CN207976258U - A kind of device for the test of utensil air-tightness - Google Patents
A kind of device for the test of utensil air-tightness Download PDFInfo
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- CN207976258U CN207976258U CN201820293616.6U CN201820293616U CN207976258U CN 207976258 U CN207976258 U CN 207976258U CN 201820293616 U CN201820293616 U CN 201820293616U CN 207976258 U CN207976258 U CN 207976258U
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- 238000012360 testing method Methods 0.000 title claims abstract description 18
- 238000001514 detection method Methods 0.000 claims abstract description 42
- 238000003032 molecular docking Methods 0.000 claims abstract description 14
- 229920002379 silicone rubber Polymers 0.000 claims abstract description 6
- 239000004945 silicone rubber Substances 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000004320 controlled atmosphere Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009659 non-destructive testing Methods 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Examining Or Testing Airtightness (AREA)
Abstract
一种用于器具气密性能测试的装置,其特征在于:它包括箱体,在所述箱体顶面上有一个气源接口、一个压力表接口和检测管状气密器具接口,在所述箱体的一个立壁面上设置有一个用于对接气密器具检测接口;环绕用于对接气密器具检测接口外壁设置有至少两个U型固定夹,以及通过硅橡胶垫和U型固定夹以密闭方式封装在对接气密器具检测接口处的盖板或与被检器具相连的变径法兰,且在U型固定夹上设置有手轮。
A device for testing the airtight performance of appliances, characterized in that it includes a box body, on the top surface of the box body there are an air source interface, a pressure gauge interface and a detection tubular airtight appliance interface. A vertical wall of the box body is provided with a detection interface for docking with airtight appliances; at least two U-shaped fixing clips are arranged around the outer wall of the testing interface for docking with airtight appliances, and the silicone rubber pad and U-shaped fixing clips are used to The airtight method is sealed on the cover plate at the detection interface of the docking airtight appliance or the variable diameter flange connected to the tested appliance, and a handwheel is set on the U-shaped fixing clip.
Description
技术领域technical field
本实用新型涉及一种气密测试的装置,尤其是一种可用于检测储粮仓房各类门窗、通风口等工艺孔洞及配套器具气密性能的装置。The utility model relates to an airtight testing device, in particular to a device which can be used to test the airtight performance of various doors, windows, vents and other process holes in grain storage warehouses and supporting appliances.
背景技术Background technique
随着科技的飞速发展和人们生活水平的提高,市场对优质粮油产品的需求增大,为满足大众对优质粮油产品的市场需求,于是绿色储粮技术应运而生。气调是采用物理方式杀虫,不使用化学药剂,是世界公认的绿色储粮技术,但它对应用仓房的气密性要求极高。凡用于粮仓的门窗、通风口以及粮堆内气体及害虫检测的采样选通器等配套器具要求有较高的气密性,安装后不能影响整体仓房的气密性,使用前都要进行气密性检测。然而,目前市场缺乏这种气密性能检测专用装置,各生产厂家的检测手段不一,产品质量优劣不同,严重影响到气调仓房的气密性能和使用成本。因此,粮库亟待解决工艺孔洞及配套器具气密性检测问题。With the rapid development of science and technology and the improvement of people's living standards, the market demand for high-quality grain and oil products has increased. In order to meet the market demand for high-quality grain and oil products, green grain storage technology has emerged. Controlled atmosphere is the use of physical methods to kill insects without using chemicals. It is a world-recognized green grain storage technology, but it requires extremely high air tightness in the application warehouse. All supporting equipment such as doors, windows, vents, and sampling gates used for the detection of gases and pests in grain piles are required to have high airtightness. After installation, the airtightness of the whole warehouse must not be affected. Air tightness testing. However, the current market lacks such a special device for airtight performance testing. The testing methods of various manufacturers are different, and the product quality is different, which seriously affects the airtight performance and use cost of the controlled atmosphere warehouse. Therefore, the grain depot urgently needs to solve the problem of air tightness detection of process holes and supporting equipment.
发明内容Contents of the invention
本实用新型的目的正是针对上述现有技术中所存在的不足之处而提供一种用于粮仓工艺孔洞及配套器具气密性能检测的专用装置。The purpose of this utility model is to provide a special device for detecting the airtight performance of granary process holes and supporting appliances in view of the shortcomings in the above-mentioned prior art.
本实用新型的目的是通过以下技术措施来实现的:The purpose of this utility model is achieved by the following technical measures:
本实用新型用于器具气密性能测试的装置包括箱体,在所述箱体顶面上有一个气源接口、一个压力表接口和检测管状气密器具接口,在所述箱体的一个立壁面上设置有一个用于对接气密器具检测接口。The device for testing the airtight performance of appliances of the utility model includes a box body, on the top surface of the box body there are an air source interface, a pressure gauge interface and a detection tubular airtight appliance interface, on a vertical side of the box body A detection interface for docking with an airtight appliance is provided on the wall.
进一步说,环绕所述用于对接气密器具检测接口外壁设置有至少两个U型固定夹,通过硅橡胶垫7和U型固定夹6以密闭方式封装在于对接气密器具检测接口处的盖板或与被检器具相连的变径法兰,且在U型固定夹上设置有手轮。Furthermore, at least two U-shaped fixing clips are arranged around the outer wall of the detection interface for docking airtight appliances, and the cover at the detection interface of the docking airtight appliance is sealed in an airtight manner through the silicone rubber pad 7 and the U-shaped fixing clip 6 plate or a variable diameter flange connected to the tested appliance, and a hand wheel is set on the U-shaped clamp.
本实用新型中所述的箱体为一长方体结构。The casing described in the utility model is a cuboid structure.
本实用新型在进行正压检测时,通过气源接口往箱体内打压;在进行负压检测时,通过气源接口从箱体内朝外抽气。压力表接口直接与微压计或气密检测仪相连,具有正压、负压和计时的功能。检测管状气密器具接口5用于检测一些微小气密器具的气密性。When the utility model is performing positive pressure detection, it presses into the box through the air source interface; when performing negative pressure detection, it draws air from the box through the air source interface. The pressure gauge interface is directly connected with the micromanometer or air tightness detector, and has the functions of positive pressure, negative pressure and timing. The interface 5 for testing tubular airtight appliances is used to detect the airtightness of some tiny airtight appliances.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
1.装置结构设计合理:根据被检物体的形状、大小和易损程度,不同器具可通过变径法兰与气密检测装置相连,以满足正负压无损检测的需要。1. The structure design of the device is reasonable: according to the shape, size and fragility of the object to be tested, different devices can be connected to the air-tight detection device through variable diameter flanges to meet the needs of positive and negative pressure non-destructive testing.
2.法兰对接设计简单:不同器具与检测装置的气密器具检测接口对接时,采用U型固定夹紧固方式,大大简化了连接时变径法兰的结构与制作加工量。2. The design of the flange connection is simple: when different devices are connected to the airtight device detection interface of the detection device, the U-shaped fixing clip is used to fasten, which greatly simplifies the structure and manufacturing process of the variable diameter flange during connection.
3.连接紧固操作简便:气密器具检测接口处衬垫有超厚硅橡胶垫7,胶垫弹性厚度远大于对接法兰在紧固时所产生的变形范围,无需打胶或薄膜密封,手工旋转固定夹上的手轮即可紧固法兰连接面,使密闭操作变得极其简便。3. Easy to connect and fasten: there is an extra-thick silicon rubber pad 7 at the detection interface of airtight appliances, and the elastic thickness of the rubber pad is much larger than the deformation range of the butt flange when it is fastened. No glue or film sealing is required, and manual rotation is required. The hand wheel on the fixing clip can fasten the flange connection surface, making the airtight operation extremely convenient.
4.多种检测状态方便器具对接:由于检测主箱体上只有正面与顶面上有接口或仪器,其余四个面皆为平面,检测时可采用立式、平放等摆放姿态,气源与压力表等接口也可通过胶管引到一边连接,方便不同器具与装置的连接和检测时观察。4. A variety of detection states facilitate the docking of appliances: since only the front and top surfaces of the main detection box have interfaces or instruments, and the other four surfaces are all flat, vertical and flat positions can be used for detection, and the air source and Interfaces such as pressure gauges can also be connected to one side through rubber hoses, which is convenient for observation during connection and detection of different appliances and devices.
附图说明Description of drawings
图1为本实用新型的结构主视图。Fig. 1 is the structural front view of the present utility model.
图2为图1的侧视图。FIG. 2 is a side view of FIG. 1 .
图中序号:1是箱体、2是用于对接气密器具检测接口、3是气源接口、4是压力表接口、5是检测管状气密器具接口、6是U型固定夹、7是硅橡胶垫、8是手轮、9是盖板。Serial numbers in the figure: 1 is the box body, 2 is the detection interface for docking airtight appliances, 3 is the air source interface, 4 is the pressure gauge interface, 5 is the detection tubular airtight appliance interface, 6 is the U-shaped clamp, 7 is Silicon rubber pad, 8 are handwheels, and 9 are cover plates.
具体实施方式Detailed ways
本实用新型以下将结合实施例(附图)做进一步详细描述:The utility model will be described in further detail below in conjunction with embodiment (accompanying drawing):
如图1、2所示,本实用新型用于器具气密性能测试的装置包括长方体结构的箱体1,在所述箱体顶面上有一个气源接口3、一个压力表接口4和检测管状气密器具接口5,在所述箱体的一个立壁面上设置有一个用于对接气密器具检测接口2。As shown in Figures 1 and 2, the device of the utility model for testing the airtight performance of appliances includes a box body 1 with a cuboid structure, and an air source interface 3, a pressure gauge interface 4 and a detection system are arranged on the top surface of the box body. The tubular airtight appliance interface 5 is provided with a detection interface 2 for docking with the airtight appliance on a vertical wall surface of the box.
进一步说,环绕所述用于对接气密器具检测接口2外壁设置有至少两个U型固定夹6,通过硅橡胶垫7和U型固定夹6以密闭方式封装在对接气密器具检测接口2处的盖板9或与被检器具相连的变径法兰,且在固定夹6上设置有手轮8。Furthermore, at least two U-shaped fixing clips 6 are arranged around the outer wall of the detection interface 2 for docking airtight appliances, and are sealed in a sealed manner by the silicon rubber pad 7 and the U-shaped fixing clips 6 on the detection interface 2 for docking airtight appliances. The cover plate 9 at the place or the reducing flange connected with the tested appliance, and the hand wheel 8 is set on the fixing clip 6 .
使用本实用新型的装置进行气密检测时,事先连接好检测仪器,打开气密器具检测接口的盖板9,将不同器具通过变径法兰与气密器具检测接口相接、微小器具与管状气密器具接口相连,耐压物件用正压检测,易损物件用负压检测。在做好装置的密闭处理等准备工作后,开启打压或抽气设备,高于额定压力后立即关闭气源设备,达到额定压力时用计时器记录气密检测装置内的压力从额定压力衰减至一半的时间,即为被检器具的压力半衰期。整个检测过程简捷、快速。When using the device of the utility model for airtight detection, the detection instrument is connected in advance, the cover plate 9 of the detection interface of the airtight appliance is opened, and different appliances are connected to the detection interface of the airtight appliance through the variable diameter flange. The interface of the airtight appliance is connected, the pressure-resistant objects are detected by positive pressure, and the vulnerable objects are detected by negative pressure. After making preparations such as airtight treatment of the device, turn on the pressurization or air extraction equipment, and immediately turn off the air source equipment when the pressure is higher than the rated pressure. Half of the time is the pressure half-life of the tested appliance. The whole detection process is simple and fast.
在仓房建设中,需事先对生产中一些经常启闭的工艺孔洞及配套器具进行气密性测试,以保证这些器具安装在仓房上不会形成漏气部位。在检测工艺孔洞及配套器具的气密性时,先打开气密器具检测接口的盖板9,将仓房的通风口、门窗等工艺孔洞及配套器具通过变径法兰与检测装置的对接气密器具检测接口2相连,粮情检测系统的气体检测终端及采样选通器则与检测管状气密器具接口5相连,然后开启打压设备朝气密检测装置内充气或开启真空设备从气密检测装置内抽气,达到预定压力指标后,关闭打压或抽气设备,压力计显示检测装置中的压力变化,计时器记录检测装置从额定压力衰减至一半的时间,用发泡剂检查被检物体的漏气点,最终用压力半衰期的指标评价被检物体气密性的好坏,完成器具气密检测的任务。In the construction of the warehouse, it is necessary to conduct an air tightness test on some process holes and supporting equipment that are often opened and closed during production in advance, so as to ensure that these equipment will not form leaking parts when installed on the warehouse. When testing the airtightness of process holes and supporting appliances, first open the cover plate 9 of the testing interface of the airtight appliance, and airtightly connect the process holes such as the vents, doors and windows of the warehouse and the supporting appliances through the connection between the variable diameter flange and the testing device. The appliance detection interface 2 is connected, and the gas detection terminal and sampling strobe of the grain situation detection system are connected with the detection tubular airtight appliance interface 5, and then the pressure equipment is turned on to inflate the airtightness detection device or the vacuum device is turned on from the airtightness detection device Pumping air, after reaching the predetermined pressure index, close the pressing or pumping equipment, the pressure gauge will display the pressure change in the detection device, the timer will record the time when the detection device decays from the rated pressure to half, and check the leakage of the object under inspection with a foaming agent. Finally, use the index of pressure half-life to evaluate the airtightness of the object to be inspected, and complete the task of airtightness testing of appliances.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111413033A (en) * | 2020-04-25 | 2020-07-14 | 深圳市恒义建筑技术有限公司 | Curtain wall air tightness detection device and detection method thereof |
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CN111413033A (en) * | 2020-04-25 | 2020-07-14 | 深圳市恒义建筑技术有限公司 | Curtain wall air tightness detection device and detection method thereof |
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