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CN207967026U - 电池片载板翻转机构及电池片镀膜工艺生产线 - Google Patents

电池片载板翻转机构及电池片镀膜工艺生产线 Download PDF

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CN207967026U
CN207967026U CN201820347129.3U CN201820347129U CN207967026U CN 207967026 U CN207967026 U CN 207967026U CN 201820347129 U CN201820347129 U CN 201820347129U CN 207967026 U CN207967026 U CN 207967026U
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杨斌
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Deyun Chuangxin Beijing Technology Co ltd
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Beijing Juntai Innovation Technology Co Ltd
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Priority to CN201820347129.3U priority Critical patent/CN207967026U/zh
Priority to PCT/CN2018/097492 priority patent/WO2019174174A1/zh
Priority to EP18186253.3A priority patent/EP3540790A1/en
Priority to US16/048,746 priority patent/US20190284680A1/en
Priority to KR2020180003511U priority patent/KR20190002361U/ko
Priority to JP2018002930U priority patent/JP3218390U/ja
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Abstract

本实用新型公开了一种电池片载板翻转机构及电池片镀膜工艺生产线，其中，该翻转机构包括用于使载板上升或下降的顶升装置和翻转装置；其中，翻转装置包括第一驱动结构、卡接结构和固定销，第一驱动结构用于驱动卡接结构伸缩和转动，卡接结构中设置有用于卡设载板的卡槽，固定销固定设置在卡槽的底面上，且固定销的轴线方向平行于载板卡入卡槽中的方向。本实用新型提供的电池片载板翻转机构及电池片镀膜工艺生产线，实现了对载板的自动化翻转，同时也实现了在真空腔中进行电池片翻转操作，避免了外界环境对镀膜工艺的影响，优化了工艺结果，同时也提高了镀膜效率。

Description

电池片载板翻转机构及电池片镀膜工艺生产线
技术领域
本实用新型涉及光伏组件制造技术领域，尤其涉及一种电池片载板翻转机构及电池片镀膜工艺生产线。
背景技术
硅片在进行镀膜工艺时需要对其两面分别进行镀膜，在现有技术中。板式镀膜设备只能单方向进行镀膜工艺，即在镀完硅片的一个面后需要把硅片进行翻面，再进行另一个面的镀膜工艺。而在电池片完成上表面的镀膜工艺后，需要将电池片输出镀膜设备，并进入大气状态下的翻片工位上，通过人工完成电池片的翻转，然后再次进入镀膜设备，以进行电池片下表面的镀膜。但是，电池片在完成上表面的镀膜后，需要将电池片降低到一定温度后，才可以从镀膜设备中输出，如果在不降温的情况下直接进入翻片工位时，由于大气温度相对较冷，会发生电池片崩坏、载板变形等问题，同时，电池片在大气中易受到污染；此外，降温的过程以及人工翻片也会影响镀膜工艺的节拍，浪费人力成本。
实用新型内容
本实用新型的目的是提供一种电池片载板翻转机构及电池片镀膜工艺生产线，以解决上述现有技术中的问题，减少外界环境对镀膜工艺的影响，优化工艺结果，提高设备镀膜效率。
本实用新型提供了一种电池片载板翻转机构，其中，包括：
用于使载板上升或下降的顶升装置；
翻转装置，所述翻转装置包括第一驱动结构、卡接结构和固定销，所述第一驱动结构用于驱动所述卡接结构伸缩和转动，所述卡接结构中设置有用于卡设所述载板的卡槽，所述固定销固定设置在所述卡槽的底面上，且所述固定销的轴线方向平行于所述载板卡入所述卡槽中的方向。
如上所述的电池片载板翻转机构，其中，优选的是，所述顶升装置包括顶升支架和顶升气缸，所述顶升支架的一端与所述顶升气缸的气缸杆相连，所述顶升支架的另一端设置有用于顶升所述载板的卡块。
如上所述的电池片载板翻转机构，其中，优选的是，所述顶升支架对称设置有两组，两组所述顶升支架上的卡块上相对的一侧均设置有卡接斜面。
如上所述的电池片载板翻转机构，其中，优选的是，还包括用于传输所述载板的传输装置。
如上所述的电池片载板翻转机构，其中，优选的是，所述传输装置包括传输辊和第二驱动结构，所述第二驱动结构用于驱动所述传输辊伸缩和转动。
如上所述的电池片载板翻转机构，其中，优选的是，所述传输辊包括大径段和小径段，所述大径段与所述第二驱动结构相连，所述小径段的上端面与所述载板接触。
如上所述的电池片载板翻转机构，其中，优选的是，所述卡接结构包括卡接主体、上卡板和下卡板，所述卡接主体的一端与所述第一驱动结构相连，所述卡接主体的另一端分别与所述上卡板和所述下卡板固定连接，且所述上卡板和所述下卡板之间形成所述卡槽。
如上所述的电池片载板翻转机构，其中，优选的是，所述上卡板和所述下卡板相对一侧的端部均设置有倒角。
如上所述的电池片载板翻转机构，其中，优选的是，所述固定销为锥形，所述固定销的大径端与所述卡槽的底面固定连接。
本实用新型还提供了一种电池片镀膜工艺生产线，包括镀膜真空腔，其中，所述镀膜真空腔中的进料侧设置有电池片正面镀膜工位，所述镀膜真空腔中的出料侧设置有电池片反面镀膜工位，所述正面镀膜工位和反面镀膜工位之间设置有电池片翻片工位，所述翻片工位上设置有本实用新型提供的电池片载板翻转机构。
本实用新型提供的电池片载板翻转机构及电池片镀膜工艺生产线，实现了对载板的自动化翻转，同时也实现了在真空腔中进行电池片翻转操作，避免了外界环境对镀膜工艺的影响，优化了工艺结果，同时也提高了镀膜效率。
附图说明
下面结合附图对本实用新型的具体实施方式作进一步详细的说明。
图1为本实用新型实施例提供的电池片载板翻转机构的主视图；
图2为本实用新型实施例提供的电池片载板翻转机构的俯视图；
图3为翻转装置的主视图；
图4为翻转装置的侧视图；
图5为翻转装置的俯视图；
图6为顶升机构支撑载板的状态图。
附图标记说明：
100-载板 200-顶升装置 210-卡接斜面
310-大径段 320-小径段 410-卡接主体
420-卡板 421-倒角 500-固定销
600-镀膜真空腔
具体实施方式
下面详细描述本实用新型的实施例，所述实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的，仅用于解释本实用新型，而不能解释为对本实用新型的限制。
请同时参照图1至图5，本实用新型实施例提供了一种电池片载板翻转机构，其包括用于使载板100上升或下降的顶升装置200和用于载板100翻转的翻转装置；其中，翻转装置包括第一驱动结构、卡接结构和固定销500，第一驱动结构用于驱动卡接结构伸缩和转动，卡接结构中设置有用于卡设载板100的卡槽，固定销500固定设置在卡槽的底面上，且固定销500的轴线方向平行于载板100卡入卡槽中的方向。
本实用新型一种实施例提供的电池片载板翻转机构的工作原理及过程如下：
步骤S100、将载有电池片的载板100传输到电池片翻片工位。
步骤S200、驱动顶升装置200上升，以将载板100顶起至预设的高度；其中，预设的高度优选为载板100被顶升后的位置与卡接结构位置平齐。
步骤S300、通过第一驱动结构驱动卡接结构伸出，使载板100一端卡接在卡接结构上的卡槽内，同时通过卡槽中的固定销500实现对载板100卡接后的固定，以防止载板100在翻转过程中从卡槽中滑脱；其中，载板100的侧表面上可以设置有与固定销500配合的固定孔。
步骤S400、为使载板100下方具有足够的翻转空间，驱动顶升装置200待翻转装置固定载板100后下降。
步骤S500、通过第一驱动结构驱动夹持有载板100的卡接结构翻转180°。
步骤S600、驱动顶升装置200上升，以支撑翻转后的载板100。
步骤S700、通过第一驱动结构驱动卡接结构缩回，使卡接结构与翻转后的载板100分离。
步骤S800、驱动顶升装置200带动翻转后的载板100下降，以便继续进行下一工序。
具体地，顶升装置200可以包括顶升支架和顶升气缸，顶升支架的一端与顶升气缸的气缸杆相连，顶升支架的另一端设置有用于顶升载板100的卡块。其中，为了便于加工，卡块可以与顶升支架一体成型。
可以理解的是，为了保证对载板100翻转的稳定性，如图6所示，顶升支架可以设置有两组，两组顶升支架对称设置在载板100上相对的两侧，两组顶升支架上的卡块上相对的一侧均设置有卡接斜面210，载板100的两端可以分别卡设在两个卡块的卡接斜面210上。
进一步地，该电池片载板翻转机构还可以包括用于传输载板100的传输装置。
具体地，该传输装置可以包括传输辊和第二驱动结构，其中，第二驱动结构用于驱动传输辊伸缩和转动，载板100可以放置在传输辊上，通过传输辊的自身转动以及其与载板100之间的摩擦力，实现对载板100的传输，同时通过传输辊的伸缩，可以使载板100获得足够的翻转空间，避免在载板100翻转过程中与传输辊发生干涉。
其中，第一驱动结构和第二驱动结构均可以为但不限于可伸缩磁流体。
本实用新型另一种实施例提供的电池片载板翻转机构的工作原理及过程如下：
步骤S10、通过传输辊将载有电池片的载板100传输到电池片翻片工位后，传输装置停止运行。
步骤S20、驱动顶升装置200上升，以将载板100顶起至预设的高度，使载板100脱离传输辊；其中，载板100被顶升后的位置与卡接结构位置平齐。
步骤S30、通过第一驱动结构驱动卡接结构伸出，使卡接结构上的卡槽卡接在载板100的边缘，同时通过卡槽中的固定销500实现对载板100卡接后的固定，以防止载板100在翻转过程中从卡槽中滑脱；其中，载板100的侧表面上可以设置有与固定销500配合的固定孔。
步骤S40、驱动顶升装置200下降，同时通过第二驱动结构驱动传输辊缩回，以使载板100下方具有足够的翻转空间，防止载板100在翻转过程中与传输辊发生干涉。
步骤S50、通过第一驱动结构驱动夹持有载板100的卡接结构翻转180°。
步骤S60、驱动顶升装置200上升，以支撑翻转后的载板100。
步骤S70、通过第一驱动结构驱动卡接结构缩回，使卡接结构与翻转后的载板100分离。
步骤S80、驱动传输辊伸出，以继续将翻转后的载板100传输至下一工位。
步骤S90、驱动顶升装置200带动翻转后的载板100下降，使载板100与传输辊接触，以通过传输辊将翻转后的载板100传输至下一工位。
具体而言，如图1和图2所示，传输辊包括大径段310和小径段320，大径段310与第二驱动结构相连，小径段320的上端面与载板100接触。其中，大径段310与小径段320可以一体成型，大径段310与小径段320之间形成的台阶面可以实现对载板100传输过程中的限位。
具体地，如图3至图5所示，卡接结构可以包括卡接主体410、上卡板420和下卡板420，卡接主体410的一端与第一驱动结构相连，卡接主体410的另一端分别与上卡板420和下卡板420固定连接，且上卡板420和下卡板420之间形成卡槽。其中，在载板100与卡槽卡接的过程中，上卡板420压设在载板100的上表面，下卡板420压设在载板100的下表面，从而可以使载板100的边缘固定卡设在上卡板420和下卡板420之间的卡槽中。
可以理解的是，为了便于载板100卡入到卡槽中，上卡板420和下卡板420相对一侧的端部均可以设置有倒角421。
需要说明的是，为了便于固定销500插接到载板100上的固定孔中，固定销500的形状可以为锥形，固定销500的大径端与卡槽的底面固定连接。
本实用新型实施例还提供了一种电池片镀膜工艺生产线，其包括镀膜真空腔600，其中，镀膜真空腔600中的进料侧设置有电池片正面镀膜工位，镀膜真空腔600中的出料侧设置有电池片反面镀膜工位，正面镀膜工位和反面镀膜工位之间设置有电池片翻片工位，翻片工位上设置有本实用新型任意实施例提供的电池片载板翻转机构。通过本实用新型实施例提供的电池片镀膜工艺生产线，可以使电池片的翻片在真空腔中进行，避免了外界环境对镀膜工艺的影响，优化了工艺结果，同时也提高了镀膜效率。
本实用新型实施例提供的电池片载板翻转机构及电池片镀膜工艺生产线，实现了对载板的自动化翻转，同时也实现了在真空腔中进行电池片翻转操作，避免了外界环境对镀膜工艺的影响，优化了工艺结果，同时也提高了镀膜效率。
以上依据图式所示的实施例详细说明了本实用新型的构造、特征及作用效果，以上所述仅为本实用新型的较佳实施例，但本实用新型不以图面所示限定实施范围，凡是依照本实用新型的构想所作的改变，或修改为等同变化的等效实施例，仍未超出说明书与图示所涵盖的精神时，均应在本实用新型的保护范围内。

Claims (10)

1.一种电池片载板翻转机构，其特征在于，包括：
用于使载板上升或下降的顶升装置；
翻转装置，所述翻转装置包括第一驱动结构、卡接结构和固定销，所述第一驱动结构用于驱动所述卡接结构伸缩和转动，所述卡接结构中设置有用于卡设所述载板的卡槽，所述固定销固定设置在所述卡槽的底面上，且所述固定销的轴线方向平行于所述载板卡入所述卡槽中的方向。
2.根据权利要求1所述的电池片载板翻转机构，其特征在于，所述顶升装置包括顶升支架和顶升气缸，所述顶升支架的一端与所述顶升气缸的气缸杆相连，所述顶升支架的另一端设置有用于顶升所述载板的卡块。
3.根据权利要求2所述的电池片载板翻转机构，其特征在于，所述顶升支架对称设置有两组，两组所述顶升支架上的卡块上相对的一侧均设置有卡接斜面。
4.根据权利要求1所述的电池片载板翻转机构，其特征在于，还包括用于传输所述载板的传输装置。
5.根据权利要求4所述的电池片载板翻转机构，其特征在于，所述传输装置包括传输辊和第二驱动结构，所述第二驱动结构用于驱动所述传输辊伸缩和转动。
6.根据权利要求5所述的电池片载板翻转机构，其特征在于，所述传输辊包括大径段和小径段，所述大径段与所述第二驱动结构相连，所述小径段的上端面与所述载板接触。
7.根据权利要求1所述的电池片载板翻转机构，其特征在于，所述卡接结构包括卡接主体、上卡板和下卡板，所述卡接主体的一端与所述第一驱动结构相连，所述卡接主体的另一端分别与所述上卡板和所述下卡板固定连接，且所述上卡板和所述下卡板之间形成所述卡槽。
8.根据权利要求7所述的电池片载板翻转机构，其特征在于，所述上卡板和所述下卡板相对一侧的端部均设置有倒角。
9.根据权利要求1所述的电池片载板翻转机构，其特征在于，所述固定销为锥形，所述固定销的大径端与所述卡槽的底面固定连接。
10.一种电池片镀膜工艺生产线，包括镀膜真空腔，其特征在于，所述镀膜真空腔中的进料侧设置有电池片正面镀膜工位，所述镀膜真空腔中的出料侧设置有电池片反面镀膜工位，所述正面镀膜工位和反面镀膜工位之间设置有电池片翻片工位，所述翻片工位上设置有权利要求1-8任一项所述的电池片载板翻转机构。
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