CN207968155U - A double self-lubricating bearing motor - Google Patents
A double self-lubricating bearing motor Download PDFInfo
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- CN207968155U CN207968155U CN201721512350.1U CN201721512350U CN207968155U CN 207968155 U CN207968155 U CN 207968155U CN 201721512350 U CN201721512350 U CN 201721512350U CN 207968155 U CN207968155 U CN 207968155U
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- 239000002184 metal Substances 0.000 claims description 12
- 230000005389 magnetism Effects 0.000 claims description 2
- 238000012856 packing Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电机领域,具体是一种双自润轴承电机。The utility model relates to the field of motors, in particular to a double self-lubricating bearing motor.
背景技术Background technique
润滑液为心轴对应轴承旋转时的润滑媒介,以降低其间摩擦损耗,润滑油随着旋转的摩擦而会逐渐被破坏损耗,而这种损耗将会随着温度的升高而成几何倍数增加。因此减少相对摩擦和降低旋转温升可以显著提升自润轴承电机的寿命。The lubricating fluid is the lubricating medium when the mandrel corresponds to the bearing rotation, so as to reduce the friction loss between them. The lubricating oil will be gradually destroyed and lost with the friction of the rotation, and this loss will increase geometrically with the increase of temperature . Therefore, reducing the relative friction and reducing the temperature rise of the rotation can significantly improve the life of the self-lubricating bearing motor.
普通自润轴承结构风扇电机,其寿命受限于自润轴承润滑油的含油率,因为加工工艺和材料的限制,目前在保持必要强度的前提下,自润轴承可做到含油率在20%左右,受此限制,加上风扇电机的设计自润轴承与旋转轴并非密封,润滑油存在流失、挥发的问题,在风扇电机转子转动过程中的震动或者角度变动,或者运动中偶尔会有润滑油在芯轴和自润轴承之间补充不及时,会导致油膜破坏或者形不成正常的油膜,致使芯轴与轴承间会间隙性的产生无油膜的直接接触,这是造成轴承磨损和芯轴表面受伤的重要原因,这会导致二者之间的运转润滑环境脱离设计正常范围,产生异音,加剧磨损,这是自润轴承寿命受限的另外一个重要原因。Ordinary self-lubricating bearing structure fan motor, its life is limited by the oil content of self-lubricating bearing lubricating oil, due to the limitation of processing technology and materials, at present, under the premise of maintaining the necessary strength, self-lubricating bearings can achieve an oil content of 20% Left and right, subject to this limitation, and the design of the fan motor, the self-lubricating bearing and the rotating shaft are not sealed, so there are problems of loss and volatilization of lubricating oil, vibration or angle changes during the rotation of the fan motor rotor, or occasional lubrication during motion If the oil is not replenished between the mandrel and the self-lubricating bearing in time, the oil film will be damaged or a normal oil film will not be formed, resulting in intermittent direct contact without oil film between the mandrel and the bearing, which will cause bearing wear and mandrel An important reason for surface damage, which will cause the operating lubrication environment between the two to deviate from the normal range of design, produce abnormal noise, and aggravate wear. This is another important reason for the limited life of self-lubricating bearings.
实用新型内容Utility model content
本实用新型的目的在于提供一种双自润轴承电机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a double self-lubricating bearing motor to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种双自润轴承电机,包括定子和转子,所述定子内部套设有轴管,转子上设有芯轴,所述轴管内部插设有第一自润轴承和第二自润轴承,组装后第一自润轴承固定在轴管内不能自由相对运动,第二自润轴承滑装入第一自润轴承的内孔中,第二自润轴承的内孔中设有芯轴,芯轴穿插过第二自润轴承的内孔,工作时芯轴可以在第二自润轴承的内孔中旋转;所述在轴管的底部设有金属磁性垫片,金属磁性垫片的磁力吸住芯轴减小其左右摆动与上下窜动,所述第一自润轴承的上部放置有磁性圆环。A motor with double self-lubricating bearings, including a stator and a rotor, a shaft tube is sleeved inside the stator, a mandrel is set on the rotor, a first self-lubricating bearing and a second self-lubricating bearing are inserted inside the shaft tube, After assembly, the first self-lubricating bearing is fixed in the shaft tube and cannot move freely relative to each other. The second self-lubricating bearing is slid into the inner hole of the first self-lubricating bearing. A mandrel is arranged in the inner hole of the second self-lubricating bearing. Through the inner hole of the second self-lubricating bearing, the mandrel can rotate in the inner hole of the second self-lubricating bearing during operation; the bottom of the shaft tube is provided with a metal magnetic gasket, and the magnetic force of the metal magnetic gasket attracts The mandrel reduces its left and right swing and up and down movement, and a magnetic ring is placed on the upper part of the first self-lubricating bearing.
作为本实用新型进一步的方案:所述第一自润轴承与轴管之间为紧配合。As a further solution of the utility model: the first self-lubricating bearing and the shaft tube are tightly fitted.
作为本实用新型再进一步的方案:所述芯轴的顶部穿过第二自润轴承直接与金属磁性垫片行程点对面接触。As a further solution of the present invention: the top of the mandrel passes through the second self-lubricating bearing and directly contacts with the stroke point of the metal magnetic gasket.
作为本实用新型再进一步的方案:所述磁性圆环的外径与轴管内径紧配,磁性圆环中心开有圆孔。As a further solution of the present invention: the outer diameter of the magnetic ring closely matches the inner diameter of the shaft tube, and a circular hole is opened in the center of the magnetic ring.
作为本实用新型再进一步的方案:所述轴管的底部设有金属磁性垫片,第一自润轴承的上部放置有磁性圆环。As a further solution of the utility model: the bottom of the shaft tube is provided with a metal magnetic gasket, and the upper part of the first self-lubricating bearing is provided with a magnetic ring.
与现有技术相比,本实用新型的有益效果是:本实用新型独创性的将芯轴与单颗自润轴承的相对旋转运动,分解为芯轴对自润轴承正常相对旋转运动和自润轴承对自润轴承的缓慢和间隙性的相对旋转运动之叠加,在震动或转子角度改变的情况下,将芯轴与第二自润轴承的相对旋转运动,传递到第二自润轴承与第一自润轴承之间,从而大大减小了芯轴与自润轴承直接相对旋转运动产生的磨损,降低热量的产生,大大提高了电机寿命,进一步的为了减小转子的上下窜动和左右晃动,加入了金属磁性垫片和磁性圆环共同对芯轴产生吸力,减少其左右摇摆和上下窜动,更加有效改善运动状况,显著提高电机寿命。Compared with the prior art, the beneficial effect of the utility model is: the utility model originality decomposes the relative rotational motion of the mandrel and a single self-lubricating bearing into the normal relative rotational motion of the mandrel to the self-lubricating bearing and the self-lubricating bearing. The superimposition of the slow and intermittent relative rotational motion of the bearing to the self-lubricating bearing transmits the relative rotational motion of the mandrel to the second self-lubricating bearing to the second self-lubricating bearing and the second self-lubricating bearing in case of vibration or rotor angle change Between a self-lubricating bearing, thereby greatly reducing the wear caused by the direct relative rotation of the mandrel and the self-lubricating bearing, reducing heat generation, greatly improving the life of the motor, and further reducing the up and down movement and left and right shaking of the rotor , adding metal magnetic gaskets and magnetic rings together to generate suction on the mandrel, reducing its left and right swings and up and down movement, more effectively improving the movement conditions, and significantly increasing the life of the motor.
附图说明Description of drawings
图1为一种双自润轴承电机的结构示意图。Figure 1 is a schematic structural diagram of a double self-lubricating bearing motor.
图2为一种双自润轴承电机中转子部分放大结构示意图。Fig. 2 is a schematic diagram of an enlarged structure of the rotor in a double self-lubricating bearing motor.
图3为一种双自润轴承电机中双轴承内部的结构示意图。Fig. 3 is a schematic diagram of the internal structure of a double bearing in a double self-lubricating bearing motor.
图4为一种双自润轴承电机中金属磁性垫片和磁性圆环共同作用的结构示意图。Fig. 4 is a structural schematic diagram of the joint action of metal magnetic gaskets and magnetic rings in a double self-lubricating bearing motor.
图中:1-芯轴、2-第一自润轴承、3-第二自润轴承、4-轴管、5-金属磁性垫片、6-磁性圆环。In the figure: 1-mandrel, 2-first self-lubricating bearing, 3-second self-lubricating bearing, 4-shaft tube, 5-metal magnetic gasket, 6-magnetic ring.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-4,一种双自润轴承电机,包括定子和转子,所述定子内部套设有轴管4,转子上设有芯轴,所述轴管4内部插设有第一自润轴承2和第二自润轴承3,第一自润轴承2与轴管4之间为紧配合,组装后第一自润轴承2固定在轴管4内不能自由相对运动,第二自润轴承3滑装入第一自润轴承2的内孔中,第二自润轴承3的内孔中设有芯轴1,芯轴1穿插过第二自润轴承3的内孔,工作时芯轴1可以在第二自润轴承3的内孔中旋转;所述在轴管4的底部设有金属磁性垫片5,芯轴1的顶部穿过第二自润轴承3直接与金属磁性垫片5行程点对面接触,金属磁性垫片5的磁力吸住芯轴1减小其左右摆动与上下窜动,所述第一自润轴承2的上部放置有磁性圆环6,磁性圆环6的外径与轴管4内径紧配,磁性圆环6中心开有圆孔,以让芯轴1穿过,磁性圆环6的磁性稳定住芯轴1的根部,以限制芯轴1左右晃动。Please refer to Figure 1-4, a double self-lubricating bearing motor, including a stator and a rotor, the stator is sleeved with a shaft tube 4, the rotor is provided with a mandrel, and the shaft tube 4 is inserted with a first self-lubricating bearing. The lubricating bearing 2 and the second self-lubricating bearing 3, the first self-lubricating bearing 2 and the shaft tube 4 are tightly fitted. After assembly, the first self-lubricating bearing 2 is fixed in the shaft tube 4 and cannot move freely relative to each other. The bearing 3 is slid into the inner hole of the first self-lubricating bearing 2, and the inner hole of the second self-lubricating bearing 3 is provided with a mandrel 1, and the mandrel 1 is inserted through the inner hole of the second self-lubricating bearing 3, and the core The shaft 1 can rotate in the inner hole of the second self-lubricating bearing 3; the bottom of the shaft tube 4 is provided with a metal magnetic gasket 5, and the top of the mandrel 1 passes through the second self-lubricating bearing 3 and directly contacts the metal magnetic gasket The stroke points of the sheets 5 are in contact with each other, and the magnetic force of the metal magnetic gasket 5 absorbs the mandrel 1 to reduce its left-right swing and up-and-down movement. A magnetic ring 6 is placed on the upper part of the first self-lubricating bearing 2, and the magnetic ring 6 The outer diameter of the shaft tube 4 is tightly matched with the inner diameter of the shaft tube 4, and a round hole is opened in the center of the magnetic ring 6 to allow the mandrel 1 to pass through. The magnetism of the magnetic ring 6 stabilizes the root of the mandrel 1 to limit the mandrel 1 from shaking left and right .
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
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