CN207984022U - Shower curtain automatic manufacturing system - Google Patents
Shower curtain automatic manufacturing system Download PDFInfo
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- CN207984022U CN207984022U CN201721681199.4U CN201721681199U CN207984022U CN 207984022 U CN207984022 U CN 207984022U CN 201721681199 U CN201721681199 U CN 201721681199U CN 207984022 U CN207984022 U CN 207984022U
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Abstract
Description
技术领域technical field
本实用新型实施例涉及帘体制作技术领域,尤其涉及一种浴帘自动制造系统。The embodiment of the utility model relates to the technical field of curtain body manufacturing, in particular to an automatic shower curtain manufacturing system.
背景技术Background technique
由于帘体在制作过程中,需要对原料进行上料,由于帘体较为笨重,上料麻烦,而传统的上料方法采用人工操作,存在较大的安全问题,同时效率低,导致成本较高。Because the curtain body needs to be loaded with raw materials during the production process, because the curtain body is relatively heavy, it is troublesome to load the material, while the traditional feeding method uses manual operation, which has great safety problems, and at the same time, the efficiency is low, resulting in high cost. .
实用新型内容Utility model content
本实用新型为解决上述提出的技术问题,提供了一种浴帘自动制造系统。The utility model provides an automatic shower curtain manufacturing system to solve the above-mentioned technical problems.
本实用新型提供了一种浴帘自动制造系统,包括机架,所述浴帘自动制造系统包括装设于所述机架上依次连接的浴帘自动上料装置、浴帘头双卷上料缓冲装置、浴帘电热压封边装置、浴帘热封飞边装置、浴帘飞边吸废料装置、前后推送料缓冲装置、浴帘自动上磁铁装置、浴帘拉料及切断装置及浴帘机械手夹布装置;所述浴帘自动制造系统还包括用于驱动所述浴帘自动制造系统运作的控制机构。The utility model provides an automatic shower curtain manufacturing system, which includes a frame. The automatic shower curtain manufacturing system includes an automatic shower curtain feeding device installed on the frame and connected sequentially, and a double-roll feeding device for the shower curtain head. Buffer device, shower curtain electric heating edge sealing device, shower curtain heat sealing flash device, shower curtain flash waste suction device, front and rear push material buffer device, shower curtain automatic magnet device, shower curtain pulling and cutting device and shower curtain manipulator Cloth clamping device; the automatic shower curtain manufacturing system also includes a control mechanism for driving the automatic shower curtain manufacturing system to operate.
进一步地,所述浴帘自动上料装置包括装设于所述机架上的自动上料机构、装设于所述机架上的上料自动纠偏机构及装设于所述机架上的自动刹车机构。Further, the shower curtain automatic feeding device includes an automatic feeding mechanism installed on the frame, a feeding automatic deviation correction mechanism installed on the frame, and an automatic feeding mechanism installed on the frame. Automatic braking mechanism.
进一步地,所述浴帘头双卷上料缓冲装置包括支撑组件、两个装设于支撑组件上的浴帘头卷料上料辊、装设于两个所述浴帘头卷料上料辊之间的过料辊、装设于过料辊上方用于拉料的缓冲拉料机构及装设于缓冲拉料机构出料侧的缓冲组件。Further, the shower curtain head double-roll feeding buffer device includes a support assembly, two shower curtain head roll material feeding rollers installed on the support assembly, and two shower curtain head roll material feeding rollers The passing roller between the rollers, the buffer pulling mechanism installed above the passing roller for pulling materials, and the buffer assembly installed on the discharge side of the buffer pulling mechanism.
进一步地,所述浴帘电热压封边装置包括双刀刃热封组件、双刀刃冷封组件及带动帘体运动的封边拉料机构。Further, the shower curtain electric heat pressing edge sealing device includes a double-blade heat-sealing assembly, a double-blade cold-sealing assembly, and an edge-sealing and pulling mechanism that drives the movement of the curtain body.
进一步地,所述浴帘热封飞边装置包括支撑轴、装设于支撑轴一侧用于带动帘体运动的飞边拉料机构、装设于所述支撑轴上的封边加热机构及与所述封边加热机构连接的飞边机构。Further, the shower curtain heat sealing flash device includes a support shaft, a flash pulling mechanism installed on one side of the support shaft for driving the movement of the curtain body, an edge sealing heating mechanism installed on the support shaft and A flashing mechanism connected with the sealing edge heating mechanism.
进一步地,所述浴帘飞边吸废料装置包括设有中空腔体的筒体及与筒体侧壁连接的吹气组件,所述筒体包括头部和伸长部,所述头部内设有环形柱体且直径由远离伸长部的一端向靠近伸长部的一端逐渐减小,所述环形柱体与头部内侧壁之间的空间形成第一腔体,所述吹气组件与所述第一腔体连通。Further, the shower curtain flash waste suction device includes a cylinder with a hollow cavity and an air blowing assembly connected to the side wall of the cylinder, the cylinder includes a head and an extension, and the head is equipped with There is an annular cylinder whose diameter gradually decreases from one end far away from the elongated portion to one end close to the elongated portion, the space between the annular cylinder and the inner wall of the head forms a first cavity, and the blowing component and The first cavity communicates.
进一步地,所述前后推送料缓冲装置包括调节机构及与调节机构连接的感应机构;所述调节机构包括两端通过第一摆臂固定连接的角度调节辊和速度调节辊;所述调节机构还包括与所述角度调节辊一端通过第二摆臂固定连接以带动角度调节辊旋转的调节动力件;所述感应机构包括相对竖直设置的上感应器和下感应器。Further, the front and rear pushing material buffering device includes an adjustment mechanism and an induction mechanism connected with the adjustment mechanism; the adjustment mechanism includes an angle adjustment roller and a speed adjustment roller whose two ends are fixedly connected through the first swing arm; the adjustment mechanism also It includes an adjustment power member that is fixedly connected to one end of the angle adjustment roller through a second swing arm to drive the angle adjustment roller to rotate; the induction mechanism includes an upper inductor and a lower inductor that are relatively vertically arranged.
进一步地,所述浴帘自动上磁铁装置包括上磁铁模具机构、用于将磁铁和/或胶膜贴合于浴帘的贴合机构、用于将磁铁放置于所述上磁铁模具机构的磁铁上料机构及用于将胶膜放置于所述上磁铁模具机构的胶膜自动放卷机构。Further, the shower curtain automatic magnet loading device includes an upper magnet mold mechanism, a fitting mechanism for attaching magnets and/or adhesive films to the shower curtain, and a magnet for placing magnets on the upper magnet mold mechanism. A feeding mechanism and an automatic film unwinding mechanism for placing the film on the upper magnet mold mechanism.
进一步地,所述浴帘拉料及切断装置包括切断拉料机构、与切断拉料机构连接的吹气机构、装设于所述切断拉料机构出料侧的切断压料机构及与所述切断拉料机构连接的切断机构。Further, the shower curtain pulling and cutting device includes a cutting and pulling mechanism, an air blowing mechanism connected to the cutting and pulling mechanism, a cutting and pressing mechanism installed on the discharge side of the cutting and pulling mechanism, and a cutting and pressing mechanism connected to the cutting and pulling mechanism. The cutting mechanism connected to the pulling mechanism.
进一步地,所述浴帘机械手夹料装置包括装设于机架上的移动机构和与移动机构连接以实现夹料的夹料机构。Further, the material clamping device of the shower curtain manipulator includes a moving mechanism installed on the frame and a material clamping mechanism connected with the moving mechanism to realize material clamping.
本实用新型的有益效果是:本实用新型实施例分别通过浴帘自动上料装置对第一原料进行自动上料,浴帘头双卷上料缓冲装置也对第二原料进行自动上料,通过浴帘电热压封边装置将第一原料和第二原料进行封边贴合形成半成品,浴帘热封飞边装置对封边贴合后的半成品进行飞边,同时浴帘飞边吸废料装置对飞边产生的废料进行吸附,避免废料粘附于半成品上,通过前后推送料缓冲装置对半成品进行速度调节,浴帘自动上磁铁装置对半成品进行加工,将磁铁等贴合在半成品上,而浴帘拉料及切断装置对完成加工的浴帘按照预设比例进行切割,切割后由浴帘机械手夹布装置进行夹料放置于预设位置,全程自动化,能有效提高加工效率,降低加工成本。The beneficial effects of the utility model are: the embodiment of the utility model automatically loads the first raw material through the automatic feeding device of the shower curtain, and the double-roll feeding buffer device of the shower curtain head also automatically loads the second raw material, through The shower curtain electric heat pressing edge banding device seals the first raw material and the second raw material to form a semi-finished product, and the shower curtain heat sealing flash device flashes the semi-finished product after the edge banding and bonding, and the shower curtain flash absorbs waste at the same time Adsorb the waste generated by the flash to avoid the waste from adhering to the semi-finished product, adjust the speed of the semi-finished product through the forward and backward push material buffer device, process the semi-finished product with the shower curtain automatic magnet device, and attach the magnet to the semi-finished product. The shower curtain pulling and cutting device cuts the finished shower curtain according to the preset ratio. After cutting, the shower curtain manipulator clamps the material and places it at the preset position. The whole process is automated, which can effectively improve the processing efficiency and reduce the processing cost.
附图说明Description of drawings
图1为本实用新型浴帘自动制造系统的浴帘自动上料装置一个实施例的立体图。Fig. 1 is a perspective view of an embodiment of an automatic shower curtain feeding device of the shower curtain automatic manufacturing system of the present invention.
图2为本实用新型浴帘自动制造系统的浴帘自动上料装置又一个实施例的立体图。Fig. 2 is a perspective view of another embodiment of the shower curtain automatic feeding device of the shower curtain automatic manufacturing system of the present invention.
图3为本实用新型浴帘自动制造系统的浴帘自动上料装置再一个实施例的立体图。Fig. 3 is a perspective view of another embodiment of the shower curtain automatic feeding device of the shower curtain automatic manufacturing system of the present invention.
图4是图3中A部分的放大图。Fig. 4 is an enlarged view of part A in Fig. 3 .
图5为本实用新型浴帘自动制造系统的浴帘头双卷上料缓冲装置一个实施例的立体图。Fig. 5 is a perspective view of an embodiment of the shower curtain head double-roll feeding buffer device of the shower curtain automatic manufacturing system of the present invention.
图6为本实用新型浴帘自动制造系统的浴帘头双卷上料缓冲装置又一个实施例的立体图。Fig. 6 is a perspective view of another embodiment of the shower curtain head double-roll feeding buffer device of the shower curtain automatic manufacturing system of the present invention.
图7为本实用新型浴帘自动制造系统的浴帘电热压封边装置的立体图。Fig. 7 is a perspective view of the shower curtain electric heating press edge sealing device of the shower curtain automatic manufacturing system of the present invention.
图8为本实用新型浴帘自动制造系统的浴帘热封飞边装置一个实施例的立体图。Fig. 8 is a perspective view of an embodiment of the shower curtain heat-sealing flash device of the shower curtain automatic manufacturing system of the present invention.
图9为本实用新型浴帘自动制造系统的的浴帘热封飞边装置又一个实施例的立体图。Fig. 9 is a perspective view of another embodiment of the shower curtain heat-sealing flash device of the shower curtain automatic manufacturing system of the present invention.
图10为图9中B部分的放大图。FIG. 10 is an enlarged view of part B in FIG. 9 .
图11为本实用新型浴帘自动制造系统的浴帘飞边吸废料装置的立体图。Fig. 11 is a perspective view of the shower curtain flash waste suction device of the shower curtain automatic manufacturing system of the present invention.
图12为图11中C-C面的剖面图。Fig. 12 is a sectional view of plane C-C in Fig. 11 .
图13为本实用新型浴帘自动制造系统的前后推送料缓冲装置一个实施例的立体图。Fig. 13 is a perspective view of an embodiment of the front and rear pushing material buffering device of the shower curtain automatic manufacturing system of the present invention.
图14为图13中D部分的放大图。FIG. 14 is an enlarged view of part D in FIG. 13 .
图15为本实用新型浴帘自动制造系统的前后推送料缓冲装置又一个实施例的立体图。Fig. 15 is a perspective view of another embodiment of the front and rear pushing material buffering device of the shower curtain automatic manufacturing system of the present invention.
图16为本实用新型浴帘自动制造系统的浴帘自动上磁铁装置一个实施例的立体图。Fig. 16 is a perspective view of an embodiment of the shower curtain automatic loading magnet device in the shower curtain automatic manufacturing system of the present invention.
图17为本实用新型浴帘自动制造系统的浴帘自动上磁铁装置另一个实施例的立体图。Fig. 17 is a perspective view of another embodiment of the shower curtain automatic loading magnet device in the shower curtain automatic manufacturing system of the present invention.
图18为本实用新型浴帘自动制造系统的浴帘拉料及切断装置的一个实施例的立体图。Fig. 18 is a perspective view of an embodiment of the shower curtain drawing and cutting device of the shower curtain automatic manufacturing system of the present invention.
图19为图18中E部分的放大图。FIG. 19 is an enlarged view of part E in FIG. 18 .
图20为本实用新型浴帘自动制造系统的浴帘拉料及切断装置的另一个实施例的立体图。Fig. 20 is a perspective view of another embodiment of the shower curtain drawing and cutting device of the shower curtain automatic manufacturing system of the present invention.
图21为本实用新型浴帘自动制造系统的浴帘机械手夹布装置的立体图Fig. 21 is a perspective view of the shower curtain manipulator cloth clamping device of the shower curtain automatic manufacturing system of the present invention
图22为图21中F部分的放大图。FIG. 22 is an enlarged view of part F in FIG. 21 .
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", Orientation indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation , so it cannot be interpreted as a limitation of the present utility model.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
下面通过具体实施方式结合附图对本实用新型作进一步详细说明。The utility model will be described in further detail below through specific embodiments in conjunction with the accompanying drawings.
如图1~图22所示,本实用新型提供了一种浴帘自动制造系统,包括机架,所述浴帘自动制造系统包括装设于所述机架上依次连接的浴帘自动上料装置、浴帘头双卷上料缓冲装置、浴帘电热压封边装置、浴帘热封飞边装置、浴帘飞边吸废料装置、前后推送料缓冲装置、浴帘自动上磁铁装置、浴帘拉料及切断装置及浴帘机械手夹布装置;所述浴帘自动制造系统还包括用于驱动所述浴帘自动制造系统运作的控制机构。As shown in Figures 1 to 22, the utility model provides an automatic shower curtain manufacturing system, including a frame, and the automatic shower curtain manufacturing system includes automatic feeding of shower curtains installed on the frame Device, shower curtain head double-roll feeding buffer device, shower curtain electric heating edge sealing device, shower curtain heat sealing flashing device, shower curtain flashing waste suction device, front and rear push material buffering device, shower curtain automatic magnet device, bath The curtain drawing and cutting device and the shower curtain manipulator cloth clamping device; the automatic shower curtain manufacturing system also includes a control mechanism for driving the operation of the shower curtain automatic manufacturing system.
本实用新型实施例分别通过浴帘自动上料装置对第一原料进行自动上料,浴帘头双卷上料缓冲装置也对第二原料进行自动上料,通过浴帘电热压封边装置将第一原料和第二原料进行封边贴合形成半成品,浴帘热封飞边装置对封边贴合后的半成品进行飞边,同时浴帘飞边吸废料装置对飞边产生的废料进行吸附,避免废料粘附于半成品上,通过前后推送料缓冲装置对半成品进行速度调节,浴帘自动上磁铁装置对半成品进行加工,将磁铁等贴合在半成品上,而浴帘拉料及切断装置对完成加工的浴帘按照预设比例进行切割,切割后由浴帘机械手夹布装置进行夹料放置于预设位置,全程自动化,能有效提高加工效率,降低加工成本。In the embodiment of the utility model, the first raw material is automatically loaded through the shower curtain automatic feeding device, and the shower curtain head double-coil feeding buffer device is also automatically loaded to the second raw material, and the shower curtain electric heating edge sealing device is used to automatically load the second raw material. The first raw material and the second raw material are sealed and bonded to form a semi-finished product. The shower curtain heat-sealing flash device flashes the semi-finished product after the sealing and bonding, and the shower curtain flash suction waste device absorbs the waste generated by the flash. , to avoid waste from adhering to the semi-finished product, adjust the speed of the semi-finished product through the forward and backward push material buffer device, process the semi-finished product with the shower curtain automatic magnet device, attach the magnet to the semi-finished product, and the shower curtain pulling and cutting device to complete The processed shower curtain is cut according to the preset ratio. After cutting, the shower curtain manipulator clamps the material and places it in the preset position. The whole process is automated, which can effectively improve the processing efficiency and reduce the processing cost.
在一个可选实施例中,所述浴帘自动上料装置包括装设于所述机架1上的自动上料机构、装设于所述机架1上的上料自动纠偏机构114及装设于所述机架1上的自动刹车机构15。In an optional embodiment, the shower curtain automatic feeding device includes an automatic feeding mechanism installed on the frame 1, a feeding automatic deviation correction mechanism 114 installed on the frame 1, and a loading device. An automatic braking mechanism 15 arranged on the frame 1 .
本实用新型实施例自动上料机构驱动卷放有原料的上料轴13,将上料轴13放置于机架1上对应的位置,并通过所述上料自动纠偏机构114对原料上料的位置进行检测,提高上料的精准度,而自动刹车机构15则能有效的控制上料速度,全程自动化,能有效提高上料的安全度和效率,降低加工成本。The automatic feeding mechanism of the embodiment of the utility model drives the feeding shaft 13 with the raw materials placed on it, places the feeding shaft 13 on the corresponding position on the frame 1, and uses the automatic deviation correction mechanism 114 for feeding the raw materials. The position is detected to improve the accuracy of feeding, while the automatic brake mechanism 15 can effectively control the feeding speed, and the whole process is fully automated, which can effectively improve the safety and efficiency of feeding and reduce processing costs.
在一个可选实施例中,所述自动上料机构包括装设于机架1上的自动上料动力件121、装设于所述自动上料动力件121的输出轴1211一端的上料固定板122、固定装设于所述上料固定板122另一端的上料摆臂123及连接于所述上料固定板122与上料摆臂123连接一端的摆臂中心轴124。具体地,所述上料摆臂123远离与上料固定板122连接一端设有凹槽231。所述自动上料机构还包括一端固定连接于机架1且另一端与所述摆臂中心轴124连接的中心轴固定板125。In an optional embodiment, the automatic feeding mechanism includes an automatic feeding power part 121 installed on the frame 1, a feeding fixing device installed at one end of the output shaft 1211 of the automatic feeding power part 121. The plate 122 , the loading swing arm 123 fixedly installed on the other end of the loading fixed plate 122 and the swing arm central axis 124 connected to the one end of the loading fixing plate 122 and the loading swing arm 123 . Specifically, a groove 231 is provided at the end of the loading swing arm 123 away from the end connected to the loading fixing plate 122 . The automatic feeding mechanism also includes a central shaft fixing plate 125 that is fixedly connected to the frame 1 at one end and connected to the central shaft 124 of the swing arm at the other end.
在一个可选实施例中,所述上料自动纠偏机构114包括装设于所述机架1上的方形滑杆141、装设于所述方形滑杆141上的纠偏滑块142及装设于所述纠偏滑块142上的超声波纠偏检测电眼143。In an optional embodiment, the automatic feeding deviation correction mechanism 114 includes a square sliding bar 141 installed on the frame 1, a deviation correction slider 142 installed on the square sliding bar 141 and a device The ultrasonic correction detection electric eye 143 on the correction slider 142 .
在一个可选实施例中,所述浴帘自动上料装置还包括一端与所述自动刹车机构15连接的上料轴13,所述上料轴13与所述自动刹车机构15连接连接的一端装设有刹车齿轮131和第一定位轴承132,另一端设有第二定位轴承133,所述第一定位轴承132通过定位轴承套134与机架1连接,所述第二定位轴承133直接与机架1连接。In an optional embodiment, the shower curtain automatic feeding device further includes a feeding shaft 13 with one end connected to the automatic braking mechanism 15, and one end of the feeding shaft 13 connected to the automatic braking mechanism 15 Brake gear 131 and first locating bearing 132 are installed, and the other end is provided with second locating bearing 133, and described first locating bearing 132 is connected with frame 1 by locating bearing sleeve 134, and described second locating bearing 133 is directly connected with Rack 1 is connected.
在一个可选实施例中,所述自动刹车机构15包括装设于机架1上的磁粉制动器。In an optional embodiment, the automatic braking mechanism 15 includes a magnetic powder brake installed on the frame 1 .
在一个可选实施例中,所述浴帘自动上料装置还包括装设于所述机架1上用于定位所述上料轴13的定位机构16,所述定位机构16包括与机架1连接的定位固定板161、装设于所述定位固定板161上的定位动力件162及连接与所述定位动力件162输出轴一端的定位卡销163。In an optional embodiment, the shower curtain automatic feeding device also includes a positioning mechanism 16 installed on the frame 1 for positioning the feeding shaft 13, and the positioning mechanism 16 includes a 1 connected positioning and fixing plate 161, positioning power member 162 installed on the positioning and fixing plate 161, and positioning bayonet 163 connected to one end of the output shaft of the positioning power member 162.
在一个可选实施例中,所述浴帘自动上料装置还包括装设于机架1上的上料加热机构17,所述上料加热机构17包括绝缘电木171、装设于所述绝缘电木171上的加热导丝172、覆盖于绝缘电木171上的高温胶布173、装设于所述绝缘电木171上方的压料条74及用于驱动所述压料条174相对于绝缘电木171来回运动的压料条动力件175。In an optional embodiment, the shower curtain automatic feeding device also includes a feeding heating mechanism 17 installed on the frame 1, and the feeding heating mechanism 17 includes insulating bakelite 171, installed on the The heating guide wire 172 on the insulating bakelite 171, the high-temperature adhesive tape 173 covering the insulating bakelite 171, the binder strip 74 installed above the insulating bakelite 171 and used to drive the binder strip 174 relative to The binder strip dynamic part 175 that insulation Bakelite 171 moves back and forth.
在一个可选实施例中,浴帘头双卷上料装置包括支撑组件22、两个装设于支撑组件22上的浴帘头卷料上料辊211、装设于两个所述浴帘头卷料上料辊211之间的过料辊23、装设于过料辊23上方用于拉料的缓冲拉料机构24及装设于缓冲拉料机构24出料侧的缓冲组件25。In an optional embodiment, the shower curtain head double-roll feeding device includes a support assembly 22, two shower curtain head roll material feeding rollers 211 mounted on the support assembly 22, and two shower curtain roll feed rollers 211 mounted on The material passing roller 23 between the first roll material feeding rollers 211, the buffer pulling mechanism 24 installed above the passing roller 23 for pulling the material, and the buffer assembly 25 installed on the discharge side of the buffer pulling mechanism 24.
本实用新型实施例通过设有两个浴帘头卷料上料辊211,可以交替上料,在其中一个缺料的时候,另一个可以及时补上,使得整工艺设备不需要暂停,能有效提高加工效率;同时,设置缓冲拉料机构24,通过调速杆齿轮电动调速,调速杆通过上下拉动控制电位器带动变频码达快速转动,提高了生产效率,缓冲组件25能自动调节胶膜的张力,减少不顺、卡滞、拉扯带来的机器损伤,操作简易,节约成本。The embodiment of the utility model is equipped with two shower curtain head roll material feeding rollers 211, which can alternately feed materials. When one of them is short of material, the other can be replenished in time, so that the whole process equipment does not need to be suspended, which can effectively Improve processing efficiency; at the same time, a buffer pulling mechanism 24 is set, and the speed is adjusted electrically through the gear of the speed control lever. The tension of the film can reduce the machine damage caused by roughness, stagnation, and pulling, and the operation is simple and cost-saving.
在一个可选实施例中,所述过料辊23上方还设有超声波缺料感应器26。In an optional embodiment, an ultrasonic material shortage sensor 26 is also provided above the material passing roller 23 .
本实施例,通过所述超声波缺料感应器26能够实时监控浴帘头卷料上料辊211的上料情况,当缺料时,能及时通知操作人员进行更换。In this embodiment, the ultrasonic material shortage sensor 26 can monitor the material loading condition of the shower curtain head roll feeding roller 211 in real time, and when the material is insufficient, the operator can be notified in time to replace it.
在一个可选实施例中,所述支撑组件22包括两个基座221、装设于两个所述基座221之间的导轨222、滑动连接于所述导轨222的滑动板223。具体地,所述滑动板223通过直线轴承224与导轨222连接。In an optional embodiment, the supporting assembly 22 includes two bases 221 , a guide rail 222 installed between the two bases 221 , and a sliding plate 223 slidably connected to the guide rails 222 . Specifically, the sliding plate 223 is connected to the guide rail 222 through a linear bearing 224 .
在一个可选实施例中,所述缓冲拉料机构24包括拉料胶辊组241及为所述拉料胶辊241组提供动力以进行拉料的缓冲拉料动力件242。所述缓冲拉料动力件242采用变频码达,通过调速杆齿轮电动调速,调速杆通过上下拉动控制电位器带动变频码达快速转动,提高了生产效率。In an optional embodiment, the buffer pulling mechanism 24 includes a set of pulling rubber rollers 241 and a buffer pulling power member 242 that provides power for the set of pulling rubber rollers 241 to perform pulling. The buffer pulling power part 242 adopts a frequency conversion code, and the speed is adjusted electrically through the gear of the speed control lever. The speed control lever drives the frequency conversion code to rotate quickly by pulling the control potentiometer up and down, which improves the production efficiency.
在一个可选实施例中,所述缓冲组件25包括枢接于所述支撑组件22的缓冲旋转辊251及两端与所述缓冲旋转辊251固定连接且可绕所述缓冲旋转辊251旋转的缓冲角度辊252。In an optional embodiment, the buffer assembly 25 includes a buffer rotation roller 251 pivotally connected to the support assembly 22 and two ends fixedly connected to the buffer rotation roller 251 and rotatable around the buffer rotation roller 251. Cushion angle roller 252.
在一个可选实施例中,所述浴帘头卷料上料辊211一端连接于所述滑动板222,另一端转设有顶料堵头212。设置顶料堵头212能够有效的防止原料掉落,所述滑动板222在转设有浴帘头卷料上料辊211的另一侧装设有用于控制浴帘头卷料上料辊211停止转动的刹车组件27。In an optional embodiment, one end of the shower curtain roll feeding roller 211 is connected to the sliding plate 222 , and the other end is rotated with a material jacking plug 212 . Setting the top material plug 212 can effectively prevent the raw material from falling, and the sliding plate 222 is equipped with a roller 211 for controlling the shower curtain head coil material feeding roller 211 on the other side of the shower curtain head coil material feeding roller 211. Stop the rotating brake assembly 27.
在一个可选实施例中,所述浴帘电热压封边装置包括双刀刃热封组件、双刀刃冷封组件及带动帘体运动的封边拉料机构。所述双刀刃热封组件包括上下相对设置的双刀刃热封刀31,所述双刀刃冷封组件包括上下相对设置的双刀刃冷封刀32,所述封边拉料机构包括装设于所述双刀刃热封组件、双刀刃冷封组件两端的封边拉料辊轴33。In an optional embodiment, the shower curtain electric heating press edge sealing device includes a double-blade heat-sealing assembly, a double-blade cold-sealing assembly, and an edge-sealing and pulling mechanism that drives the movement of the curtain body. The double-blade heat-sealing assembly includes a double-blade heat-sealing knife 31 facing up and down, the double-blade cold-sealing assembly includes a double-blade cold-sealing knife 32 facing up and down, and the edge-sealing pulling mechanism includes a Describe the edge-sealing pulling rollers 33 at both ends of the double-blade heat-sealing assembly and the double-blade cold-sealing assembly.
在一个可选实施例中,所述浴帘热封飞边装置包括支撑轴41、装设于支撑轴41一侧用于带动帘体运动的飞边拉料机构42、装设于所述支撑轴41上的封边加热机构及与所述封边加热机构连接的飞边机构。In an optional embodiment, the shower curtain heat-sealing flash device includes a support shaft 41, a flash pulling mechanism 42 installed on one side of the support shaft 41 for driving the movement of the curtain body, and a flash pulling mechanism 42 installed on the support The edge sealing heating mechanism on the shaft 41 and the flash edge mechanism connected with the edge sealing heating mechanism.
本实用新型实施例通过控制机构控制飞边拉料机构42拉动帘体前进,同时控制封边加热机构对飞边机构进行加热,使得飞边机构具备一定的温度,同时,所述飞边机构与帘体接触的时候,通过帘体的运动,能带动飞边机构的进行运动,在对帘体进行飞边的时候,使得飞边后的帘体平整光滑,裁剪飞边过后的飞边废料通过下方吸废料机构45进行吸收,能有效保持帘体的干净,避免废料粘附于帘体上,整个过程全自动化,能有效提高加工效率,降低加工成本。The embodiment of the utility model controls the flash edge pulling mechanism 42 through the control mechanism to pull the curtain body forward, and at the same time controls the edge sealing heating mechanism to heat the flash mechanism, so that the flash mechanism has a certain temperature. At the same time, the flash mechanism and When the curtain body is in contact, the movement of the curtain body can drive the movement of the flash mechanism. When the curtain body is flashed, the curtain body after the flash is smooth and smooth, and the flash waste after cutting the flash passes through The lower waste suction mechanism 45 absorbs, which can effectively keep the curtain body clean and prevent waste from adhering to the curtain body. The whole process is fully automated, which can effectively improve processing efficiency and reduce processing cost.
在一个可选实施例中,所述封边加热机构包括滑动装设于所述支撑轴441的封边加热机构安装架441、装设于所述封边加热机构安装架441上的滑块442、固定装设于所述滑块442上的感温导电块443、两端连接于所述感温导电块443的多个导电碳刷环444、装设于所述导电碳刷环444的内环内的连接轴445及装设于所述连接轴445内的加热管446。所述感温导电块443装设有保护罩447。所述封边加热机构安装架441一侧设有用于调节所述封边加热机构安装架441在支撑轴441上的位置的调节件448。所述连接轴445两端通过轴承449与所述滑块442连接。In an optional embodiment, the edge heating mechanism includes an edge heating mechanism mounting frame 441 slidably installed on the support shaft 441 , a slider 442 mounted on the edge sealing heating mechanism mounting frame 441 , a temperature-sensitive conductive block 443 fixedly installed on the slider 442, a plurality of conductive carbon brush rings 444 connected to the temperature-sensitive conductive block 443 at both ends, installed inside the conductive carbon brush ring 444 The connecting shaft 445 in the ring and the heating tube 446 installed in the connecting shaft 445 . The temperature-sensitive conductive block 443 is equipped with a protective cover 447 . An adjustment member 448 for adjusting the position of the edge-sealing heating mechanism mounting frame 441 on the support shaft 441 is provided on one side of the edge-sealing heating mechanism mounting frame 441 . Two ends of the connecting shaft 445 are connected with the slider 442 through bearings 449 .
本实施例中,所述轴承钢是用来制造滚珠、滚柱和轴承套圈的钢。轴承钢有高而均匀的硬度和耐磨性,以及高的弹性极限。对轴承钢的化学成分的均匀性、非金属夹杂物的含量和分布、碳化物的分布等要求都十分严格,是所有钢铁生产中要求最严格的钢种之一。In this embodiment, the bearing steel is the steel used to manufacture balls, rollers and bearing rings. Bearing steel has high and uniform hardness and wear resistance, as well as a high elastic limit. The uniformity of the chemical composition of the bearing steel, the content and distribution of non-metallic inclusions, and the distribution of carbides are very strict, and it is one of the most stringent steel types in all steel production.
在一个可选实施例中,所述连接轴445一侧设有用于对帘体进行飞边的飞边轮431,另一侧设有同步轮432,所述飞边轮431穿设有所述加热管446。In an optional embodiment, one side of the connecting shaft 445 is provided with a flash wheel 431 for flashing the curtain body, and the other side is provided with a synchronous wheel 432, and the flash wheel 431 is pierced with the Heating tube 446.
本实施例中,加热管446对飞边轮431进行加热,使得飞边轮431具备一定的温度;而同步轮432与帘体接触,当帘体运动时,能带动同步轮432运动,从而通过连接轴435带动飞边轮431运动。In this embodiment, the heating pipe 446 heats the flash wheel 431, so that the flash wheel 431 has a certain temperature; and the synchronous wheel 432 is in contact with the curtain body, and when the curtain body moves, it can drive the synchronous wheel 432 to move, thereby passing The connecting shaft 435 drives the flash wheel 431 to move.
在一个可选实施例中,所述飞边拉料机构42包括拉料胶辊组421及用于驱动所述拉料胶辊组421旋转的拉料动力件422。通过飞边拉料机构42,能有效的带动帘体前进。In an optional embodiment, the flash pulling mechanism 42 includes a pull rubber roller set 421 and a pull power member 422 for driving the pull rubber roller set 421 to rotate. Through the flash pulling mechanism 42, the curtain body can be effectively driven forward.
在一个可选实施例中,所述浴帘热封飞边装置还包括装设于支撑轴441远离所述飞边拉料机构42一侧的缓冲机构,所述缓冲机构包括多个导辊46。In an optional embodiment, the shower curtain heat sealing flash device further includes a buffer mechanism installed on the side of the support shaft 441 away from the flash pulling mechanism 42, and the buffer mechanism includes a plurality of guide rollers 46 .
本实用新型提供了一种浴帘飞边吸废料装置,所述浴帘飞边吸废料装置包括设有中空腔体523的筒体52及与筒体52侧壁连接的吹气组件51,所述筒体52包括头部521和伸长部522,所述头部521内设有环形柱体53且直径由远离伸长部522的一端向靠近伸长部522的一端逐渐减小,所述环形柱体53与头部521内侧壁之间的空间形成第一腔体531,所述吹气组件51与所述第一腔体531连通。The utility model provides a shower curtain flash waste suction device. The shower curtain flash waste suction device includes a cylinder 52 with a hollow cavity 523 and an air blowing assembly 51 connected to the side wall of the cylinder 52. The barrel 52 includes a head 521 and an extension 522. The head 521 is provided with an annular cylinder 53 whose diameter gradually decreases from an end far away from the extension 522 to an end close to the extension 522. The ring The space between the cylinder 53 and the inner wall of the head 521 forms a first cavity 531 , and the blowing assembly 51 communicates with the first cavity 531 .
本实用新型实施例通过吹气组件51向第一腔体531内吹气,气体经由第一腔体531流向筒体52的中空腔体523内,由于环形柱体53的直径由远离伸长部522的一端向靠近伸长部522的一端逐渐减小,可以对气体起到导向作用,使得气体向伸长部522流动,从而使得筒体52的中空内腔523形成负压,能够有效的对头部上方的废料进行吸引,达到吸废料的作用,全程方便快捷;同时,通过调节吹气组件51的功率,能有效调节所述浴帘飞边吸废料装置的吸力大小。In the embodiment of the utility model, air is blown into the first cavity 531 through the air blowing assembly 51, and the gas flows into the hollow cavity 523 of the cylinder 52 through the first cavity 531. Since the diameter of the annular column 53 is far away from the elongated portion One end of 522 gradually decreases toward the end close to the elongated part 522, which can play a guiding role for the gas, so that the gas flows to the elongated part 522, so that the hollow inner cavity 523 of the cylinder 52 forms a negative pressure, which can effectively The waste above the head is attracted to achieve the effect of absorbing waste, and the whole process is convenient and quick; meanwhile, by adjusting the power of the air blowing assembly 51, the suction force of the shower curtain flash absorbing waste device can be effectively adjusted.
在一个可选实施例中,所述头部521的直径大于伸长部522的直径。所述环形柱体53的高度大于所述头部521的高度且远离伸长部522的一端与头部521对齐连接。所述环形柱体53靠近伸长部522一端的直径小于伸长部522的直径。所述第一腔体531与筒体52伸长部522部分的中空内腔523连通。In an optional embodiment, the diameter of the head portion 521 is larger than the diameter of the extension portion 522 . The height of the annular cylinder 53 is greater than that of the head 521 and the end away from the elongated portion 522 is aligned with the head 521 . The diameter of the end of the annular cylinder 53 near the extension portion 522 is smaller than the diameter of the extension portion 522 . The first cavity 531 communicates with the hollow cavity 523 of the extension portion 522 of the barrel 52 .
在一个可选实施例中,所述环形柱体53与头部521顶端之间设有桥接部54。能有效对第一腔体531进行密封,使得气体流向中空腔体523内。In an optional embodiment, a bridging portion 54 is provided between the annular cylinder 53 and the top end of the head 521 . The first cavity 531 can be effectively sealed so that the gas flows into the hollow cavity 523 .
在一个可选实施例中,所述吹气组件51包括吹气机。In an optional embodiment, the air blowing assembly 51 includes an air blower.
本实用新型提供了一种前后推送料缓冲装置,所述前后推送料缓冲装置包括调节机构及与调节机构连接的感应机构;所述调节机构包括两端通过第一摆臂611固定连接的角度调节辊612和速度调节辊613;所述调节机构还包括与所述角度调节辊612一端通过第二摆臂615固定连接以带动角度调节辊612旋转的调节动力件614;所述感应机构包括相对竖直设置的上感应器622和下感应器621。The utility model provides a front and rear push material buffer device, the front and rear push material buffer device includes an adjustment mechanism and an induction mechanism connected with the adjustment mechanism; Roller 612 and speed adjustment roller 613; The adjustment mechanism also includes an adjustment power member 614 fixedly connected to one end of the angle adjustment roller 612 through the second swing arm 615 to drive the rotation of the angle adjustment roller 612; the induction mechanism includes a relatively vertical An upper sensor 622 and a lower sensor 621 arranged vertically.
所述调节动力件614采用调节气缸。The adjustment power part 614 adopts an adjustment cylinder.
本实用新型实施例通过感应机构设有的上感应器611和下感应器612分别接收外部信息,并生成对应的信号使得调节机构对布料的速度进行调节;使得前后推送料缓冲装置能起到更好的缓冲和拉料作用,便于布料进行下一个加工步骤,满足下一个加工步骤的需求,从而提高加工效率,降低加工成本。The embodiment of the utility model receives external information through the upper sensor 611 and the lower sensor 612 provided by the induction mechanism, and generates corresponding signals to make the adjustment mechanism adjust the speed of the cloth; so that the forward and backward push material buffer device can play a more effective role. Good cushioning and material pulling effect facilitate the next processing step of the cloth and meet the needs of the next processing step, thereby improving processing efficiency and reducing processing costs.
在一个可选实施例中,所述角度调节辊12两端通过球面轴承31连接于所述机架1。In an optional embodiment, both ends of the angle adjustment roller 12 are connected to the frame 1 through spherical bearings 31 .
在一个可选实施例中,所述前后推送料缓冲装置还包括装设于所述机架1且位于所述调节机构一侧的拉料胶辊组件,所述拉料胶辊组件包括一组相对设置的拉料胶辊641及与所述拉料胶辊641连接以带动所述拉料胶辊641旋转的拉料动力件642。具体地,所述拉料胶辊641其中一个的一端设有同步轮6411,所述拉料动力件642通过同步带645与所述同步轮6411连接以带动拉料胶辊641旋转,所述拉料胶辊41通过拉料胶辊固定板643固定连接于所述机架1,所述拉料胶辊固定板643上端设有用于调节两个拉料胶辊641之间距离的拉料胶辊移动动力件644。In an optional embodiment, the front and rear pushing material buffering device also includes a pulling rubber roller assembly installed on the frame 1 and located on one side of the adjustment mechanism, and the pulling rubber roller assembly includes a set of The rubber pulling roller 641 arranged oppositely and the pulling power member 642 connected with the rubber pulling roller 641 to drive the rubber pulling roller 641 to rotate. Specifically, one end of one of the pulling rubber rollers 641 is provided with a synchronous wheel 6411, and the pulling power member 642 is connected with the synchronous wheel 6411 through a timing belt 645 to drive the pulling rubber roller 641 to rotate. The material rubber roller 41 is fixedly connected to the frame 1 through the pulling material rubber roller fixing plate 643, and the upper end of the pulling material rubber roller fixing plate 643 is provided with a pulling material rubber roller for adjusting the distance between the two pulling material rubber rollers 641 The power member 644 is moved.
在一个可选实施例中,所述前后推送料缓冲装置还包括固定设置于所述调节机构另一侧的布料调节胶辊65。In an optional embodiment, the front and rear material pushing buffer device further includes a cloth adjusting rubber roller 65 fixedly arranged on the other side of the adjusting mechanism.
本实用新型的一个实施原理如下:当布料速度过快时,下感应器621接收到控制信号,生成减速信号并发送给调节动力件614,调节动力件614收缩,通过第二摆臂615带动角度调节辊612旋转,从而通过第一摆臂611带动速度调节辊613下压,使得布料的通过速度降低;当布料速度过慢时,上感应器622接收到控制信号,生成加速信号并发送给调节动力件614,调节动力件614伸长,通过第二摆臂615带动角度调节辊612旋转,从而通过第一摆臂611带动速度调节辊613上升,使得布料的通过速度提高;本实用新型实施例通过感应机构设有的上感应器622和下感应器621分别接收外部信息,并生成对应的信号使得调节机构对布料的速度进行调节;使得前后推送料缓冲装置能起到更好的缓冲和拉料作用,便于布料进行下一个加工步骤,满足下一个加工步骤的需求,从而提高加工效率,降低加工成本。An implementation principle of the utility model is as follows: when the cloth speed is too fast, the lower sensor 621 receives the control signal, generates a deceleration signal and sends it to the adjustment power part 614, and the adjustment power part 614 shrinks, and the second swing arm 615 drives the angle The adjustment roller 612 rotates, thereby driving the speed adjustment roller 613 to press down through the first swing arm 611, so that the passing speed of the cloth is reduced; when the speed of the cloth is too slow, the upper sensor 622 receives the control signal, generates an acceleration signal and sends it to the adjustment Power part 614, adjust the extension of power part 614, drive the angle adjustment roller 612 to rotate through the second swing arm 615, thereby drive the speed adjustment roller 613 to rise through the first swing arm 611, so that the passing speed of the cloth is improved; the utility model embodiment The upper sensor 622 and the lower sensor 621 provided by the induction mechanism receive external information respectively, and generate corresponding signals to make the adjustment mechanism adjust the speed of the cloth; so that the buffer device for pushing the material forward and backward can play better buffering and pulling It is convenient for the cloth to carry out the next processing step and meet the needs of the next processing step, thereby improving the processing efficiency and reducing the processing cost.
本实用新型提供了一种浴帘自动上磁铁装置,其所述浴帘自动上磁铁装置包括上磁铁模具机构71、用于将磁铁和/或胶膜贴合于浴帘的贴合机构74、用于将磁铁放置于所述上磁铁模具机构的磁铁上料机构、用于将胶膜放置于所述上磁铁模具机构的胶膜自动放卷机构及用于控制所述浴帘自动上磁铁装置运作的控制机构。The utility model provides an automatic shower curtain magnet loading device, which includes an upper magnet mold mechanism 71, a bonding mechanism 74 for bonding magnets and/or adhesive films to the shower curtain, A magnet feeding mechanism for placing magnets on the upper magnet mold mechanism, an automatic film unwinding mechanism for placing the film on the upper magnet mold mechanism, and an automatic magnet loading device for controlling the shower curtain operating control mechanism.
本实用新型实施例通过控制机构控制磁铁上料机构自动将磁铁放置于上磁铁模具机构71和控制胶膜自动放卷机构自动将胶膜放置于上磁铁模具机构上,并通过贴合机构74与上磁铁模具机构71的配合使用,自动将磁铁和胶膜贴合于帘体上,全程自动化,能有效提高贴合的效率,从而提高帘体制作的效率,降低加工成本。The embodiment of the utility model controls the magnet feeding mechanism by the control mechanism to automatically place the magnet on the upper magnet mold mechanism 71 and controls the automatic film unwinding mechanism to automatically place the glue film on the upper magnet mold mechanism, and through the bonding mechanism 74 and The upper magnet mold mechanism 71 is used together to automatically attach the magnet and the adhesive film to the curtain body. The whole process is fully automated, which can effectively improve the efficiency of lamination, thereby improving the efficiency of curtain body production and reducing processing costs.
在一个可选实施例中,所述上磁铁模具机构71包括转盘711、设置于转盘711上多个工位712、与所述工位712连接的抽真空组件713、装设于转盘711下方用于带动转盘711转动的等分旋转器714及用于驱动所述等分旋转器714进行旋转的旋转动力件715;所述工位712设有原料感应报警器。所述旋转动力件714通过皮带716与等分旋转器715进行连接。具体的,所述抽真空组件713包括装设于所述转盘711中心位置的真空分配器及与所述真空分配器连接的抽真空机。In an optional embodiment, the upper magnet mold mechanism 71 includes a turntable 711, a plurality of stations 712 arranged on the turntable 711, a vacuum assembly 713 connected to the stations 712, and a vacuum assembly 713 installed under the turntable 711 for The equalizing rotator 714 that drives the turntable 711 to rotate and the rotating power member 715 used to drive the equalizing rotator 714 to rotate; the station 712 is provided with a raw material induction alarm. The rotating power member 714 is connected with the equalizer 715 through a belt 716 . Specifically, the vacuum assembly 713 includes a vacuum distributor installed at the center of the turntable 711 and a vacuum machine connected to the vacuum distributor.
本实施例中,旋转动力件714通过等分旋转器715带动转盘711进行旋转,通过等分旋转器715能实现转盘711每次旋转相同角度,从而实现工位712的精准定位,便于贴合机构后续的配合使用。In this embodiment, the rotating power part 714 drives the turntable 711 to rotate through the equalizing rotator 715, and the equalizing rotator 715 can realize the rotation of the turntable 711 at the same angle each time, thereby realizing the precise positioning of the station 712 and facilitating the bonding mechanism Subsequent use together.
在一个可选实施例中,所述磁铁上料机构包括用于放置磁铁的磁铁上料腔721、装设于所述磁铁上料腔721靠近包括上磁铁模具机构71一端的磁铁上料道及用于将磁铁从磁铁上料道中推出的磁铁推出动力件722;所述磁铁上料道与磁铁上料腔721连接处设有磁铁感应报警器。具体的,所述磁铁上料道的宽度与磁铁的直径相匹配,所述磁铁上料道的高度与磁铁的轴向厚度相匹配。In an optional embodiment, the magnet feeding mechanism includes a magnet feeding chamber 721 for placing magnets, a magnet feeding channel installed at the end of the magnet feeding chamber 721 close to the upper magnet mold mechanism 71, and The magnet push-out power part 722 for pushing the magnet out from the magnet feeding channel; a magnet induction alarm is provided at the junction of the magnet feeding channel and the magnet feeding chamber 721 . Specifically, the width of the magnet feeding channel matches the diameter of the magnet, and the height of the magnet feeding channel matches the axial thickness of the magnet.
本实施例中,设置磁铁上料腔721便于放置磁铁,而设置磁铁上料道且磁铁上料道与磁铁相匹配,便于每次只有一个磁铁进入磁铁上料道;而磁铁推出动力件能自动将磁铁从磁铁上料道中推出,方便快捷。此外,设置磁铁感应报警器能在磁铁出料道没有磁铁的时候发出警报,提醒操作人员添料,能有效增加加工效率。In this embodiment, the magnet feeding cavity 721 is set to facilitate the placement of magnets, and the magnet feeding channel is set and the magnet feeding channel matches the magnet, so that only one magnet enters the magnet feeding channel at a time; It is convenient and quick to push the magnet out from the magnet feeding channel. In addition, setting up a magnet induction alarm can send out an alarm when there is no magnet in the magnet discharge channel, reminding the operator to add materials, which can effectively increase the processing efficiency.
在一个可选实施例中,所述胶膜自动放卷机构包括胶膜放料组件731、胶膜切割组件732、胶膜张力控制组件733及胶膜收料组件734。具体的,所述胶膜放料组件731包括胶膜放料辊7311及用于驱动所述胶膜放料辊7311旋转的胶膜放料动力件7312;所述胶膜收料组件734包括胶膜收料辊7341及用于驱动所述胶膜收料辊7341旋转的胶膜收料动力件7342。具体地,所述胶膜切割组件732包括胶膜切割支撑架7321、固定设置于所述胶膜切割支撑架7321上的胶膜切割动力件及连接于所述胶膜切割动力件的输出端的胶膜切割模具7322。具体地,所述胶膜张力控制组件733包括拉动胶膜运动的两个相对设置的拉料胶辊7331及胶膜收料张力控制摆臂7332;具体的,所述拉料胶辊7331连接有拉料胶辊动力件7333。In an optional embodiment, the automatic film unwinding mechanism includes a film unwinding component 731 , a film cutting component 732 , a film tension control component 733 and a film receiving component 734 . Specifically, the adhesive film discharging assembly 731 includes an adhesive film discharging roller 7311 and an adhesive film discharging power part 7312 for driving the adhesive film discharging roller 7311 to rotate; the adhesive film receiving assembly 734 includes an adhesive The film receiving roller 7341 and the adhesive film receiving power part 7342 for driving the adhesive film receiving roller 7341 to rotate. Specifically, the adhesive film cutting assembly 732 includes an adhesive film cutting support frame 7321, an adhesive film cutting power part fixed on the adhesive film cutting support frame 7321, and an adhesive tape connected to the output end of the adhesive film cutting power part. Film cutting die 7322. Specifically, the film tension control assembly 733 includes two oppositely arranged pulling rubber rollers 7331 and a film receiving tension control swing arm 7332 for pulling the film to move; specifically, the pulling rubber rollers 7331 are connected with Pull material rubber roller power part 7333.
本实施例中,通过胶膜自动放卷机构能有效控制胶膜放置于工位上,便于加工操作。In this embodiment, the automatic film unwinding mechanism can effectively control the film to be placed on the station, which is convenient for processing operations.
在一个可选实施例中,所述贴合机构74包括贴合支撑架741、固定装设于所述贴合支撑架741上的贴合动力件742、装设于所述贴合动力件742的输出轴一端的贴合固定板743、装设于所述贴合固定板743的隔热板744、嵌设于所述隔热板744内的发热管745及与发热管745连接的贴合模具746;所述贴合动力件742的输出轴与贴合固定板743之间套设有弹性件747。In an optional embodiment, the bonding mechanism 74 includes a bonding support frame 741, a bonding power part 742 fixedly installed on the bonding support frame 741, and a bonding power part 742 installed on the bonding power part 742. The fitting fixing plate 743 at one end of the output shaft, the heat insulating plate 744 installed on the fitting fixing plate 743, the heating pipe 745 embedded in the heat insulating plate 744, and the fitting connecting with the heating pipe 745 A mold 746 ; an elastic member 747 is sleeved between the output shaft of the fitting power part 742 and the fitting fixing plate 743 .
本实施例中,设置弹性件747,有利于增加贴合的精准度。In this embodiment, the elastic member 747 is provided, which is beneficial to increase the accuracy of fitting.
本实用新型的一个实施例如下:胶膜自动放卷机构控制胶膜运动,将胶膜放置于工位712上方,胶膜切割模具7322在胶膜切割动力件的作用下,对胶膜进行切割,使得切割后的胶膜符合工位712形状,同时,抽真空组件713对工位712进行抽真空,使得胶膜吸附于工位712上,旋转动力件714驱动等分旋转器715,使得工位712转动到磁铁上料机构的磁铁出料道处,磁铁推出动力件722将磁铁从磁铁出料道推出放置于工位712上,旋转动力件714再次驱动等分旋转器715,使得工位712转动到贴合机构74下方,贴合动力件742驱动切合模具746,使得胶膜、磁铁与帘体贴合;设置多个工位712,便于多道工序同时进行,能有效提高加工效率;全程自动化,能有效提高加工的效率。An example of an embodiment of the present invention is as follows: the automatic film unwinding mechanism controls the movement of the film, and the film is placed above the station 712, and the film cutting mold 7322 cuts the film under the action of the film cutting power part , so that the cut adhesive film conforms to the shape of the station 712, and at the same time, the vacuum assembly 713 vacuumizes the station 712, so that the adhesive film is adsorbed on the station 712, and the rotating power part 714 drives the equalizer rotator 715, so that the working station The position 712 is rotated to the magnet discharge channel of the magnet feeding mechanism, and the magnet pushes out the power part 722 to release the magnet from the magnet discharge channel and place it on the station 712. The rotating power part 714 drives the equalizer rotator 715 again, so that the station 712 rotates to the bottom of the fitting mechanism 74, and the fitting power part 742 drives the fitting mold 746, so that the adhesive film, the magnet and the curtain body are fitted together; multiple stations 712 are set to facilitate multiple processes to be carried out at the same time, and can effectively improve the processing efficiency; the whole process Automation can effectively improve the efficiency of processing.
本实用新型提供了一种浴帘拉料及切断装置,所述浴帘拉料及切断装置包括切断拉料机构、与切断拉料机构连接的吹气机构92、装设于所述切断拉料机构出料侧的切断压料机构93及与所述切断拉料机构93连接的切断机构94。The utility model provides a shower curtain material pulling and cutting device. The shower curtain material pulling and cutting device includes a cutting and pulling mechanism, an air blowing mechanism 92 connected with the cutting and pulling mechanism, and an air blowing mechanism 92 installed at the outlet of the cutting and pulling mechanism. The cutting and pressing mechanism 93 on the material side and the cutting mechanism 94 connected with the cutting and pulling mechanism 93 .
本实用新型实施例通过切断拉料机构对浴帘进行拉料,切断压料机构93对浴帘进行固定,使得切断机构94顺利对浴帘进行切断;切断后,通过吹气机构92带动帘体,使得帘体进行平整的往前移动。切断机构94设有两个单面刀片,可以快速切断胶膜布料,全程自动化、简易、快捷且稳定性强,能有效提高加工效率。In the embodiment of the utility model, the shower curtain is pulled by cutting the pulling mechanism, and the cutting and pressing mechanism 93 fixes the shower curtain, so that the cutting mechanism 94 can smoothly cut the shower curtain; after cutting, the curtain body is driven by the blowing mechanism 92 , so that the curtain body moves forward smoothly. The cutting mechanism 94 is provided with two single-sided blades, which can quickly cut off the film cloth. The whole process is automatic, simple, fast and stable, and can effectively improve the processing efficiency.
在一个可选实施例中,所述切断拉料机构包括拉料胶辊组及驱动所述拉料胶辊组转动的拉料胶辊动力件912,所述拉料胶辊组包括上下相对设置的上拉料胶辊9112及下拉料胶辊9111。In an optional embodiment, the cutting and pulling mechanism includes a puller rubber roller set and a puller rubber roller power part 912 that drives the puller rubber roller set to rotate, and the puller rubber roller set includes vertically opposite The upper pull material rubber roller 9112 and the lower pull material rubber roller 9111.
在一个可选实施例中,所述下拉料胶辊9111设有多个环形凹槽91111,所述吹气机构92包括装设于所述环形凹槽91111内的吹气管921及用于提供吹气的吹气动力件922。In an optional embodiment, the pull-down material rubber roller 9111 is provided with a plurality of annular grooves 91111, and the blowing mechanism 92 includes an air blowing pipe 921 installed in the annular grooves 91111 and is used to provide blowing Air blowing power part 922 of air.
在一个可选实施例中,所述压料组件93包括两个机架931、装设于所述机架931之间的一组压料杆932及用于驱动所述压料杆932沿机架931上下移动的压料杆动力件933。In an optional embodiment, the pressing assembly 93 includes two racks 931, a set of pressing rods 932 installed between the racks 931, and a set of pressing rods 932 for driving the pressing rods 932 along the machine. The push rod power part 933 that frame 931 moves up and down.
在一个可选实施例中,所述切断机构94包括装设于所述切断压料机构93下方的固定导轨941、装设于所述固定导轨941的移动滑块942、固定装设于所述移动滑块942的切刀943及用于驱动所述移动滑块942沿所述固定导轨941定向移动的切刀驱动件944。所述切刀采用两个单面刀片。In an optional embodiment, the cutting mechanism 94 includes a fixed guide rail 941 installed under the cutting and pressing mechanism 93, a moving slider 942 installed on the fixed guide rail 941, and a moving slider 942 fixed on the The cutter 943 of the moving slider 942 and the cutter driver 944 for driving the moving slider 942 to move directionally along the fixed rail 941 . The cutter adopts two single-sided blades.
在一个可选实施例中,两个所述压料杆932之间设有缝隙,所述切刀943沿所述缝隙定向移动。In an optional embodiment, a gap is provided between the two pressing rods 932, and the cutting knife 943 moves along the direction of the gap.
在一个可选实施例中,所述浴帘拉料及切断装置还包括装设于所述切断拉料机构进料侧的调节机构95。具体地,所述调节机构95包括两个支撑架951、装设于所述支撑架951的螺杆952、两端与所述螺杆952螺纹连接的调节胶辊953、装设于两个所述支撑架951顶端的连接杆954;所述连接杆954通过伞形齿轮955与所述螺杆952一端连接。In an optional embodiment, the shower curtain drawing and cutting device further includes an adjustment mechanism 95 installed on the feed side of the cutting and drawing mechanism. Specifically, the adjustment mechanism 95 includes two support frames 951, a screw 952 installed on the support frames 951, an adjustment rubber roller 953 screwed to the screw 952 at both ends, and an adjustment rubber roller 953 installed on the two supports. The connecting rod 954 at the top of the frame 951; the connecting rod 954 is connected to one end of the screw rod 952 through a bevel gear 955.
本实用新型提供了一种浴帘机械手夹料装置,所述浴帘机械手夹料装置包括机架81、装设于机架81上的移动机构和与移动机构连接以实现夹料的夹料机构84。The utility model provides a material clamping device for a shower curtain manipulator. The material clamping device for a shower curtain manipulator includes a frame 81, a moving mechanism installed on the frame 81, and a material clamping mechanism connected with the moving mechanism to realize material clamping. 84.
本实用新型实施例通过移动机构带动所述夹料机构84移动到预设位置,到达预设位置之后,夹料机构夹住帘体,移动机构通过带动夹料机构84从而带动帘体移动,将帘体放置于指定位置,整个过程全自动化,能有效提高加工效率,降低加工成本。In the embodiment of the utility model, the moving mechanism drives the material clamping mechanism 84 to move to the preset position. After reaching the preset position, the material clamping mechanism clamps the curtain body, and the moving mechanism drives the material clamping mechanism 84 to drive the curtain body to move. The curtain body is placed in the designated position, and the whole process is fully automated, which can effectively improve the processing efficiency and reduce the processing cost.
在一个可选实施例中,所述移动组件包括装设于机架81上的竖向移动组件82和与竖向移动组件82连接的横向移动组件83。所述竖向移动组件82包括装设于机架81上的竖向导轨821、移动设置于所述竖向导轨821上的竖向滑块822及带动所述竖向滑块822沿所述竖向导轨821移动的竖向动力件823。所述横向移动组件83包括装设于所述竖向滑块822上的横向导轨831及装设于横向导轨831上的多个横向滑块832。In an optional embodiment, the moving assembly includes a vertical moving assembly 82 mounted on a frame 81 and a horizontal moving assembly 83 connected to the vertical moving assembly 82 . The vertical moving assembly 82 includes a vertical guide rail 821 installed on the frame 81, a vertical slider 822 that moves on the vertical guide rail 821, and drives the vertical slider 822 along the vertical direction. The vertical power member 823 that moves to the guide rail 821. The horizontal moving assembly 83 includes a horizontal guide rail 831 installed on the vertical slider 822 and a plurality of horizontal sliders 832 installed on the horizontal guide rail 831 .
本实施例中,设置竖向移动组件82和横向移动组件83能实现夹料机构84的精准定位,便于夹料机构84进行夹料操作。In this embodiment, setting the vertical moving component 82 and the lateral moving component 83 can realize the precise positioning of the material clamping mechanism 84 , which is convenient for the material clamping mechanism 84 to carry out the material clamping operation.
在一个可选实施例中,所述竖向移动组件82还包括与竖向滑块822连接以带动竖向滑块运动822的竖向同步带824及装设于竖向同步带824两端的竖向同步轮825。所述竖向同步带824至少设有一组,一组所述竖向同步带824之一两端设有竖向同步轮825与另一竖向同步带824两端设有的竖向同步轮825之间对应设有传动轴826,所述竖向动力件823与所述竖向同步轮825之一连接以带动竖向同步轮825转动。In an optional embodiment, the vertical moving assembly 82 further includes a vertical synchronous belt 824 connected to the vertical slider 822 to drive the vertical slider to move 822 , and vertical synchronous belts 824 installed at both ends of the vertical synchronous belt 824 . To the synchronous wheel 825. The vertical synchronous belt 824 is provided with at least one set, and one set of vertical synchronous belt 824 is provided with a vertical synchronous wheel 825 at both ends and a vertical synchronous wheel 825 is provided at both ends of the other vertical synchronous belt 824 A transmission shaft 826 is correspondingly provided therebetween, and the vertical power member 823 is connected to one of the vertical synchronous wheels 825 to drive the vertical synchronous wheel 825 to rotate.
本实施例中,通过设置竖向同步带824、竖向同步轮825及传动轴826能实现不同竖向导轨821上的竖向滑块822的同步运动,有效提高装置的稳定性和精准性。In this embodiment, by setting the vertical synchronous belt 824, the vertical synchronous wheel 825 and the transmission shaft 826, the synchronous movement of the vertical sliders 822 on different vertical guide rails 821 can be realized, effectively improving the stability and accuracy of the device.
在一个可选实施例中,所述夹料机构84包括装设于所述横向滑块832上的定位动力件841、装设于所述定位动力件841输出轴一端的夹料固定座842、装设于所述夹料固定座842上的手指气缸843及装设于所述手指气缸843输出端的夹料机械手844。通过所述定位动力件841能调节夹料机械手844的竖直位置,便于夹料机械手844进行夹料,而采用手指气缸843,通过气动方式进行夹料,方便快捷。In an optional embodiment, the clamping mechanism 84 includes a positioning power member 841 installed on the transverse slider 832, a clamping and fixing seat 842 installed at one end of the output shaft of the positioning power member 841, The finger cylinder 843 installed on the clamping fixed seat 842 and the clamping manipulator 844 installed at the output end of the finger cylinder 843 . The vertical position of the clamping manipulator 844 can be adjusted through the positioning power part 841, which is convenient for the clamping manipulator 844 to clamp the material, and the finger cylinder 843 is used to clamp the material pneumatically, which is convenient and quick.
在一个可选实施例中,所述夹料机械手844内侧装设有保护层845。具体地,所述保护层845采用硅胶。设置保护层845,能有效的对帘体进行保护,避免帘体因夹料机械手844收到损伤。In an optional embodiment, a protective layer 845 is installed on the inner side of the clamping manipulator 844 . Specifically, the protective layer 845 is made of silica gel. The protective layer 845 is provided to effectively protect the curtain body and prevent the curtain body from being damaged by the material clamping manipulator 844 .
在本说明书的描述中,参考术语“一个实施方式”、“一些实施方式”、“一个实施例”、“一些实施例”、“在一个可选实施例中”、“具体地”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "an embodiment," "some embodiments," "in an optional embodiment," "in particular," "example ", "specific examples", or "some examples" and other descriptions mean that the specific features, structures, materials or characteristics described in conjunction with this embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容是结合具体的实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换。The above content is a further detailed description of the utility model in conjunction with specific implementation methods, and it cannot be determined that the specific implementation of the utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the utility model belongs, some simple deduction or replacement can also be made without departing from the concept of the utility model.
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