CN208029523U - A kind of millet partly feeds sheller unit - Google Patents
A kind of millet partly feeds sheller unit Download PDFInfo
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- CN208029523U CN208029523U CN201820346333.3U CN201820346333U CN208029523U CN 208029523 U CN208029523 U CN 208029523U CN 201820346333 U CN201820346333 U CN 201820346333U CN 208029523 U CN208029523 U CN 208029523U
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- 244000062793 Sorghum vulgare Species 0.000 title claims abstract description 40
- 235000019713 millet Nutrition 0.000 title claims abstract description 40
- 235000013339 cereals Nutrition 0.000 claims abstract description 106
- 238000003825 pressing Methods 0.000 claims abstract description 92
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 238000012216 screening Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 210000005069 ears Anatomy 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 2
- 241000209094 Oryza Species 0.000 description 6
- 235000007164 Oryza sativa Nutrition 0.000 description 6
- 235000009566 rice Nutrition 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 241000251169 Alopias vulpinus Species 0.000 description 3
- 238000003306 harvesting Methods 0.000 description 3
- 241001124569 Lycaenidae Species 0.000 description 2
- 210000001520 comb Anatomy 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
一种谷子半喂入脱粒装置,包括进料板、压禾机构、脱粒机构、筛选机构和出料斗,压禾机构和脱粒机构并排设置,脱粒机构、筛选机构和出料斗自上而下依次设置;压禾机构包括上方的压禾链板和下方的传送带,传送带的入料端和进料板相接,传送带和压禾链板的转动方向相反,以实现对谷子的输送,压禾链板的链板主体上间隔设置多个L形压禾板,压禾板的一个板面垂直安装在链板主体上,另一板面向压禾链板运动的反方向伸出,相邻的压禾板和下方的传送带以及链板主体围成一个压禾空间,在压紧谷子茎秆的同时由相邻的压禾板夹持谷子茎秆。本装置机构简单,体积小、质量轻,脱粒干净,破碎或脱壳少,分离清洁率更高。
A semi-feeding threshing device for millet, including a feeding plate, a grain pressing mechanism, a threshing mechanism, a screening mechanism and a hopper, the grain pressing mechanism and the threshing mechanism are arranged side by side, and the threshing mechanism, the screening mechanism and the hopper are arranged sequentially from top to bottom The grain pressing mechanism includes the upper grain pressing chain plate and the lower conveyor belt, the feeding end of the conveyor belt is connected with the feeding plate, and the rotation direction of the conveyor belt and the grain pressing chain plate is opposite to realize the transportation of millet. A plurality of L-shaped grain-pressing plates are arranged at intervals on the main body of the chain plate. One plate surface of the grain-pressing plate is vertically installed on the main body of the chain plate, and the other plate protrudes toward the opposite direction of the movement of the grain-pressing chain plate. The board, the conveyer belt below and the main body of the chain board form a grain pressing space, and the millet stalks are clamped by the adjacent grain pressing boards while pressing the millet stalks. The device has simple mechanism, small size, light weight, clean threshing, less broken or husking, and higher separation and cleaning rate.
Description
技术领域technical field
本实用新型属于农业机械领域,具体涉及一种谷子半喂入脱粒装置。The utility model belongs to the field of agricultural machinery, in particular to a millet semi-feeding threshing device.
背景技术Background technique
水稻是我国第一大粮食作物,不到30%的水稻种植面积,却生产了约占世界总产量40%左右的粮食,近些年水稻种植面积处于稳步上升的状态,繁重的水稻收割脱粒工作使得收割机、脱粒机在其中发挥着重要的作用。目前,我国的谷子收获主要采取两种方式。一是大部分区域仍为人工收割后,采用脱粒机进行场上脱粒;二是少部分区域采用割晒机收割,晾晒后再摘穗脱粒或采用脱粒机直接脱粒。近年来也有企业或农户采用小麦或水稻等谷物联合收割机,稍加改装和调整后进行谷子收获。但这些机器多采用全喂入形式,经割刀切断后的茎秆、枝叶和谷穗一起进入脱粒滚筒脱粒,就造成脱粒过程中茎秆、枝叶和籽粒不易分离,谷码不易脱净,夹带损失严重等问题,同时机器对茎杆的切割、碾压也会造成过多的能量的浪费。Rice is the largest grain crop in my country. Less than 30% of the rice planting area has produced about 40% of the world's total grain. In recent years, the rice planting area has been steadily increasing, and the heavy rice harvesting and threshing work Harvesters and threshers play an important role in it. At present, my country's millet harvest mainly adopts two methods. One is that most areas are still manually harvested, and threshers are used for on-field threshing; the other is that a small number of areas are harvested by windrowers, and then the ears are picked and threshed after drying or directly threshed by threshers. In recent years, there are also enterprises or farmers who use grain combine harvesters such as wheat or rice, and carry out millet harvesting after slight modification and adjustment. However, most of these machines adopt the form of full feeding. The stalks, branches and leaves and grain ears cut off by the cutter enter the threshing drum for threshing, which makes it difficult to separate the stalks, branches and leaves and grains during the threshing process, and the grain codes are not easy to remove. The loss is serious and other problems, and the cutting and rolling of the stalk by the machine will also cause excessive waste of energy.
实用新型内容Utility model content
针对上述问题,本实用新型的目的是提出一种谷子半喂入脱粒装置,消除了全喂式能耗大的缺陷,同时也使得整个机构明显简单,体积减小、质量减轻,脱粒干净,破碎或脱壳少,分离清洁率更高。In view of the above problems, the purpose of this utility model is to propose a millet half-feed threshing device, which eliminates the defect of high energy consumption of the full-feed type, and at the same time makes the whole mechanism obviously simple, with reduced volume and quality, clean threshing, and broken Or with less shelling, the separation and cleaning rate is higher.
为了实现上述技术目的,本实用新型所采用的技术方案是:In order to realize above-mentioned technical purpose, the technical scheme that the utility model adopts is:
一种谷子半喂入脱粒装置,包括设置于机架的进料板、压禾机构、脱粒机构、筛选机构和出料斗,所述的压禾机构和脱粒机构并排设置,并且压禾机构和进料板衔接,脱粒机构、筛选机构和出料斗自上而下依次设置;所述的压禾机构包括上方的压禾链板和下方的传送带,传送带的入料端和进料板相接,传送带和压禾链板的转动方向相反,以实现对谷子的输送,所述的压禾链板的链板主体上间隔设置多个L形压禾板,压禾板的一个板面垂直安装在链板主体上,另一板面向压禾链板运动的反方向伸出,相邻的压禾板和下方的传送带以及链板主体围成一个压禾空间,在压紧谷子茎秆的同时由相邻的压禾板夹持谷子茎秆,所述机架底部的动力装置通过传动机构驱动筛选机构和压禾机构动作。A semi-feeding threshing device for millet, comprising a feeding plate arranged on a frame, a grain pressing mechanism, a threshing mechanism, a screening mechanism and a discharge hopper, the grain pressing mechanism and the threshing mechanism are arranged side by side, and the grain pressing mechanism and the feeding mechanism are arranged side by side. Material plate connection, threshing mechanism, screening mechanism and discharge hopper are arranged in sequence from top to bottom; the described grain pressing mechanism includes the upper grain pressing chain plate and the lower conveyor belt, the feeding end of the conveyor belt is connected with the feeding plate, and the conveyor belt The direction of rotation of the grain pressing chain plate is opposite to that of grain conveying. The main body of the grain pressing chain plate is provided with a plurality of L-shaped grain pressing plates at intervals, and one plate surface of the grain pressing plate is vertically installed on the chain plate. On the main body of the plate, the other plate protrudes in the opposite direction of the movement of the grain pressing chain plate. The adjacent grain pressing plate, the conveyor belt below and the main body of the chain plate form a grain pressing space. The adjacent grain pressing board clamps the millet stalk, and the power device at the bottom of the frame drives the screening mechanism and the grain pressing mechanism through the transmission mechanism.
所述的进料板的宽度大于压禾机构的宽度,并且进料板宽度方向的一端具有挡板。The width of the feeding plate is greater than that of the grain pressing mechanism, and one end of the feeding plate in the width direction has a baffle.
所述脱粒机构包括脱粒滚筒和凹板格栅,脱粒滚筒位于凹板格栅的凹面一侧,并且脱粒滚筒和凹板格栅之间留有间隙,谷子的谷穗从凹板格栅的一端进入该间隙,在脱粒滚筒的滚动作用下进行脱粒。The threshing mechanism includes a threshing cylinder and a concave grid. The threshing cylinder is located on the concave side of the concave grid, and there is a gap between the threshing cylinder and the concave grid. Entering the gap, threshing is carried out under the rolling action of the threshing cylinder.
所述脱粒滚筒上沿谷子的运动方向分为弓齿段和钉齿段,弓齿段上均布弓齿,钉齿段上均布钉齿,且钉齿尖端弯曲设置,弯曲方向和脱粒滚筒旋转方向相反,脱粒滚筒由设置在机架下部的动力机构驱动。The threshing drum is divided into a bow tooth section and a nail tooth section along the moving direction of the millet. The bow teeth are evenly distributed on the bow tooth section, and the nail teeth are uniformly distributed on the nail tooth section, and the tips of the nail teeth are curved. The direction of rotation is opposite, and the threshing drum is driven by the power mechanism arranged at the lower part of the frame.
所述的筛选机构包括上下布置的一级抖动筛和二级抖动筛以及位于两个抖动筛之间的风机,一级抖动筛的两端、二级抖动筛的两端分别连接有曲轴,曲轴和机架连接。The screening mechanism includes a first-level vibrating screen and a second-level vibrating screen arranged up and down and a fan between the two vibrating screens. The two ends of the first-level vibrating screen and the two ends of the second-level vibrating screen are respectively connected to crankshafts. Connect to the rack.
所述动力装置为发动机,传动机构包括安装在发动机输出轴的主动带轮、从动带轮、中间轴、齿轮副以及分别安装在一级抖动筛和二级抖动筛端部曲轴上的驱动带轮,中间轴一端安装在机架上,另一端和传送带转轴连接,从动带轮安装在中间轴上,所述齿轮副安装在机架上,齿轮副中的一个齿轮和压禾链板的转轴连接,另一个齿轮安装在设置于机架上且带有带轮的齿轮转轴上,从动带轮通过第一皮带连接主动带轮、通过第二皮带连接齿轮转轴的带轮、通过第三皮带连接一级抖动筛上的驱动带轮,一级抖动筛的驱动带轮和二级抖动筛的驱动带轮之间通过第四皮带连接。The power device is an engine, and the transmission mechanism includes a driving pulley installed on the output shaft of the engine, a driven pulley, an intermediate shaft, a gear pair, and a drive belt installed on the crankshaft at the end of the first-stage shaker screen and the second-stage shaker screen respectively. One end of the intermediate shaft is installed on the frame, and the other end is connected with the rotating shaft of the conveyor belt. The driven pulley is installed on the intermediate shaft, and the gear pair is installed on the frame. The rotating shaft is connected, and the other gear is installed on the gear rotating shaft with a pulley on the frame. The driven pulley is connected to the driving pulley through the first belt, connected to the pulley of the gear rotating shaft through the second belt, and connected to the pulley of the gear rotating shaft through the third belt. The belt is connected to the driving pulley on the first-stage shaker screen, and the drive pulley of the first-stage shaker screen and the drive pulley of the second-stage shaker screen are connected through the fourth belt.
所述的出料斗包括斜板和弯管,弯管一端和斜板的下端连接,弯管的另一端伸出机架。The discharge hopper includes an inclined plate and an elbow, one end of the elbow is connected to the lower end of the inclined plate, and the other end of the elbow extends out of the machine frame.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
第一,该装置采取冲击原理以及梳刷原理,仅对谷子穗头部分进行击打、梳刷,而作物茎杆尾部被夹持,然后利用抖动筛以及风机,达到谷粒与谷码、枝叶、颖糠等分离的目的。同时它保证了较完整的作物茎杆,满足了广大的用户对茎杆需求量的不断提高。First, the device adopts the principle of impact and combing, and only hits and combs the ear head of the millet, while the tail of the crop stem is clamped, and then uses a vibrating screen and a fan to achieve the grains, grain yards, branches and leaves. , chaff and other purposes of separation. At the same time, it ensures relatively complete crop stalks and satisfies the continuous improvement of the majority of users' demand for stalks.
第二,本装置中压禾机构同时具备谷子输送功能和茎秆夹持功能,可以有效减少装置机构的设置,压禾机构中的压禾链板上间隔设置L形压禾板,压禾板的一面和链板主体垂直,另一面在随链板运动到压禾链板上层或下层时,为水平状态,这样就可以和传送带配合压紧茎秆,同时由于相邻的压禾板可以形成一个相互独立的空间,在该空间内,相邻压禾板还能够夹持茎秆,避免茎秆的扭动,从而有利于脱粒机构的工作,而减少茎秆扭动造成茎秆被脱粒机构粉碎的概率,并且压禾板在从上层到达下层的过程中,当压禾板经过压禾链板的前端,即与进料板相邻的一端时,压禾链板还可以拨动进料板的谷子进入压禾机构中。Second, the grain pressing mechanism in the device has both the millet conveying function and the stalk clamping function, which can effectively reduce the setting of the device mechanism. The grain pressing chain plate in the grain pressing mechanism is provided with L-shaped grain pressing plates at intervals, and the grain pressing plates One side of the chain plate is perpendicular to the main body of the chain plate, and the other side is horizontal when the chain plate moves to the upper or lower layer of the grain pressing chain plate, so that it can cooperate with the conveyor belt to compress the stalks, and at the same time, because the adjacent grain pressing plate can form a A space independent of each other, in this space, adjacent grain pressing boards can also clamp the stalks to avoid the twisting of the stalks, thereby facilitating the work of the threshing mechanism, and reducing the twisting of the stalks to cause the stalks to be crushed by the threshing mechanism The probability of crushing, and during the process of the pressing plate from the upper layer to the lower layer, when the pressing plate passes the front end of the pressing chain plate, that is, the end adjacent to the feeding plate, the pressing plate can also move the feed The millet on the board enters the grain pressing mechanism.
第三,本装置脱粒滚筒前半段采用弓齿,齿形较大较圆滑,齿距较大,是进行粗脱粒;后半段采用钉齿,齿形尖细,齿距较小,是进行细脱粒。弓齿和钉齿的配合使用使得脱粒更加干净,降低谷物的破损率。钉齿的齿尖细小,因此本装置钉齿端部向脱粒滚筒转动相反的方向弯曲,以避免齿尖对谷物的伤害。Third, the first half of the threshing cylinder of this device adopts bow teeth, the tooth shape is larger and smoother, and the tooth pitch is larger, which is used for coarse threshing; Threshing. The combined use of bow teeth and nail teeth makes threshing cleaner and reduces the breakage rate of grain. The tooth tips of the nail teeth are small, so the ends of the nail teeth of the device are bent in the direction opposite to the rotation of the threshing drum, so as to avoid damage to the grain by the tooth tips.
第四,本装置的出料斗在斜板的最低端连接一个弯管,这样可以引导落入斜板的谷物从机架的侧面流出,以便于及时收集。Fourth, the discharge hopper of the device is connected with an elbow at the lowest end of the sloping plate, so that the grains falling into the sloping plate can be guided to flow out from the side of the frame, so as to be collected in time.
附图说明Description of drawings
图1是本装置的结构示意图;Fig. 1 is the structural representation of this device;
图2是脱粒机构的结构示意图,图中箭头表示谷子在脱粒机构内的移动方向;Fig. 2 is a schematic structural view of the threshing mechanism, in which arrows indicate the moving direction of millet in the threshing mechanism;
图3是压禾机构的结构示意图,图中箭头表示传送带的运行方向;Fig. 3 is the structural representation of grain pressing mechanism, and the arrow represents the running direction of conveyer belt among the figure;
图4是一级抖动筛和二级抖动筛的结构示意图;Fig. 4 is the schematic structural view of a first-stage shaker screen and a second-stage shaker screen;
图5是出料斗的结构示意图;Fig. 5 is the structural representation of discharging hopper;
图中标记:1、机架,2、进料板,3、压禾机构,301、压禾链板,302、传送带,303、压禾板,304、压禾空间,4、脱粒机构,401、脱粒滚筒,401-1、弓齿,401-2、钉齿,402、凹板格栅,5、筛选机构,501、风机,502、一级抖动筛,503、二级抖动筛,504、曲轴,505、第四皮带,506、驱动带轮,6、出料斗,601、斜板,602、弯管,7、动力机构,8、动力装置,901、主动带轮,902、中间轴,903、齿轮副。Marks in the figure: 1. frame, 2. feeding plate, 3. grain pressing mechanism, 301, grain pressing chain plate, 302, conveyor belt, 303, grain pressing board, 304, grain pressing space, 4. threshing mechanism, 401 , threshing drum, 401-1, bow teeth, 401-2, nail teeth, 402, concave plate grille, 5, screening mechanism, 501, fan, 502, first-level shaking screen, 503, second-level shaking screen, 504, Crankshaft, 505, the fourth belt, 506, driving pulley, 6, discharge hopper, 601, inclined plate, 602, elbow, 7, power mechanism, 8, power unit, 901, driving pulley, 902, intermediate shaft, 903, gear pair.
具体实施方式Detailed ways
下面结合附图,通过具体的实施方式,对本实用新型的技术方案作进一步的说明。The technical solution of the present utility model will be further described through specific implementation modes below in conjunction with the accompanying drawings.
如图所示,一种谷子半喂入脱粒装置,包括设置于机架1的进料板2、压禾机构3、脱粒机构4、筛选机构5和出料斗6,所述的压禾机构3和脱粒机构4并排设置,并且压禾机构3和进料板2衔接,脱粒机构4、筛选机构5和出料斗6自上而下依次设置;As shown in the figure, a millet semi-feeding threshing device includes a feed plate 2 arranged on a frame 1, a grain pressing mechanism 3, a threshing mechanism 4, a screening mechanism 5 and a hopper 6, and the grain pressing mechanism 3 It is arranged side by side with the threshing mechanism 4, and the grain pressing mechanism 3 is connected with the feeding plate 2, and the threshing mechanism 4, the screening mechanism 5 and the discharge hopper 6 are arranged sequentially from top to bottom;
所述的压禾机构3包括上方的压禾链板301和下方的传送带302,传送带302的入料端和进料板2相接,传送带302和压禾链板301的转动方向相反,以实现对谷子的输送,所述的压禾链板301的链板主体上间隔设置多个L形压禾板303,压禾板303一板面垂直安装在链板主体上,另一板面向压禾链板301运动的反方向伸出,压禾板303的两个板面之间为圆角设计,相邻的压禾板303和下方的传送带302以及链板主体围成一个相互独立的压禾空间304,在压禾板303压紧谷子茎秆的同时由相邻的压禾板303夹持谷子茎秆,所述机架1底部的动力装置8通过传动机构驱动筛选机构5和压禾机构3动作;所述的进料板2水平设置,和传送带302的上层平齐且相接,而且进料板2的宽度大于压禾机构3的宽度,优选的,进料板2的宽度要大于谷子的长度,即谷子放在进料板2以后,谷子的两头均在进料板2上,而且谷子谷穗所在的进料板2一端向上弯折形成一个挡板;The described grain pressing mechanism 3 comprises the grain pressing chain plate 301 above and the conveyor belt 302 below, the feeding end of the conveyor belt 302 is connected with the feed plate 2, and the rotation direction of the conveyor belt 302 and the grain pressing chain plate 301 are opposite, so as to realize For the transportation of millet, a plurality of L-shaped grain pressing plates 303 are arranged at intervals on the chain plate main body of the grain pressing chain plate 301, one plate surface of the grain pressing plate 303 is vertically installed on the main body of the chain plate, and the other plate faces the grain pressing The chain plate 301 protrudes in the opposite direction of the movement, and the two plate surfaces of the grain pressing plate 303 are designed with rounded corners. The adjacent grain pressing plate 303, the conveyor belt 302 below and the main body of the chain plate surround a mutually independent grain pressing plate. In the space 304, the millet stalk is clamped by the adjacent grain pressing plate 303 while the grain pressing plate 303 is pressing the millet stalk, and the power device 8 at the bottom of the frame 1 drives the screening mechanism 5 and the grain pressing mechanism through a transmission mechanism 3 actions; the feed plate 2 is set horizontally, flush with and connected to the upper layer of the conveyor belt 302, and the width of the feed plate 2 is greater than the width of the grain pressing mechanism 3, preferably, the width of the feed plate 2 is greater than The length of the millet, that is, after the millet is placed on the feed plate 2, both ends of the millet are on the feed plate 2, and one end of the feed plate 2 where the ears of millet are located is bent upwards to form a baffle;
所述的脱粒机构4包括脱粒滚筒401和凹板格栅402,脱粒滚筒401的轴线和谷子在压禾机构3的移动方向平行,凹板格栅402的凹面朝向压禾机构3设置,凹板格栅402的两端固定在机架1上,所述脱粒滚筒401位于凹板格栅402的凹面一侧,并且脱粒滚筒401和凹板格栅402之间留有间隙,谷子的谷穗从凹板格栅402的一端进入该间隙,在脱粒滚筒401的滚动作用下进行脱粒,脱粒滚筒401由设置在机架1下部的动力机构7驱动;脱粒滚筒401上沿谷子的运动方向分为弓齿段和钉齿段,弓齿段上均布弓齿401-1,钉齿段上均布钉齿401-2,且钉齿401-2尖端弯曲设置,弯曲方向和脱粒滚筒401旋转方向相反,以避免齿尖对谷物的破坏;所述弓齿401-1的齿形大且圆滑,齿距较大,是进行粗脱粒;钉齿401-2齿形尖细,齿距较小,是进行细脱粒,弓齿401-1和钉齿401-2的配合使用使得脱粒更加干净,降低谷物的破损率;The threshing mechanism 4 includes a threshing cylinder 401 and a concave plate grid 402, the axis of the threshing cylinder 401 is parallel to the moving direction of the millet in the grain pressing mechanism 3, the concave surface of the concave plate grid 402 is arranged towards the grain pressing mechanism 3, and the concave plate The two ends of grid 402 are fixed on the frame 1, and described threshing cylinder 401 is positioned at the concave side of concave plate grid 402, and there is gap between threshing cylinder 401 and concave plate grid 402, and the ear of millet from One end of the concave plate grid 402 enters the gap, and threshing is carried out under the rolling action of the threshing cylinder 401, which is driven by the power mechanism 7 arranged at the bottom of the frame 1; The tooth section and the nail tooth section, the bow teeth 401-1 are evenly distributed on the bow tooth section, the nail teeth 401-2 are evenly distributed on the nail tooth section, and the tip of the nail tooth 401-2 is bent, and the bending direction is opposite to the rotation direction of the threshing cylinder 401 to avoid damage to the grain by the tip of the tooth; the tooth shape of the bow tooth 401-1 is large and smooth, and the tooth pitch is large, which is for coarse threshing; the tooth shape of the nail tooth 401-2 is thin and the tooth pitch is small, which is For fine threshing, the combination of bow tooth 401-1 and nail tooth 401-2 makes threshing cleaner and reduces the breakage rate of grain;
所述的筛选机构5包括上下布置的一级抖动筛502和二级抖动筛503以及位于两个抖动筛之间的风机501,一级抖动筛502的两端、二级抖动筛503的两端分别连接有曲轴504,曲轴504和机架1连接;The screening mechanism 5 includes a first-level shaker screen 502 and a second-level shaker screen 503 arranged up and down and a blower fan 501 between the two shaker screens, the two ends of the first-level shaker screen 502, the two ends of the second-level shaker screen 503 A crankshaft 504 is respectively connected, and the crankshaft 504 is connected with the frame 1;
所述的压禾机构3、筛选机构5由同一套动力装置8和传动机构驱动,该动力装置8可以选择发动机或电动机,传动机构包括主动带轮901、从动带轮、中间轴902、齿轮副903以及分别安装在一级抖动筛502和二级抖动筛503端部曲轴504上的驱动带轮506,主动带轮901安装在发动机输出轴上,中间轴902的一端安装在机架1上,另一端和传送带302转轴连接,从动带轮安装在中间轴902上,所述齿轮副903安装在机架1上,齿轮副903中的一个齿轮和压禾链板301的转轴连接,另一个齿轮安装在机架1上所设置的带有带轮的齿轮转轴上,从动带轮通过第一皮带连接主动带轮901、通过第二皮带连接齿轮转轴的带轮、通过第三皮带连接一级抖动筛502上的驱动带轮506,一级抖动筛502的驱动带轮506和二级抖动筛503的驱动带轮506之间通过第四皮带505连接;The described grain pressing mechanism 3 and the screening mechanism 5 are driven by the same set of power unit 8 and transmission mechanism, and the power unit 8 can select an engine or an electric motor, and the transmission mechanism includes a driving pulley 901, a driven pulley, an intermediate shaft 902, a gear The pair 903 and the driving pulley 506 respectively installed on the crankshaft 504 at the end of the primary shaker 502 and the second stage shaker 503, the driving pulley 901 is installed on the output shaft of the engine, and one end of the intermediate shaft 902 is installed on the frame 1 , the other end is connected with the rotating shaft of the conveyor belt 302, the driven pulley is installed on the intermediate shaft 902, and the gear pair 903 is installed on the frame 1, and one gear in the gear pair 903 is connected with the rotating shaft of the pressing grain chain plate 301, and the other A gear is installed on the gear shaft with the pulley provided on the frame 1, the driven pulley is connected to the driving pulley 901 by the first belt, the pulley of the gear shaft is connected by the second belt, and connected by the third belt. The driving pulley 506 on the first-level shaking screen 502 is connected by the fourth belt 505 between the driving pulley 506 of the first-level shaking screen 502 and the driving pulley 506 of the second-level shaking screen 503;
所述的出料斗6包括斜板601和弯管602,弯管602一端和斜板601的下端连接,弯管602的另一端伸出机架1,弯管602端部的横截面呈长圆形,斜板601通过支架倾斜固定在机架1上。The discharge hopper 6 includes a slant plate 601 and an elbow 602, one end of the elbow 602 is connected to the lower end of the slant plate 601, the other end of the elbow 602 stretches out from the frame 1, and the cross section of the end of the elbow 602 is oblong Shaped, the slant plate 601 is obliquely fixed on the frame 1 through a bracket.
在使用时,将谷子放在进料板2上,谷穗一端朝向进料板2的挡板,压禾链板301和传送带302在运行过程中,由人工将谷子推向压禾机构3,或者由压禾链板301上的压禾板303将最前端的谷子拨入压禾链板301和传送带302之间,谷子的茎秆被压禾板303压在传送带302上的同时,还被相邻的压禾板303夹紧,谷子在进入压禾机构3的同时,谷穗部分进入脱粒滚筒401和凹板格栅402之间的间隙,在脱粒滚筒401的高速转动下,脱粒滚筒401上的弓齿401-1和钉齿401-2像“梳子”一样,从谷穗之间通过,对谷物施加一定的拉力作用,使得谷物脱离穗轴,同时脱粒滚筒401上的弓齿401-1和钉齿401-2高速转动产生惯性力击打穗头,使得谷物产生振动和惯性力而破坏谷穗和穗轴的连接,从而实现脱粒。脱粒滚筒401前半段采用弓齿401-1,齿形较大较圆滑,齿距较大,是进行粗脱粒;后半段采用钉齿401-2,齿形尖细,齿距较小,是进行细脱粒。弓齿401-1和钉齿401-2的配合使用使得脱粒更加干净,降低谷物的破损率。When in use, the millet is placed on the feeding plate 2, and one end of the ear of rice is facing the baffle plate of the feeding plate 2, and the grain pressing chain plate 301 and the conveyor belt 302 are manually pushed to the grain pressing mechanism 3 during operation. Or by the grain pressing plate 303 on the grain pressing chain plate 301, the grain at the front end is inserted between the grain pressing chain plate 301 and the conveyer belt 302, while the stalk of the millet is pressed on the conveyer belt 302 by the grain pressing plate 303, it is also The adjacent grain pressing plate 303 is clamped, and when the millet enters the grain pressing mechanism 3, the ear part enters the gap between the threshing cylinder 401 and the concave plate grid 402, and under the high-speed rotation of the threshing cylinder 401, the threshing cylinder 401 The bow teeth 401-1 and nail teeth 401-2 on the threshing drum 401 are like "combs", passing between the ears of grain, exerting a certain pulling force on the grain, so that the grain is separated from the cob, and at the same time, the bow teeth 401-2 on the threshing cylinder 401 1 and spike 401-2 rotate at high speed to generate inertial force to hit the ear head, causing the grain to generate vibration and inertial force to destroy the connection between the ear and the ear shaft, thereby realizing threshing. The first half of the threshing cylinder 401 adopts bow teeth 401-1, the tooth shape is larger and smoother, and the tooth pitch is larger, which is used for coarse threshing; Perform fine threshing. The cooperative use of the bow tooth 401-1 and the nail tooth 401-2 makes the threshing cleaner and reduces the damage rate of the grain.
经过脱粒滚筒401脱下的籽粒和杂余均通过凹板格栅402上的缝隙落入安装在其下方的一级抖动筛502上,在皮带传动作用下带动抖动筛振动,除去较大的枝叶、茎杆等杂余。经一级抖动筛502脱下的籽粒落入安装在其下方的二级抖动筛503上,在皮带传动作用下带动抖动筛振动,除去较小的杂余。安装在机架1侧边的风机501工作将夹在谷粒中的杂物吹出。在一级、二级抖动筛502、503以及风机501的配合下,使得脱粒得到的谷粒更加干净,含杂更少。最终谷粒会落入在安装在机架1底部的出料斗6里流出。脱粒后的茎杆在传送带302和压禾链板301共同作用下沿脱粒滚筒401轴向输送至脱粒装置后部流出。The grains and debris that have been removed from the threshing drum 401 fall into the first-stage shaking screen 502 installed below it through the gap on the concave plate grille 402, and the shaking screen is driven to vibrate under the action of the belt drive to remove larger branches and leaves. , stems and other miscellaneous. The grains taken off by the first-level shaker sieve 502 fall into the second-level shaker sieve 503 installed below it, and the shaker sieve is driven to vibrate under the action of the belt drive to remove smaller impurities. The blower blower 501 work that is installed in frame 1 side will blow out the sundry that is clamped in the grain. With the cooperation of the primary and secondary vibrating screens 502, 503 and the fan 501, the grains obtained by threshing are cleaner and contain less impurities. Finally grain can fall into and flow out in the discharge hopper 6 that is installed in frame 1 bottom. The threshed stalks are axially transported along the threshing drum 401 to the rear of the threshing device and flow out under the joint action of the conveyor belt 302 and the pressing grain chain plate 301 .
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CN108142107A (en) * | 2018-03-14 | 2018-06-12 | 河南科技大学 | A kind of millet partly feeds sheller unit |
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CN114391375A (en) * | 2022-02-15 | 2022-04-26 | 金华职业技术学院 | A rice threshing device suitable for scientific research and breeding experiments |
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2018
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108142107A (en) * | 2018-03-14 | 2018-06-12 | 河南科技大学 | A kind of millet partly feeds sheller unit |
CN109699304A (en) * | 2019-02-26 | 2019-05-03 | 田子钺 | A kind of vertical agricultural paddy thresher |
CN114145096A (en) * | 2021-10-29 | 2022-03-08 | 华南农业大学 | Pre-treatment device for seed testing, rice seed testing system and seed testing method |
CN114391375A (en) * | 2022-02-15 | 2022-04-26 | 金华职业技术学院 | A rice threshing device suitable for scientific research and breeding experiments |
CN114391375B (en) * | 2022-02-15 | 2023-04-25 | 金华职业技术学院 | A rice threshing device suitable for scientific research and breeding experiments |
CN114982470A (en) * | 2022-07-05 | 2022-09-02 | 山东理工大学 | Reinforced stem-grabbing corn ear picking roller structure |
CN115843545A (en) * | 2023-02-23 | 2023-03-28 | 黑龙江省农业科学院绥化分院 | Rice thresher of high-efficient separation cereal grain and grain sediment |
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