CN207882528U - Miniature pencil optical cable with cold-resistant buffer layer - Google Patents
Miniature pencil optical cable with cold-resistant buffer layer Download PDFInfo
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- 230000003287 optical effect Effects 0.000 title claims abstract description 28
- 239000013307 optical fiber Substances 0.000 claims abstract description 19
- 239000000835 fiber Substances 0.000 claims abstract description 12
- 230000002787 reinforcement Effects 0.000 claims description 12
- 239000004760 aramid Substances 0.000 claims description 8
- 229920003235 aromatic polyamide Polymers 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 229920001903 high density polyethylene Polymers 0.000 claims description 4
- 239000004700 high-density polyethylene Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000009413 insulation Methods 0.000 abstract description 4
- 230000001413 cellular effect Effects 0.000 abstract 1
- 238000012856 packing Methods 0.000 abstract 1
- 238000004891 communication Methods 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型是涉及光缆器材领域,具体的说是带有抗寒减震层的微型束状光缆。The utility model relates to the field of optical cable equipment, in particular to a miniature bundled optical cable with a cold-resistant and shock-absorbing layer.
背景技术Background technique
目前各通信运营商为了在新一轮宽带业务竞争中占据优势,在建设大规模的光缆网时面临着这样两个现实的问题:一是地下管孔资源严重缺乏导致各通信运营商为了实现管道资源的共享付出极大代价从而使得通信运营商的初期投资成本加大。二是运营商在组建光缆网时考虑到今后的宽带需求,一次性埋设的光缆芯数较大,导致光缆纤芯的利用率在很长一段时间内都非常低。国内某些厂家已经开发出较多规格的微型束状光缆,且市场上普遍采用的是中心束管式和层绞式微缆,中心束管式微缆国内主要普遍使用的是2-48芯,层绞式微缆主要使用的产品是12-144芯,国内层绞式松套管最小外径为1.55mm,壁厚达到0.15mm,72芯微缆最小外径为5.7mm。At present, in order to gain an advantage in the new round of broadband business competition, communication operators are facing two practical problems when constructing large-scale optical cable networks: First, the serious shortage of underground pipe hole resources has led communication operators to implement pipeline The sharing of resources pays a great price, which increases the initial investment cost of communication operators. The second is that operators consider the future broadband demand when building optical cable networks, and the number of optical cable cores buried at one time is relatively large, resulting in a very low utilization rate of optical cable cores for a long time. Some domestic manufacturers have developed more specifications of micro-bundle optical cables, and the center-bundle tube type and layer-twisted type micro-cables are commonly used in the market. The main products used in stranded micro-cables are 12-144 cores. The minimum outer diameter of domestic stranded loose tube is 1.55mm, the wall thickness reaches 0.15mm, and the minimum outer diameter of 72-core micro-cable is 5.7mm.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供带有抗寒减震层的微型束状光缆,该种光缆成品外径尽可能小,72芯光缆直径不超过5.5mm,重量轻,方便客户施工,芯数含量多,又能保证多信号传输,并且该种光缆的外护层包含蜂巢状结构,能够隔温减震,质量轻且强度高。The technical problem to be solved by the utility model is to provide a micro-bundle optical cable with a cold-resistant and shock-absorbing layer. The outer diameter of the finished optical cable is as small as possible. The fiber content is large, and it can ensure multi-signal transmission, and the outer sheath of this kind of optical cable contains a honeycomb structure, which can be used for temperature insulation and shock absorption, and is light in weight and high in strength.
为解决上述技术问题,本实用新型采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
带有抗寒减震层的微型束状光缆,其特征是:包括松套管,所述的松套管围绕中心加强件排列,所述的中心加强件周围被松套管和填充绳紧密环绕,所述的松套管和填充绳固定安装在抗寒减震层内,所述的抗寒减震层外表面包裹有外护层;A micro-bundle optical cable with a cold-resistant and shock-absorbing layer is characterized in that: it includes a loose tube, and the loose tube is arranged around a central strengthening member, and the central strengthening member is tightly surrounded by a loose tube and a filling rope , the loose tube and the filling rope are fixedly installed in the cold-resistant and shock-absorbing layer, and the outer surface of the cold-resistant and shock-absorbing layer is wrapped with an outer sheath;
所述的松套管内填充有纤膏,所述的纤膏内安装有若干根光纤;The loose tube is filled with fiber paste, and several optical fibers are installed in the fiber paste;
所述的抗寒减震层由内壁和外壁组成,所述的内壁和外壁之间安装有若干正六边形支架组成大正六边形支撑结构,所述的大正六边形支撑结构内的每个正六边形空间内均安装有由小正六边形支架组成的小正六边形支撑结构,所述的大正六边形支撑结构和小正六边形支撑结构均为蜂巢状,所述的大正六边形支撑结构的大正六边形外壁以及小正六边形支撑结构的小正六边形外壁的方向与中心加强件的径向相同。The cold-resistant and shock-absorbing layer is composed of an inner wall and an outer wall. Several regular hexagonal brackets are installed between the inner wall and the outer wall to form a large regular hexagonal support structure. Each of the large regular hexagonal support structures A small regular hexagonal support structure composed of small regular hexagonal brackets is installed in the regular hexagonal space. The large regular hexagonal support structure and the small regular hexagonal support structure are both honeycomb-shaped, and the large regular hexagonal support structure is honeycomb-shaped. The direction of the large regular hexagonal outer wall of the rectangular support structure and the small regular hexagonal outer wall of the small regular hexagonal support structure is the same as the radial direction of the central reinforcement.
为优化上述实用新型,采取的具体措施还包括:In order to optimize the above-mentioned utility models, the specific measures taken also include:
所述的光纤的直径为200μm, 所述的每根松套管内安装有12根光纤,所述的松套管外径不超过1.4mm。The diameter of the optical fiber is 200 μm, 12 optical fibers are installed in each loose tube, and the outer diameter of the loose tube is not more than 1.4 mm.
所述的松套管外壁、中心加强件外壁、填充绳外壁以及抗寒减震层内壁围成的空间内填充有芳纶纱。The space surrounded by the outer wall of the loose tube, the outer wall of the central reinforcement, the outer wall of the filling rope and the inner wall of the cold-resistant and shock-absorbing layer is filled with aramid yarn.
所述的中心加强件为磷化钢丝。The central reinforcement is phosphating steel wire.
所述的外护层由高密度的聚乙烯材料制成。The outer sheath is made of high-density polyethylene.
所述的小正六边形外壁的高度为大正六边形外壁高度的一半。The height of the small regular hexagonal outer wall is half of the height of the large regular hexagonal outer wall.
所述的芳纶纱以及松套管和填充绳外包裹有阻水带,所述的阻水带的外表面与抗寒减震层的内表面紧密连接。The aramid yarn, the loose tube and the filling rope are wrapped with a water-blocking tape, and the outer surface of the water-blocking tape is closely connected with the inner surface of the cold-resistant and shock-absorbing layer.
所述的松套管为PBT套管,所述的松套管的数量至少为1根。The loose tube is a PBT tube, and the number of the loose tube is at least one.
该种带有抗寒减震层的微型束状光缆能够达到的有益效果为:The beneficial effects that this kind of micro-bundle optical cable with cold-resistant and shock-absorbing layer can achieve are:
第一,采用了直径较小的光纤以及松套管,使市政管道内可以放置更多的光纤管路,保证了市政管道的利用率。First, the use of smaller-diameter optical fibers and loose tubes enables more optical fiber pipelines to be placed in municipal pipelines, ensuring the utilization of municipal pipelines.
第二,松套管为增强型的PBT,其由水温和收放线张力来控制余长,同时增强型的PBT可以使套管变硬,防止再成缆生产时套管受力变形。Second, the loose tube is reinforced PBT, and the excess length is controlled by the water temperature and the tension of the take-up and pay-off line. At the same time, the reinforced PBT can harden the tube and prevent the tube from being deformed by force during re-cable production.
第三,纤膏主要是填充在套管内保证套管的结构尺寸,同时其良好的触变性可以保证光纤在套管内部不受力。Third, the fiber paste is mainly filled in the sleeve to ensure the structural size of the sleeve, and its good thixotropy can ensure that the optical fiber is not stressed inside the sleeve.
第四,抗寒减震层为空心结构,蜂巢状的结构保证强度的同时,内有静止的空气,具有隔温作用,保证了光纤免受温度的影响。Fourth, the cold-resistant and shock-absorbing layer is a hollow structure. While the honeycomb structure ensures strength, there is still air inside, which has a temperature insulation effect and ensures that the optical fiber is not affected by temperature.
第五,抗寒减震层由大小两组蜂巢状就结构套嵌而成,其中外层大正六边形结构具有支撑作用,减小了导热接触面积,内层的小正六边形结构能够保证冲撞时的强度。Fifth, the cold-resistant and shock-absorbing layer is formed by nesting two groups of honeycomb-shaped structures, the outer large regular hexagonal structure has a supporting function, which reduces the heat conduction contact area, and the inner small regular hexagonal structure can ensure The strength of the collision.
附图说明Description of drawings
图1为本实用新型带有抗寒减震层的微型束状光缆的截面图。Fig. 1 is the cross-sectional view of the utility model with the micro-bundle optical cable with the anti-cold and shock-absorbing layer.
图2为本实用新型带有抗寒减震层的微型束状光缆抗寒减震层的结构原理图。Fig. 2 is the structural schematic diagram of the cold-resistant and shock-absorbing layer of the micro-bundle optical cable with the cold-resistant and shock-absorbing layer of the utility model.
图3为本实用新型带有抗寒减震层的微型束状光缆抗寒减震层的大正六边形外壁和小正六边形外壁的对比图。Fig. 3 is a comparison diagram of the large regular hexagonal outer wall and the small regular hexagonal outer wall of the cold-resistant shock-absorbing layer of the mini-bundle optical cable with the cold-resistant shock-absorbing layer of the utility model.
图例说明:1、光纤;2、纤膏;3、松套管;4、中心加强件;5、填充绳;6、芳纶纱;7、抗寒减震层;8、外护层;9、大正六边形支撑结构;10、小正六边形支撑结构;11、大正六边形外壁;12、小正六边形外壁。Legend: 1. Optical fiber; 2. Fiber paste; 3. Loose tube; 4. Central reinforcement; 5. Filling rope; 6. Aramid yarn; 7. Cold and shock-absorbing layer; 8. Outer sheath; 9 1. Large regular hexagonal support structure; 10. Small regular hexagonal support structure; 11. Large regular hexagonal outer wall; 12. Small regular hexagonal outer wall.
具体实施方式Detailed ways
以下结合说明书附图和具体优选的实施例对本实用新型作进一步描述。The utility model will be further described below in conjunction with the accompanying drawings and specific preferred embodiments.
带有抗寒减震层的微型束状光缆,其特征是:包括松套管3,所述的松套管3围绕中心加强件4排列,所述的中心加强件4周围被松套管3和填充绳5紧密环绕,所述的松套管3和填充绳5固定安装在抗寒减震层7内,所述的抗寒减震层7外表面包裹有外护层8;A micro-bundle optical cable with a cold-resistant and shock-absorbing layer is characterized by: comprising a loose tube 3 arranged around a central strengthening member 4 surrounded by a loose tube 3 Closely surrounded by the filling rope 5, the loose tube 3 and the filling rope 5 are fixedly installed in the cold-resistant and shock-absorbing layer 7, and the outer surface of the cold-resistant and shock-absorbing layer 7 is wrapped with an outer sheath 8;
所述的松套管3内填充有纤膏2,所述的纤膏2内安装有若干根光纤1;The loose tube 3 is filled with fiber paste 2, and several optical fibers 1 are installed in the fiber paste 2;
所述的抗寒减震层7由内壁和外壁组成,所述的内壁和外壁之间安装有若干正六边形支架组成大正六边形支撑结构9,所述的大正六边形支撑结构9内的每个正六边形空间内均安装有由小正六边形支架组成的小正六边形支撑结构10,所述的大正六边形支撑结构9和小正六边形支撑结构10均为蜂巢状,所述的大正六边形支撑结构9的大正六边形外壁11以及小正六边形支撑结构10的小正六边形外壁12的方向与中心加强件4的径向相同。The cold-resistant and shock-absorbing layer 7 is composed of an inner wall and an outer wall. Several regular hexagonal brackets are installed between the inner wall and the outer wall to form a large regular hexagonal support structure 9. The inner wall of the large regular hexagonal support structure 9 A small regular hexagonal support structure 10 consisting of small regular hexagonal brackets is installed in each regular hexagonal space, and the large regular hexagonal support structure 9 and the small regular hexagonal support structure 10 are honeycomb-shaped, The direction of the large regular hexagonal outer wall 11 of the large regular hexagonal support structure 9 and the small regular hexagonal outer wall 12 of the small regular hexagonal support structure 10 is the same as the radial direction of the central reinforcement 4 .
本实施例中,光纤1的直径为200μm, 所述的每根松套管3内安装有12根光纤1,所述的松套管3外径不超过1.4mm。In this embodiment, the diameter of the optical fiber 1 is 200 μm, 12 optical fibers 1 are installed in each loose tube 3 , and the outer diameter of the loose tube 3 does not exceed 1.4 mm.
本实施例中,松套管3外壁、中心加强件4外壁、填充绳5外壁以及抗寒减震层7内壁围成的空间内填充有芳纶纱5。In this embodiment, the space surrounded by the outer wall of the loose tube 3 , the outer wall of the central reinforcement 4 , the outer wall of the filling rope 5 and the inner wall of the cold-resistant and shock-absorbing layer 7 is filled with aramid yarn 5 .
本实施例中,中心加强件4为磷化钢丝。In this embodiment, the central reinforcement 4 is phosphated steel wire.
本实施例中,外护层8由高密度的聚乙烯材料制成。In this embodiment, the outer sheath 8 is made of high-density polyethylene.
本实施例中,小正六边形外壁12的高度为大正六边形外壁11高度的一半。In this embodiment, the height of the small regular hexagonal outer wall 12 is half of the height of the large regular hexagonal outer wall 11 .
本实施例中,芳纶纱5以及松套管3和填充绳5外包裹有阻水带,所述的阻水带的外表面与抗寒减震层的内表面紧密连接。In this embodiment, the aramid yarn 5, the loose tube 3 and the filling rope 5 are wrapped with a water-blocking tape, and the outer surface of the water-blocking tape is closely connected with the inner surface of the cold-resistant and shock-absorbing layer.
本实施例中,松套管2为PBT套管,所述的松套管2的数量至少为1根。In this embodiment, the loose tube 2 is a PBT tube, and the number of the loose tube 2 is at least one.
本实施例中,光纤1为直径200μm的细微光纤,主要承担信号传输的作用,其主要的技术指标为衰减1310nm≤0.35dB/km,1550nm≤0.21dB/km,弯曲半径≥4m,PMD PMD(链路值) ≤0.2ps/√km,宏弯损耗≤0.1dB。In the present embodiment, optical fiber 1 is the tiny optical fiber of diameter 200 μ m, mainly undertakes the effect of signal transmission, and its main technical index is attenuation 1310nm≤0.35dB/km, 1550nm≤0.21dB/km, bending radius≥4m, PMD PMD ( link value) ≤0.2ps/√km, macro bending loss ≤0.1dB.
本实施例中,松套管3为增强型的PBT,其由水温和收放线张力来控制余长,同时增强型的PBT可以使套管变硬,防止再成缆生产时套管受力变形。In this embodiment, the loose tube 3 is reinforced PBT, and its excess length is controlled by the water temperature and the tension of the take-up and take-off line. At the same time, the reinforced PBT can harden the tube and prevent the tube from being stressed during re-cable production. out of shape.
本实施例中,中心加强件4主要是为了确保光缆有很好的拉伸性能,一般是磷化钢丝或者FRP。In this embodiment, the central strength member 4 is mainly to ensure good tensile performance of the optical cable, and is generally phosphated steel wire or FRP.
本实施例中,外护层8用的是HDPE,主要作用保护光缆内部结构,同时使产品外观圆整光滑。In this embodiment, the outer sheath 8 is made of HDPE, which is mainly used to protect the internal structure of the optical cable, and at the same time make the appearance of the product round and smooth.
本实施例中,纤膏2主要是填充在套管内保证套管的结构尺寸,同时其良好的触变性可以保证光纤在套管内部不受力。In this embodiment, the fiber paste 2 is mainly filled in the sleeve to ensure the structural size of the sleeve, and its good thixotropy can ensure that the optical fiber is not stressed inside the sleeve.
本实施例中,填充绳5主要作用是为了保证光缆整体结构的圆整。In this embodiment, the main function of the filling rope 5 is to ensure the roundness of the overall structure of the optical cable.
本实施例中,芳纶纱6能够进一步保证光缆整体结构的圆整还能够起到防水、隔水的作用。In this embodiment, the aramid yarn 6 can further ensure the roundness of the overall structure of the optical cable and also play the role of waterproof and water-proof.
本实施例中,抗寒减震层7为蜂巢状的结构,在保证强度的同时,内有静止的空气,具有隔温作用,保证了光纤免受温度的影响,抗寒减震层7由大小两组蜂巢状就结构套嵌而成,其中外层大正六边形结构具有支撑作用,减小了导热接触面积,内层的小正六边形结构能够保证冲撞时的强度。In this embodiment, the cold-resistant and shock-absorbing layer 7 is a honeycomb structure. While ensuring the strength, there is still air inside, which has a temperature insulation effect and ensures that the optical fiber is not affected by temperature. The cold-resistant and shock-absorbing layer 7 is composed of Two groups of large and small honeycomb structures are nested, in which the outer large regular hexagonal structure has a supporting function and reduces the heat conduction contact area, and the inner small regular hexagonal structure can ensure the strength during impact.
以上仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,应视为本实用新型的保护范围。The above are only preferred implementations of the utility model, and the scope of protection of the utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the utility model all belong to the scope of protection of the utility model. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications without departing from the principle of the utility model should be regarded as the protection scope of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112505865A (en) * | 2020-12-10 | 2021-03-16 | 安徽长荣光纤光缆科技有限公司 | Self-supporting optical cable and installation method thereof |
CN116429080A (en) * | 2023-06-13 | 2023-07-14 | 中国船舶集团有限公司第七〇七研究所 | Gyroscope based on high-stability hollow microstructure optical fiber ring |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112505865A (en) * | 2020-12-10 | 2021-03-16 | 安徽长荣光纤光缆科技有限公司 | Self-supporting optical cable and installation method thereof |
CN116429080A (en) * | 2023-06-13 | 2023-07-14 | 中国船舶集团有限公司第七〇七研究所 | Gyroscope based on high-stability hollow microstructure optical fiber ring |
CN116429080B (en) * | 2023-06-13 | 2023-08-18 | 中国船舶集团有限公司第七〇七研究所 | Gyroscope based on high-stability hollow microstructure optical fiber ring |
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