CN207974013U - A kind of anti-tipping apparatus suitable for polymorphic type precast beam - Google Patents
A kind of anti-tipping apparatus suitable for polymorphic type precast beam Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及公路桥梁建设辅助设备技术领域,尤其涉及一种适用于多类型预制梁的防倾倒装置。The utility model relates to the technical field of auxiliary equipment for highway and bridge construction, in particular to an anti-dumping device suitable for multi-type prefabricated beams.
背景技术Background technique
目前,针对多种类型的预制梁在存放和架设时的防倾倒措施并没有统一的标准,在一些施工工地上仅仅简单地采用杉木或钢管进行支撑或采用倒链进行对拉。对于杉木或钢管支撑,在杉木的底端需要设置稳定的支点,但现场在支撑结构物上往往难以落实支点,不仅如此,采用杉木支撑时,杉木的顶端与梁体的接触稳定性较差,易滑动或松动;在倒链对拉的形式中,同样存在着倒链着力点难以寻找的问题,并且倒链操作复杂而缓慢。At present, there is no uniform standard for anti-dumping measures for various types of prefabricated beams during storage and erection. On some construction sites, fir or steel pipes are simply used for support or inverted chains are used for pull. For fir or steel pipe support, a stable fulcrum needs to be set at the bottom of the fir, but it is often difficult to implement the fulcrum on the supporting structure on site. Not only that, when using fir support, the contact stability between the top of the fir and the beam body is poor. Easy to slide or loosen; in the form of reverse chain pulling, there is also the problem that it is difficult to find the force point of the reverse chain, and the operation of the reverse chain is complicated and slow.
目前国内还没有一种简单、可快速调节长度且稳定性较好的预制梁防倾倒轻便装置。At present, there is no portable anti-dumping device for prefabricated beams that is simple, can be quickly adjusted in length, and has good stability.
如公告号为CN206913105U的实用新型专利所述的预制梁支撑架,其实际体积较小,但是整体占用空间较大,在较大预制梁的使用场合不便于安装其锁孔及锁定装置。同时一个横向方向上只通过一个支撑装置来支撑两个支撑架的固定形式无法有效的对抗横向作用力。As the prefabricated beam support frame described in the utility model patent with the notification number CN206913105U, its actual volume is small, but the overall space is larger, and it is inconvenient to install its keyhole and locking device in the use occasion of larger prefabricated beams. At the same time, the fixed form in which only one support device is used to support the two support frames in the lateral direction cannot effectively resist the lateral force.
综上所述,如何生产一种结构简单、可根据预制梁形状快速调节支撑长度和角度、拆装移动方便、稳定性较好的预制梁防倾倒装置是本实用新型所要解决的问题。To sum up, how to produce a prefabricated beam anti-dumping device that has a simple structure, can quickly adjust the support length and angle according to the prefabricated beam shape, is convenient to disassemble and move, and has good stability is the problem to be solved by this utility model.
实用新型内容Utility model content
本实用新型的目的在于提供一种适用于多类型预制梁的防倾倒装置,从而可以针对不同形状的预制梁快速进行长度、姿态调整进行稳定、有效的支撑;同时结构简单、可回收再次利用。The purpose of the utility model is to provide an anti-dumping device suitable for multi-type prefabricated beams, so that the length and attitude adjustment of prefabricated beams of different shapes can be quickly adjusted to provide stable and effective support; at the same time, the structure is simple and can be recycled and reused.
为实现实用新型目的,本实用新型采用了如下技术方案:In order to realize the purpose of the utility model, the utility model adopts the following technical solutions:
一种适用于多类型预制梁的防倾倒装置,包括基座、可调设于所述基座的支承装置;所述基座包括底板和角度调节器;所述角度调节器包括固接所述底板的底座、可转设于所述底座的转动器和固接于所述转动器顶端的第一调节部;所述支承装置包括一端连接所述第一调节部的调节杆、可调连接所述调节杆的另一端的第二调节部和固接所述第二调节部的支承部。An anti-dumping device suitable for multi-type prefabricated beams, including a base, a support device that can be adjusted on the base; the base includes a bottom plate and an angle adjuster; the angle adjuster includes The base of the bottom plate, the rotator that can be rotated on the base, and the first adjustment part that is fixed on the top of the rotator; The second adjustment part at the other end of the adjustment rod and the support part fixedly connected to the second adjustment part.
所述底板作为整个防倾倒装置与地面或其他支撑物的连接,优选的,可以利用埋设于支撑物的较粗的螺栓进行固定连接。所述角度调节器和所述转动器配合用于调节所述支承装置与所述底板的角度,方便在不移动所述底板的情况下通过角度的调节适配不同形状的预制梁底部。所述第一调节部连接所述调节杆,所述调节杆连接所述第二调节部,通过所述调节杆和所述第一、第二调节部之间的长度从而适配不同大小、宽度的预制梁,同时调节杆可优选具有多种不同的长度,从而得到更大的适用范围。所述支承部用于与预制梁接触形成支撑效果。The bottom plate is used as the connection between the entire anti-dumping device and the ground or other supports. Preferably, thicker bolts embedded in the supports can be used for fixed connection. The angle adjuster and the rotator cooperate to adjust the angle between the support device and the bottom plate, so as to adapt to the bottom of prefabricated beams of different shapes through angle adjustment without moving the bottom plate. The first adjustment part is connected to the adjustment rod, and the adjustment rod is connected to the second adjustment part, and the length between the adjustment rod and the first and second adjustment parts can be adapted to different sizes and widths. The prefabricated beam, meanwhile, the adjusting rod can preferably have many different lengths, so as to obtain a larger application range. The supporting portion is used to contact the prefabricated beam to form a supporting effect.
作为本实用新型的优选技术方案,所述底座包括竖直设置的扇形板。As a preferred technical solution of the present invention, the base includes vertically arranged fan-shaped plates.
所述底座设置成扇形板可以方便的进行角度的刻度,方便使用中的调节、观察。The base is set as a fan-shaped plate so that the angle can be easily scaled, which is convenient for adjustment and observation during use.
进一步的作为以上技术方案的优选,其特征在于,所述扇形板包括周向设于其边缘的角度标识部,所述转动器包括定位槽和连接所述角度标识部且可拆设于所述定位槽的限位器。As a further preference of the above technical solution, it is characterized in that, the fan-shaped plate includes an angle marking part circumferentially arranged on its edge, and the rotator includes a positioning groove and is connected to the angle marking part and is detachably arranged in the positioning groove. limiter.
所述角度标识部优选为设置于所述扇形板圆周边缘的数个凸起,各凸起间的间隙用于安装优选为插销的所述限位器。在使用时,先拔下插销,将转动器转动至需要的安装位置后在所述转动器上的所述定位槽插入插销,通过插销和凸起之间的卡接形成稳定的支撑效果。所述插销优选为具有圆形截面,可以有效减少与角度标识部之间的切应力。所述角度标识部优选为形成30°、45°、60°、75°、90°,即提供了较多的可标准化的支撑角度供安装时的选择,又简化了加工难度、降低了成本。The angle marking part is preferably several protrusions arranged on the peripheral edge of the fan-shaped plate, and the gap between each protrusion is used for installing the stopper, which is preferably a bolt. When in use, first pull out the bolt, turn the rotator to the required installation position and then insert the bolt into the positioning groove on the rotator, and form a stable support effect through the clamping between the bolt and the protrusion. The pin preferably has a circular cross section, which can effectively reduce the shear stress between the pin and the angle marking part. The angle marking part is preferably formed at 30°, 45°, 60°, 75°, 90°, which provides more standardized support angles for selection during installation, simplifies processing difficulty and reduces cost.
进一步的作为以上技术方案的优选,所述转动器包括两块对称设于所述扇形板外侧的矩形板,所述矩形板设有对称的第二销孔,所述扇形板设有与所述第二销孔等大的第一销孔。As a further preference of the above technical solution, the rotator includes two rectangular plates arranged symmetrically on the outside of the fan-shaped plate, the rectangular plates are provided with symmetrical second pin holes, and the fan-shaped plate is provided with The second pin hole is as large as the first pin hole.
两块矩形板形成的所述转动器的中间部分,一方面简化结构、节省材料;另一方面为所述调节杆调节后可能伸入所述转动器的部分提供容纳的空间。The middle part of the rotator formed by two rectangular plates, on the one hand, simplifies the structure and saves materials; on the other hand, it provides a room for the part that may protrude into the rotator after the adjustment rod is adjusted.
进一步的作为以上技术方案的优选,所述角度调节器还包括转动销,所述转动销同时穿设于所述第一、第二销孔,所述转动销设有安装螺母。As a further preference of the above technical solution, the angle adjuster further includes a rotating pin, the rotating pin is passed through the first and second pin holes at the same time, and the rotating pin is provided with a mounting nut.
所述传动销通过所述第一、第二销孔连接所述传动器和所述底座。所述安装螺母可拆,通过调节所述安装螺母的松紧、拆装可调节所述角度调节器的转动、紧固;同时方便拆装移动。同时可在所述扇形板与所述矩形板之间设置所述安装螺母以限位所述扇形板与所述矩形板的间距,防止发生晃动。The transmission pin connects the transmission and the base through the first and second pin holes. The mounting nut is detachable, and the rotation and fastening of the angle regulator can be adjusted by adjusting the tightness and disassembly of the mounting nut; meanwhile, it is convenient to disassemble and move. At the same time, the mounting nuts can be provided between the sector plate and the rectangular plate to limit the distance between the sector plate and the rectangular plate to prevent shaking.
作为本实用新型的优选技术方案,所述第一调节部内设有具有螺纹的第一通孔。As a preferred technical solution of the present invention, a first through hole with threads is provided inside the first adjusting portion.
进一步的作为以上技术方案的优选,所述调节杆表面设有周向的螺纹,所述调节杆与所述第一通孔螺纹连接。As a further preference of the above technical solution, a circumferential thread is provided on the surface of the adjusting rod, and the adjusting rod is threadedly connected to the first through hole.
进一步的作为以上技术方案的优选,所述第二调节部内设有具有螺纹的第二通孔,所述第二通孔与所述调节杆螺纹连接。As a further preference of the above technical solution, a second through hole with threads is provided inside the second adjustment part, and the second through hole is threadedly connected with the adjustment rod.
通过所述第一通孔、调节杆和第二通孔的互相的螺纹连接,可以实现所述防倾倒装置的长度调节。螺纹连接是一种广泛使用的可拆卸的固定连接,具有结构简单、连接可靠、装拆方便等优点。方便使用中的拆装调节,同时在损坏需要更换时,可根据螺纹标准简便的进行加工,具有较强的通用性和标准化性。The length adjustment of the anti-dumping device can be realized through the mutual threaded connection of the first through hole, the adjusting rod and the second through hole. Threaded connection is a widely used detachable fixed connection, which has the advantages of simple structure, reliable connection, and convenient assembly and disassembly. It is convenient to disassemble and adjust during use, and at the same time, when it is damaged and needs to be replaced, it can be easily processed according to the thread standard, which has strong versatility and standardization.
进一步的作为以上技术方案的优选,所述调节杆还设有与其螺纹连接且位于所述第一、第二调节部之间的调节盘。As a further preference of the above technical solution, the adjusting rod is further provided with an adjusting plate screwed to it and located between the first and second adjusting parts.
所述调节盘内部可以等效为在所述调节杆上通过螺纹连接的自由螺母,其通过转动可沿所述调节杆移动,在其移动至与所述第一、第二调节部止抵时,其继续转动时所述调节盘与所述第一、第二调节部相对静止,从而带动所述调节杆运动,实现所述调节杆与所述第一、第二调节部之间的相对运动,即调节长度。所述调节盘外部可优选为便于工人抓握转动的把手、圆盘等形式,也可还具有使工人可以省力操作的力矩放大机构或自动化调节机构。所述调节盘也可优选为固接于所述第二调节部的底部,与所述第二调节部形成整体,减少零件数量、也减少操作的复杂程度。The inside of the adjusting disc can be equivalent to a free nut threaded on the adjusting rod, which can move along the adjusting rod through rotation, and when it moves to stop against the first and second adjusting parts , when it continues to rotate, the adjustment disc and the first and second adjustment parts are relatively stationary, thereby driving the adjustment rod to move, and realizing the relative movement between the adjustment rod and the first and second adjustment parts , that is, to adjust the length. The outside of the adjustment disc can preferably be in the form of a handle, a disc, etc. that are convenient for the worker to grasp and rotate, and can also have a torque amplification mechanism or an automatic adjustment mechanism that allows the worker to operate with less effort. The adjustment disc can also preferably be fixed to the bottom of the second adjustment part, and form an integral body with the second adjustment part, reducing the number of parts and the complexity of operation.
进一步的作为以上技术方案的优选,所述支承部包括支承端与连通所述第二调节部的空腔。As a further preference of the above technical solution, the support portion includes a support end and a cavity communicating with the second adjustment portion.
所述支承端用于与预制梁连接,起支撑作用,所述支承端优选为较粗的钢管,在具有较好的承力性能的同时质量更轻,而且更便于根据预制梁的高度调节钢管的长度,也便于连接其他特制的对应预制梁底部的工装夹具。所述空腔为所述调节杆调节伸入所述第二调节部的部分提供容纳的空间,同时空腔可减少本实用新型的结构重量,便于拆装使用。The supporting end is used to connect with the prefabricated beam and play a supporting role. The supporting end is preferably a thicker steel pipe, which has better load-bearing performance and is lighter in weight, and is more convenient to adjust the steel pipe according to the height of the prefabricated beam. It is also convenient to connect other special fixtures corresponding to the bottom of the prefabricated beams. The cavity provides a space for the adjusting rod to adjust the part extending into the second adjusting part. At the same time, the cavity can reduce the structural weight of the utility model and is convenient for disassembly and use.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1、本实用新型本身受力稳定,不需要依附外部受力作用点,避免了传统防预制梁倾倒措施施工工艺的相对复杂、施工操作困难、需要依附于外部受力作用点等弊端,有利于预制梁存放和架设的顺利进行,极大地提高了安全性;1. The utility model itself is stable in force and does not need to be attached to external force points, which avoids the disadvantages of relatively complicated construction technology, difficult construction operation, and need to be attached to external force points of the traditional anti-prefabricated beam toppling measures, which is beneficial to The smooth progress of storage and erection of prefabricated beams greatly improves safety;
2、本实用新型中所述角度调节器和支承装置的设置不仅为主轴杆与底座之间提供了良好的受力能力,而且可以根据实际预制梁的类型改变钢支撑的角度,为施工提供了极大的方便;2. The setting of the angle adjuster and the support device in the utility model not only provides a good force bearing capacity between the main shaft rod and the base, but also can change the angle of the steel support according to the type of the actual prefabricated beam, which provides better support for the construction. Great convenience;
3、本实用新型中支撑的角度控制在30°—90°,大大提高了防倾倒能力,保证了力传递的稳定性;3. The angle of support in the utility model is controlled at 30°-90°, which greatly improves the anti-dumping ability and ensures the stability of force transmission;
4、本实用新型中所述支承部的设置可以根据实际预制梁的类型和实地要求,连接不同长度的钢管来实现钢支撑长度改变,为施工提供了极大的方便;4. The setting of the supporting part in the utility model can be based on the type of the actual prefabricated beam and the field requirements, and steel pipes of different lengths can be connected to realize the change of the length of the steel support, which provides great convenience for construction;
5、本实用新型中所述调节杆的设置不仅可以弥补现有技术固定钢管长度的级数缺陷,而且可以通过调节第一、第二调节部紧固防倾倒装置与预制梁体的支撑点,实现结构的稳定性;5. The setting of the adjusting rod in the utility model can not only make up for the series defect of the fixed steel pipe length in the prior art, but also can fasten the support point of the anti-dumping device and the prefabricated beam body by adjusting the first and second adjusting parts, achieve structural stability;
6、本实用新型结构牢固可靠,所有构件可重复利用;6. The structure of the utility model is firm and reliable, and all components can be reused;
7、本实用新型拆装过程节时,节约成本,既有利于消除安全隐患,又提升标准化标准。7. The disassembly and assembly process of the utility model is time-saving and cost-saving, which not only helps to eliminate potential safety hazards, but also improves standardization standards.
本实用新型具有结构简单、支撑可靠、适用性广、成本低的优点。The utility model has the advantages of simple structure, reliable support, wide applicability and low cost.
附图说明Description of drawings
图1为本实用新型的优选实施例的正向示意图;Fig. 1 is the positive schematic diagram of the preferred embodiment of the present utility model;
图2为本实用新型的优选实施例的侧向示意图;Fig. 2 is the lateral schematic diagram of the preferred embodiment of the present utility model;
图3为本实用新型的优选实施例中所述扇形板的示意图;Fig. 3 is the schematic diagram of the sector plate described in the preferred embodiment of the present utility model;
图4为本实用新型的优选实施例中所述转动器的示意图;Fig. 4 is the schematic diagram of described rotator in the preferred embodiment of the present utility model;
图5为本实用新型的优选实施例中所述支承部的示意图;Fig. 5 is a schematic diagram of the supporting part in the preferred embodiment of the present invention;
图中各项分别为:1底板,2角度调节器,21底座,211扇形板,212角度标识部,213第一销孔,22转动器,221定位槽,222限位器,223第二销孔,23第一调节部,24转动销,25安装螺母,3支承装置,31调节杆,32第二调节部,33支承部,331支承端,332空腔,34调节盘。The items in the figure are: 1 base plate, 2 angle regulator, 21 base, 211 sector plate, 212 angle marking part, 213 first pin hole, 22 rotator, 221 positioning slot, 222 limiter, 223 second pin Hole, 23 first adjusting part, 24 rotating pin, 25 mounting nut, 3 supporting device, 31 adjusting rod, 32 second adjusting part, 33 supporting part, 331 supporting end, 332 cavity, 34 adjusting disc.
具体实施方式Detailed ways
以下结合附图对本实用新型进行详细描述:The utility model is described in detail below in conjunction with accompanying drawing:
一种适用于多类型预制梁的防倾倒装置,包括基座、可调设于基座的支承装置3;基座包括底板1和角度调节器2;角度调节器2包括固接底板1的底座21、可转设于底座21的转动器22和固接于转动器22顶端的第一调节部23;支承装置3包括一端连接第一调节部23的调节杆31、可调连接调节杆31的另一端的第二调节部32和固接第二调节部32的支承部33。第一调节部23和第二调节部32边缘都设有圆环,优化受力结构,便于各零部件之间的操作和位置确定。An anti-dumping device suitable for multi-type prefabricated beams, including a base, a support device 3 that can be adjusted on the base; the base includes a bottom plate 1 and an angle adjuster 2; the angle adjuster 2 includes a base that is fixed to the bottom plate 1 21. The rotator 22 that can be rotated on the base 21 and the first adjustment part 23 that is fixed on the top of the rotator 22; the support device 3 includes an adjustment rod 31 that is connected to the first adjustment part 23 at one end, and an adjustable connection rod 31 The second adjusting part 32 at the other end and the supporting part 33 fixedly connected to the second adjusting part 32 . Rings are provided on the edges of the first adjusting part 23 and the second adjusting part 32 to optimize the force-bearing structure and facilitate the operation and position determination of various parts.
本实施例中,底座21包括竖直设置的扇形板211。In this embodiment, the base 21 includes vertically arranged fan-shaped plates 211 .
本实施例中,扇形板211包括周向设于其边缘的30°、45°、60°、75°、90°角度标识部212,转动器22包括定位槽221和连接角度标识部212且可拆设于定位槽221的限位器222。本实施例中的限位器222优选为插销。In this embodiment, the fan-shaped plate 211 includes 30°, 45°, 60°, 75°, 90° angle marking parts 212 circumferentially arranged on its edge, and the rotator 22 includes a positioning groove 221 and a connecting angle marking part 212, which can be disassembled. The limiter 222 in the positioning slot 221. The limiter 222 in this embodiment is preferably a bolt.
本实施例中,转动器22包括两块对称设于扇形板211外侧的矩形板,矩形板设有对称的第二销孔223,扇形板211设有与第二销孔223等大的第一销孔213。In this embodiment, the rotator 22 includes two rectangular plates symmetrically arranged on the outside of the fan-shaped plate 211. The rectangular plate is provided with a symmetrical second pin hole 223, and the fan-shaped plate 211 is provided with a first pin hole 223 that is as large as the second pin hole 223. pin hole 213 .
本实施例中,角度调节器2还包括转动销24,转动销24同时穿设于第一、第二销孔213、223,转动销24设有安装螺母25。In this embodiment, the angle adjuster 2 further includes a rotating pin 24 , the rotating pin 24 passes through the first and second pin holes 213 , 223 at the same time, and the rotating pin 24 is provided with a mounting nut 25 .
本实施例中,第一调节部23内设有具有螺纹的第一通孔。In this embodiment, the first adjusting portion 23 is provided with a first through hole with threads.
本实施例中,调节杆31表面设有周向的螺纹,调节杆31与第一通孔螺纹连接。In this embodiment, the surface of the adjusting rod 31 is provided with circumferential threads, and the adjusting rod 31 is threadedly connected with the first through hole.
本实施例中,第二调节部32与调节盘34固接成一体,直接由与调节杆31螺纹连接的调节盘34形成支承部33与调节杆31的连接,同时直接由调节盘34实现调节长度的作用。In this embodiment, the second adjustment part 32 and the adjustment disc 34 are fixedly integrated, and the adjustment disc 34 that is threaded with the adjustment rod 31 directly forms the connection between the support part 33 and the adjustment rod 31, and at the same time, the adjustment is directly realized by the adjustment disc 34. The effect of length.
本实施例中,支承部33包括圆钢管制成的支承端331与连通第二调节部32的空腔332。In this embodiment, the support portion 33 includes a support end 331 made of a round steel pipe and a cavity 332 communicating with the second adjustment portion 32 .
在使用中,可利用多个防倾倒装置分别对预制梁的一点或多点进行支撑,有效的防止倾覆。In use, multiple anti-dumping devices can be used to support one or more points of the prefabricated beam respectively, effectively preventing overturning.
以上实施例只是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定,在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均落入到本实用新型的保护范围,本实用新型请求保护的技术内容,已经全部记载在权利要求书中。The above embodiments only describe the preferred implementation of the present utility model, and are not intended to limit the concept and scope of the present utility model. Under the premise of not departing from the design concept of the present utility model, those skilled in the art made the technical solution of the utility model Various modifications and improvements all fall into the scope of protection of the utility model, and the technical content claimed in the utility model has been fully recorded in the claims.
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