CN208004204U - A kind of railing spray painting automatic assembly line - Google Patents
A kind of railing spray painting automatic assembly line Download PDFInfo
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- CN208004204U CN208004204U CN201820207155.6U CN201820207155U CN208004204U CN 208004204 U CN208004204 U CN 208004204U CN 201820207155 U CN201820207155 U CN 201820207155U CN 208004204 U CN208004204 U CN 208004204U
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- 238000007592 spray painting technique Methods 0.000 title claims abstract description 11
- 238000010422 painting Methods 0.000 claims abstract description 25
- 239000003973 paint Substances 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims abstract description 5
- 238000005242 forging Methods 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 238000005507 spraying Methods 0.000 abstract description 17
- 238000009825 accumulation Methods 0.000 abstract description 16
- 229910000831 Steel Inorganic materials 0.000 abstract description 10
- 239000010959 steel Substances 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
本实用新型公开了一种栏杆喷漆自动生产线,包括钢架,所述钢架上设有电机,所述电机的下端设有主动轮,所述主动轮与积放输送系统连接,所述积放输送系统上依次设有装机工位、喷漆工位、取件工位。本实用新型一种栏杆喷漆自动生产线,不仅一次喷涂能够涂装多组栏杆,还可以实现持续工作,完成喷漆多项工作;采用积放式输送系统工件可以随时停止且不影响整个驱动系统;坐标式喷漆装置,无需旋转工件而且可快速精准的将油漆喷至指定地方,提高劳动效率。
The utility model discloses an automatic production line for railing painting, which comprises a steel frame, a motor is arranged on the steel frame, and a driving wheel is arranged at the lower end of the motor, and the driving wheel is connected with an accumulating conveying system, and the accumulating The conveying system is equipped with an installation station, a painting station, and a pick-up station in sequence. The utility model is an automatic production line for railing spray painting, which can not only paint multiple groups of railings in one spraying, but also realize continuous work and complete multiple tasks of painting; the workpiece can be stopped at any time without affecting the entire driving system by adopting the accumulation type conveying system; coordinates The type spraying device does not need to rotate the workpiece and can quickly and accurately spray the paint to the designated place, improving labor efficiency.
Description
技术领域technical field
本实用新型涉及喷涂技术领域,尤其是一种栏杆喷漆自动生产线。The utility model relates to the technical field of spraying, in particular to an automatic production line for spraying paint on railings.
背景技术Background technique
喷涂是通过喷枪或碟式雾化器借助于压力或离心力将油漆分散成均匀而微细的雾滴施涂于被涂物表面的涂装方法。栏杆制作的最后一道工序便是喷涂,油漆作为保护层能够防止栏杆本体的金属被腐蚀、延长使用寿命。现有的喷涂方式是直接将栏杆放在空地上进行喷涂,油漆溅落在地面上会污染地面,而且需要将栏杆整体翻过来才能喷涂反面,喷涂完成还需要搬运至晾晒地方,连晒完成后还需要搬运存放区,操作复杂繁琐,喷涂效率较低。Spraying is a coating method in which paint is dispersed into uniform and fine droplets and applied to the surface of the object to be coated by means of pressure or centrifugal force through a spray gun or disc atomizer. The last process of making railings is spraying. As a protective layer, paint can prevent the metal of the railing body from being corroded and prolong its service life. The existing spraying method is to directly put the railing on the open space for spraying. If the paint splashes on the ground, it will pollute the ground, and the railing needs to be turned over to spray the reverse side. After spraying, it needs to be transported to a drying place. The storage area needs to be transported, the operation is complicated and cumbersome, and the spraying efficiency is low.
实用新型内容Utility model content
本实用新型的目的就在于提供一种栏杆喷漆自动生产线,解决了现有技术喷涂不全需要翻转、喷涂后需要晾晒,操作复杂繁琐,喷涂效率较低的问题。The purpose of the utility model is to provide an automatic production line for railing painting, which solves the problems of the prior art that incomplete spraying needs to be turned over, after spraying needs to be dried, the operation is complicated and cumbersome, and the spraying efficiency is low.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes above-mentioned purpose through following technical scheme:
一种栏杆喷漆自动生产线,包括钢架,所述钢架上设有电机,所述电机的下端设有主动轮,所述主动轮与积放输送系统连接,所述积放输送系统上依次设有装机工位、喷漆工位、取件工位。An automatic production line for railing painting, comprising a steel frame, a motor is provided on the steel frame, and a drive wheel is provided at the lower end of the motor, and the drive wheel is connected to an accumulation conveying system, and the accumulation conveying system is successively provided with There are installation stations, painting stations, and pick-up stations.
本实用新型进一步解决的方案是,所述积放输送系统包括牵引轨道、模锻链条、推头、承重轨道、积放小车挂件装置,所述牵引轨道为椭圆形,所述牵引轨道上设有模锻链条,主动轮设置在牵引轨道的两端,传动连接模锻链条,所述模锻链条下端设有推头,所述推头与积放小车挂件装置接触,所述积放小车挂件装置设置在承重轨道上。The further solution of the utility model is that the accumulation conveying system includes a traction track, a die forging chain, a push head, a load-bearing track, and a pendant device for an accumulation trolley, the traction track is elliptical, and the traction track is provided with Die-forged chain, the driving wheel is arranged at both ends of the traction track, and the drive is connected with the die-forged chain. The lower end of the die-forged chain is provided with a push head, and the push head is in contact with the pendant device of the accumulating trolley. The pendant device of the accumulating trolley Set on load-bearing rails.
本实用新型进一步解决的方案是,所述承重轨道上设有停止器。A further solution of the utility model is that a stopper is provided on the load-bearing track.
本实用新型进一步解决的方案是,所述模锻链条上端设有滑轮,所述滑轮设置在牵引轨道上。A further solution of the utility model is that the upper end of the forging chain is provided with a pulley, and the pulley is arranged on the traction track.
本实用新型进一步解决的方案是,所述积放小车挂件装置包括积放前小车、积放后小车、横杆、挂钩,所述积放前小车和积放后小车之间连接有横杆,所述横杆上设有挂钩。The further solution of the utility model is that the accumulating trolley pendant device includes accumulating front trolleys, accumulating rear trolleys, cross bars, and hooks, and a cross bar is connected between the accumulating front trolleys and the accumulating rear trolleys, The cross bar is provided with a hook.
本实用新型进一步解决的方案是,所述横杆上设有竖直的连接杆。A further solution of the utility model is that a vertical connecting rod is arranged on the cross bar.
本实用新型进一步解决的方案是,所述挂钩上端设有固定圈,所述挂钩下端设有斜杆,所述斜杆竖直方向倾斜设置,所述斜杆两端设有前端挂置钩和后端挂置钩,所述前端挂置钩和后端挂置钩前后对称设置。The further solution of the utility model is that the upper end of the hook is provided with a fixed ring, the lower end of the hook is provided with a slanting bar, the slanting bar is vertically inclined, and the two ends of the slanting bar are provided with front-end hanging hooks and The rear-end hanging hooks are symmetrically arranged front and back.
本实用新型进一步解决的方案是,所述喷漆工位上设有坐标式喷漆装置,所述坐标式喷漆装置包括框架,所述框架包括前后设置的两个方框,所述方框的上设有横向丝杠和竖向丝杠,所述框架的下端设有驱动电机,所述驱动电机与齿轮箱连接,所述齿轮箱通过转向器与横向丝杠、纵向丝杠连接,所述横向丝杠和竖向丝杠上设有十字驱动杆,所述十字驱动杆中间设有滑块,所述滑块随着驱动杆上下左右移动,所述滑块上设有喷头,所述喷头朝向内侧。The further solution of the utility model is that a coordinate-type paint spraying device is provided on the painting station, and the coordinate-type paint spraying device includes a frame, and the frame includes two square frames arranged front and back, and the top of the frame is provided with There are horizontal screw and vertical screw, the lower end of the frame is provided with a drive motor, the drive motor is connected to the gear box, the gear box is connected to the horizontal screw and the vertical screw through the steering gear, and the horizontal screw The rod and the vertical lead screw are provided with a cross driving rod, and a slider is arranged in the middle of the cross driving rod, and the slider moves up and down, left and right with the driving rod, and a nozzle is arranged on the slider, and the nozzle faces the inside .
本实用新型进一步解决的方案是,所述滑块上装有三个喷头,所述喷头分别朝向三个不同的方向。The further solution of the utility model is that the slider is equipped with three spray heads, and the spray heads face three different directions respectively.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、本实用新型一种栏杆喷漆自动生产线,不仅一次喷涂能够涂装多组栏杆,还可以实现持续工作,完成喷漆多项工作;采用积放式输送系统工件可以随时停止且不影响整个驱动系统;坐标式喷漆装置,无需旋转工件而且可快速精准的将油漆喷至指定地方,提高劳动效率。1. The utility model is an automatic production line for railing painting, which can not only paint multiple groups of railings in one spraying, but also realize continuous work and complete multiple tasks of painting; the workpiece can be stopped at any time without affecting the entire driving system by adopting the accumulation type conveying system ;The coordinate spraying device does not need to rotate the workpiece and can quickly and accurately spray the paint to the designated place, improving labor efficiency.
2、本实用新型一种栏杆喷漆自动生产线,由钢架支撑,可以根据需求安装在不同地方;由电动机驱动主动轮带动积放输送系统启动,再由积放输送系统将工件由装机工位送至喷漆工位,喷漆完成后又被送至取件工位,在此时间内工件在轨道上行驶,有足够的时间晾干。2. The utility model is an automatic production line for railing spray painting, which is supported by a steel frame and can be installed in different places according to requirements; the motor drives the driving wheel to drive the accumulative conveying system to start, and then the accumulative conveying system sends the workpiece to the machine station. To the painting station, after the painting is completed, it is sent to the pick-up station. During this time, the workpiece travels on the track and has enough time to dry.
3、本实用新型一种栏杆喷漆自动生产线,钢架为悬挂钢架,挂在工厂顶部,节省空间。3. The utility model is an automatic production line for railing painting. The steel frame is a hanging steel frame, which is hung on the top of the factory to save space.
4、本实用新型一种栏杆喷漆自动生产线,积放小车挂件装置上的挂钩,挂钩上端设有固定圈,挂钩下端设有斜杆,斜杆竖直方向倾斜设置,斜杆两端设有前端挂置钩和后端挂置钩,所述前端挂置钩和后端挂置钩前后对称设置,可以上下错开工件,也可以左右组开工件,可以快速装上工件而且无需工人调整距离。4. The utility model is an automatic production line for railing spray painting. The hook on the pendant device of the accumulating trolley is provided. The upper end of the hook is provided with a fixed ring, and the lower end of the hook is provided with a diagonal bar. The vertical direction of the inclined bar is inclined. Hanging hooks and rear-end hanging hooks, the front-end hanging hooks and rear-end hanging hooks are arranged symmetrically front and back, can stagger workpieces up and down, and can also assemble workpieces left and right, and can quickly install workpieces without workers adjusting the distance.
5、本实用新型一种栏杆喷漆自动生产线,所述模锻链条上端设有滑轮,所述滑轮设置在牵引轨道上,滑轮在牵引轨道上由模锻链条推动,滑轮起到固定模锻链条作用。5. The utility model is an automatic production line for railing painting. The upper end of the forging chain is provided with a pulley. The pulley is set on the traction track. The pulley is pushed by the forging chain on the traction track. The pulley plays the role of fixing the forging chain. .
6、本实用新型一种栏杆喷漆自动生产线,装在积放小车轨道上的停止器起到停止积放前小车的作用,用于整个自动生产生产线的各个工位上,目的是暂停工件,方便操作工位上的操作。6. The utility model is an automatic production line for railing spray painting. The stopper installed on the track of the accumulating trolley plays the role of stopping the trolley before accumulating. It is used at each station of the entire automatic production line. Operations at the operating station.
7、本实用新型一种栏杆喷漆自动生产线,所述横杆上设有竖直的连接杆,可以根据工件构造设置多个挂钩。7. The utility model is an automatic production line for spray painting of railings. The horizontal bar is provided with a vertical connecting bar, and multiple hooks can be set according to the structure of the workpiece.
8、本实用新型一种栏杆喷漆自动生产线,所述框架包括前后设置的两个方框,整个装置由两个方向喷漆,这样就可以不用转动工件进行工作。8. The utility model is an automatic production line for railing spray painting. The frame includes two square frames arranged front and back, and the whole device sprays paint from two directions, so that the work can be carried out without rotating the workpiece.
9、本实用新型一种栏杆喷漆自动生产线,滑块上装有三个喷头分别朝向三个不同的方向,喷洒均匀,节省时间。9. The utility model is an automatic painting production line for railings. The slider is equipped with three nozzles facing three different directions, which can spray evenly and save time.
附图说明Description of drawings
图1为本实用新型一种栏杆喷漆自动生产线立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of an automatic production line for railing painting of the utility model.
图2为本实用新型一种栏杆喷漆自动生产线的积放式输送系统示意图。Fig. 2 is a schematic diagram of an accumulation type conveying system of a railing painting automatic production line of the present invention.
图3为本实用新型一种栏杆喷漆自动生产线的积放小车挂件装置示意图。Fig. 3 is a schematic diagram of an accumulating trolley pendant device of a railing painting automatic production line of the present invention.
图4为本实用新型一种栏杆喷漆自动生产线的挂钩结构示意图。Fig. 4 is a schematic diagram of the hook structure of a railing painting automatic production line of the present invention.
图5为本实用新型一种栏杆喷漆自动生产线的坐标式喷漆装置示意图。Fig. 5 is a schematic diagram of a coordinate spray painting device of a railing spray painting automatic production line of the present invention.
图中:滑轮、2-牵引轨道、3-模锻链条、4-推头、5-停止器、6-承重轨道、7-连接杆、8-积放后小车、9-横杆、10-积放前小车、11-挂钩、12-栏杆、14-框架、15-喷头、16-滑块、17-齿轮箱、18-驱动电机、19-驱动杆、20-钢架、21-积放输送系统、22-取件工位、23-主动轮、24-电机、25-装机工位、26-喷漆工位。In the figure: pulley, 2-traction track, 3-forged chain, 4-push head, 5-stopper, 6-load-bearing track, 7-connecting rod, 8-accumulated trolley, 9-horizontal bar, 10- Accumulation front car, 11-hook, 12-railing, 14-frame, 15-nozzle, 16-slider, 17-gearbox, 18-drive motor, 19-drive rod, 20-steel frame, 21-accumulation Conveying system, 22-picking station, 23-driving wheel, 24-motor, 25-installation station, 26-painting station.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
根据图1至图5所示的一种栏杆喷漆自动生产线,包括钢架20,所述钢架20上设有电机24,所述电机24的下端设有主动轮23,所述主动轮23与积放输送系统21连接,所述积放输送系统21上依次设有装机工位25、喷漆工位26、取件工位22;所述积放输送系统21包括模锻链条3、推头4、积放小车轨道6、积放小车挂件装置,所述牵引轨道2为椭圆形,所述牵引轨道2上设有模锻链条3,主动轮23设置在牵引轨道2的两端,传动连接模锻链条3,所述模锻链条3下端设有推头4,所述推头4与积放小车挂件装置接触,所述积放小车挂件装置设置在承重轨道6上;所述承重轨道6上设有停止器5;所述模锻链条3上端设有滑轮1,所述滑轮1设置在牵引轨道2上;所述积放小车挂件装置包括积放前小车10、积放后小车8、横杆9、挂钩11,所述积放前小车10和积放后小车8之间连接有横杆9,所述横杆9上设有挂钩11;所述横杆9上设有竖直的连接杆7;所述挂钩11上端设有固定圈,所述挂钩11下端设有斜杆,所述斜杆竖直方向倾斜设置,所述斜杆两端设有前端挂置钩和后端挂置钩,所述前端挂置钩和后端挂置钩前后对称设置;所述喷漆工位26上设有坐标式喷漆装置,所述坐标式喷漆装置包括框架14,所述框架14包括前后设置的两个方框,所述方框的上设有横向丝杠和竖向丝杠,所述框架14的下端设有驱动电机18,所述驱动电机18与齿轮箱17连接,所述齿轮箱17通过转向器与横向丝杠、纵向丝杠连接,所述横向丝杠和竖向丝杠上设有十字驱动杆19,所述十字驱动杆19中间设有滑块16,所述滑块16随着驱动杆19上下左右移动,所述滑块16上设有喷头15,所述喷头15朝向内侧;所述滑块16上装有三个喷头15,所述喷头15分别朝向三个不同的方向。According to a kind of railing painting automatic production line shown in Fig. 1 to Fig. 5, comprise steel frame 20, described steel frame 20 is provided with motor 24, and the lower end of described motor 24 is provided with driving wheel 23, and described driving wheel 23 and The accumulation conveying system 21 is connected, and the accumulation conveying system 21 is provided with an installation station 25, a painting station 26, and a pick-up station 22 in sequence; the accumulation conveying system 21 includes a forging chain 3 and a pushing head 4 , accumulation trolley track 6, accumulation trolley pendant device, described traction track 2 is ellipse, is provided with die forging chain 3 on described traction track 2, driving wheel 23 is arranged on the two ends of traction track 2, transmission connection die Forged chain 3, the lower end of the forged chain 3 is provided with a push head 4, the push head 4 is in contact with the accumulating trolley pendant device, and the accumulating trolley pendant device is arranged on the load-bearing track 6; on the load-bearing track 6 A stopper 5 is provided; the upper end of the die forging chain 3 is provided with a pulley 1, and the pulley 1 is arranged on the traction track 2; Rod 9, hook 11, crossbar 9 is connected between the dolly 10 before the accumulation and the dolly 8 after accumulation, the crossbar 9 is provided with a hook 11; the crossbar 9 is provided with a vertical connection Rod 7; the upper end of the hook 11 is provided with a fixed ring, the lower end of the hook 11 is provided with a slanting bar, and the vertical direction of the slanting bar is inclined, and the two ends of the slanting bar are provided with a front-end hanging hook and a rear-end hanging hook, the front-end hanging hook and the rear-end hanging hook are arranged symmetrically front and back; the painting station 26 is provided with a coordinate-type painting device, and the coordinate-type painting device includes a frame 14, and the frame 14 includes front and rear Two square frames, a horizontal lead screw and a vertical lead screw are arranged on the said frame, and a drive motor 18 is provided at the lower end of the frame 14, and the drive motor 18 is connected with a gear box 17, and the gear box 17 The steering gear is connected with the horizontal lead screw and the vertical lead screw, the cross drive rod 19 is arranged on the horizontal lead screw and the vertical lead screw, and a slide block 16 is arranged in the middle of the cross drive rod 19, and the slide block 16 follows As the driving rod 19 moves up, down, left, and right, the slider 16 is provided with a shower head 15 facing inwardly; the slider 16 is equipped with three shower heads 15, and the shower heads 15 face three different directions respectively.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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CN111420826A (en) * | 2020-04-30 | 2020-07-17 | 四川国软科技发展有限责任公司 | Tool system for spraying paint |
CN111420821A (en) * | 2020-03-20 | 2020-07-17 | 郑建新 | Positioning carrier structure for automatic paint spraying of automobile bumper |
CN111889263A (en) * | 2020-08-10 | 2020-11-06 | 王舒文 | A reversible tooling for wind power blade painting |
CN112495611A (en) * | 2020-12-14 | 2021-03-16 | 宁波灵凡智远电子设备有限公司 | Metal plate spraying device and spraying process for machine manufacturing |
CN115155912A (en) * | 2022-07-12 | 2022-10-11 | 湖南省国创电力有限公司 | An automatic production line for outer coating of transformer chip radiator |
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2018
- 2018-02-06 CN CN201820207155.6U patent/CN208004204U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111420821A (en) * | 2020-03-20 | 2020-07-17 | 郑建新 | Positioning carrier structure for automatic paint spraying of automobile bumper |
CN111420826A (en) * | 2020-04-30 | 2020-07-17 | 四川国软科技发展有限责任公司 | Tool system for spraying paint |
CN111420826B (en) * | 2020-04-30 | 2023-10-31 | 四川国软科技集团有限公司 | A tooling system for spray painting |
CN111889263A (en) * | 2020-08-10 | 2020-11-06 | 王舒文 | A reversible tooling for wind power blade painting |
CN112495611A (en) * | 2020-12-14 | 2021-03-16 | 宁波灵凡智远电子设备有限公司 | Metal plate spraying device and spraying process for machine manufacturing |
CN115155885A (en) * | 2022-06-30 | 2022-10-11 | 温州市城南市政建设维修有限公司 | Municipal administration guardrail beautifies device |
CN115155885B (en) * | 2022-06-30 | 2024-01-30 | 温州市城南市政建设维修有限公司 | Municipal administration guardrail beautifies device |
CN115155912A (en) * | 2022-07-12 | 2022-10-11 | 湖南省国创电力有限公司 | An automatic production line for outer coating of transformer chip radiator |
CN115155912B (en) * | 2022-07-12 | 2024-01-16 | 湖南省国创电力有限公司 | Automatic production line for coating surface of transformer finned radiator |
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