CN207857471U - A kind of full-automatic ingot casting surface cleaning device - Google Patents
A kind of full-automatic ingot casting surface cleaning device Download PDFInfo
- Publication number
- CN207857471U CN207857471U CN201721847917.0U CN201721847917U CN207857471U CN 207857471 U CN207857471 U CN 207857471U CN 201721847917 U CN201721847917 U CN 201721847917U CN 207857471 U CN207857471 U CN 207857471U
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- China
- Prior art keywords
- ingot casting
- cleaning device
- brush roll
- solvent
- frame
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- 238000005266 casting Methods 0.000 title claims abstract description 59
- 238000004140 cleaning Methods 0.000 title claims abstract description 35
- 239000000428 dust Substances 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 230000007306 turnover Effects 0.000 claims abstract description 11
- 239000002904 solvent Substances 0.000 claims description 29
- 238000009434 installation Methods 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000011001 backwashing Methods 0.000 abstract description 3
- 238000010926 purge Methods 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract description 2
- 238000006073 displacement reaction Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 238000005253 cladding Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Cleaning In General (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model discloses a kind of full-automatic ingot casting surface cleaning device, including rollgang and the cleaning device that is arranged on rollgang；Cleaning device is mainly made of casing, positioning control system and dedusting mechanism arranged successively in the conveying direction and wiper mechanism；The device can realize the series of steps such as the automatic dust removing, purging, cleaning of ingot casting, be positioned to extrusion ingot length and thickness by pressure sensor and laser inductor, and the self-turnover of ingot casting is realized by centering turnover device；The disturbing factor artificially manipulated is eliminated in actual production, a key after backwashing is realized, improves product qualified rate, reduce labor intensity, realize production automation and digitization, can be that smooth and final products the quality of following process is laid a good foundation.
Description
Technical field
The utility model belongs to cleaning operation field, and in particular to a kind of full-automatic ingot casting surface cleaning device.
Background technology
At this stage, used when such as making aviation covering cladding material, heat transfer pincers wlding in some special industries
Ingot casting also needs to carry out surface cleaning after sawing milling, removes milling face greasy dirt and dust, to ensure being smoothed out for manufacturing procedure below,
Ensure the quality of final products.Ingot casting surface cleaning at present mainly uses two methods：One is full wiping, work by hand are strong
Degree is big, and efficiency is low, and wipes ingot surface quality unevenness, and solvent easily remains, and effect is poor；Another kind is first pickling, then brushing is clear
It washes, the spent acid generated during program is cumbersome and cleaning process pollutes the environment, and is not suitable for the casting behind cladding plate and factory milling face
Ingot cleans.
Invention content
In view of this, the purpose of this utility model is to provide a kind of full-automatic ingot casting surface cleaning devices, to reduce work
Make flow, improve product qualified rate, reduce labor intensity, realizes production automation.
In order to achieve the above objectives, the utility model provides the following technical solutions：A kind of full-automatic ingot casting surface cleaning device,
Including rollgang and the cleaning device being arranged on rollgang；The cleaning device is mainly by casing, location control system
System and dedusting mechanism arranged successively in the conveying direction are formed with wiper mechanism；The dedusting mechanism include blowning installation and
The dust collector being correspondingly arranged with blowning installation, the dust collector pass through dust absorbing pipeline and dust storage box phase
Even；The wiper mechanism includes solvent spraying machine, several brush rolls being arranged in juxtaposition and solvent collecting, the solvent spray
It spills machine to be arranged above brush roll, the solvent collecting is arranged below brush roll and with solvent collecting box is connected；The air blowing
Device, dust collector, solvent spraying machine, brush roll and solvent collecting are arranged in casing, the dust storage box
It is arranged outside casing with solvent collecting box；The positioning control system includes that laser inductor, pressure sensor and image are adopted
Acquisition means, the laser inductor are arranged outside casing, and the pressure sensor is arranged on first brush roll, and described image is adopted
Acquisition means are arranged at the outlet end of casing.
Further, further include being arranged on rollgang to middle turnover device, the centering turnover device is mainly by frame
Frame, the centering body being arranged on frame and switching mechanism composition, the frame are circular frame, and the switching mechanism includes
Clamping limb and push arm, the clamping limb are arranged on circular frame and can be slided around circular frame, the push arm by sliding block
It is horizontally set on circular frame and at rollgang top.
Further, the centering body is four push rods being arranged on frame.
Further, the brush roll is nylon bruss.
The beneficial effects of the utility model are：The device can realize that automatic dust removing, purging, cleaning of ingot casting etc. are a series of
Step positions extrusion ingot length and thickness by pressure sensor and laser inductor, real by centering turnover device
The self-turnover of existing ingot casting；The disturbing factor artificially manipulated is eliminated in actual production, realizes a key after backwashing, is improved
Product qualified rate, reduces labor intensity, realizes production automation and digitization, can be the smooth and final of following process
The quality of product is laid a good foundation.
Description of the drawings
In order to keep the purpose of this utility model, technical solution and advantageous effect clearer, the utility model provides as follows
Attached drawing illustrates：
Fig. 1 is the front view of the utility model；
Fig. 2 is the vertical view of Fig. 1.
Specific implementation mode
Below in conjunction with attached drawing, the preferred embodiment of the utility model is described in detail.
As shown, the full-automatic ingot casting surface cleaning device in the present embodiment, including rollgang 1 and setting are defeated
Send the cleaning device 2 and centering turnover device 3 on roller-way 1；The cleaning device 2 is mainly by casing 21, positioning control system 22
And dedusting mechanism arranged successively in the conveying direction is formed with wiper mechanism；The dedusting mechanism include blowning installation 231 with
And the dust collector being correspondingly arranged with blowning installation 231, the dust collector are deposited by dust absorbing pipeline 233 with dust
Storage tank 234 is connected；The wiper mechanism includes solvent spraying machine, three brush rolls 241 being arranged in juxtaposition and solvent collecting
242, the solvent spraying machine is arranged brush roll 241 above, the setting of solvent collecting 242 below brush roll 241 and with
Solvent collecting box 243 is connected；The blowning installation 231, dust collector, solvent spraying machine, brush roll 241 and solvent collecting pipe
Road 242 is arranged in casing 21, and the dust storage box 234 is arranged with solvent collecting box 243 outside casing 21；The positioning
Control system 22 includes laser inductor 221, pressure sensor 222 and image collecting device 223, the laser inductor
221 are arranged outside casing 21, and the pressure sensor 222 is arranged on first (along first of conveying direction) brush roll 241,
Described image harvester 223 is arranged at the outlet end of casing 21.The centering turnover device 3 is mainly by frame 31, setting
Centering body 32 and switching mechanism 33 on frame 31 form, and the frame 31 is circular frame, the switching mechanism 33
Including clamping limb and push arm, the clamping limb is arranged on circular frame and can be slided around circular frame by sliding block, described
Push arm is horizontally set on circular frame and at rollgang top.
Centering turnover device 3 in the device can realize automatic centering and the automatic turning of ingot casting, wherein centering body
32 be four push rods being arranged on frame, by the interaction of several push rods, adjusts ingot casting, realizes ingot casting left and right position
Centering ensures ingot casting widthwise central among cleaning track；Switching mechanism 33 is then clamped ingot casting side by clamping limb,
Realize that ingot casting side is deflected with sliding block along circular frame, the push arm to match then pushes the ingot casting other side reversed along rollgang
(reverse conveying direction) slides, to realize 180 ° of deflections of ingot casting.Cleaning device is integrated with dedusting, organic solvent sprays automatically
It spills, automatic brushing, the several functions of automatic positioning, wherein dedusting, organic solvent sprinkling process can be obtained according to laser inductor
The width of ingot casting is automatically adjusted working equipment quantity, ensures cleaning quality purpose while realizing energy saving.In the present embodiment
Ingot casting deflection be by rotating 180 ° of realizations, certainly, frame can be also arranged to conventional rectangular frame, passing through corresponding folder
It holds mechanism and ingot casting is clamped post deflection, it is not limited to this structure.
Brush roll in the present embodiment is high resiliency nylon bruss.
The specific implementation step of the device is as follows：
1. ingot casting to be cleaned is positioned on rollgang by starting device.
2. ingot casting is moved at centering turnover device by rollgang, ingot casting left and right position is carried out pair by centering body
In, ensure ingot casting widthwise central among cleaning track, is then moved ingot casting at cleaning device by rollgang.
3. when laser inductor monitors that ingot casting occurs, blowning installation obtains ingot casting width adjustment according to laser inductor
The gas of blowning installation purges and the absorption width of dust collector.
4. when ingot casting edge is moved at cleaning device, laser inductor obtains ingot casting marginal information, and blowning installation stops
It only works, dust collector postpones the off-air time, to eliminate the dust for being blown afloat suspension.
5. solvent spraying machine sprays opportunity according to the Distance Judgment that laser inductor takes cast ingot position and rollgang to advance,
Ingot casting width information, which is obtained, according to laser inductor obtains spray width.
6. first brush roll according to ingot casting movement speed, controls it and starts to rotate and move down.Until first brush roll institute
The pressure sensor of connection, which senses, to be stopped moving down when the contact force of brush roll and ingot casting surface reaches preset value, before ingot casting continues
Into the location information and rollgang displacement distance that last root brush roll is obtained according to laser inductor obtain decline opportunity, according to head
Root brush roll information adjusts dropping distance, and when brush roll operates, solvent collecting obtains ingot casting width according to laser inductor and believes
Breath adjustment absorbs mouth and absorbs width.First brush roll, intermediate brush roll, last root brush roll can judge that brushing stops according to ingot casting displacement distance
Time, and solvent collecting then postpones the off-air time, prevents partial solvent and cleaned greasy dirt from splashing and causes secondary dirt
Dye.
7. image collecting device determines ingot casting information and ingot casting displacement distance jointly with laser inductor, ingot casting edge is judged
The opportunity of appearance is monitored cleaned surface and figure is real-time transmitted to computer system.
8. image collecting device judges to terminate monitoring opportunity according to laser inductor and ingot casting displacement distance, computer is according to figure
As the ingot casting surface information that harvester acquires, ingot surface quality situation can be automatically analyzed by predetermined software, judge plank
Whether secondary cleaning is needed.
9. if it is determined that ingot casting upper surface is off quality, then equipment reruns 2-8 steps again automatically, until ingot casting
Upper surface is qualified, and equipment stops, discharging.
10. being moved at centering turnover device when ingot casting upper surface qualification, then by ingot casting, centering body carries out ingot casting
Position correction, switching mechanism are clamped and ingot casting are driven to carry out 180 ° of rotations along circular frame, after ingot casting slowly fallen on into conveying roller
On road, repeats 3-9 steps and the lower surface of ingot casting is cleaned.
11. after the completion of the cleaning of ingot casting upper and lower surface, system can clean ingot casting according to the information of image acquisition device
Quality carries out comprehensive descision, and produces report.
In the above process, equipment can be suspended at any time, and can be transferred to manual operation mode, by system control to cleaning
Good position does not carry out local cleaning to effect, i.e., " a key after backwashing ", to save the working time, improves efficiency.
Finally illustrate, preferred embodiment above is merely intended for describing the technical solutions of the present application, but not for limiting the present application, to the greatest extent
Pipe has been described in detail the utility model by above preferred embodiment, but those skilled in the art should manage
Solution, can in the form and details make it various changes, without departing from the utility model claims book institute
The range of restriction.
Claims (4)
1. a kind of full-automatic ingot casting surface cleaning device, it is characterised in that：Including rollgang and it is arranged on rollgang
Cleaning device；The cleaning device is mainly by casing, positioning control system and dust removal machine arranged successively in the conveying direction
Structure is formed with wiper mechanism；The dedusting mechanism includes blowning installation and the dust collector that is correspondingly arranged with blowning installation,
The dust collector is connected by dust absorbing pipeline with dust storage box；If the wiper mechanism include solvent spraying machine,
The brush roll and solvent collecting that dry root is arranged in juxtaposition, the solvent spraying machine are arranged above brush roll, and the solvent is collected
Pipeline is arranged below brush roll and is connected with solvent collecting box；The blowning installation, dust collector, solvent spraying machine, brush roll
And solvent collecting is arranged in casing, the dust storage box is arranged with solvent collecting box outside casing；It is described fixed
Level controlling system includes laser inductor, pressure sensor and image collecting device, and the laser inductor is arranged in casing
Outside, the pressure sensor are arranged on first brush roll, and described image harvester is arranged at the outlet end of casing.
2. full-automatic ingot casting surface cleaning device according to claim 1, it is characterised in that：Further include being arranged in conveying roller
Centering turnover device on road, the centering turnover device is mainly by frame, the centering body being arranged on frame and overturning
Mechanism forms, and the frame is circular frame, and the switching mechanism includes clamping limb and push arm, and the clamping limb passes through sliding block
It is arranged on circular frame and can be slided around circular frame, the push arm is horizontally set on circular frame and is located at rollgang
At top.
3. full-automatic ingot casting surface cleaning device according to claim 2, it is characterised in that：The centering body is four
The push rod being arranged on frame.
4. full-automatic ingot casting surface cleaning device according to claim 1, it is characterised in that：The brush roll is nylon bruss.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721847917.0U CN207857471U (en) | 2017-12-26 | 2017-12-26 | A kind of full-automatic ingot casting surface cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721847917.0U CN207857471U (en) | 2017-12-26 | 2017-12-26 | A kind of full-automatic ingot casting surface cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207857471U true CN207857471U (en) | 2018-09-14 |
Family
ID=63466760
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721847917.0U Active CN207857471U (en) | 2017-12-26 | 2017-12-26 | A kind of full-automatic ingot casting surface cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207857471U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570093A (en) * | 2019-01-29 | 2019-04-05 | 河南省众邦伟业科技有限公司 | A kind of partition plate production steel pallet descaling machine |
| CN111661631A (en) * | 2020-07-22 | 2020-09-15 | 安徽百世佳包装有限公司 | Full-automatic bottle cap detection and cleaning all-in-one machine |
| CN113522837A (en) * | 2021-09-16 | 2021-10-22 | 徐州锌浩精密机械科技有限公司 | Pneumatic type is from service machine tool machine parts processingequipment |
| CN118142966A (en) * | 2024-05-10 | 2024-06-07 | 山东骏程金属科技有限公司 | Aluminum alloy forging surface cleaning device |
-
2017
- 2017-12-26 CN CN201721847917.0U patent/CN207857471U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570093A (en) * | 2019-01-29 | 2019-04-05 | 河南省众邦伟业科技有限公司 | A kind of partition plate production steel pallet descaling machine |
| CN109570093B (en) * | 2019-01-29 | 2024-02-23 | 河南省众邦伟业科技有限公司 | Steel supporting plate cleaning machine for partition plate production |
| CN111661631A (en) * | 2020-07-22 | 2020-09-15 | 安徽百世佳包装有限公司 | Full-automatic bottle cap detection and cleaning all-in-one machine |
| CN113522837A (en) * | 2021-09-16 | 2021-10-22 | 徐州锌浩精密机械科技有限公司 | Pneumatic type is from service machine tool machine parts processingequipment |
| CN113522837B (en) * | 2021-09-16 | 2021-11-30 | 徐州锌浩精密机械科技有限公司 | Pneumatic type is from service machine tool machine parts processingequipment |
| CN118142966A (en) * | 2024-05-10 | 2024-06-07 | 山东骏程金属科技有限公司 | Aluminum alloy forging surface cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic ingot surface cleaning device Effective date of registration: 20210730 Granted publication date: 20180914 Pledgee: Bank of Harbin Co.,Ltd. Shenyang Branch Pledgor: TIANJIN ZHONGWANG ALUMINIUM INDUSTRY Co.,Ltd. Registration number: Y2021990000659 |