drainage. The lower part of the drainage shaft is axially slidably connected with a clutch wheel. The clutch wheel includes two parts, the inner and outer parts. Can be rotated relative to the radial direction, the inner clutch wheel can be integrated with the pulsator shaft when driven downward, the outer clutch wheel can be integrated with the dehydration shaft when driven upward, and the outer clutch wheel can be integrated with the outer dial The claws are connected with each other, and the external claw is configured to move the outer clutch wheel up and down. The lower end of the pulsator shaft is connected with a gear train for deceleration drive. Clutch.
所述轮系包裹在制动轮内,所述的制动轮上口与脱水轴固定连接为一体。The wheel train is wrapped in the brake wheel, and the upper opening of the brake wheel is fixedly connected with the dehydration shaft as a whole.
所述的制动轮与脱水轴的连接副上开有对称的一对缺口,所述的外离合轮贯穿在该缺口内外进行上下运动。A pair of symmetrical notches are formed on the connection pair between the brake wheel and the dehydration shaft, and the outer clutch wheel moves up and down through the notches.
所述的脱水轴与离合轮之间设有弹性体。An elastic body is arranged between the dehydration shaft and the clutch wheel.
进一步的,所述的弹性体为压缩弹簧。Further, the elastic body is a compression spring.
所述的内离合轮与波轮轴之间和/或所述的外离合轮与脱水轴之间通过端面离合配合相连接。The inner clutch wheel and the pulsator shaft and/or the outer clutch wheel and the dehydration shaft are connected through end face clutch cooperation.
进一步具体的,所述的内离合轮的下部设有向下与波轮轴相啮合的下啮合齿,所述的波轮轴下部外周设有与内离合轮的下啮合齿相啮合的下啮合齿槽,所述的外离合轮的上部设有向上与脱水轴相啮合的上啮合齿,所述的脱水轴内侧设有与外离合轮的上啮合齿相啮合的上啮合齿槽。More specifically, the lower part of the inner clutch wheel is provided with lower meshing teeth that mesh downwards with the pulsator shaft, and the outer circumference of the lower part of the pulsator shaft is provided with lower meshing teeth that mesh with the lower meshing teeth of the inner clutch wheel , the upper part of the outer clutch wheel is provided with an upper meshing tooth that meshes upward with the dehydration shaft, and the inner side of the dehydration shaft is provided with an upper meshing tooth groove that meshes with the upper meshing tooth of the outer clutch wheel.
所述的排水轴下部外周设有滑槽,所述的内离合轮的内周设有与滑槽相滑配的滑圈。The outer periphery of the lower part of the drainage shaft is provided with a chute, and the inner periphery of the inner clutch wheel is provided with a sliding ring that is slidingly matched with the chute.
优选的,在洗涤状态下,离合轮在上位位置,离合轮下端的下啮合齿与波轮轴的下啮合齿槽完全脱离,外离合轮的上啮合齿与脱水轴的上啮合齿槽相啮合,排水轴与脱水轴保持不动,输入部分的下离合装置处于分离状态;排水状态下,离合轮在中位位置,离合轮下端的下啮合齿与波轮轴的下啮合齿槽还处于接合前的对齿状态,外离合轮的上啮合齿与脱水轴的上啮合齿槽相脱离,输入部分的下离合装置处于脱离状态;脱水状态下,离合轮处于下位位置,离合轮下端的下啮合齿与波轮轴的下啮合齿槽完全结合,外离合轮的上啮合齿与脱水轴的上啮合齿槽相脱离,输入部分的下离合装置处于结合状态。Preferably, in the washing state, the clutch wheel is in the upper position, the lower meshing teeth at the lower end of the clutch wheel are completely disengaged from the lower meshing tooth grooves of the pulsator shaft, and the upper meshing teeth of the outer clutch wheel are meshed with the upper meshing tooth grooves of the dehydration shaft. The drainage shaft and the dehydration shaft remain stationary, and the lower clutch device of the input part is in a separated state; in the drainage state, the clutch wheel is in the neutral position, and the lower meshing teeth at the lower end of the clutch wheel and the lower meshing tooth grooves of the pulsator shaft are still in the position before engagement. In the state of tooth alignment, the upper meshing teeth of the outer clutch wheel are disengaged from the upper meshing tooth slots of the dehydration shaft, and the lower clutch device of the input part is in a disengaged state; The lower meshing tooth grooves of the pulsator shaft are fully combined, the upper meshing teeth of the outer clutch wheel are disengaged from the upper meshing tooth grooves of the dehydration shaft, and the lower clutch device of the input part is in a combined state.
本实用新型还公开了一种洗衣机,包含上述所述的节水洗衣机增离合装置。The utility model also discloses a washing machine, which comprises the above-mentioned clutch increasing device for the water-saving washing machine.
与现有技术相比,本实用新型的优点和有益效果为:Compared with the prior art, the utility model has advantages and beneficial effects as follows:
1.本实用新型通过设置在排水轴上的离合轮上下运动,以在排水时保持与脱水轴相结合的洗涤桶保持不动,排水轴在离合轮下行的作用下与波轮轴结合一体旋转,以打开与排水轴相连接的排水盘,排空与脱水轴相连接的洗涤桶内的水;1. In this utility model, the clutch wheel arranged on the drainage shaft moves up and down to keep the washing bucket combined with the dehydration shaft stationary when draining. The drainage shaft is combined with the pulsator shaft to rotate integrally under the action of the clutch wheel going down. To open the drain pan connected to the drain shaft to empty the water in the washing bucket connected to the dehydration shaft;
2.本实用新型产品由于在减速轮系的输出端设置离合轮,利用减速轮系的减速增大旋转扭矩,可大大提高排水轴上的驱动力,大大提高了排水盘的转动灵活性,大大提高了节水洗衣机使用寿命;2. The product of this utility model is provided with a clutch wheel at the output end of the reduction gear train, and the deceleration of the reduction gear train is used to increase the rotational torque, which can greatly increase the driving force on the drainage shaft, greatly improve the rotation flexibility of the drain pan, and greatly Improve the service life of water-saving washing machines;
3.本实用新型产品由于实现了节水洗衣机排水盘的自动旋转排水,可自动化操作洗衣机,方便控制。3. Since the product of the utility model realizes the automatic rotation and drainage of the drain pan of the water-saving washing machine, the washing machine can be operated automatically, which is convenient for control.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中需要使用的附图作简单介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本技术领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without creative work:
图1为本实用新型产品的原理结构示意图;Fig. 1 is the principle structure schematic diagram of the utility model product;
图2为本实用新型离合轮的正面朝上立体结构示意图;Fig. 2 is a schematic diagram of the front-facing three-dimensional structure of the clutch wheel of the present invention;
图3为本实用新型离合轮的底面朝上立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure with the bottom of the clutch wheel of the present invention facing up;
图4为本实用新型离合轮的剖视结构示意图;Fig. 4 is the sectional structure schematic diagram of clutch wheel of the present utility model;
图5为本实用新型实施例离合轮处于上位时的透视结构示意图;Fig. 5 is a schematic diagram of the perspective structure of the utility model embodiment when the clutch wheel is in the upper position;
图6为本实用新型实施例离合轮处于中位时的透视结构示意图;Fig. 6 is a schematic diagram of the perspective structure of the embodiment of the utility model when the clutch wheel is in the neutral position;
图7为本实用新型实施例离合轮处于下位时的透视结构示意图;Fig. 7 is a schematic diagram of the perspective structure of the embodiment of the utility model when the clutch wheel is in the lower position;
图8为本实用新型实施例下离合装置为三轴输入的结构示意图;Fig. 8 is a structural schematic diagram of a three-axis input of the clutch device in the embodiment of the present invention;
图9为本实用新型实施例下离合装置在三轴输入时的位置结构示意图;Fig. 9 is a schematic diagram of the position and structure of the clutch device in the three-axis input according to the embodiment of the present invention;
其中:波轮轴1;下啮合齿槽101;排水轴2;滑槽201;脱水轴3;上啮合齿槽301;缺口4;离合轮5;下啮合齿501;上啮合齿502;滑圈503;轴承 6;制动轮7;轮系8;弹性体9;下离合装置10;内离合套1001;第三花键C1;第四啮合齿A1;第五啮合齿A2;小压簧1002;外离合套1003;第四花键D1;第六啮合齿B1;第七啮合齿B2;大压簧1004;输入轴11;离合轴12;中间轴13。Among them: pulsator shaft 1; lower meshing tooth groove 101; drainage shaft 2; chute 201; dehydration shaft 3; upper meshing tooth groove 301; gap 4; clutch wheel 5; lower meshing tooth 501; upper meshing tooth 502; slip ring 503 ; Bearing 6; Brake wheel 7; Wheel train 8; Elastic body 9; Lower clutch device 10; Inner clutch sleeve 1001; Third spline C1; Fourth meshing tooth A1; Fifth meshing tooth A2; Small compression spring 1002; Outer clutch sleeve 1003; fourth spline D1; sixth meshing tooth B1; seventh meshing tooth B2; large pressure spring 1004; input shaft 11; clutch shaft 12; intermediate shaft 13.
具体实施方式Detailed ways
结合图1-图7,为本实用新型一种节水洗衣机增离合装置实施例结构示意图,它包括与洗衣机波轮相连接的波轮轴1,置于波轮轴1外且与洗衣机节水洗涤桶相连接的脱水轴3,置于波轮轴1和脱水轴3之间活动旋转且与用于排水的排水盘相连接的排水轴2,所述的排水轴2的下部轴向滑动连接有离合轮5,该离合轮5包括内外两部分,分别为内离合轮和外离合轮,两部分之间可相对径向旋转,该两部分轴向之间为非移动状态,所述的内离合轮驱动下行时可与波轮轴1相接合一体,所述的外离合轮驱动上行时与脱水轴3相接合一体,所述的外离合轮外沿与操控其通过旋转上下移动的外接拨爪相连接;所述的波轮轴1下连接有用于减速驱动的轮系8,轮系8包裹在制动轮7内,所述的轮系8 内设有行星架和内齿圈,所述的行星架与波轮轴相连接的,该波轮轴1与行星架连接,所述的内齿圈与制动轮7相连接,所述的内齿圈内与行星轮相啮合,所述的行星轮活动的安装在行星架上,所述的行星轮与置于输入轴顶端的输入轴齿轮相啮合,所述的制动轮7上口与脱水轴3固定连接为一体;所述的制动轮7与脱水轴3的连接副上开有对称的一对缺口4,所述的外离合轮贯穿在该缺口4内外进行上下运动;所述的脱水轴3与离合轮5之间设有弹性体9,所述的弹性体9优选为压缩弹簧;所述的内离合轮与波轮轴1和所述的外离合轮与脱水轴3之间是通过端面离合配合相连接;所述的内离合轮的下部设有向下与波轮轴1相啮合的下啮合齿501,所述的波轮轴1下部外周设有与内离合轮的下啮合齿501相啮合的下啮合齿槽101,所述的外离合轮的上部设有向上与脱水轴3相啮合的上啮合齿502,所述的脱水轴3内侧设有与外离合轮的上啮合齿502相啮合的上啮合齿槽301;所述的排水轴2下部外周设有滑槽201,所述的内离合轮的内周设有与滑槽201相滑配的滑圈503;所述的减速轮系8的动力输入端设有洗涤与脱水工况转换的下离合装置10。Combined with Fig. 1-Fig. 7, it is a structural schematic diagram of an embodiment of a water-saving washing machine clutch device of the present invention, which includes a pulsator shaft 1 connected to the pulsator of the washing machine, placed outside the pulsator shaft 1 and connected to the water-saving washing bucket of the washing machine The connected dehydration shaft 3 is placed between the pulsator shaft 1 and the dehydration shaft 3 to rotate freely and is connected to the drain pan for drainage. The lower part of the drain shaft 2 is axially slidably connected to the clutch wheel 5, The clutch wheel 5 includes two parts inside and outside, which are respectively an inner clutch wheel and an outer clutch wheel. The two parts can rotate radially relative to each other. The two parts are in a non-moving state axially. When the inner clutch wheel drives down It can be integrated with the pulsator shaft 1, and the outer clutch wheel is integrated with the dehydration shaft 3 when driving upward, and the outer edge of the outer clutch wheel is connected with the external claw that controls it to move up and down through rotation; The pulsator shaft 1 is connected with a gear train 8 for deceleration drive, the gear train 8 is wrapped in the brake wheel 7, and the planet carrier and the ring gear are arranged in the gear train 8, and the planet carrier and the pulsator shaft connected, the pulsator shaft 1 is connected to the planet carrier, the inner ring gear is connected to the brake wheel 7, the inner ring gear is meshed with the planetary gear, and the planetary gear is movably installed on the planetary On the rack, the planetary gears are meshed with the input shaft gear placed on the top of the input shaft, and the upper mouth of the brake wheel 7 is fixedly connected with the dehydration shaft 3; the brake wheel 7 is connected with the dehydration shaft 3 There are a pair of symmetrical gaps 4 on the connecting pair, and the outer clutch wheel moves up and down through the gap 4; an elastic body 9 is arranged between the dehydration shaft 3 and the clutch wheel 5, and the The elastic body 9 is preferably a compression spring; the inner clutch wheel and the pulsator shaft 1 and the outer clutch wheel and the dehydration shaft 3 are connected through end face clutch cooperation; the bottom of the inner clutch wheel is provided with a direction The lower meshing tooth 501 meshed with the pulsator shaft 1, the lower outer periphery of the pulsator shaft 1 is provided with the lower meshing tooth groove 101 meshing with the lower meshing tooth 501 of the inner clutch wheel, and the upper part of the outer clutch wheel is provided with There is an upper meshing tooth 502 that meshes upward with the dehydration shaft 3. The inner side of the dehydration shaft 3 is provided with an upper meshing tooth groove 301 that meshes with the upper meshing tooth 502 of the outer clutch wheel; There is a chute 201, and the inner circumference of the inner clutch wheel is provided with a slip ring 503 that is slippery with the chute 201; the power input end of the reduction gear train 8 is provided with a lower clutch for switching between washing and dehydration working conditions. device 10.
所述的离合轮5内外两部分之间通过轴承6相连接。The inner and outer parts of the clutch wheel 5 are connected by a bearing 6 .
结合图5,洗涤状态时,离合轮5上行至上位位置,离合轮5下端的下啮合齿501与波轮轴1的下啮合齿槽101完全脱离,外离合轮的上啮合齿502与脱水轴3的上啮合齿槽301相啮合,此时,排水轴2与脱水轴3保持不动,输入部分的下离合装置10处于分离状态,输入部分将动力经过轮系8的减速后,带动波轮轴1旋转,洗涤衣物。5, in the washing state, the clutch wheel 5 moves up to the upper position, the lower meshing teeth 501 at the lower end of the clutch wheel 5 are completely disengaged from the lower meshing tooth groove 101 of the pulsator shaft 1, and the upper meshing teeth 502 of the outer clutch wheel and the dehydration shaft 3 At this time, the drainage shaft 2 and the dehydration shaft 3 remain stationary, and the lower clutch device 10 of the input part is in a separated state. After the power is decelerated by the gear train 8, the input part drives the pulsator shaft 1 Spin to wash laundry.
结合图6、7,排水状态时,离合轮5下行至中位位置,离合轮5下端的下啮合齿501与波轮轴1的下啮合齿槽101还处于接合前的对齿状态,外离合轮的上啮合齿502与脱水轴3的上啮合齿槽301相脱离,输入部分的下离合装置 10处于脱离状态,此时,与脱水轴3相连接的洗涤桶保持不动,与排水盘相连接的排水轴2在离合轮5下行的作用下,与波轮轴1结合为一体,在输入动力的作用下旋转,带动排水盘与洗涤桶产生相对旋转一个角度,打开排水孔,排水。Combined with Figures 6 and 7, when the drain is in the state, the clutch wheel 5 goes down to the neutral position, the lower meshing teeth 501 at the lower end of the clutch wheel 5 and the lower meshing tooth groove 101 of the pulsator shaft 1 are still in the tooth-aligning state before engagement, and the outer clutch wheel The upper meshing tooth 502 of the dehydration shaft 3 is disengaged from the upper meshing tooth groove 301, and the lower clutch device 10 of the input part is in a disengaged state. At this time, the washing tub connected to the dehydration shaft 3 remains stationary and is connected to the drain pan. The drain shaft 2 is combined with the pulsator shaft 1 under the downward action of the clutch wheel 5 and rotates under the action of the input power to drive the drain pan and the washing tub to rotate at an angle relative to each other to open the drain hole and drain water.
结合图7,脱水状态时,离合轮5处于下位位置,离合轮5下端的下啮合齿501与波轮轴1的下啮合齿槽101完全结合,外离合轮的上啮合齿502与脱水轴3的上啮合齿槽301相脱离,输入部分的下离合装置10处于结合状态,此时,波轮轴1与脱水轴3和排水轴2一起运动,高速离心旋转脱水。7, in the dehydration state, the clutch wheel 5 is in the lower position, the lower meshing teeth 501 at the lower end of the clutch wheel 5 are fully combined with the lower meshing tooth grooves 101 of the pulsator shaft 1, and the upper meshing teeth 502 of the outer clutch wheel are in contact with the dehydration shaft 3. The upper meshing tooth groove 301 is disengaged, and the lower clutch device 10 of the input part is in a combined state. At this time, the wave wheel shaft 1 moves together with the dehydration shaft 3 and the drainage shaft 2, and the centrifugal spin dehydration is performed at a high speed.
实施例2,本实用新型所述的下离合装置10被配置为将输入轴与制动轮7 结合或者分离,下离合装置10可以为传统的输入轴、离合轴啮合与分离的控制方式,也可以是三轴输入的啮合、分离控制方式。Embodiment 2, the lower clutch device 10 described in the utility model is configured to combine or separate the input shaft and the brake wheel 7, the lower clutch device 10 can be a traditional input shaft, clutch shaft engagement and separation control mode, or It can be the meshing and separation control mode of three-axis input.
如图8~9所示,在本实用新型的一个实施例中,所述减速离合器的下端部包括输入轴11、离合轴12、中间轴13,所述的离合轴12旋转的置于输入轴11 的外面,所述的离合轴12与输入轴11之间设有可活动旋转的中间轴13,离合轴12的上端与制动轮7连接,在减速离合器壳体的下端部固定安装有固定套,所述固定套设置有第二啮合齿,所述第二啮合齿形成卡槽。所述输入轴11、中间轴13和离合轴12的下端都设有花键齿,输入轴11、中间轴13和离合轴12 的下端的花键齿依次为输入轴花键、第一花键、第二花键。其中所述离合轴12 的下端部于第一花键下侧设有第一啮合齿。所述输入轴11下端部的输入轴花键上还套装有活动套,所述活动套上设有第三啮合齿。As shown in Figures 8-9, in one embodiment of the present utility model, the lower end of the deceleration clutch includes an input shaft 11, a clutch shaft 12, and an intermediate shaft 13, and the clutch shaft 12 is rotated and placed on the input shaft 11, a movable intermediate shaft 13 is provided between the clutch shaft 12 and the input shaft 11, the upper end of the clutch shaft 12 is connected with the brake wheel 7, and a fixed The fixed sleeve is provided with second meshing teeth, and the second meshing teeth form a locking groove. The lower ends of the input shaft 11, the intermediate shaft 13 and the clutch shaft 12 are all provided with spline teeth, and the spline teeth at the lower ends of the input shaft 11, the intermediate shaft 13 and the clutch shaft 12 are successively input shaft splines, first splines , the second spline. Wherein the lower end of the clutch shaft 12 is provided with a first meshing tooth on the lower side of the first spline. The input shaft spline at the lower end of the input shaft 11 is further fitted with a movable sleeve, and the movable sleeve is provided with third meshing teeth.
所述中间轴13和离合轴12上设有下离合装置10,所述下离合装置10能够沿轴向滑动,从而使所述下离合装置10与输入轴11、中间轴13和离合轴12 相啮合或分开,从而对输入轴11、中间轴13和离合轴12三轴之间的相对啮合关系进行控制。所述下离合装置10包括相互分离的内离合套1001和外离合套 1003,所述内离合套1001套装在外离合套1003内,所述内套可周向自由转动,所述外离合套1003内侧沿周向设有第一台阶面,所述内离合套1001外侧沿周向设有的第二台阶面,所述第二台阶面与第一台阶面相对独立,所述内离合套 1001上的第二台阶面位于外离合套1003的第一台阶面上,从而使内离合套1001 与外离合套1003沿轴向相卡接。The intermediate shaft 13 and the clutch shaft 12 are provided with a lower clutch device 10, and the lower clutch device 10 can slide axially, so that the lower clutch device 10 is connected with the input shaft 11, the intermediate shaft 13 and the clutch shaft 12. Engage or separate, so as to control the relative meshing relationship between the input shaft 11, the intermediate shaft 13 and the clutch shaft 12. The lower clutch device 10 includes an inner clutch sleeve 1001 and an outer clutch sleeve 1003 separated from each other, the inner clutch sleeve 1001 is set in the outer clutch sleeve 1003, the inner sleeve can rotate freely in the circumferential direction, and the inner side of the outer clutch sleeve 1003 A first stepped surface is provided along the circumferential direction, and a second stepped surface is provided on the outer side of the inner clutch sleeve 1001 along the circumferential direction. The second stepped surface is relatively independent from the first stepped surface, and the second stepped surface on the inner clutch sleeve 1001 It is located on the first stepped surface of the outer clutch sleeve 1003 , so that the inner clutch sleeve 1001 and the outer clutch sleeve 1003 are engaged axially.
所述内离合套1001的内侧壁设有第三花键C1,下端部设有第四啮合齿A1,上端部设第五啮合齿A2。所述外离合套1003的内侧壁设有第四花键D1,下端部设有第六啮合齿B1,上端部设有第七啮合齿B2。所述内离合套1001和外离合套1003的上分别套有小压簧1002、大压簧1004,所述小压簧1002和大压簧 1004活动安装在内离合套1001和外离合套1003上。所述外离合套1003可轴向滑动。The inner side wall of the inner clutch sleeve 1001 is provided with a third spline C1, the lower end is provided with a fourth meshing tooth A1, and the upper end is provided with a fifth meshing tooth A2. The inner side wall of the outer clutch sleeve 1003 is provided with a fourth spline D1, the lower end is provided with a sixth meshing tooth B1, and the upper end is provided with a seventh meshing tooth B2. The inner clutch sleeve 1001 and the outer clutch sleeve 1003 are covered with a small compression spring 1002 and a large compression spring 1004 respectively, and the small compression spring 1002 and the large compression spring 1004 are movably installed on the inner clutch sleeve 1001 and the outer clutch sleeve 1003 . The outer clutch sleeve 1003 can slide axially.
中间轴13、离合轴12、外离合套1003、内离合套1001上的各种类型齿的啮合关系如下:The meshing relationship of various types of teeth on the intermediate shaft 13, the clutch shaft 12, the outer clutch sleeve 1003, and the inner clutch sleeve 1001 is as follows:
中间轴13下端部的第一花键与内离合套1001内侧壁的第三花键C1始终相啮合;The first spline at the lower end of the intermediate shaft 13 is always engaged with the third spline C1 on the inner side wall of the inner clutch sleeve 1001;
离合轴12下端第二花键与外离合套1003内侧壁的第四花键D1始终相啮合;The second spline at the lower end of the clutch shaft 12 is always engaged with the fourth spline D1 on the inner side wall of the outer clutch sleeve 1003;
固定套16下端的第二啮合齿B2’与外离合套1003上端的第七啮合齿B2 相啮合或分离;The second meshing tooth B2' at the lower end of the fixed sleeve 16 meshes with or separates from the seventh meshing tooth B2 at the upper end of the outer clutch sleeve 1003;
离合轴12下端的第一啮合齿与内离合套1001上端的第五上啮合齿A2相啮合或分离;The first meshing tooth at the lower end of the clutch shaft 12 meshes with or separates from the fifth upper meshing tooth A2 at the upper end of the inner clutch sleeve 1001;
活动套上的第三啮合齿与内离合套1001下端的四啮合齿A1相啮合或分离;同时,活动套17上的第三啮合齿也能与外离合套1003的第六啮合齿B1 相啮合或分离。The third meshing tooth on the movable sleeve meshes with or separates from the four meshing teeth A1 at the lower end of the inner clutch sleeve 1001; at the same time, the third meshing tooth on the movable sleeve 17 can also mesh with the sixth meshing tooth B1 of the outer clutch sleeve 1003 or separation.
洗衣机设有离合拨爪,所述离合拨爪与双行程牵引器连接。所述下离合装置10在外设离合拨爪的作用下,由洗衣机顶部至下方向可分别固定在上位、中位及下位三个位置,如图9所示的Ⅰ、Ⅱ、Ⅲ三个位置。所述离合拨爪在牵引器的作用下,调整下离合装置10的位置,使外离合套1003和内离合套1001 分别处于不同位置,从而控制输入轴11、中间轴13和离合轴12三轴之间关系,通过控制系统调整上离合套10与离合轮5的位置关系,实现脱水轴3与排水轴2啮合或者分离,最终实现对应洗衣机的不同工况的控制。其中,外离合套 1003在沿轴向可固定于三个位置,内离合套1001沿轴向可固定于两个位置。内离合套1001与外离合套1003在离合拨爪的控制下相互配合,能够形成如图 9所示的Ⅰ、Ⅱ、Ⅲ三个位置结构,上离合套10与离合轮5在控制系统或者离合拨爪的作用下,处于上位和下位两个位置,根据增离合的作用,实现洗衣机的不同工况。图9中所述的a、b代表固定套上第二啮合齿的齿根水平线,齿顶水平线;c、d代表活动套的第三啮合齿的齿顶水平线和齿根水平线。The washing machine is provided with a clutch claw, and the clutch claw is connected with a double-stroke tractor. Under the action of the peripheral clutch claw, the lower clutch device 10 can be fixed in the upper, middle and lower positions respectively from the top of the washing machine to the lower position, as shown in Figure 9 in three positions I, II and III. Under the action of the tractor, the clutch claw adjusts the position of the lower clutch device 10, so that the outer clutch sleeve 1003 and the inner clutch sleeve 1001 are in different positions respectively, thereby controlling the three axes of the input shaft 11, the intermediate shaft 13 and the clutch shaft 12 The relationship between the upper clutch sleeve 10 and the clutch wheel 5 is adjusted by the control system to realize the engagement or separation of the dehydration shaft 3 and the drainage shaft 2, and finally realize the control corresponding to different working conditions of the washing machine. Wherein, the outer clutch sleeve 1003 can be fixed at three positions along the axial direction, and the inner clutch sleeve 1001 can be fixed at two positions along the axial direction. The inner clutch sleeve 1001 and the outer clutch sleeve 1003 cooperate with each other under the control of the clutch finger, and can form three position structures of I, II, and III as shown in FIG. Under the action of the claw, it is in the upper position and the lower position. According to the function of increasing the clutch, different working conditions of the washing machine are realized. The a and b in Fig. 9 represent the dedendum level and the dedendum level of the second meshing tooth on the fixed sleeve; c and d represent the dedendum level and the dedendum level of the third meshing tooth of the movable sleeve.
如图9所示,当下离合装置10处于第Ⅰ位置时,牵引器不工作,在外设离合拨爪弹簧力作用下,下离合装置10处于上位状态,所述内离合套1001和外离合套1003都处于最上位。此时,固定套下端的第二啮合齿与外离合套1003 上端的第七啮合齿B2相啮合;离合轴12下端的第一啮合齿与内离合套1001 上端的第五啮合齿A2相啮合;活动套17上的第三啮合齿与内离合套1001下端的四啮合齿A1相分离;同时,活动套17上的第三啮合齿与外离合套1003 的第六啮合齿B1相分离。As shown in Figure 9, when the lower clutch device 10 is in the first position, the tractor does not work, and under the spring force of the external clutch claw, the lower clutch device 10 is in the upper state, and the inner clutch sleeve 1001 and the outer clutch sleeve 1003 All at the top. At this time, the second meshing tooth at the lower end of the fixed sleeve meshes with the seventh meshing tooth B2 at the upper end of the outer clutch sleeve 1003; the first meshing tooth at the lower end of the clutch shaft 12 meshes with the fifth meshing tooth A2 at the upper end of the inner clutch sleeve 1001; The third meshing tooth on the movable sleeve 17 is separated from the four meshing teeth A1 at the lower end of the inner clutch sleeve 1001 ; meanwhile, the third meshing tooth on the movable sleeve 17 is separated from the sixth meshing tooth B1 on the outer clutch sleeve 1003 .
由于固定套是固定不动的,固定套下端的第二啮合齿与外离合套1003上端的第七啮合齿B2相啮合,此时外离合套1003固定;由于离合轴12下端第二花键与外离合套1003内侧壁的第四花键D1相啮合,在外离合套1003的作用下,离合轴12固定。由于离合轴12下端的第一啮合齿与内离合套1001上端的第五上啮合齿A2相啮合,此时内离合套1001固定;由于中间轴13下端部的第一花键与内离合套1001内侧壁的第三花键C1相啮合,在内离合套1001的作用下,中间轴13固定。同时,由于活动套17上的第三啮合齿与内离合套1001 下端的四啮合齿A1相分离;且活动套17上的第三啮合齿与外离合套1003的第六啮合齿B1相分离,内离合套1001和外离合套1003与输入轴11保持相对独立。即此时,离合轴12和中间轴13都被固定套固定,并与输入轴11保持相对独立。离合轴12与制动轮3固定连接,最终使制动轮3被制动,与制动轮3 相连接的脱水轴3也保持静止状态。Because the fixed sleeve is fixed, the second meshing tooth at the lower end of the fixed sleeve meshes with the seventh meshing tooth B2 at the upper end of the outer clutch sleeve 1003, and now the outer clutch sleeve 1003 is fixed; The fourth spline D1 on the inner side wall of the outer clutch sleeve 1003 is engaged, and under the action of the outer clutch sleeve 1003, the clutch shaft 12 is fixed. Since the first meshing tooth at the lower end of the clutch shaft 12 meshes with the fifth upper meshing tooth A2 at the upper end of the inner clutch sleeve 1001, the inner clutch sleeve 1001 is fixed at this time; The third spline C1 on the inner wall is engaged, and under the action of the inner clutch sleeve 1001, the intermediate shaft 13 is fixed. Simultaneously, since the third meshing teeth on the movable sleeve 17 are separated from the four meshing teeth A1 at the lower end of the inner clutch sleeve 1001; and the third meshing teeth on the movable sleeve 17 are separated from the sixth meshing teeth B1 of the outer clutch sleeve 1003, The inner clutch sleeve 1001 and the outer clutch sleeve 1003 are relatively independent from the input shaft 11 . That is, at this moment, both the clutch shaft 12 and the intermediate shaft 13 are fixed by the fixed sleeve, and remain relatively independent from the input shaft 11 . The clutch shaft 12 is fixedly connected with the brake wheel 3, and finally the brake wheel 3 is braked, and the dehydration shaft 3 connected with the brake wheel 3 also remains in a static state.
当下离合装置10处于第Ⅰ位置向第Ⅱ位置位移时,牵引器执行第一个行程,离合拨爪转过预设角度,下离合装置10的内离合套1001和外离合套1003 分别在小压簧1002、大压簧1004的作用下向下移动一个行程,此时下离合装置10处于中位状态,即第Ⅱ位置。When the lower clutch device 10 is in the first position and shifts to the second position, the tractor executes the first stroke, the clutch finger rotates through the preset angle, and the inner clutch sleeve 1001 and the outer clutch sleeve 1003 of the lower clutch device 10 respectively press the small pressure. Under the action of the spring 1002 and the large pressure spring 1004, the lower clutch device 10 is in the middle position, which is the second position.
此时固定套下端的第二啮合齿与外离合套1003上端的第七啮合齿B2相啮合;离合轴12下端的第一啮合齿与内离合套1001上端的第五上啮合齿A2相分离;活动套上的第三啮合齿与内离合套1001下端的四啮合齿A1相啮合;活动套上的第三啮合齿与外离合套1003的第六啮合齿B1相分离。At this time, the second meshing tooth at the lower end of the fixed sleeve meshes with the seventh meshing tooth B2 at the upper end of the outer clutch sleeve 1003; the first meshing tooth at the lower end of the clutch shaft 12 is separated from the fifth upper meshing tooth A2 at the upper end of the inner clutch sleeve 1001; The third meshing teeth on the movable sleeve mesh with the four meshing teeth A1 at the lower end of the inner clutch sleeve 1001 ; the third meshing teeth on the movable sleeve are separated from the sixth meshing teeth B1 of the outer clutch sleeve 1003 .
固定套是固定不动的,由于固定套下端的第二啮合齿与外离合套1003上端的第七啮合齿B2相啮合,此时外离合套1003固定;由于离合轴12下端第二花键与外离合套1003内侧壁的第四花键D1相啮合,在外离合套1003的作用下,离合轴12固定。活动套与输入轴11固定在一起,由于活动套上的第三啮合齿与外离合套1003的第六啮合齿B1相分离,中间轴13保持自由状态。The fixed sleeve is fixed, because the second meshing tooth at the lower end of the fixed sleeve meshes with the seventh meshing tooth B2 at the upper end of the outer clutch sleeve 1003, the outer clutch sleeve 1003 is fixed at this time; The fourth spline D1 on the inner side wall of the outer clutch sleeve 1003 is engaged, and under the action of the outer clutch sleeve 1003, the clutch shaft 12 is fixed. The movable sleeve and the input shaft 11 are fixed together, and because the third meshing tooth on the movable casing is separated from the sixth meshing tooth B1 of the outer clutch sleeve 1003, the intermediate shaft 13 remains in a free state.
由于离合轴12下端的第一啮合齿与内离合套1001上端的第五啮合齿A2 相分离,此时内离合套1001与外离合套1003相对独立。即离合轴12与中间轴 13保持相对独立。Since the first meshing tooth at the lower end of the clutch shaft 12 is separated from the fifth meshing tooth A2 at the upper end of the inner clutch sleeve 1001 , the inner clutch sleeve 1001 and the outer clutch sleeve 1003 are relatively independent at this time. That is, the clutch shaft 12 and the intermediate shaft 13 remain relatively independent.
活动套与输入轴11固定在一起,由于活动套上的第三啮合齿与内离合套1001下端的四啮合齿A1相啮合,所述内离合套1001与输入轴11固定在一起;由于中间轴13下端部的第一花键与内离合套1001内侧壁的第三花键C1相啮合,在内离合套1001的作用下,中间轴13与输入轴11固定在一起。即此时,离合轴12被固定套固定,中间轴13与输入轴11固定在一起,离合轴12与固定在一起的中间轴13和输入轴11相对独立,所述的中间轴13与输入轴11相啮合旋转,所述离合轴12固定,此为下离合装置10第Ⅱ位置。The movable sleeve and the input shaft 11 are fixed together, and because the third meshing teeth on the movable sleeve mesh with the four meshing teeth A1 at the lower end of the inner clutch sleeve 1001, the inner clutch sleeve 1001 is fixed with the input shaft 11; because the intermediate shaft The first spline at the lower end of 13 meshes with the third spline C1 on the inner wall of the inner clutch sleeve 1001 , and under the action of the inner clutch sleeve 1001 , the intermediate shaft 13 and the input shaft 11 are fixed together. That is, at this time, the clutch shaft 12 is fixed by the fixed sleeve, the intermediate shaft 13 and the input shaft 11 are fixed together, the clutch shaft 12 is relatively independent from the fixed intermediate shaft 13 and the input shaft 11, and the intermediate shaft 13 and the input shaft 11 are meshed and rotated, and the clutch shaft 12 is fixed, which is the second position of the lower clutch device 10 .
当下离合装置10处于第Ⅱ位置向第Ⅲ位置位移时,双行程牵引器执行第二个动作,离合拨爪再转动预设角度,内离合套1001位置与上述异向双动力输出时保持一致。外离合套1003向下移动一个位置,处于下位状态。When the lower clutch device 10 is in the second position and shifts to the third position, the double-stroke tractor performs the second action, and the clutch claw is rotated by a preset angle, and the position of the inner clutch sleeve 1001 is consistent with the above-mentioned counter-directional dual power output. The outer clutch sleeve 1003 moves down one position, and is in a lower state.
此时固定套下端的第二啮合齿与外离合套1003上端的第七啮合齿B2相分离;离合轴12下端的第一啮合齿与内离合套1001上端的第五上啮合齿A2相分离;活动套上的第三啮合齿与内离合套1001下端的四啮合齿A1相啮合;同时,活动套上的第三啮合齿与外离合套1003的第六啮合齿B1相啮合。At this time, the second meshing tooth at the lower end of the fixed sleeve is separated from the seventh meshing tooth B2 at the upper end of the outer clutch sleeve 1003; the first meshing tooth at the lower end of the clutch shaft 12 is separated from the fifth upper meshing tooth A2 at the upper end of the inner clutch sleeve 1001; The third meshing tooth on the movable sleeve meshes with the four meshing teeth A1 at the lower end of the inner clutch sleeve 1001 ; at the same time, the third meshing tooth on the movable sleeve meshes with the sixth meshing tooth B1 of the outer clutch sleeve 1003 .
由于固定套下端的第二啮合齿与外离合套1003上端的第七啮合齿B2相分离,此时外离合套1003与固定套相对独立,外离合套1003不受固定套限制;Since the second meshing tooth at the lower end of the fixed sleeve is separated from the seventh meshing tooth B2 at the upper end of the outer clutch sleeve 1003, the outer clutch sleeve 1003 is relatively independent from the fixed sleeve at this time, and the outer clutch sleeve 1003 is not limited by the fixed sleeve;
由于离合轴12下端的第一啮合齿与内离合套1001上端的第五上啮合齿A2 相分离,此时内离合套1001与外离合套1003相对独立。Since the first meshing tooth at the lower end of the clutch shaft 12 is separated from the fifth upper meshing tooth A2 at the upper end of the inner clutch sleeve 1001 , the inner clutch sleeve 1001 and the outer clutch sleeve 1003 are relatively independent at this time.
活动套与输入轴11固定在一起,由于活动套上的第三啮合齿与外离合套 1003的第六啮合齿B1相啮合,外离合套1003与输入轴11固定在一起。The movable sleeve is fixed with the input shaft 11, and the outer clutch sleeve 1003 is fixed with the input shaft 11 because the third meshing teeth on the movable sleeve are engaged with the sixth meshing teeth B1 of the outer clutch sleeve 1003.
由于离合轴12下端第二花键与外离合套1003内侧壁的第四花键D1相啮合,外离合套1003与离合轴12固定在一起。即离合轴12通过外离合套1003 与输入轴11固定在一起。Since the second spline at the lower end of the clutch shaft 12 is engaged with the fourth spline D1 on the inner side wall of the outer clutch sleeve 1003 , the outer clutch sleeve 1003 and the clutch shaft 12 are fixed together. That is, the clutch shaft 12 is fixed with the input shaft 11 through the outer clutch sleeve 1003 .
活动套与输入轴11固定在一起,由于活动套上的第三啮合齿与内离合套 1001下端的第四啮合齿A1相啮合,所述内离合套1001与输入轴11固定在一起;由于中间轴13下端部的第一花键与内离合套1001内侧壁的第三花键C1 相啮合,在内离合套1001的作用下,中间轴13与输入轴11固定在一起。The movable sleeve and the input shaft 11 are fixed together, and because the third meshing teeth on the movable sleeve mesh with the fourth meshing teeth A1 at the lower end of the inner clutch sleeve 1001, the inner clutch sleeve 1001 is fixed with the input shaft 11; The first spline at the lower end of the shaft 13 meshes with the third spline C1 on the inner wall of the inner clutch sleeve 1001 , and under the action of the inner clutch sleeve 1001 , the intermediate shaft 13 and the input shaft 11 are fixed together.
即此时,离合轴12、中间轴13、输入轴11三轴固定在一起,此时所述的离合轴12、中间轴13及输入轴11三轴能够一起旋转,此为下离合装置10第Ⅲ位置。That is, at this moment, the three shafts of the clutch shaft 12, the intermediate shaft 13, and the input shaft 11 are fixed together. At this time, the three shafts of the clutch shaft 12, the intermediate shaft 13, and the input shaft 11 can rotate together. III position.
本实施例公开了一种下离合装置三轴输入的一种结构,即根据下离合装置 10被配置为将输入轴与制动轮7结合或者分离的需要,通过控制下离合装置的位置,实现输入轴与制动轮7的啮合或者分离。This embodiment discloses a structure for the three-axis input of the lower clutch device, that is, according to the requirement that the lower clutch device 10 is configured to combine or separate the input shaft from the brake wheel 7, by controlling the position of the lower clutch device, the Engagement or disengagement of the input shaft and the brake wheel 7.
另外,各个实施例之间的技术方案或者技术特征可以相互结合,本实用新型各个实施例之间所述的连接包括啮合连接和固定连接,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, the technical solutions or technical features of the various embodiments can be combined with each other. The connections described in the various embodiments of the present invention include engaging connections and fixed connections, but must be based on the realization of those skilled in the art. When the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist, nor is it within the scope of protection required by the utility model.
本实用新型还公开了一种洗衣机,包括上述实施例中所述的节水洗衣机双离合装置。The utility model also discloses a washing machine, which comprises the dual-clutch device of the water-saving washing machine described in the above embodiment.
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CN108570807A (en) * | 2017-03-10 | 2018-09-25 | 安徽聚隆传动科技股份有限公司 | A kind of water-conservation washing machine increases arrangement of clutch and washing machine |
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CN108570807A (en) * | 2017-03-10 | 2018-09-25 | 安徽聚隆传动科技股份有限公司 | A kind of water-conservation washing machine increases arrangement of clutch and washing machine |
CN108570807B (en) * | 2017-03-10 | 2025-01-24 | 宁国聚隆减速器有限公司 | A water-saving washing machine clutch device and washing machine |
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