CN207971548U - The automatic fireproof tempering device of gas welding or gas cutting - Google Patents
The automatic fireproof tempering device of gas welding or gas cutting Download PDFInfo
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- CN207971548U CN207971548U CN201721691262.2U CN201721691262U CN207971548U CN 207971548 U CN207971548 U CN 207971548U CN 201721691262 U CN201721691262 U CN 201721691262U CN 207971548 U CN207971548 U CN 207971548U
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- 238000003466 welding Methods 0.000 title claims abstract description 55
- 238000005520 cutting process Methods 0.000 title claims abstract description 33
- 238000005496 tempering Methods 0.000 title claims abstract description 17
- 238000007789 sealing Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 60
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 12
- 239000001301 oxygen Substances 0.000 abstract description 12
- 229910052760 oxygen Inorganic materials 0.000 abstract description 12
- 230000002265 prevention Effects 0.000 abstract description 4
- 238000004880 explosion Methods 0.000 abstract description 3
- 230000005676 thermoelectric effect Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 2
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
本实用新型提供了一种气焊或气割的自动防回火装置,包括壳体,壳体的一端设置有接口,壳体上沿轴向开设有一与接口连通的通孔,通孔内设置有活塞,活塞的一端与固定在通孔内的弹簧连接,在壳体的一端沿周向设置有与接口连通的多个进气孔,多个进气孔还与通孔连接,当弹簧自然伸长时,活塞将多个进气孔的一端封闭,压缩弹簧,活塞移动,多个进气孔与通孔连通,壳体的另一端沿着周向设置有多个热电偶,多个热电偶均延伸至壳体外,多个热电偶分别与多组线圈对应连接形成闭合回路,活塞远离接口的一端位于多组线圈围合的区域中。本实用新型能自动防止回火,避免爆炸事故的发生;在熄火后,也能避免由于忘记关闭氧气或可燃气体阀门而造成气体泄漏。
The utility model provides an automatic backfire prevention device for gas welding or gas cutting, which comprises a casing, one end of the casing is provided with an interface, and a through hole communicating with the interface is provided on the casing along the axial direction, and a piston is arranged in the through hole , one end of the piston is connected with the spring fixed in the through hole, and a plurality of air intake holes connected with the interface are provided along the circumferential direction at one end of the housing, and the plurality of air intake holes are also connected with the through hole, when the spring naturally elongates At the same time, the piston closes one end of the multiple air intake holes, the spring is compressed, the piston moves, the multiple air intake holes communicate with the through hole, and the other end of the housing is provided with multiple thermocouples along the circumference, and the multiple thermocouples are Extending to the outside of the housing, multiple thermocouples are respectively connected to multiple sets of coils to form a closed loop, and the end of the piston away from the interface is located in the area surrounded by multiple sets of coils. The utility model can automatically prevent tempering and avoid explosion accidents; after flameout, it can also avoid gas leakage caused by forgetting to close the oxygen or combustible gas valve.
Description
技术领域technical field
本实用新型涉及气焊枪或者气割枪的保护装置的技术领域,更为具体地,涉及一种气焊枪或气割枪的自动防回火装置。The utility model relates to the technical field of a protection device for a gas welding torch or a gas cutting torch, and more particularly relates to an automatic anti-backfire device for a gas welding torch or a gas cutting torch.
背景技术Background technique
气焊或气割技术已广泛应用于现代化的工业和建筑业中,在钢结构领域,气焊或气割更是贯穿整个工程的始终。而在气焊或气割作业过程中,“回火”、“熄火”现象时有发生。气焊回火是在焊、割的作业中,氧气或可燃气体(如乙炔气体)在焊、割炬的混合室燃烧,向输送乙炔气体的胶管扩散倒燃的现象。回火严重会使焊、割炬被烧化,甚至会发生爆炸事故。产生回火的原因是发生枪口阻塞或者混合气流速度小于火焰燃烧速度,再或者混合气体中氧气或空气的比例太大。熄火则是在气焊或气割过程中,焊枪的喷嘴火熄灭,而可燃气体没有关闭,混合气体向周围扩散,从而导致人体中毒或者混合气体遇火发生爆炸。因此,“回火”或“熄火”在气焊或者气割作业中存在着极大的安全隐患,需要开发出相应的装置来解决此问题。Gas welding or gas cutting technology has been widely used in modern industry and construction industry. In the field of steel structure, gas welding or gas cutting runs through the whole project from beginning to end. However, in the process of gas welding or gas cutting, the phenomenon of "tempering" and "flame out" occurs from time to time. Gas welding tempering is a phenomenon in which oxygen or combustible gas (such as acetylene gas) burns in the mixing chamber of welding and cutting torches during welding and cutting operations, and diffuses back to the hose that transports acetylene gas. If the tempering is serious, the welding and cutting torch will be burnt, and even an explosion may occur. The reason for the flashback is that the muzzle is blocked or the mixed gas flow velocity is lower than the flame burning velocity, or the proportion of oxygen or air in the mixed gas is too large. Flame extinguishing means that during the process of gas welding or gas cutting, the nozzle fire of the welding torch is extinguished, but the combustible gas is not closed, and the mixed gas spreads to the surroundings, which will cause human poisoning or the mixed gas will explode in case of fire. Therefore, "tempering" or "flame extinguishing" is a great safety hazard in gas welding or gas cutting operations, and corresponding devices need to be developed to solve this problem.
实用新型内容Utility model content
鉴于上述问题,本实用新型的目的是提供一种气焊或气割的自动防回火装置,以解决现有技术中气压焊枪在气焊或者气割作业中容易发生回火或熄火的问题。In view of the above problems, the purpose of this utility model is to provide an automatic anti-backfire device for gas welding or gas cutting to solve the problem in the prior art that the gas pressure welding torch is prone to backfire or flameout during gas welding or gas cutting operations.
为了实现上述目的,本实用新型通过以下的技术方案来实现的:In order to achieve the above object, the utility model is achieved through the following technical solutions:
一种气焊或气割的自动防回火装置,包括壳体,所述壳体的一端设置有与焊枪进气口匹配连接的接口,所述壳体上沿轴向开设有一与所述接口连通的通孔,所述通孔内设置有一直径与通孔内径相匹配的活塞,所述活塞靠近所述接口的一端与固定在所述通孔内的弹簧连接,在所述壳体的一端还设置有与所述接口连通的多个进气孔,所述多个进气孔沿周向设置在所述通孔的外周并且所述多个进气孔的一端与所述通孔连接,所述壳体的另一端沿周向设置有多个热电偶和多组线圈,所述多个热电偶的一端均延伸至所述壳体外,所述多个热电偶的另一端分别与多组线圈对应连接形成闭合回路,An automatic anti-backfire device for gas welding or gas cutting, comprising a housing, one end of the housing is provided with an interface matched with the air inlet of the welding torch, and an opening communicating with the interface is arranged on the housing along the axial direction. A through hole, a piston with a diameter matching the inner diameter of the through hole is arranged in the through hole, and one end of the piston close to the interface is connected with a spring fixed in the through hole, and a piston is arranged at one end of the housing. There are a plurality of air intake holes communicated with the interface, the plurality of air intake holes are circumferentially arranged on the outer periphery of the through hole and one end of the plurality of air intake holes is connected to the through hole, the The other end of the casing is provided with multiple thermocouples and multiple sets of coils along the circumference, one end of the multiple thermocouples all extends to the outside of the shell, and the other ends of the multiple thermocouples correspond to the multiple sets of coils respectively connected to form a closed loop,
当所述弹簧处于自然伸长状态时,所述活塞将所述多个进气孔与所述通孔连接的一端封闭使得所述多个进气孔与所述通孔不连通,When the spring is in a state of natural elongation, the piston closes one end connecting the plurality of air inlet holes with the through hole so that the plurality of air inlet holes do not communicate with the through hole,
当所述自动防回火装置与焊枪连接进行气焊或气割时,压缩所述弹簧,所述活塞向所述接口方向移动使得所述多个进气孔与所述通孔连接的一端被打开从而所述多个进气孔与所述通孔连通。When the automatic backfire prevention device is connected with the welding torch for gas welding or gas cutting, the spring is compressed, and the piston moves toward the interface so that one end of the plurality of air inlet holes connected to the through hole is opened so that The plurality of air intake holes communicate with the through hole.
优选的是,在所述活塞靠近所述接口的一端与所述弹簧之间设置有第一连杆。Preferably, a first connecting rod is provided between an end of the piston close to the interface and the spring.
优选的是,所述第一连杆和所述弹簧之间还设置有一推盘,所述推盘的一端与所述第一连杆固定连接,所述推盘的另一端与所述弹簧固定连接,所述推盘的另一端直径与所述通孔的内径相应。Preferably, a push plate is further arranged between the first connecting rod and the spring, one end of the push plate is fixedly connected to the first connecting rod, and the other end of the push plate is fixed to the spring. connected, the diameter of the other end of the push plate corresponds to the inner diameter of the through hole.
优选的是,在所述活塞远离所述接口的一端设置有第二连杆,所述第二连杆位于多组所述线圈围合的区域中,所述第二连杆为磁体。Preferably, a second connecting rod is provided at the end of the piston away from the interface, the second connecting rod is located in the area surrounded by multiple groups of the coils, and the second connecting rod is a magnet.
优选的是,所述第二连杆位于多组所述线圈围合的区域的中心位置上。Preferably, the second connecting rod is located at the center of the area surrounded by multiple sets of coils.
优选的是,所述接口的内圆周面上设置有与焊枪进气口上的外螺纹相匹配的内螺纹。Preferably, the inner peripheral surface of the interface is provided with internal threads matching the external threads on the air inlet of the welding torch.
优选的是,所述接口内靠近所述通孔的一端设置有一密封圈。Preferably, a sealing ring is provided at one end of the interface close to the through hole.
优选的是,当所述弹簧处于自然伸长时,所述第二连杆从所述通孔中伸出至壳体外或者所述第二连杆与所述壳体的另一端平齐。Preferably, when the spring is in natural extension, the second connecting rod protrudes from the through hole to the outside of the housing or the second connecting rod is flush with the other end of the housing.
与现有技术相比,本实用新型至少具有以下有益效果:本实用新型通过热电偶的热电效应在线圈中产生磁场,在磁场的作用下对活塞产生推力,进而自动打开焊枪的氧气和可燃气体进气孔从而进行焊接或者切割;而当出现回火或者熄火时,热电偶的热电效应消失,从而磁场消失,活塞在弹簧回复力的作用下恢复原位进而将焊枪的氧气和可燃气体进气孔封闭,防止回火进而防止火焰倒燃将胶管烧化,也避免了爆炸事故的发生;此外在熄火后,也避免了由于工人忘记关闭氧气瓶阀门或者可燃气体阀门而造成的气体泄漏,可燃气体泄漏不但会造成大气污染还会遇火发生爆炸。Compared with the prior art, the utility model has at least the following beneficial effects: the utility model generates a magnetic field in the coil through the thermoelectric effect of the thermocouple, generates a thrust to the piston under the action of the magnetic field, and then automatically opens the oxygen and combustible gas of the welding torch. The air inlet hole is used for welding or cutting; and when tempering or flameout occurs, the thermoelectric effect of the thermocouple disappears, so the magnetic field disappears, and the piston returns to its original position under the action of the spring restoring force, and then the oxygen and combustible gas of the welding torch are fed into the air. The hole is closed to prevent backfire and prevent the flame from blowing back and burning the rubber hose, and also avoid the occurrence of explosion accidents; in addition, after the flame is turned off, it also avoids gas leakage caused by workers forgetting to close the valve of the oxygen cylinder or the valve of the combustible gas. Leakage will not only cause air pollution but also explode in case of fire.
附图说明Description of drawings
通过参考以下结合附图的说明内容,并且随着对本实用新型的更全面理解,本实用新型的其它目的及结果将更加明白及易于理解。在附图中:By referring to the following description in conjunction with the accompanying drawings, and with a more comprehensive understanding of the utility model, other objectives and results of the utility model will be more clear and easy to understand. In the attached picture:
图1为本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2为图1的A-A向剖视图;Fig. 2 is the A-A direction sectional view of Fig. 1;
图3为图1的B-B向剖视图;Fig. 3 is the B-B direction sectional view of Fig. 1;
图4本实用新型实施例的在气焊或者气割作业时的结构示意图。Fig. 4 is a schematic structural view of the embodiment of the utility model during gas welding or gas cutting operation.
在所有附图中相同的标号指示相似或相应的特征或功能。The same reference numerals indicate similar or corresponding features or functions throughout the drawings.
具体实施方式Detailed ways
以下将结合附图对本实用新型的具体实施例进行详细描述。Specific embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.
如图1、图2以及图3共同所示,本实用新型提供了一种气焊或气割的自动防回火装置,包括壳体1,在本实施例中,该壳体1为圆柱体,壳体1也可为其他形状,如圆台体等。壳体1的一端设置有一个与焊枪进气口匹配连接的接口10。该接口10为在壳体1的一端设置的向壳体1内凹陷的凹槽。当然,该接口10也可为在壳体1的一端设置的向外延伸的筒体。为了方便接口10与焊枪进气口连接,接口10的内圆周面上设置有一段与焊枪进气口外螺纹匹配的内螺纹。此外为了防止漏气,在接口10内侧端面上还设置有一橡胶密封圈。As shown in Fig. 1, Fig. 2 and Fig. 3 together, the utility model provides an automatic anti-temper device for gas welding or gas cutting, comprising a shell 1, in this embodiment, the shell 1 is a cylinder, the shell The body 1 can also be in other shapes, such as a frustum of a cone. One end of the shell 1 is provided with an interface 10 matched with the air inlet of the welding torch. The interface 10 is a groove provided at one end of the housing 1 and recessed into the housing 1 . Of course, the interface 10 can also be an outwardly extending cylinder provided at one end of the housing 1 . In order to facilitate the connection between the interface 10 and the air inlet of the welding torch, a section of internal thread matching the outer thread of the air inlet of the welding torch is provided on the inner peripheral surface of the interface 10 . In addition, in order to prevent air leakage, a rubber sealing ring is also provided on the inner end surface of the interface 10 .
壳体1的中心位置上沿轴向设置有一通孔11,该通孔11与接口10相连通。通孔11内设置有一直径与通孔11内径相匹配的活塞2。在活塞2靠近接口10的一端设置有一第一连杆3,第一连杆3与一固定在通孔11内靠近接口10的一端的弹簧4连接。为了使得第一连杆3与弹簧4连接得更牢固,第一连杆3与弹簧4之间设置有一推盘5。在本实施例中,该推盘5为圆台形,即推盘5随着远离第一连杆3其直径逐渐增大。更优选的,推盘5与弹簧4连接的一端的直径与通孔11的内径相应。在壳体1的一端还设置有多个进气孔12,多个进气孔12沿周向设置在所述通孔的外周,多个进气孔的一端均与接口10连通,多个进气孔12的另一端均与通孔11连接,且当弹簧4处于自然伸长状态时,活塞3将多个进气孔12与通孔11连接的一端封闭,此时,多个进气孔12与通孔11均不连通;压缩弹簧4,活塞3在通孔11中向接口10方向移动,多个进气孔12与通孔11连接的一端露出,此时,多个进气孔12均与通孔11连通。A through hole 11 is arranged in the center of the housing 1 in the axial direction, and the through hole 11 communicates with the interface 10 . A piston 2 whose diameter matches the inner diameter of the through hole 11 is disposed in the through hole 11 . One end of the piston 2 close to the interface 10 is provided with a first connecting rod 3 , and the first connecting rod 3 is connected with a spring 4 fixed in the through hole 11 near the end of the interface 10 . In order to make the connection between the first connecting rod 3 and the spring 4 more firm, a push plate 5 is arranged between the first connecting rod 3 and the spring 4 . In this embodiment, the push plate 5 is in the shape of a truncated cone, that is, the diameter of the push plate 5 gradually increases as it moves away from the first connecting rod 3 . More preferably, the diameter of the end of the push plate 5 connected to the spring 4 corresponds to the inner diameter of the through hole 11 . One end of the housing 1 is also provided with a plurality of air intake holes 12, and the plurality of air intake holes 12 are arranged on the outer periphery of the through hole along the circumferential direction. The other end of air hole 12 is all connected with through hole 11, and when spring 4 was in the state of natural elongation, piston 3 closed one end that a plurality of air inlet holes 12 were connected with through hole 11, and at this moment, a plurality of air inlet holes 12 is not communicated with the through hole 11; the spring 4 is compressed, the piston 3 moves in the direction of the interface 10 in the through hole 11, and one end connected with the through hole 11 of a plurality of air inlet holes 12 is exposed, and at this moment, a plurality of air inlet holes 12 Both communicate with the through hole 11.
在壳体1的另一端沿周向设置有多个热电偶6,多个热电偶6设置在通孔11的外周,多个热电偶6均延伸至壳体1外。每个热电偶6均通过转换器与一组线圈7连接形成闭合的回路。每组线圈7均设置在与其连接的热电偶6对应的壳体1内。而在活塞3靠近热电偶6的一端设置有第二连杆8,第二连杆8为磁体,在本实施例中,第二连杆8由钢制材料制成。为了使得线圈7产生的磁力能够更好地作用与第二连杆8上,第二连杆8的一端延伸出壳体1外或者第二连杆8的一端与壳体1的另一端平齐,且第二连杆8位于多组线圈7围合成的区域的中心位置上。A plurality of thermocouples 6 are arranged on the other end of the casing 1 along the circumference, and the plurality of thermocouples 6 are arranged on the outer periphery of the through hole 11 , and the plurality of thermocouples 6 extend out of the casing 1 . Each thermocouple 6 is connected to a group of coils 7 through a converter to form a closed loop. Each group of coils 7 is arranged in the casing 1 corresponding to the thermocouple 6 connected thereto. And the end of the piston 3 close to the thermocouple 6 is provided with a second connecting rod 8, the second connecting rod 8 is a magnet, and in this embodiment, the second connecting rod 8 is made of steel material. In order to make the magnetic force generated by the coil 7 act on the second connecting rod 8 better, one end of the second connecting rod 8 extends out of the housing 1 or one end of the second connecting rod 8 is flush with the other end of the housing 1 , and the second connecting rod 8 is located at the center of the area surrounded by multiple sets of coils 7 .
在应用本实施例的气焊或气割的自动防回火装置时,见图4,将焊枪的氧气进气口与一个该装置的接口10通过螺纹固定连接,将焊枪的可燃气体进气口与另一个该装置的接口10通过螺纹固定连接。再将两个该装置的壳体1另一端的热电偶6均与焊枪的枪头部分连接。在枪头部分点火,点火后每个热电偶6产生的热电效应使得在与其连接的线圈7中产生电流,电流在多组线圈7中产生磁场。磁场对钢制的第二连杆8产生推力,进而推动第二连杆8、活塞2、第一连杆3和推盘5向接口10方向移动从而压缩弹簧4,当弹簧4压缩到一定程度,活塞2从多个进气孔12与通孔11连接处移开,此时,多个进气孔12均与通孔11连通,焊枪上的氧气和可燃气体分别通过两个该装置上的进气孔12进入到焊枪的混合室中。在气焊或者气割作业中,可以根据火焰的要求调节氧气阀门的打开程度,以获得所需大小的火焰进行气焊或者气割。焊接结束后,先关闭可燃气体阀门,再关闭氧气阀门。与焊枪上的氧气进气口和可燃气体进气口连接的该装置上的热电偶6冷却,热电效应消失,则多组线圈7中的电流消失,多组线圈7产生的磁场也就消失,随之作用在第二连杆8上的推力消失,在弹簧4回复力的作用下,与弹簧4相连的推盘5推动第一连杆3和与第一连杆3连接的活塞2在通孔11中做靠近热电偶6方向的移动,当弹簧4自然回复后,活塞2移动至通孔11与多个进气孔12连接处从而将多个进气孔12与通孔11连接的一端封闭,进而使得焊枪的氧气进气管道和可燃气体进气管道均处于关闭状态,防止了回火,即使熄火,氧气或可燃气体也不会逸散,这样焊枪处于双保险状态,确保了施工的安全。When applying the automatic anti-tempering device of gas welding or gas cutting of the present embodiment, see Fig. 4, the oxygen inlet of welding torch is fixedly connected with the interface 10 of this device by thread, the combustible gas inlet of welding torch is connected with another An interface 10 of the device is fixedly connected by screwing. Then the thermocouples 6 at the other ends of the shells 1 of the two devices are all connected to the gun head part of the welding torch. Ignite at the tip of the gun. After ignition, the thermoelectric effect produced by each thermocouple 6 causes current to be generated in the coil 7 connected to it, and the current generates a magnetic field in multiple groups of coils 7 . The magnetic field generates a thrust on the second connecting rod 8 made of steel, and then pushes the second connecting rod 8, the piston 2, the first connecting rod 3 and the push plate 5 to move toward the interface 10 to compress the spring 4. When the spring 4 is compressed to a certain extent , the piston 2 moves away from the joints between a plurality of air intake holes 12 and the through hole 11. At this time, the plurality of air intake holes 12 are all communicated with the through hole 11, and the oxygen and combustible gas on the welding torch pass through two ports on the device respectively. The gas inlet hole 12 enters into the mixing chamber of the welding torch. In gas welding or gas cutting operations, the opening degree of the oxygen valve can be adjusted according to the requirements of the flame to obtain the required size of the flame for gas welding or gas cutting. After welding, first close the combustible gas valve, and then close the oxygen valve. The thermocouple 6 on the device connected to the oxygen inlet and the combustible gas inlet on the welding torch is cooled, and the thermoelectric effect disappears, then the current in the multi-group coil 7 disappears, and the magnetic field generated by the multi-group coil 7 also disappears. Thereupon the thrust acting on the second connecting rod 8 disappears, and under the action of the restoring force of the spring 4, the push plate 5 connected with the spring 4 pushes the first connecting rod 3 and the piston 2 connected with the first connecting rod 3 in the communication. Move in the direction of the thermocouple 6 in the hole 11, and when the spring 4 recovers naturally, the piston 2 moves to the connection between the through hole 11 and the multiple air intake holes 12 so as to connect the multiple air intake holes 12 with the through holes 11 Closed, so that the oxygen inlet pipe and combustible gas inlet pipe of the welding torch are closed, preventing backfire. Safety.
如上参照附图以示例的方式描述根据本实用新型的气焊或气割的自动防回火装置。但是,本领域技术人员应当理解,对于上述本实用新型所提出的气焊或气割的自动防回火装置,还可以在不脱离本实用新型内容的基础上做出各种改进。因此,本实用新型的保护范围应当由所附的权利要求书的内容确定。The automatic backfire prevention device for gas welding or gas cutting according to the present utility model is described above by way of example with reference to the accompanying drawings. However, those skilled in the art should understand that for the automatic backfire prevention device for gas welding or gas cutting proposed by the utility model, various improvements can be made without departing from the content of the utility model. Therefore, the protection scope of the present utility model should be determined by the contents of the appended claims.
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CN107931776B (en) * | 2017-12-07 | 2023-09-22 | 中冶交通建设集团有限公司 | Automatic backfire preventing device for gas welding or gas cutting |
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