CN207918989U - Zinc-plated automatic barrel plating production line - Google Patents
Zinc-plated automatic barrel plating production line Download PDFInfo
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- CN207918989U CN207918989U CN201820229082.0U CN201820229082U CN207918989U CN 207918989 U CN207918989 U CN 207918989U CN 201820229082 U CN201820229082 U CN 201820229082U CN 207918989 U CN207918989 U CN 207918989U
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- Prior art keywords
- slot
- bath
- zinc
- degreasing bath
- production line
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- 238000007747 plating Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000005238 degreasing Methods 0.000 claims abstract description 59
- 238000005246 galvanizing Methods 0.000 claims abstract description 33
- 239000002253 acid Substances 0.000 claims abstract description 25
- 230000004913 activation Effects 0.000 claims abstract description 18
- 239000003513 alkali Substances 0.000 claims abstract description 15
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 14
- 238000000605 extraction Methods 0.000 claims description 14
- 230000009849 deactivation Effects 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 6
- 229910052725 zinc Inorganic materials 0.000 abstract description 6
- 239000011701 zinc Substances 0.000 abstract description 6
- 230000004907 flux Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 2
- 238000009713 electroplating Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000012864 cross contamination Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Electroplating Methods And Accessories (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Abstract
The utility model discloses a kind of zinc-plated automatic barrel plating production lines, including degreasing bath, acid activation slot, alkali neutralization slot and the galvanizing bath being arranged in order, degreasing bath is multiple, rinsing bowl is equipped between acid activation slot neutralization with alkali slot, outlet pipe is equipped with below degreasing bath, acid activation slot, alkali neutralization slot and galvanizing bath, galvanizing bath side is equipped with overflow cell.By being equipped with degreasing bath, acid activation slot and alkali neutralization slot, to so that the workpiece before zinc-plated can be sufficiently rinsed, so that follow-up galvanizing bath is in workpiece galvanizing process, zinc coat can be fully bonded with workpiece surface, ensure that galvanizing quality;Meanwhile be equipped with overflow cell, to so that in galvanizing bath it is zinc-plated also overflow when, can enter in overflow cell, effectively prevent the waste of galvanizing flux when in use, save cost of material.
Description
Technical field
The utility model belongs to a kind of electroplating device, more particularly, to a kind of zinc-plated automatic barrel plating production line.
Background technology
Electroplating assembly line can be divided by the mode of production:Manual electroplating assembly line, semiautomatic electroplating production line, full automatic plating
Production line.Electroplating assembly line according to plating mode come again can be divided into hang plating production line, barrel plating production line, continuously plate production line,
Brush plating production line, annularly plating production line, straight line gantry electroplating assembly line, plastic electroplating automatic assembly line etc..
But existing galvanization production line is susceptible to and does not wash clean clearly in galvanizing process, influences subsequent electroplating effect;
Meanwhile electroplate liquid be easy to cause waste after the completion of plating, improves production cost.
Utility model content
The purpose of this utility model is to provide a kind of zinc-plated automatic barrel plating production lines, in capable of solving the above problems extremely
It is one few.
One side according to the present utility model provides a kind of zinc-plated automatic barrel plating production line, including be arranged in order
Degreasing bath, acid activation slot, alkali neutralization slot and galvanizing bath, degreasing bath are multiple, and washing is equipped between acid activation slot neutralization with alkali slot
Slot, degreasing bath, acid activation slot, alkali neutralization slot and galvanizing bath lower section are equipped with outlet pipe, and galvanizing bath side is equipped with overflow cell.
The utility model has the beneficial effects that:By being equipped with degreasing bath, acid activation slot and alkali neutralization slot, to so that plating
Workpiece before zinc can be sufficiently rinsed, so that follow-up galvanizing bath is in workpiece galvanizing process, zinc coat can be with workpiece
Surface is fully bonded, and ensure that galvanizing quality;Meanwhile it being equipped with overflow cell, to so that zinc-plated in galvanizing bath is also overflowing
When, it can enter in overflow cell, effectively prevent the waste of galvanizing flux when in use, save cost of material.
In some embodiments, degreasing bath includes the thermal debinding slot being arranged in order, the first electrolytic degreasing bath, sour degreasing bath
With the second electrolytic degreasing bath.Each slot in degreasing bath as a result, can clean all kinds of impurity of workpiece surface, remove, and protect
The cleanliness factor of workpiece is demonstrate,proved.
In some embodiments, thermal debinding slot is six.Thus, it is possible to fully remove the grease and dust of workpiece surface
Substance.
In some embodiments, rinsing bowl, the first electrolytic degreasing are equipped between the first electrolytic degreasing bath and thermal debinding slot
Slot is two.As a result, each cleaning is avoided it is possible to prevente effectively from the liquid in previous slot is brought into latter slot equipped with rinsing bowl
Liquid cross contamination.
In some embodiments, sour degreasing bath is two, and washing is equipped between the first electrolytic degreasing bath and sour degreasing bath
Slot.It is equipped with rinsing bowl as a result, it is possible to prevente effectively from the liquid in previous slot is brought into latter slot, avoids each cleaning solution and intersects
Pollution.
In some embodiments, the second electrolytic degreasing bath is two, is set between sour degreasing bath and the second electrolytic degreasing bath
There is rinsing bowl, rinsing bowl is equipped between the second electrolytic degreasing bath and acid activation slot.It is equipped with rinsing bowl as a result, it is possible to prevente effectively from
Liquid in previous slot is brought into latter slot, and each cleaning solution cross contamination is avoided.
In some embodiments, zinc-plated automatic barrel plating production line further includes light extraction treatment trough, and light extraction treatment trough is located at plating
Zinc slot rear.It is equipped with light extraction treatment trough as a result, the brightness of workpiece surface can be improved.
In some embodiments, zinc-plated automatic barrel plating production line further includes deactivation slot, and deactivation slot is located at light extraction treatment trough
Rear.Thus, it is possible to further increase the corrosion resistance of workpiece.
In some embodiments, accumulator tank is equipped between galvanizing bath and light extraction treatment trough.It is equipped with accumulator tank as a result, it can
To be further reduced the waste of galvanizing flux.
Description of the drawings
Fig. 1 is the structural schematic diagram of the zinc-plated automatic barrel plating production line of the utility model.
Specific implementation mode
The utility model is described in further detail below in conjunction with the accompanying drawings.
Referring to Fig.1:Zinc-plated automatic barrel plating production line, including the degreasing bath 1, acid activation slot 2, the alkali neutralization slot 3 that are arranged in order
With galvanizing bath 4, degreasing bath 1 is multiple, and rinsing bowl 5, degreasing bath 1, acid activation slot are equipped between 2 neutralization with alkali slot 3 of acid activation slot
2, alkali neutralization slot 3 and 4 lower section of galvanizing bath are equipped with outlet pipe, and 4 side of galvanizing bath is equipped with overflow cell 9.Wherein, degreasing bath 1 wraps
Include the thermal debinding slot 11 being arranged in order, the first electrolytic degreasing bath 12,13 and second electrolytic degreasing bath 14 of sour degreasing bath.In galvanizing bath
4 side is equipped with overflow cell 9, and the upper surface of overflow cell 9 is less than the upper surface of overflow cell 9, to when in galvanizing bath 4
Galvanizing flux overflow when, can flow in overflow cell 9 and be recycled, effectively prevent the waste of raw material.
Meanwhile outlet pipe is equipped with below each slot in the zinc-plated automatic barrel plating production line, to the liquid in each slot
Using completion, when being replaced, the liquid in slot can be discharged through outlet pipe, easy to use.
By being equipped with acid activation slot 2, in acid solution can dissolve on workpiece be electroplated after oxide thin layer film, improve
The bond strength of parent metal and coating.
In actual use, 80 degree or so of hot water is mounted in thermal debinding slot 11, it can be to workpiece surface
Grease, which carries out larger impurity in the dust on preliminary cleaning and surface, to be removed.In order to by the dust of workpiece surface
Class impurity largely removes, and thermal debinding slot 11 is six.
Electrolyte is loaded in first electrolytic degreasing bath 12, the reinforcing oil removal process to workpiece may be implemented, removes workpiece table
The oxide in face, further cleans workpiece.
It is mounted with acid solution in sour degreasing bath 13, corrosion and the oxide scale film of workpiece surface can be removed.
It is mounted with electrolyte in second electrolytic degreasing bath 14, can further strengthen oil removing, removes the oxidation of workpiece surface
Object.
Rinsing bowl 5 is equipped between first electrolytic degreasing bath 12 and thermal debinding slot 11, the first electrolytic degreasing bath 12 is two, from
And abundant oil removing can be carried out to workpiece.
Sour degreasing bath 13 is two, and rinsing bowl 5 is equipped between the first electrolytic degreasing bath 12 and sour degreasing bath 13.Lead to as a result,
Rinsing bowl 5 is crossed, the remaining electrolyte of workpiece surface can be cleaned through rinsing bowl 5, electrolyte is avoided to enter sour degreasing
In slot 13, the quality of acid solution in sour degreasing bath 13 ensure that.
Second electrolytic degreasing bath 14 is two, and rinsing bowl 5 is equipped between sour degreasing bath 13 and the second electrolytic degreasing bath 14, the
Rinsing bowl 5 is equipped between two electrolytic degreasing baths 14 and acid activation slot 2.
By the akaline liquid carried in alkali neutralization slot 3, can effective worlcpiece surface acid solution, avoid acid solution from bringing into
Into galvanizing bath 4.
Zinc-plated automatic barrel plating production line further includes light extraction treatment trough 6, and light extraction treatment trough 6 is located at 4 rear of galvanizing bath.Workpiece passes through
Light extraction treatment trough 6 is handled, and can dissolve the oxide thin layer film after being electroplated on part so that workpiece surface shows light.
Zinc-plated automatic barrel plating production line further includes deactivation slot 7, and deactivation slot 7 is located at 6 rear of light extraction treatment trough.Wherein, it is passivated
Slot 7 may include that blue zinc deactivation slot and color zinc deactivation slot improve workpiece surface so as to increase the corrosion resistance of workpiece surface
Color glossiness.
Accumulator tank 8 is equipped between galvanizing bath 4 and light extraction treatment trough 6.By accumulator tank 8, recycling profit can be carried out to plating solution
With reducing the waste of plating solution.
The above are merely preferred embodiments of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the present invention, various modifications and improvements can be made, these belong to this
The protection domain of utility model.
Claims (9)
1. zinc-plated automatic barrel plating production line, which is characterized in that including in the degreasing bath (1), acid activation slot (2), alkali that are arranged in order
With slot (3) and galvanizing bath (4), the degreasing bath (1) is multiple, and water is equipped between acid activation slot (2) the neutralization with alkali slot (3)
Washing trough (5), the degreasing bath (1), acid activation slot (2), alkali neutralization slot (3) and galvanizing bath (4) lower section are equipped with outlet pipe, described
Galvanizing bath (4) side is equipped with overflow cell (9).
2. zinc-plated automatic barrel plating production line according to claim 1, which is characterized in that the degreasing bath (1) includes successively
Thermal debinding slot (11), the first electrolytic degreasing bath (12), sour degreasing bath (13) and the second electrolytic degreasing bath (14) of arrangement.
3. zinc-plated automatic barrel plating production line according to claim 2, which is characterized in that the thermal debinding slot (11) is six
It is a.
4. zinc-plated automatic barrel plating production line according to claim 3, which is characterized in that first electrolytic degreasing bath (12)
Rinsing bowl (5) is equipped between thermal debinding slot (11), first electrolytic degreasing bath (12) is two.
5. zinc-plated automatic barrel plating production line according to claim 4, which is characterized in that the acid degreasing bath (13) is two
It is a, it is equipped with rinsing bowl (5) between first electrolytic degreasing bath (12) and sour degreasing bath (13).
6. zinc-plated automatic barrel plating production line according to claim 5, which is characterized in that second electrolytic degreasing bath (14)
It is two, rinsing bowl (5), second electrolytic degreasing is equipped between the acid degreasing bath (13) and the second electrolytic degreasing bath (14)
Rinsing bowl (5) is equipped between slot (14) and acid activation slot (2).
7. according to the zinc-plated automatic barrel plating production line of claim 1~6 any one of them, which is characterized in that further include at light extraction
Slot (6) is managed, the light extraction treatment trough (6) is located at galvanizing bath (4) rear.
8. zinc-plated automatic barrel plating production line according to claim 7, which is characterized in that further include deactivation slot (7), it is described blunt
Change slot (7) and is located at light extraction treatment trough (6) rear.
9. zinc-plated automatic barrel plating production line according to claim 7, which is characterized in that at the galvanizing bath (4) and light extraction
Accumulator tank (8) is equipped between reason slot (6).
Priority Applications (1)
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CN201820229082.0U CN207918989U (en) | 2018-02-07 | 2018-02-07 | Zinc-plated automatic barrel plating production line |
Applications Claiming Priority (1)
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CN201820229082.0U CN207918989U (en) | 2018-02-07 | 2018-02-07 | Zinc-plated automatic barrel plating production line |
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Publication Number | Publication Date |
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CN207918989U true CN207918989U (en) | 2018-09-28 |
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CN201820229082.0U Active CN207918989U (en) | 2018-02-07 | 2018-02-07 | Zinc-plated automatic barrel plating production line |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108048884A (en) * | 2018-02-07 | 2018-05-18 | 佛山市南海台冠金属制品有限公司 | Zinc-plated automatic barrel plating production line |
CN109537011A (en) * | 2018-12-06 | 2019-03-29 | 上海众新五金有限公司 | A kind of auto parts and components electroplate technology |
CN109628987A (en) * | 2018-12-06 | 2019-04-16 | 上海众新五金有限公司 | A kind of fastener barrel plating production technology |
-
2018
- 2018-02-07 CN CN201820229082.0U patent/CN207918989U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108048884A (en) * | 2018-02-07 | 2018-05-18 | 佛山市南海台冠金属制品有限公司 | Zinc-plated automatic barrel plating production line |
CN109537011A (en) * | 2018-12-06 | 2019-03-29 | 上海众新五金有限公司 | A kind of auto parts and components electroplate technology |
CN109628987A (en) * | 2018-12-06 | 2019-04-16 | 上海众新五金有限公司 | A kind of fastener barrel plating production technology |
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