CN207930803U - An automatic panel line with smooth cutting - Google Patents
An automatic panel line with smooth cutting Download PDFInfo
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- CN207930803U CN207930803U CN201820305885.XU CN201820305885U CN207930803U CN 207930803 U CN207930803 U CN 207930803U CN 201820305885 U CN201820305885 U CN 201820305885U CN 207930803 U CN207930803 U CN 207930803U
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Abstract
Description
技术领域technical field
本实用新型涉及胶合板加工设备技术领域,尤其涉及一种切割顺畅的自动排板线。The utility model relates to the technical field of plywood processing equipment, in particular to an automatic board arranging line with smooth cutting.
背景技术Background technique
胶合板是家具常用材料之一,为人造板三大板之一,亦可供飞机、船舶、火车、汽车、建筑和包装箱等作用材。一组单板通常按相邻层木纹方向互相垂直组坯胶合而成,通常其表板和内层板对称地配置在中心层或板芯的两侧。用涂胶后的单板按木纹方向纵横交错配成的板坯,在加热或不加热的条件下压制而成。层数一般为奇数,少数也有偶数。纵横方向的物理、机械性质差异较小。常用的胶合板类型有三合板、五合板等。胶合板能提高木材利用率,是节约木材的一个主要途径。但是现有的用于胶合板生产的排板线存在胶合板切割过程力度不够,无法一次对胶合板进行有效的裁割打断,影响胶合板成型,有碍观感。Plywood is one of the commonly used materials for furniture, and it is one of the three major boards of wood-based panels. It can also be used for aircraft, ships, trains, automobiles, buildings and packaging boxes. A group of veneers are usually assembled and glued together according to the direction of the wood grain of adjacent layers perpendicular to each other. Usually, the surface board and inner layer board are symmetrically arranged on both sides of the center layer or core. The slab made of veneer after gluing is criss-crossed according to the grain direction, and is pressed under the condition of heating or not heating. The number of layers is generally an odd number, and a few have even numbers. The difference in physical and mechanical properties in the vertical and horizontal directions is small. The commonly used types of plywood are three-ply board, five-ply board and so on. Plywood can improve wood utilization and is a major way to save wood. However, the plywood cutting process of the existing plywood production line is not strong enough, and the plywood cannot be effectively cut and interrupted at one time, which affects the plywood forming and hinders the appearance.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的问题,如:现有的用于胶合板生产的排板线存在胶合板切割过程力度不够,无法一次对胶合板进行有效的裁割打断,影响胶合板成型,有碍观感,而提出的一种切割顺畅的自动排板线。The purpose of this utility model is to solve the problems existing in the prior art, such as: the plywood cutting process of the existing plywood production line is not strong enough, and the plywood cannot be effectively cut and interrupted at one time, which affects the plywood Forming, which hinders the look and feel, proposes an automatic panel line with smooth cutting.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种切割顺畅的自动排板线,包括底座,所述底座的上表面滑动连接有传送带,所述底座的上表面固定安装有安装座,所述安装座内开设有前后侧相通的安装口,所述安装座的左右两侧面开设有与安装口相通的走料口,所述传送带设置在走料口内,所述安装口内顶壁上固定安装有液压缸,所述液压缸的下端插设有活塞杆,所述活塞杆远离液压缸的一端固定安装有切割刀,所述安装口的两内侧壁上开设有安装槽,所述安装槽内插设有插杆,所述插杆的外表面滑动套接有套环,所述套环的外表面安装有连接杆,所述连接杆远离套环的一端连接有套管,所述套管远离液压缸的一端固定安装有热压板,所述套管靠近液压缸的一端插设有螺杆,所述螺杆的外表面设置有外螺纹,所述套管的内壁上设置有与外螺纹相适配的内螺纹,所述安装座的上表面开设有与安装口相通的转动口,所述螺杆远离底座的一端贯穿转动口向外延伸并连接有第二锥齿轮,所述螺杆的外表面与转动口内侧壁转动连接,所述安装座的上表面固定安装有同轴电机,所述同轴电机的输出端连接有第一锥齿轮,所述第一锥齿轮的外表面与第二锥齿轮的外表面啮合连接。An automatic board arrangement line with smooth cutting, including a base, the upper surface of the base is slidably connected with a conveyor belt, the upper surface of the base is fixedly installed with a mounting seat, and a mounting port communicating with the front and rear sides is opened in the mounting seat. The left and right sides of the installation seat are provided with a material feeding port that communicates with the installation port, the conveyor belt is arranged in the material feeding port, a hydraulic cylinder is fixedly installed on the inner top wall of the installation port, and the lower end of the hydraulic cylinder is inserted with a Piston rod, the end of the piston rod away from the hydraulic cylinder is fixedly equipped with a cutting knife, the two inner side walls of the installation port are provided with installation grooves, and an insertion rod is inserted in the installation groove, and the outer surface of the insertion rod The sliding sleeve is connected with a collar, the outer surface of the collar is installed with a connecting rod, the end of the connecting rod far away from the collar is connected with a casing, and the end of the casing far away from the hydraulic cylinder is fixedly installed with a hot pressing plate, so A screw is inserted into the end of the casing close to the hydraulic cylinder, the outer surface of the screw is provided with external threads, the inner wall of the casing is provided with internal threads compatible with the external threads, and the upper surface of the mounting seat There is a rotating port communicating with the mounting port. The end of the screw rod away from the base extends outward through the rotating port and is connected with a second bevel gear. The outer surface of the screw rod is connected to the inner wall of the rotating port in rotation. A coaxial motor is fixedly installed on the upper surface, the output end of the coaxial motor is connected with a first bevel gear, and the outer surface of the first bevel gear is engaged with the outer surface of the second bevel gear.
优选地,所述插杆外套接有弹簧,所述弹簧的一端安装在套环的上端表面上,所述弹簧的另一端安装在安装槽内侧壁上。Preferably, the insertion rod is covered with a spring, one end of the spring is installed on the upper surface of the collar, and the other end of the spring is installed on the inner wall of the installation groove.
优选地,所述传送带的表面放置有胶合板,所述胶合板的宽度小于走料口的跨度,所述传送带的宽度小于走料口的跨度。Preferably, plywood is placed on the surface of the conveyor belt, the width of the plywood is smaller than the span of the feeding port, and the width of the conveyor belt is smaller than the span of the feeding port.
优选地,所述热压板的个数为两个,所述切割刀处在两个热压板之间。Preferably, the number of the hot pressing plates is two, and the cutting knife is located between the two hot pressing plates.
优选地,所述安装槽的高度与套管的长度一致,所述套环的中心线与套管的中心线保持平行。Preferably, the height of the installation groove is consistent with the length of the sleeve, and the centerline of the collar is kept parallel to the centerline of the sleeve.
优选地,所述套环与连接杆为一体成型结构。Preferably, the collar and the connecting rod are integrally formed.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型中,将胶合板放置在传送带上,传送带移动带动胶合板移动,当胶合板移动到适宜位置时,同轴电机启动开始工作,同轴电机输出轴转动带动第一锥齿轮转动,第一锥齿轮转动啮合带动第二锥齿轮转动,第二锥齿轮转动带动螺杆转动,因套管在套环限位下上下平移,故螺杆转动使得套管向下平移,套管下移带动热压板抵压胶合板完成挤压成型,之后,液压缸工作使得活塞杆下冲带动切割刀裁断胶合板,于此,通过热压板对胶合板进行挤压成型,然后通过活塞杆给予切割刀的大力度对胶合板进行一次成型裁割,避免二次裁割,提高工作效率。In the utility model, the plywood is placed on the conveyor belt, and the movement of the conveyor belt drives the plywood to move. When the plywood moves to a suitable position, the coaxial motor starts to work, and the rotation of the output shaft of the coaxial motor drives the first bevel gear to rotate. The first bevel gear The rotation and meshing drive the second bevel gear to rotate, and the rotation of the second bevel gear drives the screw to rotate. Because the casing moves up and down under the limit of the collar, the rotation of the screw makes the casing move downward, and the downward movement of the casing drives the hot pressing plate to press After the plywood is extruded, the hydraulic cylinder works so that the plunger of the piston rod drives the cutting knife to cut the plywood. Here, the plywood is extruded through the hot pressing plate, and then the plywood is cut once with the force of the cutting knife through the piston rod. Forming cutting avoids secondary cutting and improves work efficiency.
附图说明Description of drawings
图1为本实用新型提出的一种切割顺畅的自动排板线的结构示意图;Fig. 1 is the structural representation of a kind of cutting smooth automatic panel line that the utility model proposes;
图2为图1中A处的放大图;Fig. 2 is the enlarged view of place A in Fig. 1;
图3为图1中B处的放大图。Fig. 3 is an enlarged view of B in Fig. 1 .
图中:1底座、2传送带、3胶合板、4热压板、5套管、6插杆、7套环、8连接杆、9弹簧、10螺杆、11安装座、12同轴电机、13液压缸、14活塞杆、15切割刀、16走料口、17第一锥齿轮、18第二锥齿轮。In the figure: 1 base, 2 conveyor belt, 3 plywood, 4 hot pressing plate, 5 casing, 6 inserting rod, 7 collar, 8 connecting rod, 9 spring, 10 screw, 11 mounting seat, 12 coaxial motor, 13 hydraulic pressure Cylinder, 14 piston rod, 15 cutting knife, 16 feeding port, 17 first bevel gear, 18 second bevel gear.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-3,一种切割顺畅的自动排板线,包括底座1,底座1的上表面滑动连接有传送带2,底座1的上表面固定安装有安装座11,安装座11内开设有前后侧相通的安装口,安装座11的左右两侧面开设有与安装口相通的走料口16,传送带2设置在走料口16内,传送带2的表面放置有胶合板3,胶合板3的宽度小于走料口16的跨度,传送带2的宽度小于走料口16的跨度,便于传送带2、胶合板3穿过走料口16,安装口内顶壁上固定安装有液压缸13,液压缸13的下端插设有活塞杆14,活塞杆14远离液压缸13的一端固定安装有切割刀15,安装口的两内侧壁上开设有安装槽,安装槽内插设有插杆6,插杆6的外表面滑动套接有套环7,插杆6外套接有弹簧9,弹簧9的一端安装在套环7的上端表面上,弹簧9的另一端安装在安装槽内侧壁上,给套管5一个向下的辅助作用力,加大热压板4对胶合板3的压力,套环7的外表面安装有连接杆8,套环7与连接杆8为一体成型结构,不易变形,抗冲击,连接杆8远离套环7的一端连接有套管5,安装槽的高度与套管5的长度一致,套环7的中心线与套管5的中心线保持平行,套管5不会脱离螺杆10,始终保持螺纹连接状态,套管5远离液压缸13的一端固定安装有热压板4,热压板4的个数为两个,切割刀15处在两个热压板4之间,取胶合板3被挤压成型的中间节点进行打断作业,胶合板质量得到保证,套管5靠近液压缸13的一端插设有螺杆10,螺杆10的外表面设置有外螺纹,套管5的内壁上设置有与外螺纹相适配的内螺纹,安装座11的上表面开设有与安装口相通的转动口,螺杆10远离底座1的一端贯穿转动口向外延伸并连接有第二锥齿轮18,螺杆10的外表面与转动口内侧壁转动连接,安装座11的上表面固定安装有同轴电机12,同轴电机12的输出端连接有第一锥齿轮17,第一锥齿轮17的外表面与第二锥齿轮18的外表面啮合连接。Referring to Figures 1-3, an automatic panel line with smooth cutting includes a base 1, the upper surface of the base 1 is slidably connected with a conveyor belt 2, the upper surface of the base 1 is fixedly installed with a mounting seat 11, and there are front and rear panels in the mounting seat 11. The installation port connected to the side, the left and right sides of the installation seat 11 are provided with a material feeding port 16 connected to the mounting port, the conveyor belt 2 is set in the material feeding port 16, and the surface of the conveyor belt 2 is placed with a plywood 3, and the width of the plywood 3 is smaller than that of the conveyor belt. The span of the feed port 16, the width of the conveyor belt 2 is smaller than the span of the feed port 16, which is convenient for the conveyor belt 2 and the plywood 3 to pass through the feed port 16, and a hydraulic cylinder 13 is fixedly installed on the inner top wall of the installation port, and the lower end of the hydraulic cylinder 13 is inserted There is a piston rod 14, and the end of the piston rod 14 away from the hydraulic cylinder 13 is fixedly equipped with a cutting knife 15, and there are installation grooves on the two inner side walls of the installation port, and an insertion rod 6 is inserted in the installation groove, and the outer surface of the insertion rod 6 slides A collar 7 is sleeved, and a spring 9 is sleeved on the insert rod 6. One end of the spring 9 is installed on the upper surface of the collar 7, and the other end of the spring 9 is installed on the inner wall of the installation groove, giving the sleeve 5 a downward direction. The auxiliary force increases the pressure of the hot pressing plate 4 on the plywood 3, and the outer surface of the collar 7 is equipped with a connecting rod 8. The collar 7 and the connecting rod 8 are integrally formed, which is not easy to deform and impact-resistant. The connecting rod 8 The end away from the collar 7 is connected with a sleeve 5, the height of the installation groove is consistent with the length of the sleeve 5, the centerline of the collar 7 is kept parallel to the centerline of the sleeve 5, the sleeve 5 will not break away from the screw rod 10, and always Keep the threaded connection state, the end of the casing 5 away from the hydraulic cylinder 13 is fixedly installed with a hot-pressing plate 4, the number of the hot-pressing plates 4 is two, the cutting knife 15 is between the two hot-pressing plates 4, and the plywood 3 The extruded intermediate node is interrupted, and the quality of the plywood is guaranteed. The end of the casing 5 close to the hydraulic cylinder 13 is inserted with a screw 10, the outer surface of the screw 10 is provided with external threads, and the inner wall of the casing 5 is provided with The internal thread that is compatible with the external thread, the upper surface of the mounting seat 11 is provided with a rotating port that communicates with the mounting port, and the end of the screw 10 away from the base 1 extends outward through the rotating port and is connected with a second bevel gear 18, the screw rod 10 The outer surface of the outer surface is rotatably connected with the inner side wall of the rotating port, the upper surface of the mounting base 11 is fixedly equipped with a coaxial motor 12, the output end of the coaxial motor 12 is connected with a first bevel gear 17, and the outer surface of the first bevel gear 17 is connected to the first bevel gear 17. The outer surfaces of the two bevel gears 18 are meshingly connected.
本实用新型中,将胶合板3放置在传送带2上,传送带2移动带动胶合板3移动,当胶合板3移动到适宜位置时,同轴电机12启动开始工作,同轴电机12输出轴转动带动第一锥齿轮17转动,第一锥齿轮17转动啮合带动第二锥齿轮18转动,第二锥齿轮18转动带动螺杆10转动,因套管5在套环7限位下上下平移,故螺杆10转动使得套管5向下平移,套管5下移带动热压板4抵压胶合板3完成挤压成型,之后,液压缸13工作使得活塞杆14下冲带动切割刀15裁断胶合板3,于此,通过热压板4对胶合板进行挤压成型,然后通过活塞杆14给予切割刀15的大力度对胶合板进行一次成型裁割,避免二次裁割,提高工作效率。In the utility model, the plywood 3 is placed on the conveyor belt 2, and the movement of the conveyor belt 2 drives the plywood 3 to move. When the plywood 3 moves to a suitable position, the coaxial motor 12 starts to work, and the output shaft of the coaxial motor 12 rotates to drive the first cone. The gear 17 rotates, the rotation of the first bevel gear 17 drives the rotation of the second bevel gear 18, and the rotation of the second bevel gear 18 drives the rotation of the screw 10. Because the sleeve 5 moves up and down under the limit of the collar 7, the rotation of the screw 10 makes the sleeve The pipe 5 moves downward, and the casing 5 moves downward to drive the hot plate 4 to press the plywood 3 to complete the extrusion molding. After that, the hydraulic cylinder 13 works so that the piston rod 14 punches down and drives the cutting knife 15 to cut the plywood 3. Pressing plate 4 carries out extruding molding to plywood, then gives the great strength of cutting knife 15 to plywood to carry out forming cutting by piston rod 14, avoids secondary cutting, improves work efficiency.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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CN119347898A (en) * | 2024-12-25 | 2025-01-24 | 厦门鲲鹭物联信息技术有限公司 | A plate cutting device with CAD comparison and calibration function |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN119347898A (en) * | 2024-12-25 | 2025-01-24 | 厦门鲲鹭物联信息技术有限公司 | A plate cutting device with CAD comparison and calibration function |
CN119347898B (en) * | 2024-12-25 | 2025-07-08 | 厦门鲲鹭物联信息技术有限公司 | A plate cutting device with CAD comparison and calibration function |
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