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CN208024964U - The embed-type Prestressed concrete cylinder pipe of full anti-corrosion - Google Patents

The embed-type Prestressed concrete cylinder pipe of full anti-corrosion Download PDF

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Publication number
CN208024964U
CN208024964U CN201820427128.XU CN201820427128U CN208024964U CN 208024964 U CN208024964 U CN 208024964U CN 201820427128 U CN201820427128 U CN 201820427128U CN 208024964 U CN208024964 U CN 208024964U
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concrete pipe
corrosion
steel cylinder
prestressed steel
embedded
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CN201820427128.XU
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朱磊
陶哲峰
龚斌
杭熙腾
顾晓良
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WUXI HUAYI PIPELINE CO Ltd
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WUXI HUAYI PIPELINE CO Ltd
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Abstract

本实用新型涉及一种钢筒混凝土管,尤其是全防腐埋置式预应力钢筒混凝土管,包括筒体和分别位于筒体两端的承口钢环和插口钢环,所述筒体包括从内向外依次同轴线设置的PVC层、内壁混凝土管、薄钢筒、外壁混凝土管和砂浆保护层;所述砂浆保护层内设有预应力钢丝。本实用新型提供的全防腐埋置式预应力钢筒混凝土管整体结构简单、设计科学合理、具有良好的耐久性、防腐蚀性、强度高、并且制造工艺简单,内衬的PVC层和最外侧的无溶剂环氧煤沥青涂料层有效延长预应力钢筒混凝土管使用寿命,防止污水中有害物质对混凝土、薄钢筒的侵蚀,提高了抗渗能力、能有效防止污水外渗,保护环境。

The utility model relates to a steel cylinder concrete pipe, especially a fully anti-corrosion embedded prestressed steel cylinder concrete pipe, which comprises a cylinder body and socket steel rings and socket steel rings respectively located at both ends of the cylinder body. A PVC layer, an inner wall concrete pipe, a thin steel cylinder, an outer wall concrete pipe and a mortar protection layer are arranged coaxially on the outside in sequence; the mortar protection layer is provided with prestressed steel wires. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe provided by the utility model has a simple overall structure, scientific and reasonable design, good durability, corrosion resistance, high strength, and simple manufacturing process. The PVC layer of the inner lining and the outermost The solvent-free epoxy coal tar pitch coating layer effectively prolongs the service life of prestressed steel cylinder concrete pipes, prevents harmful substances in sewage from corroding concrete and thin steel cylinders, improves impermeability, effectively prevents sewage from seeping out, and protects the environment.

Description

全防腐埋置式预应力钢筒混凝土管Fully anti-corrosion embedded prestressed steel cylinder concrete pipe

技术领域technical field

本实用新型涉及一种钢筒混凝土管,尤其是全防腐埋置式预应力钢筒混凝土管。The utility model relates to a steel cylinder concrete pipe, in particular to a fully anti-corrosion embedded prestressed steel cylinder concrete pipe.

背景技术Background technique

随着我国生活水平的提高,污水下水道是现代化城市所必需的公共设施,也是都市文化与生活品质的新指标,现在政府积极从事污水处理工程建设,让家庭污水、工业废水等经过处理达到排放标准,进而改善环境、净化河流及海洋的目的。With the improvement of living standards in our country, sewage sewers are necessary public facilities in modern cities, and are also new indicators of urban culture and quality of life. Now the government is actively engaged in the construction of sewage treatment projects, so that household sewage and industrial wastewater can be treated to meet discharge standards. , and then improve the environment, purify rivers and oceans.

现在各地政府都大规模的进行污水管网建设,污水管道品种繁多,但使用最多的是经济又实用的钢筋混凝土排水管。但钢筋混凝土排水管由于结构和加工工艺的原因,使管体和接口易出现渗漏现象,会使地下土壤和水体受到二次污染。Now governments around the world are building large-scale sewage pipe networks. There are many types of sewage pipes, but the most economical and practical reinforced concrete drainage pipes are used. However, due to the structure and processing technology of reinforced concrete drainage pipes, the pipe body and joints are prone to leakage, which will cause secondary pollution to underground soil and water bodies.

预应力钢筒混凝土管相比钢筋混凝土管其良好的接口密封性能和管体抗渗性能得到了肯定。越来越多的业主、设计单位考虑在市政排污工程中用PCCP替代传统的钢筋混凝土管,PCCP依靠自身的混凝土结构就具有良好的防腐性能,但考虑到输送介质的改变,特别是污水中的硫化氢及硫酸会随着水渗透入混凝土中,先腐蚀混凝土,然后再腐蚀钢板或钢筋,导致管道受损甚至破坏。Compared with reinforced concrete pipes, prestressed steel cylinder concrete pipes have been affirmed for their better interface sealing performance and pipe body impermeability. More and more owners and design units are considering using PCCP to replace traditional reinforced concrete pipes in municipal sewage projects. PCCP has good anti-corrosion performance relying on its own concrete structure, but considering the change of conveying medium, especially the sewage in sewage Hydrogen sulfide and sulfuric acid will penetrate into the concrete along with the water, corrode the concrete first, and then corrode the steel plate or steel bar, resulting in damage or even destruction of the pipeline.

实用新型内容Utility model content

为解决上述问题,本实用新型提供一种构造简单、能够抵抗污水中腐蚀介质的渗入、耐酸、耐碱、防腐效果好、杜绝土壤和水体受到二次污染、使用寿命长的全防腐埋置式预应力钢筒混凝土管,具体技术方案为:In order to solve the above problems, the utility model provides a fully anti-corrosion embedded pre-corrosion pump with simple structure, resistance to the infiltration of corrosive media in sewage, acid resistance, alkali resistance, good anti-corrosion effect, preventing secondary pollution of soil and water bodies, and long service life. Stressed steel cylinder concrete pipe, the specific technical scheme is:

全防腐埋置式预应力钢筒混凝土管,包括筒体和分别位于筒体两端的承口钢环和插口钢环,所述筒体包括从内向外依次同轴线设置的PVC层、内壁混凝土管、薄钢筒、外壁混凝土管和砂浆保护层;所述外壁混凝土管的外表面还设有预应力钢丝。The fully anti-corrosion embedded prestressed steel cylinder concrete pipe includes a cylinder body and socket steel rings and socket steel rings respectively located at both ends of the cylinder body. , a thin steel cylinder, an outer wall concrete pipe and a mortar protection layer; the outer surface of the outer wall concrete pipe is also provided with prestressed steel wires.

通过采用上述技术方案,PVC即聚氯乙烯,聚氯乙烯分子中含有氯原子,由于C-CL键的偶极影响,它是一种极性很强的材料,PVC具有很好的耐酸碱、耐磨、耐燃及绝缘性能。PVC层可采用现有的PVC层或由PVC片加工而成。By adopting the above technical scheme, PVC is polyvinyl chloride, and the polyvinyl chloride molecule contains chlorine atoms. Due to the dipole influence of the C-CL bond, it is a very polar material. PVC has good acid and alkali resistance. , wear resistance, flame resistance and insulation properties. The PVC layer can adopt the existing PVC layer or be processed from PVC sheets.

优选的,所述PVC层的外壁设有固定键,所述固定键嵌在内壁混凝土管上。Preferably, the outer wall of the PVC layer is provided with fixing keys, and the fixing keys are embedded in the concrete pipe of the inner wall.

优选的,所述固定键为T形键。Preferably, the fixed key is a T-shaped key.

通过采用上述技术方案,PVC层采用表面设有T形键的PVC片加工而成,内衬PVC片厚度在1.5~2.0mm,PVC片的一面设有T形键。浇注前先根据管道公称内径现场剪裁与熔着,将制成的圆筒状PVC片套入管芯内模并撑紧内模,使PVC片紧贴内模,再放置钢筒及外模,进行混凝土浇筑,脱模后PVC片的T形键能牢牢被混凝土包裹。By adopting the above-mentioned technical scheme, the PVC layer is processed by a PVC sheet provided with T-shaped keys on the surface, the thickness of the inner PVC sheet is 1.5-2.0mm, and one side of the PVC sheet is provided with T-shaped keys. Before pouring, cut and melt on-site according to the nominal inner diameter of the pipe, insert the cylindrical PVC sheet into the inner mold of the pipe core and tighten the inner mold so that the PVC sheet is close to the inner mold, then place the steel cylinder and outer mold, and carry out Concrete pouring, the T-shaped key of the PVC sheet can be firmly wrapped by the concrete after demoulding.

优选的,所述承口钢环和插口钢环分别与薄钢筒的两端焊接在一起。Preferably, the socket steel ring and the socket steel ring are respectively welded to both ends of the thin steel cylinder.

优选的,所述插口钢环上设有密封凹槽。Preferably, the socket steel ring is provided with a sealing groove.

优选的,所述密封凹槽设有两个。Preferably, there are two sealing grooves.

优选的,所述插口钢环上还设有试压孔,所述试压孔位于两个密封凹槽之间。Preferably, the socket steel ring is also provided with a pressure test hole, and the pressure test hole is located between the two sealing grooves.

优选的,还包括无溶剂环氧煤沥青涂料层,所述无溶剂环氧煤沥青涂料层位于砂浆保护层的外壁。Preferably, it also includes a solvent-free epoxy coal tar pitch coating layer, and the solvent-free epoxy coal tar pitch coating layer is located on the outer wall of the mortar protection layer.

通过采用上述技术方案,无溶剂环氧煤沥青涂料层有效提高预应力钢筒混凝土管抗侵蚀能力,大大提高了使用寿命。By adopting the above technical scheme, the solvent-free epoxy coal tar pitch coating layer can effectively improve the anti-corrosion ability of the prestressed steel cylinder concrete pipe, and greatly increase the service life.

优选的,所述预应力钢丝缠绕在外壁混凝土管的外表面,预应力钢丝的两端固定在锚固块上,锚固块固定在预埋件上,预埋件嵌在外壁混凝土管内,且位于外壁混凝土管的两端。Preferably, the prestressed steel wire is wound on the outer surface of the outer wall concrete pipe, the two ends of the prestressed steel wire are fixed on the anchor block, the anchor block is fixed on the embedded part, the embedded part is embedded in the outer wall concrete pipe, and is located on the outer wall The ends of the concrete pipe.

通过采用上述技术方案,预应力钢丝紧紧缠绕在外壁混凝土管的外表面,预应力钢丝是承受内水压和外荷载。By adopting the above technical scheme, the prestressed steel wire is tightly wound on the outer surface of the outer wall concrete pipe, and the prestressed steel wire bears internal water pressure and external load.

与现有技术相比本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

本实用新型提供的全防腐埋置式预应力钢筒混凝土管整体结构简单、设计科学合理、具有良好的耐久性、防腐蚀性、强度高、并且制造工艺简单,内衬的PVC层和最外侧的无溶剂环氧煤沥青涂料层有效延长预应力钢筒混凝土管使用寿命,防止污水中有害物质对混凝土、薄钢筒的侵蚀,提高了抗渗能力、能有效防止污水外渗,保护环境。The fully anti-corrosion embedded prestressed steel cylinder concrete pipe provided by the utility model has a simple overall structure, scientific and reasonable design, good durability, corrosion resistance, high strength, and simple manufacturing process. The PVC layer of the inner lining and the outermost The solvent-free epoxy coal tar pitch coating layer effectively prolongs the service life of prestressed steel cylinder concrete pipes, prevents harmful substances in sewage from corroding concrete and thin steel cylinders, improves impermeability, effectively prevents sewage from seeping out, and protects the environment.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是沿图1中A-A线的剖视图。Fig. 2 is a sectional view along line A-A in Fig. 1 .

具体实施方式Detailed ways

现结合附图对本实用新型作进一步说明。Now in conjunction with accompanying drawing, the utility model is further described.

如图1和图2所示,全防腐埋置式预应力钢筒混凝土管,包括筒体和分别位于筒体两端的承口钢环7和插口钢环8,筒体包括从内向外依次同轴线设置的PVC层1、内壁混凝土管2、薄钢筒3、外壁混凝土管4和砂浆保护层6,PVC层1的两端与内壁混凝土管2的两端平齐;预应力钢丝5缠绕在外壁混凝土管4的外表面,预应力钢丝5的两端固定在锚固块上,锚固块固定在预埋件上,预埋件嵌在外壁混凝土管4内,且位于外壁混凝土管4的两端。As shown in Figure 1 and Figure 2, the fully anti-corrosion embedded prestressed steel cylinder concrete pipe includes a cylinder body and a socket steel ring 7 and a socket steel ring 8 respectively located at both ends of the cylinder body. The PVC layer 1, the inner wall concrete pipe 2, the thin steel cylinder 3, the outer wall concrete pipe 4 and the mortar protection layer 6 are arranged on the line, the two ends of the PVC layer 1 are flush with the two ends of the inner wall concrete pipe 2; the prestressed steel wire 5 is wound on On the outer surface of the outer wall concrete pipe 4, the two ends of the prestressed steel wire 5 are fixed on the anchor block, the anchor block is fixed on the embedded part, the embedded part is embedded in the outer wall concrete pipe 4, and is located at the two ends of the outer wall concrete pipe 4 .

PVC层1的外壁设有固定键11,固定键11嵌在内壁混凝土管2上。固定键11为T形键。The outer wall of the PVC layer 1 is provided with a fixed key 11, and the fixed key 11 is embedded in the concrete pipe 2 on the inner wall. The fixed key 11 is a T-shaped key.

承口钢环7和插口钢环8分别与薄钢筒3的两端焊接在一起。The socket steel ring 7 and the socket steel ring 8 are welded together with the two ends of the thin steel cylinder 3 respectively.

插口钢环8上设有密封凹槽81。密封凹槽81设有两个。The socket steel ring 8 is provided with a sealing groove 81 . There are two sealing grooves 81 .

插口钢环8上还设有试压孔82,试压孔82位于两个密封凹槽81之间。The socket steel ring 8 is also provided with a pressure test hole 82 , and the pressure test hole 82 is located between the two sealing grooves 81 .

还包括无溶剂环氧煤沥青涂料层,所述无溶剂环氧煤沥青涂料层位于砂浆保护层的外壁。It also includes a solvent-free epoxy coal tar pitch paint layer, and the solvent-free epoxy coal tar pitch paint layer is located on the outer wall of the mortar protection layer.

PVC即聚氯乙烯,聚氯乙烯分子中含有氯原子,由于C-CL键的偶极影响,它是一种极性很强的材料,PVC具有很好的耐酸碱、耐磨、耐燃及绝缘性能。PVC层1采用表面设有T形键的PVC片加工而成,内衬PVC片厚度在1.5~2.0mm,PVC片的一面设有T形键。浇注前先根据管道公称内径现场剪裁与熔着,将制成的圆筒状PVC片套入管芯内模并撑紧内模,使PVC片紧贴内模,再放置钢筒及外模,进行混凝土浇筑,脱模后PVC片的T形键能牢牢被混凝土包裹。PVC is polyvinyl chloride. Polyvinyl chloride molecules contain chlorine atoms. Due to the dipole influence of the C-CL bond, it is a very polar material. PVC has good acid and alkali resistance, wear resistance, flame resistance and insulation properties. The PVC layer 1 is processed by PVC sheets with T-shaped keys on the surface, the thickness of the PVC sheet lining is 1.5-2.0mm, and one side of the PVC sheet is provided with T-shaped keys. Before pouring, cut and melt on-site according to the nominal inner diameter of the pipe, insert the cylindrical PVC sheet into the inner mold of the pipe core and tighten the inner mold so that the PVC sheet is close to the inner mold, then place the steel cylinder and outer mold, and carry out Concrete pouring, the T-shaped key of the PVC sheet can be firmly wrapped by the concrete after demoulding.

无溶剂环氧煤沥青涂料层直接涂装在水泥砂浆保护层上,为埋置式预应力钢筒混凝土管的防腐性能提高增加了一道重要屏障,加工方便。The solvent-free epoxy coal tar pitch coating layer is directly coated on the cement mortar protective layer, which adds an important barrier to the improvement of the anti-corrosion performance of the embedded prestressed steel cylinder concrete pipe, and is easy to process.

全防腐埋置式预应力钢筒混凝土管实现了内层和外层的同时防腐,大大延长了使用寿命。全防腐埋置式预应力钢筒混凝土管采用立式浇筑,口径在1200-4000mm。The fully anti-corrosion embedded prestressed steel cylinder concrete pipe realizes simultaneous anti-corrosion of the inner layer and outer layer, which greatly prolongs the service life. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe is poured vertically, with a diameter of 1200-4000mm.

Claims (9)

1.全防腐埋置式预应力钢筒混凝土管,其特征在于,包括筒体和分别位于筒体两端的承口钢环(7)和插口钢环(8),所述筒体包括从内向外依次同轴线设置的PVC层(1)、内壁混凝土管(2)、薄钢筒(3)、外壁混凝土管(4)和砂浆保护层(6),PVC层(1)的两端与内壁混凝土管(2)的两端平齐;所述外壁混凝土管(4)的外表面还设有预应力钢丝(5)。1. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe is characterized in that it includes a cylinder body and socket steel rings (7) and socket steel rings (8) respectively located at both ends of the cylinder body, and the cylinder body includes The PVC layer (1), the inner wall concrete pipe (2), the thin steel cylinder (3), the outer wall concrete pipe (4) and the mortar protection layer (6) arranged on the coaxial line in turn, the two ends of the PVC layer (1) and the inner wall Both ends of the concrete pipe (2) are flush; the outer surface of the outer wall concrete pipe (4) is also provided with prestressed steel wires (5). 2.根据权利要求1所述的全防腐埋置式预应力钢筒混凝土管,其特征在于,所述PVC层(1)的外壁设有固定键(11),所述固定键(11)嵌在内壁混凝土管(2)上。2. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe according to claim 1, characterized in that, the outer wall of the PVC layer (1) is provided with a fixed key (11), and the fixed key (11) is embedded in on the inner wall concrete pipe (2). 3.根据权利要求2所述的全防腐埋置式预应力钢筒混凝土管,其特征在于,所述固定键(11)为T形键。3. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe according to claim 2, characterized in that the fixed key (11) is a T-shaped key. 4.根据权利要求1所述的全防腐埋置式预应力钢筒混凝土管,其特征在于,所述承口钢环(7)和插口钢环(8)分别与薄钢筒(3)的两端焊接在一起。4. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe according to claim 1, characterized in that, the socket steel ring (7) and the socket steel ring (8) are respectively connected with the two sides of the thin steel cylinder (3). The ends are welded together. 5.根据权利要求1所述的全防腐埋置式预应力钢筒混凝土管,其特征在于,所述插口钢环(8)上设有密封凹槽(81)。5. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe according to claim 1, characterized in that, the socket steel ring (8) is provided with a sealing groove (81). 6.根据权利要求5所述的全防腐埋置式预应力钢筒混凝土管,其特征在于,所述密封凹槽(81)设有两个。6. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe according to claim 5, characterized in that there are two sealing grooves (81). 7.根据权利要求6所述的全防腐埋置式预应力钢筒混凝土管,其特征在于,所述插口钢环(8)上还设有试压孔(82),所述试压孔(82)位于两个密封凹槽(81)之间。7. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe according to claim 6, characterized in that, the socket steel ring (8) is also provided with a pressure test hole (82), and the pressure test hole (82 ) between the two sealing grooves (81). 8.根据权利要求1所述的全防腐埋置式预应力钢筒混凝土管,其特征在于,还包括无溶剂环氧煤沥青涂料层,所述无溶剂环氧煤沥青涂料层位于砂浆保护层(6)的外壁。8. The full anti-corrosion embedded prestressed steel cylinder concrete pipe according to claim 1, is characterized in that, also comprises solvent-free epoxy coal tar pitch paint layer, and described solvent-free epoxy coal tar pitch paint layer is positioned at mortar protective layer ( 6) The outer wall. 9.根据权利要求1所述的全防腐埋置式预应力钢筒混凝土管,其特征在于,所述预应力钢丝(5)缠绕在外壁混凝土管(4)的外表面,预应力钢丝(5)的两端固定在锚固块上,锚固块固定在预埋件上,预埋件嵌在外壁混凝土管(4)内,且位于外壁混凝土管(4)的两端。9. The fully anti-corrosion embedded prestressed steel cylinder concrete pipe according to claim 1, wherein the prestressed steel wire (5) is wound on the outer surface of the outer wall concrete pipe (4), and the prestressed steel wire (5) The two ends are fixed on the anchor block, the anchor block is fixed on the embedded part, and the embedded part is embedded in the outer wall concrete pipe (4) and is located at the two ends of the outer wall concrete pipe (4).
CN201820427128.XU 2018-03-27 2018-03-27 The embed-type Prestressed concrete cylinder pipe of full anti-corrosion Expired - Fee Related CN208024964U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114536521A (en) * 2022-03-07 2022-05-27 纬固防腐资源(上海)有限公司 Formwork group structure, concrete tank body structure and construction method of tank body structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114536521A (en) * 2022-03-07 2022-05-27 纬固防腐资源(上海)有限公司 Formwork group structure, concrete tank body structure and construction method of tank body structure
CN114536521B (en) * 2022-03-07 2024-03-12 纬固防腐资源(上海)有限公司 Template group structure, concrete tank structure and construction method of tank structure

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