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CN207839435U - Near-infrared fruit internal quality grading robot - Google Patents

Near-infrared fruit internal quality grading robot Download PDF

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CN207839435U
CN207839435U CN201721037253.1U CN201721037253U CN207839435U CN 207839435 U CN207839435 U CN 207839435U CN 201721037253 U CN201721037253 U CN 201721037253U CN 207839435 U CN207839435 U CN 207839435U
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fruit
connecting rod
linear stepping
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王乐
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Nanjing Institute of Industry Technology
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Abstract

本实用新型涉及一种近红外水果内部品质分级机器人,包括主壳体(1)、上料手臂(2)、下料手臂(3)、红外光谱检测装置、移动装置、手臂控制系统和上位机电脑(6),上位机电脑(6)位于主壳体(1)上方;上料手臂(2)、下料手臂(3)和红外光谱检测装置位于主壳体(1)内,上位机电脑(6)通过手臂控制系统控制上料手臂(2)拾取水果,把水果放置到红外光谱检测装置上进行检测、并把检测数据传输给上位机电脑(1),上位机电脑(1)根据红外光谱数据对水果进行分级,机器人移动到对应等级果箱的侧边,上位机电脑(6)通过手臂控制系统控制下料手臂(3)拾取水果并放置到对应等级的果箱中,完成水果内部品质的自动分级。

The utility model relates to a near-infrared fruit internal quality grading robot, comprising a main shell (1), a feeding arm (2), a feeding arm (3), an infrared spectrum detection device, a mobile device, an arm control system and a host computer The computer (6), the upper computer (6) is located above the main housing (1); the loading arm (2), the unloading arm (3) and the infrared spectrum detection device are located in the main housing (1), and the upper computer (6) Control the feeding arm (2) through the arm control system to pick up the fruit, put the fruit on the infrared spectrum detection device for detection, and transmit the detection data to the host computer (1), and the host computer (1) according to the infrared The spectral data classifies the fruit, the robot moves to the side of the fruit box of the corresponding level, the host computer (6) controls the unloading arm (3) through the arm control system to pick up the fruit and put it into the fruit box of the corresponding level, and completes the fruit interior. Automatic grading of quality.

Description

近红外水果内部品质分级机器人Near infrared fruit internal quality grading robot

技术领域technical field

本实用新型涉及水果分级机器人,尤其是涉及一种近红外水果内部品质分级机器人。The utility model relates to a fruit grading robot, in particular to a near-infrared fruit internal quality grading robot.

背景技术Background technique

近年来,我国水果总产量始终居于世界前列,水果的产后和加工水果对我国水果附加值的提升具有重要意义。可见/近红外光谱检测技术由于具有快速、无损的特点,将其运用到检测设备当中来,能够实现对水果内部品质的无损实时检测。In recent years, my country's total fruit output has always been at the forefront of the world, and post-harvest and processed fruits are of great significance to the improvement of the added value of my country's fruits. Visible/near-infrared spectrum detection technology is fast and non-destructive, so it can be used in detection equipment to realize non-destructive real-time detection of the internal quality of fruits.

目前市场上的近红外水果分级设备分为小型的检测仪器和大型的分级生产线,小型的检测设备可以实现单个水果内部品质的检测,携带方便,精度高,但需要更多人工的参与,检测效率低;大型的水果分级线可实现大批量的水果检测,效率高,但成本比较昂贵,同时对场地要求严格,无法实现随意挪动。At present, near-infrared fruit grading equipment on the market is divided into small-scale detection instruments and large-scale grading production lines. Small-scale detection equipment can realize the detection of the internal quality of a single fruit. It is easy to carry and has high precision, but it requires more manual participation and detection efficiency. Low; Large-scale fruit grading line can realize large-scale fruit inspection, which is high in efficiency, but the cost is relatively expensive. At the same time, it has strict requirements on the site and cannot be moved at will.

发明内容Contents of the invention

为了克服背景技术中存在的问题,本实用新型的目的在于提供一种近红外水果内部品质分级机器人,对水果内部分品质自动检测、分级,减少了人工的参与,节约了劳动,降低了成本。本实用新型内容具体如下:In order to overcome the problems in the background technology, the purpose of this utility model is to provide a near-infrared fruit internal quality grading robot, which can automatically detect and grade the internal quality of fruits, reducing manual participation, saving labor and reducing costs. The utility model content is specifically as follows:

一种近红外水果内部品质分级机器人,其特征在于包括主壳体、上料手臂、上料手臂、红外光谱检测装置、移动装置、手臂控制系统和上位机电脑,上位机电脑位于主壳体上方;A near-infrared fruit internal quality grading robot is characterized in that it includes a main casing, a feeding arm, a feeding arm, an infrared spectrum detection device, a mobile device, an arm control system and an upper computer, and the upper computer is located above the main casing ;

所述的上料手臂包括有右固定轴、右外转子轮毂电机、右旋转轴套、右连接杆、右真空吸盘和右真空管,右固定轴竖直固定在主壳体内,右固定轴上端与右外转子轮毂电机的定子连接,右外转子轮毂电机的外转子通过右旋转轴套与右连接杆的一端连接,所述右连接杆与右旋转轴套垂直,所述右连接杆沿轴向开有通孔,右连接杆另一端通过右真空吸盘中心位置开的通孔与右真空吸盘连接,右连接杆的通孔在靠近右旋转轴套的一端连接有右真空管,右真空管的另一端与右真空泵相连;The feeding arm includes a right fixed shaft, a right outer rotor hub motor, a right rotating bushing, a right connecting rod, a right vacuum sucker and a right vacuum tube, the right fixed shaft is vertically fixed in the main housing, and the upper end of the right fixed shaft is connected to the The stator of the right outer rotor hub motor is connected, and the outer rotor of the right outer rotor hub motor is connected to one end of the right connecting rod through the right rotating sleeve, the right connecting rod is perpendicular to the right rotating sleeve, and the right connecting rod is along the axial direction There is a through hole, and the other end of the right connecting rod is connected with the right vacuum suction cup through the through hole opened in the center of the right vacuum suction cup. Connected to the right vacuum pump;

所述的下料手臂和上料手臂结构相同,下料手臂包括有左固定轴、左外转子轮毂电机、左旋转轴套、左连接杆、左真空吸盘和左真空管,左固定轴竖直固定在主壳体内,左固定轴上端与左外转子轮毂电机的定子连接,左外转子轮毂电机的外转子通过左旋转轴套与左连接杆的一端连接,所述左连接杆与左旋转轴套垂直,所述左连接杆沿轴向开有通孔,左连接杆另一端通过左真空吸盘中心位置开的通孔与左真空吸盘连接,左连接杆的通孔在靠近左旋转轴套的一端连接有左真空管,左真空管的另一端与左真空泵相连;The structure of the blanking arm is the same as that of the loading arm. The blanking arm includes a left fixed shaft, a left outer rotor hub motor, a left rotating bushing, a left connecting rod, a left vacuum sucker and a left vacuum tube. The left fixed shaft is vertically fixed on the In the main housing, the upper end of the left fixed shaft is connected to the stator of the left outer rotor hub motor, and the outer rotor of the left outer rotor hub motor is connected to one end of the left connecting rod through the left rotating sleeve, and the left connecting rod is perpendicular to the left rotating sleeve, so The left connecting rod has a through hole along the axial direction, and the other end of the left connecting rod is connected with the left vacuum sucker through the through hole opened in the center of the left vacuum sucker. , the other end of the left vacuum tube is connected to the left vacuum pump;

主壳体左、右侧壁有相同的通道,上料手臂的右外转子轮毂电机带动右连接杆和右真空吸盘从右侧通道旋进旋出,下料手臂的左外转子轮毂电机带动左连接杆和左真空吸盘从左侧通道旋进旋出;上料手臂从主壳体内旋出拾取到放置在主壳体外部的水果后,再旋入主壳体内,下料手臂从主壳体内拾取水果后旋出,将分级后的水果放下。The left and right side walls of the main shell have the same channel, the right outer rotor hub motor of the loading arm drives the right connecting rod and the right vacuum suction cup to rotate in and out from the right channel, and the left outer rotor hub motor of the unloading arm drives the left The connecting rod and the left vacuum suction cup are screwed in and out from the left channel; the loading arm is screwed out from the main shell to pick up the fruit placed outside the main shell, and then screwed into the main shell; the unloading arm is pulled out from the main shell Spin out after picking up the fruit, and put down the graded fruit.

所述的主壳体的左、右侧壁连接有上料果箱托板,上料果箱托板与主壳体连接线的位置低下通道的下边缘,或与通道的下边缘等高,上料果箱托板靠近主壳体的一端低于远离主壳体的一端;上料手臂拾取最靠近主壳体的水果,远端未被拾起的水果在重力作用下自发的向靠近机器人的方向滚动,为下次拾起动作做准备。The left and right side walls of the main housing are connected with a fruit box pallet, and the connecting line between the fruit box pallet and the main shell is lower than the lower edge of the channel, or is at the same height as the lower edge of the channel. The end of the loading fruit box pallet close to the main shell is lower than the end away from the main shell; the loading arm picks up the fruit closest to the main shell, and the fruit that is not picked up at the far end spontaneously approaches the robot under the action of gravity Scroll in the direction to prepare for the next pick-up action.

所述的红外光谱检测装置位于主壳体内,包括检测底座、环形光源、微型光纤光谱仪和检测支架,检测底座通过检测支架固定在主壳体的主壳体的底板上,检测底座加工有凹槽,凹槽上边缘位置安装有环形光源,凹槽底部加工有螺纹通孔,螺纹通孔通过光纤与微型光纤光谱仪相连接,微型光纤光谱仪的输出端与上位机电脑的输入端连接,所述的环形光源发出红外光;水果受到红外线照射时,分子被激发产生共振,同时光的能量一部分被吸收,其吸收光谱可以表征被测物质的特性,红外光谱检测装置可以完成对放在凹槽上的水果进行红外光谱检测,并将检测到的红外光谱信号发送到上位机电脑;The infrared spectrum detection device is located in the main housing, including a detection base, a ring light source, a miniature fiber optic spectrometer and a detection bracket, the detection base is fixed on the bottom plate of the main housing of the main housing through the detection bracket, and the detection base is processed with grooves , a ring light source is installed on the upper edge of the groove, and a threaded through hole is processed at the bottom of the groove. The threaded through hole is connected to the miniature fiber optic spectrometer through an optical fiber, and the output end of the miniature fiber optic spectrometer is connected to the input end of the host computer. The ring light source emits infrared light; when the fruit is irradiated by infrared rays, the molecules are excited to resonate, and at the same time part of the energy of the light is absorbed, and its absorption spectrum can characterize the characteristics of the measured substance. The fruit is detected by infrared spectrum, and the detected infrared spectrum signal is sent to the host computer;

所述的真空吸盘到上料果箱托板近主壳体一端的垂直距离等于真空吸盘到检测底座的垂直距离;上料果箱托板和检测底座的高度相同,上料手臂的真空吸盘拾取到上料果箱托板上的水果后,外转子轮毂电机带动真空吸盘直接旋转定位到检测底座的上方,避免了水果在被放到检测底座前,真空吸盘在垂直方向上位置的调整,节约了检测程序、检测时间;The vertical distance from the vacuum suction cup to the end of the feeding fruit box pallet near the main housing is equal to the vertical distance from the vacuum suction cup to the detection base; the height of the loading fruit box pallet and the detection base is the same, and the vacuum suction cup of the feeding arm picks After reaching the fruit on the pallet of the fruit box, the outer rotor hub motor drives the vacuum suction cup to rotate and position directly above the detection base, which avoids the adjustment of the vertical position of the vacuum suction cup before the fruit is placed on the detection base, saving energy. The testing procedure and testing time are specified;

所述的移动装置是由小型电机驱动的移动小车,上位机电脑通过小型电机控制器控制小型电机转动;The mobile device is a mobile trolley driven by a small motor, and the host computer controls the rotation of the small motor through a small motor controller;

所述的手臂控制系统包括电机控制板、控制右真空管开合的右电磁阀和控制左真空管开合的左电磁阀,上位机电脑输出端与电机控制板输入端连接,电机控制板输出端分别连接右外转子轮毂电机和左外转子轮毂电机的输入端,电机控制板通过控制右外转子轮毂电机间接带动右真空吸盘转动,所述右真空吸盘的转动是以右固定轴为旋转轴线,电机控制板通过控制左外转子轮毂电机间接带动左真空吸盘转动,所述左真空吸盘的转动是以左固定轴为旋转轴线,上位机电脑分别与右电磁阀、左电磁阀电连接,所述的右电磁阀和左电磁都是二位三通电磁阀;定义右旋转轴套、左旋转轴套分别与主壳体侧面垂直,右真空吸盘、左真空吸盘分别位于主壳体外时右轮毂电机、左轮毂电机所处的位置分别为初始位,启动机器人后手臂自动定位到初始位置,上料手臂的右电磁阀打开,右真空泵与右真空管接通,开始抽真空,右真空吸盘拾起水果,上位机电脑通过电机控制板控制右外转子轮毂电机带动右真空吸盘转到检测底座上方,右电磁阀关闭,右真空管与大气连接,卸除真空状态,水果掉落在检测底座上,上料手臂的右真空吸盘回到初始位置,完成水果上料过程,检测完成后,下料手臂连接的左真空吸盘旋转到检测底座上方,上料手臂的左电磁阀打开,左真空泵与左真空管接通,开始抽真空,左真空吸盘拾起检测底座上的水果,上位机电脑通过电机控制板控制下料手臂的左外转子轮毂电机带动左真空吸盘转到主壳体外,左电磁阀关闭,左真空管与大气连接,卸除真空状态,水果掉落。The arm control system includes a motor control board, a right solenoid valve for controlling the opening and closing of the right vacuum tube, and a left solenoid valve for controlling the opening and closing of the left vacuum tube. Connect the input ends of the right outer rotor hub motor and the left outer rotor hub motor. The motor control board indirectly drives the right vacuum chuck to rotate by controlling the right outer rotor hub motor. The rotation of the right vacuum chuck is based on the right fixed shaft as the rotation axis. The control board indirectly drives the left vacuum suction cup to rotate by controlling the left outer rotor hub motor. The rotation of the left vacuum suction cup is based on the left fixed shaft as the rotation axis. The upper computer is electrically connected to the right solenoid valve and the left solenoid valve respectively. Both the right solenoid valve and the left solenoid valve are two-position three-way solenoid valves; define that the right-rotating bushing and the left-rotating bushing are respectively perpendicular to the side of the main casing, and the right hub motor and the left vacuum sucker are respectively located outside the main casing. The positions of the hub motors are the initial positions. After starting the robot, the arm is automatically positioned to the initial position. The right solenoid valve of the feeding arm is opened, the right vacuum pump is connected to the right vacuum tube, and vacuuming starts. The right vacuum suction cup picks up the fruit, and the upper position The machine computer controls the right outer rotor hub motor through the motor control board to drive the right vacuum suction cup to the top of the detection base, the right solenoid valve is closed, the right vacuum tube is connected to the atmosphere, the vacuum state is removed, the fruit falls on the detection base, and the loading arm The right vacuum suction cup returns to the initial position to complete the fruit feeding process. After the inspection is completed, the left vacuum suction cup connected to the unloading arm rotates above the detection base, the left solenoid valve of the loading arm opens, and the left vacuum pump is connected to the left vacuum tube to start Vacuuming, the left vacuum suction cup picks up the fruit on the detection base, the upper computer controls the left outer rotor hub motor of the unloading arm through the motor control board to drive the left vacuum suction cup to the outside of the main shell, the left solenoid valve is closed, and the left vacuum tube is connected to the atmosphere. Connect, remove the vacuum, and the fruit falls.

所述上料手臂的右连接杆上垂直连接有右横杆,右横杆上固定有右摄像头,右摄像头的输出端与上位机电脑的输入端连接;下料手臂的左连接杆上垂直连接有左横杆,左横杆上固定有左摄像头,左摄像头的输出端与上位机电脑的输入端连接。对水果进行定位,并将水果的位置传递到上位机电脑中,更精确的对水果定位拾取。The right connecting rod of the loading arm is vertically connected with a right crossbar, and the right crossbar is fixed with a right camera, and the output end of the right camera is connected with the input end of the host computer; the left connecting rod of the unloading arm is vertically connected There is a left crossbar, a left camera is fixed on the left crossbar, and the output end of the left camera is connected with the input end of the host computer. Position the fruit, and transmit the position of the fruit to the host computer for more precise positioning and picking of the fruit.

所述上料手臂的右旋转轴套上安装有右应力传感器,下料手臂的左旋转轴套上安装有左应力传感器。用于检测上料手臂或下料手臂有没有拾取到水果,如果没有拾取到水果则上料手臂或下料手臂再重复拾取水果的动作,避免在没有拾取到水果的情况下仍进行后继有检测程序,不但浪费时间还增加了无效数据的统计。A right stress sensor is installed on the right rotating shaft sleeve of the loading arm, and a left stress sensor is installed on the left rotating shaft sleeve of the unloading arm. It is used to detect whether the loading arm or the unloading arm has picked up the fruit. If the fruit is not picked up, the loading arm or the unloading arm will repeat the action of picking up the fruit to avoid subsequent detection when the fruit is not picked up. The program not only wastes time but also increases the statistics of invalid data.

所述的检测底座的凹槽底部设置有橡胶垫圈。在水果放入检测底座时,橡胶垫圈起缓冲作用防止水果意外碰伤。The bottom of the groove of the detection base is provided with a rubber washer. When the fruit is put into the detection base, the rubber washer acts as a buffer to prevent the fruit from being accidentally bruised.

所述的检测支架与主壳体的底板之间增设称重装置。重量也是评价水果品质的一个重要指标,增加重量的指标增加水果分类的有效性。A weighing device is added between the detection bracket and the bottom plate of the main casing. Weight is also an important indicator for evaluating fruit quality, and increasing the index of weight increases the effectiveness of fruit classification.

所述的主壳体前后两侧均安装有激光感应器,激光感应器的输出端与上位机电脑的输入端连接。激光感应器可以对移动方向上的障碍物进行检测,以保证机器人在移动的过程中不会撞到障碍物。The front and rear sides of the main housing are equipped with laser sensors, and the output terminals of the laser sensors are connected with the input terminals of the host computer. The laser sensor can detect obstacles in the moving direction to ensure that the robot will not hit obstacles during the movement.

所述上料果箱托板与水平面的夹角在5°-30°之间。夹角处于该范围,上料果箱托板上的水果向主壳体方向滚动时速度不会太快,避免碰伤水果。The included angle between the loading fruit box pallet and the horizontal plane is between 5°-30°. When the included angle is in this range, the fruit on the feeding fruit box supporting plate will not be too fast when rolling towards the direction of the main housing, so as to avoid bruising the fruit.

所述的移动小车包括同步带轮、同步带、轴承座、主动轮、主动轴和从动轮;主动轴通过轴承座固定在主壳体的底板下面,主动轴两端分别安装有主动轮,小型电机固定在主壳体的底板下面,两个同步带轮分别安装于主动轴和小型电机的转轴上,通过同步带连接两个同步带轮,在主壳体的底板下面还固定安装有从动轮。The mobile trolley includes a synchronous pulley, a synchronous belt, a bearing seat, a driving wheel, a driving shaft and a driven wheel; The motor is fixed under the bottom plate of the main housing, and the two synchronous pulleys are respectively installed on the driving shaft and the rotating shaft of the small motor. The two synchronous pulleys are connected by a synchronous belt, and a driven wheel is fixedly installed under the bottom plate of the main housing. .

所述的小型电机通过连接轴连接有编码器,编码器通过编码器支架固定在主壳体的底板上。编码器可以将机器人的移动数据上传到上位机电脑,尤其是在意外断电后,当再次开启时可以使机器人回到零位。The small motor is connected with an encoder through a connecting shaft, and the encoder is fixed on the bottom plate of the main housing through an encoder bracket. The encoder can upload the movement data of the robot to the host computer, especially after an accidental power failure, it can make the robot return to the zero position when it is turned on again.

所述的上料手臂的右固定轴下端连接有右第一直线步进电机,右固定轴与右第一直线步进电机的电机轴连接,右第一直线步进电机固定设置在主壳体内,电机控制板输出端连接右第一直线步进电机的输入端,电机控制板通过控制右第一直线步进电机间接带动右真空吸盘在竖直方向移动;The lower end of the right fixed shaft of the loading arm is connected with a right first linear stepping motor, the right fixed shaft is connected with the motor shaft of the right first linear stepping motor, and the right first linear stepping motor is fixedly arranged on In the main housing, the output end of the motor control board is connected to the input end of the first right linear stepping motor, and the motor control board indirectly drives the right vacuum chuck to move in the vertical direction by controlling the first right linear stepping motor;

下料手臂的左固定轴下端连接有左第一直线步进电机,左固定轴与左第一直线步进电机的电机轴连接,左第一直线步进电机固定设置在主壳体内,电机控制板输出端连接左第一直线步进电机的输入端,电机控制板通过控制左第一直线步进电机间接带动左真空吸盘在竖直方向移动;The lower end of the left fixed shaft of the blanking arm is connected with the left first linear stepping motor, the left fixed shaft is connected with the motor shaft of the left first linear stepping motor, and the left first linear stepping motor is fixedly arranged in the main housing , the output end of the motor control board is connected to the input end of the left first linear stepping motor, and the motor control board indirectly drives the left vacuum chuck to move in the vertical direction by controlling the left first linear stepping motor;

上料手臂的右旋转轴套上连接有右第二直线步进电机,右旋转轴套与右第二直线步进电机的外壳体连接,右第二直线步进电机的电机轴与右连接杆的一端垂直连接,电机控制板输出端连接右第二直线步进电机的输入端,电机控制板通过控制右第二直线步进电机间接带动右真空吸盘在水平方向移动;The right rotating shaft sleeve of the loading arm is connected with the right second linear stepping motor, the right rotating shaft sleeve is connected with the outer shell of the right second linear stepping motor, the motor shaft of the right second linear stepping motor is connected with the right connecting rod One end is connected vertically, and the output end of the motor control board is connected to the input end of the second right linear stepping motor, and the motor control board indirectly drives the right vacuum chuck to move in the horizontal direction by controlling the second right linear stepping motor;

下料手臂的左旋转轴套上连接有左第二直线步进电机,左旋转轴套与左第二直线步进电机的外壳体连接,左第二直线步进电机的电机轴与左连接杆的一端垂直连接,电机控制板输出端连接左第二直线步进电机的输入端,电机控制板通过控制左第二直线步进电机间接带动左真空吸盘在水平方向移动。The left rotating shaft sleeve of the blanking arm is connected with the left second linear stepping motor, the left rotating shaft sleeve is connected with the outer casing of the left second linear stepping motor, and the motor shaft of the left second linear stepping motor is connected to one end of the left connecting rod. Vertically connected, the output end of the motor control board is connected to the input end of the left second linear stepping motor, and the motor control board indirectly drives the left vacuum chuck to move in the horizontal direction by controlling the left second linear stepping motor.

本实用新型具有的有益效果:采用本实用新型的红外水果内部品质分级机器人可实现对水果的自动检测和分级,通过检测装置内部的近红外检测装置和称重装置可实现对于水果光谱和重量的检测,并传递给上位机电脑进行处理并分级,整个检测过程不需要人为干预,自动化程度高。对检测场地条件要求不高,方便移动,也可以直接在水果采摘的场地使用,提高对水果检测的及时性。The utility model has beneficial effects: the infrared fruit internal quality grading robot of the utility model can realize the automatic detection and grading of the fruit, and the near-infrared detection device and the weighing device inside the detection device can realize the fruit spectrum and weight. Detection, and transmitted to the host computer for processing and grading, the entire detection process does not require human intervention, and the degree of automation is high. It does not have high requirements on the conditions of the testing site, is convenient to move, and can also be used directly in the fruit picking site to improve the timeliness of fruit testing.

附图说明Description of drawings

图1是本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.

图2是本实用新型的左固定轴和右固定轴连线的剖面图。Fig. 2 is a sectional view of the line connecting the left fixed shaft and the right fixed shaft of the present invention.

图3是本实用新型的内部结构的俯视图。Fig. 3 is a top view of the internal structure of the utility model.

图4是本实用新型的侧面结构示意图。Fig. 4 is a schematic side view of the utility model.

图5是本实用新型的控制系统的框图。Fig. 5 is a block diagram of the control system of the present invention.

图6是本实用新型的单个水果分级流程图。Fig. 6 is a single fruit grading flowchart of the utility model.

图中:1、主壳体;2、上料手臂;3、下料手臂;4、激光感应器;5、急停开关;6、上位机电脑;7、头部罩板;8、上料果箱;9、上料果箱托板;10、下料果箱支架;11、下料果箱;12、轴承座;13、主动轴;14、同步带;15、同步带轮;16、主动轮;17、从动轮;18、检测支架;19、称重装置;20、微型光纤光谱仪;21、环形光源;22、橡胶密封垫圈;23、检测底座;24、蓄电池;25、编码器支架;26、编码器;27、编码器连接轴;28、电机转轴;29、小型电机; 111、第一下料果箱;112、第二下料果箱;113、第三下料果箱;201、右第一直线步进电机;202、右固定轴;203、右外转子轮毂电机;204、右旋转轴套;205、右第二直线步进电机;206、右连接杆;207、右横杆;208、右摄像头;209、右真空吸盘;210、右应力传感器;211、右真空管;212、右真空泵;301、左第一直线步进电机;302、左固定轴;303、左外转子轮毂电机;304、左旋转轴套; 305、左第二直线步进电机;306、左连接杆;307、左横杆;308、左摄像头;309、左真空吸盘;310、左应力传感器;311、左真空管;312、左真空泵;In the figure: 1. Main shell; 2. Loading arm; 3. Unloading arm; 4. Laser sensor; 5. Emergency stop switch; 6. Host computer; 7. Head cover; 8. Loading Fruit box; 9, loading fruit box pallet; 10, unloading fruit box support; 11, unloading fruit box; 12, bearing seat; 13, drive shaft; 14, timing belt; 15, timing pulley; 16, Drive wheel; 17, driven wheel; 18, detection bracket; 19, weighing device; 20, miniature optical fiber spectrometer; 21, ring light source; 22, rubber sealing gasket; 23, detection base; 24, storage battery; 25, encoder bracket ; 26, encoder; 27, encoder connecting shaft; 28, motor shaft; 29, small motor; 111, the first blanking fruit box; 112, the second blanking fruit box; 113, the third blanking fruit box; 201, the first right linear stepping motor; 202, the right fixed shaft; 203, the right outer rotor wheel hub motor; 204, the right rotating sleeve; 205, the second right linear stepping motor; 206, the right connecting rod; 207, 208, right camera; 209, right vacuum sucker; 210, right stress sensor; 211, right vacuum tube; 212, right vacuum pump; 301, left first linear stepping motor; 302, left fixed shaft; 303, Left outer rotor wheel hub motor; 304, left rotary bushing; 305, left second linear stepping motor; 306, left connecting rod; 307, left cross bar; 308, left camera; 309, left vacuum sucker; 310, left stress sensor ; 311, the left vacuum tube; 312, the left vacuum pump;

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.

如图1所示,一种近红外水果内部品质分级机器人,包括主壳体1、上料手臂2、下料手臂3、红外光谱检测装置、移动装置、手臂控制系统和上位机电脑6,上位机电脑6放置在主壳体1上方,上位机电脑6为嵌入式工程电脑,安装于头部罩板7内,头部罩板7对工程电脑起保护作用。As shown in Figure 1, a near-infrared fruit internal quality grading robot includes a main shell 1, a feeding arm 2, a feeding arm 3, an infrared spectrum detection device, a mobile device, an arm control system, and a host computer 6. The machine computer 6 is placed on the main housing 1 top, and the host computer 6 is an embedded engineering computer, which is installed in the head cover plate 7, and the head cover plate 7 plays a protective role to the engineering computer.

上料手臂2和下料手臂3的结构相同,如图2所示,上料手臂2包括有右第一直线步进电机201、右固定轴202、右外转子轮毂电机203、右旋转轴套204、右第二直线步进电机205、右连接杆206、右横杆207、右摄像头208、右真空吸盘209、右应力传感器210、右真空管211和右真空泵212。下料手臂3包括有左第一直线步进电机301、左固定轴302、左外转子轮毂电机303、左旋转轴套 304、左第二直线步进电机305、左连接杆306、左横杆307、左摄像头308、左真空吸盘309、左应力传感器310、左真空管311和左真空泵312。The structure of loading arm 2 and unloading arm 3 is identical, as shown in Figure 2, loading arm 2 comprises right first linear stepping motor 201, right fixed shaft 202, right outer rotor hub motor 203, right rotating shaft Cover 204, right second linear stepping motor 205, right connecting rod 206, right cross bar 207, right camera 208, right vacuum chuck 209, right stress sensor 210, right vacuum tube 211 and right vacuum pump 212. The blanking arm 3 includes a left first linear stepping motor 301, a left fixed shaft 302, a left outer rotor wheel hub motor 303, a left rotating shaft sleeve 304, a left second linear stepping motor 305, a left connecting rod 306, and a left cross bar. 307 , left camera 308 , left vacuum chuck 309 , left stress sensor 310 , left vacuum tube 311 and left vacuum pump 312 .

主壳体1左、右侧壁开有倒“U”字形通道,上料手臂2和下料手臂3对称设置在主壳体1的侧壁上,现以上料手臂2为例对上料手臂2结构进行详细说明,右第一直线步进电机201位于主壳体1内,竖直固定在侧壁上,右外转子轮毂电机203间接带动右连接杆206和右真空吸盘209从通道旋进旋出,右第一直线步进电机201的电机轴上端与固定轴202连接,右固定轴202的上端与右外转子轮毂电机203的定子连接,右外转子轮毂电机203的外转子与右旋转轴套204相连,右旋转轴套204与右固定轴202垂直,右旋转轴套204上安装有右应力传感器 35,右外转子轮毂电机203带动右旋转轴套204以右固定转轴为轴线旋转,右第二直线步进电机205安装于右旋转轴套204上,可实现手臂在水平方向的延伸,右第二直线步进电机205的转轴与右连接杆206的一端垂直连接,所述右连接杆 206沿轴向开有通孔,右连接杆206另一端通过右真空吸盘209中心位置开的通孔与右真空吸盘209连接,右连接杆206的通孔在靠近右第二直线步进电机205 的一端连接有右真空管211,右真空管211的另一端与右真空泵212相连。上位机电脑6通过右电磁阀控制右真空管211与真空泵212之间的通断。右连接杆 206垂直连接有右横杆207,右横杆207上固定有右摄像头308,右摄像头308的输出端与上位机电脑6的输入端连接,对水果进行图像采集并定位。The left and right side walls of the main housing 1 have an inverted "U"-shaped channel, and the loading arm 2 and the unloading arm 3 are symmetrically arranged on the side wall of the main housing 1. 2 The structure is described in detail. The first right linear stepping motor 201 is located in the main housing 1 and is vertically fixed on the side wall. The right outer rotor hub motor 203 indirectly drives the right connecting rod 206 and the right vacuum suction cup 209 to rotate from the channel. In and out, the motor shaft upper end of the right first linear stepper motor 201 is connected with the fixed shaft 202, and the upper end of the right fixed shaft 202 is connected with the stator of the right outer rotor hub motor 203, and the outer rotor of the right outer rotor hub motor 203 is connected with the The right rotation sleeve 204 is connected, the right rotation sleeve 204 is perpendicular to the right fixed shaft 202, the right stress sensor 35 is installed on the right rotation sleeve 204, and the right outer rotor hub motor 203 drives the right rotation sleeve 204 with the right fixed shaft as the axis Rotate, the right second linear stepping motor 205 is installed on the right rotating shaft sleeve 204, can realize the extension of arm in the horizontal direction, the rotating shaft of the right second linear stepping motor 205 is vertically connected with an end of the right connecting rod 206, described The right connecting rod 206 has a through hole along the axial direction, and the other end of the right connecting rod 206 is connected with the right vacuum sucker 209 through the through hole opened in the center position of the right vacuum chuck 209, and the through hole of the right connecting rod 206 is near the second right linear step. One end of the inlet motor 205 is connected with a right vacuum tube 211 , and the other end of the right vacuum tube 211 is connected with a right vacuum pump 212 . The upper computer 6 controls the on-off between the right vacuum tube 211 and the vacuum pump 212 through the right solenoid valve. Right connecting rod 206 is vertically connected with right cross bar 207, and right cross bar 207 is fixed with right camera 308, and the output end of right camera 308 is connected with the input end of host computer 6, and fruit is carried out image acquisition and location.

如图5所示,所述的手臂控制系统包括电机控制板、控制右真空管211开合的右电磁阀和控制左真空管311开合的左电磁阀,上位机电脑6输出端与电机控制板输入端连接,电机控制板输出端分别连接右第一直线步进电机201、右第二直线步进电机205、右外转子轮毂电机203、左第一直线步进电机301、左第二直线步进电机305和左外转子轮毂电机303的输入端,电机控制板通过控制右第一直线步进电机201间接带动右真空吸盘209在竖直方向移动,电机控制板通过控制右外转子轮毂电机203间接带动右真空吸盘209以右固定轴202为轴线转动,电机控制板通过控制右第二直线步进电机205间接带动右真空吸盘209在水平方向移动,电机控制板通过控制左第一直线步进电机301间接带动左真空吸盘309 在竖直方向移动,电机控制板通过控制左外转子轮毂电机303间接带动左真空吸盘309以左固定轴302为轴线转动,电机控制板通过控制左第二直线步进电机 305间接带动左真空吸盘309在水平方向移动,上位机电脑6分别与右电磁阀、左电磁阀电连接,所述的右电磁阀和左电磁都是二位三通电磁阀;As shown in Figure 5, the described arm control system comprises a motor control board, a right solenoid valve for controlling the opening and closing of the right vacuum tube 211, and a left solenoid valve for controlling the opening and closing of the left vacuum tube 311. The output terminals of the motor control board are respectively connected to the first right linear stepper motor 201, the second right linear stepper motor 205, the right outer rotor hub motor 203, the first left linear stepper motor 301, and the second left linear stepper motor. The input end of the stepper motor 305 and the left outer rotor hub motor 303, the motor control board indirectly drives the right vacuum chuck 209 to move in the vertical direction by controlling the first right linear stepping motor 201, and the motor control board controls the right outer rotor hub The motor 203 indirectly drives the right vacuum chuck 209 to rotate with the right fixed shaft 202 as the axis, the motor control board indirectly drives the right vacuum chuck 209 to move in the horizontal direction by controlling the second right linear stepper motor 205, and the motor control board controls the left first straight The line stepper motor 301 indirectly drives the left vacuum chuck 309 to move in the vertical direction. The motor control board indirectly drives the left vacuum chuck 309 to rotate around the left fixed shaft 302 by controlling the left outer rotor hub motor 303. Two linear stepping motors 305 indirectly drive the left vacuum chuck 309 to move in the horizontal direction, and the upper computer 6 is electrically connected with the right solenoid valve and the left solenoid valve respectively, and the right solenoid valve and the left solenoid valve are two-position three-way solenoid valves ;

所述的主壳体1的左、右侧壁连接有上料果箱托板9,上料果箱托板9与主壳体1连接线的位置低于通道的下边缘约5cm的高度或与通道的下边缘等高,上料果箱托板9靠近主壳体1的一端低于远离主壳体1的一端,与水平面的夹角在5°-30°之间均可。上料果箱8沿上料的方向被分为几个长方形区域,长方形区域的宽度方向上可容纳一个水果,机器人工作时,将装满水果的上料果箱8 安放于上料果箱托板9上,机器人将靠近机器人壳体的水果优先拾起,处于同一长方形区域未被拾起的水果在重力作用下自行的向靠近机器人的方向滚动,为下次拾起做准备;该通道的水果被拾取完后,则开始拾取另一个通道中的水果。机器人的左侧,独立安放有下料果箱支架10,下料果箱支架10与水平面成微小角度约5°-30°,靠近机器人主体的一端略高于远离机器人主体的一端,下料果箱 11安放于下料果箱支架10上,水果检测之前,人为的在系统中设置水果的等级,及设定每个等级的划分参数,依据划分等级的多少,在机器人左侧依次摆放多个下料果箱11和下料果箱支架10,水果完成分级后机器人移动到对应等级的下料果箱11侧边,下料手臂3的真空吸盘209旋转入主体壳1内停留在检测底座23 的上方,拾取水果,再从主壳体1内旋出,停留在对应等级的下料果箱11的上方,释放水果,水果由于重力作用在下料果箱11内向远离机器人的一端滚动。上料果箱8与下料果箱11内壁均被软垫覆盖,防止水果被擦伤。The left and right side walls of the main housing 1 are connected with a loading fruit box supporting plate 9, and the position of the connecting line between the loading fruit box supporting plate 9 and the main housing 1 is lower than the height of about 5 cm from the lower edge of the channel or Equal to the lower edge of the channel, the end of the loading fruit box supporting plate 9 near the main housing 1 is lower than the end away from the main housing 1, and the angle with the horizontal plane can be between 5°-30°. The feeding fruit box 8 is divided into several rectangular areas along the feeding direction, and a fruit can be accommodated in the width direction of the rectangular area. On board 9, the robot will pick up the fruit close to the robot shell first, and the unpicked fruit in the same rectangular area will roll towards the direction close to the robot by itself under the action of gravity, preparing for the next pick-up; After the fruit is picked up, start to pick up the fruit in another channel. On the left side of the robot, a fruit box support 10 for feeding is independently placed, and the fruit box support 10 for cutting forms a slight angle of about 5°-30° with the horizontal plane, and the end near the robot body is slightly higher than the end far away from the robot body. The box 11 is placed on the fruit box support 10. Before the fruit detection, the grade of the fruit is artificially set in the system, and the division parameters of each grade are set. A blanking fruit box 11 and a blanking fruit box support 10. After the fruit is graded, the robot moves to the side of the corresponding grade of the blanking fruit box 11. The vacuum suction cup 209 of the blanking arm 3 rotates into the main body shell 1 and rests on the detection base. 23, pick up the fruit, then unscrew it from the main housing 1, stay on the top of the lower fruit box 11 of the corresponding level, release the fruit, and the fruit will roll away from the end of the robot in the lower fruit box 11 due to gravity. Loading fruit box 8 and blanking fruit box 11 inwalls are all covered by cushion, prevent fruit from being scratched.

在主壳体1的盖板上安装有急停开关5,急停开关5与电源连接,在机器人工作时,按动开关5可随时切断电源进行保护性急停;在主壳体1的下部有底板;主壳体1前、后两侧均安装有激光感应器4,激光感应器4的输出端与上位机电脑6的输入端连接,激光感应器4对周围障碍物进行检测,一旦发现障碍物位于安全距离之内可自动触发报警;蓄电池24位于主壳体1内,安装在底板上,为整个机器人系统提供电源。An emergency stop switch 5 is installed on the cover plate of the main housing 1, and the emergency stop switch 5 is connected with the power supply. When the robot is working, pressing the switch 5 can cut off the power supply at any time and carry out a protective emergency stop; Bottom plate; the front and rear sides of the main housing 1 are equipped with laser sensors 4, the output end of the laser sensor 4 is connected to the input end of the host computer 6, and the laser sensor 4 detects the surrounding obstacles. Objects within a safe distance can automatically trigger an alarm; the storage battery 24 is located in the main housing 1 and installed on the bottom plate to provide power for the entire robot system.

如图2、图3所示,检测底座23安装于检测支架18之上,检测支架18下端安装有称重装置19、称重装置19固定在底板上,称重装置19位于左、右第一直线步进电机连线的中线上,保证检测底座23分别到上料手臂2和下料手臂 3的距离相同,方便水果的放置与拾取;检测底座23加工有凹槽,凹槽内上边缘端安装有环形光源21,发出红外光线,凹槽内底部固定了具有一定弹性的橡胶密封垫圈22,凹槽底部加工有螺纹通孔,螺纹通孔通过光纤与微型光纤光谱仪20相连接。当上料手臂2将被检测的水果放置在检测底座23上时,水果下端会与橡胶密封垫圈22紧密贴合,与检测底座23形成密闭的空间,防止外界杂散光进入;环形光源21发出红外光线穿透水果,通过光纤传递给固定在底板上的微型光纤光谱仪20,微型光纤光谱仪20再把光谱信息传递给上位机电脑6;同时,处于检测装置底端的称重装置19也将采集到的水果重量信息发送给上位机电脑6,完成水果红外光谱和重量的信息采集。As shown in Figure 2 and Figure 3, the detection base 23 is installed on the detection bracket 18, and the lower end of the detection bracket 18 is equipped with a weighing device 19, and the weighing device 19 is fixed on the base plate, and the weighing device 19 is located at the first left and right. On the center line of the linear stepping motor connection, ensure that the distance between the detection base 23 and the loading arm 2 and the unloading arm 3 is the same, so as to facilitate the placement and picking of fruits; the detection base 23 is processed with grooves, and the upper edge of the grooves A ring light source 21 is installed at the end to emit infrared rays. A rubber sealing gasket 22 with certain elasticity is fixed at the bottom of the groove, and a threaded through hole is processed at the bottom of the groove. The threaded through hole is connected with the miniature fiber optic spectrometer 20 through an optical fiber. When the loading arm 2 places the detected fruit on the detection base 23, the lower end of the fruit will be closely attached to the rubber sealing gasket 22, forming a closed space with the detection base 23 to prevent outside stray light from entering; the ring light source 21 emits infrared light The light penetrates the fruit, and is transmitted to the miniature fiber optic spectrometer 20 fixed on the base plate through the optical fiber, and the miniature fiber optic spectrometer 20 transmits the spectral information to the host computer 6; at the same time, the weighing device 19 at the bottom of the detection device will also collect the The fruit weight information is sent to the host computer 6 to complete the information collection of fruit infrared spectrum and weight.

如图3、图4所示,小型电机29固定在主壳体1的底板靠近主动轮16的一侧,为机器人移动提供动力,同时编码器26通过编码器连接轴27与电机转轴 28相连,并通过编码器支架25固定在底板上,编码器26在机器人工作时对机器人移动的距离做实时的监测,并将移动信息传递给上位机电脑6;两个相同的同步带轮15分别安装于电机转轴28和主动轴13上,通过同步带14相连,主动轴13通过轴承座12固定在底板上,两端分别安装有主动轮16,电机运转时,通过同步带轮15和同步带14带动主动轴13转动,实现移动;在底板另一侧安装有两个从动轮17,从动轮17为市场上常见的方向可调的万向轮,在机器人工作时可将方向锁固定使其沿前进方向移动,当搬运或移动机器人时,可将方向锁打开,方便搬运。As shown in Figures 3 and 4, the small motor 29 is fixed on the bottom plate of the main housing 1 near the side of the driving wheel 16 to provide power for the movement of the robot, while the encoder 26 is connected to the motor shaft 28 through the encoder connecting shaft 27, And be fixed on the base plate by encoder bracket 25, encoder 26 is done real-time monitoring to the distance that robot moves when robot is working, and mobile information is passed to host computer 6; Two identical synchronous belt pulleys 15 are respectively installed on On the motor shaft 28 and the driving shaft 13, they are connected by a synchronous belt 14. The driving shaft 13 is fixed on the base plate through the bearing seat 12, and the two ends are respectively equipped with driving wheels 16. When the motor is running, it is driven by the synchronous belt pulley 15 and the synchronous belt 14. The driving shaft 13 rotates to realize the movement; two driven wheels 17 are installed on the other side of the base plate, and the driven wheels 17 are universal wheels with adjustable directions common on the market. When the robot is working, the direction lock can be fixed to make it move forward Direction movement, when carrying or moving the robot, the direction lock can be opened for easy transportation.

如图6所示,下面以柑橘检测分级为例,具体阐述操作流程:As shown in Figure 6, the following uses the citrus detection and classification as an example to describe the operation process in detail:

设定柑橘将被分成三个等级;Set citrus will be divided into three grades;

在机器人下料的地方放置下料果箱11和下料果箱支架10,所述的下料果箱 11包括第一下料果箱111、第二下料果箱112和第三下料果箱113,从前到后依次排列,对应下料果箱分别装第一等级柑橘、第二等级柑橘和第二等级柑橘;在上位机电脑6中设置每个等级对应的光谱和重量阈值范值;在上位机电脑6中设置三个下料果箱的相对坐标位置;Place blanking fruit box 11 and blanking fruit box support 10 at the place of robot blanking, described blanking fruit box 11 comprises the first blanking fruit box 111, the second blanking fruit box 112 and the 3rd blanking fruit box Box 113 is arranged sequentially from front to back, and the corresponding fruit boxes are filled with first-grade citrus, second-grade tangerine and second-grade tangerine respectively; the spectrum and weight threshold value corresponding to each grade are set in the host computer 6; The relative coordinate positions of three blanking fruit boxes are set in the host computer 6;

上料果箱8被平均分成4个长方形区域,定义右旋转轴套204、左旋转轴套 304与主壳体1侧壁垂直、右第一直线步进电机201和左第一直线步进电机301 处于最长伸长状态、右第二直线步进电机205和左第二直线步进电机305位于最短伸长状态、真空吸盘位于主壳体1外时手臂所处的位置为初始位,机器人自动检测水果的步骤如下:The feeding fruit box 8 is divided into 4 rectangular areas on average, defining the right rotation bushing 204, the left rotation bushing 304 perpendicular to the side wall of the main housing 1, the first right linear stepping motor 201 and the first left linear stepping motor The motor 301 is in the longest elongation state, the second right linear stepper motor 205 and the second left linear stepper motor 305 are in the shortest elongation state, and the position of the arm when the vacuum chuck is outside the main housing 1 is the initial position. The steps for the robot to automatically detect fruit are as follows:

1)机器人上料手臂2和下料手臂3复位到初始位置;1) The robot loading arm 2 and unloading arm 3 are reset to their initial positions;

2)右摄像头308对上料果箱8进行观察,再通过图像分析、目标识别等技术,计算水果相对于场景中特定参照物的局部相对位置,把位置坐标发送给上位机电脑6;2) The right camera 308 observes the loading fruit box 8, and then calculates the local relative position of the fruit relative to the specific reference object in the scene through image analysis, target recognition and other technologies, and sends the position coordinates to the host computer 6;

3)根据收到的坐标信息,上位机电脑6通过电机控制板控制右第一直线步进电机201、右第二直线步进电机31及右外转子轮毂电机203配合完成右真空吸盘209的定位;3) According to the received coordinate information, the host computer 6 controls the right first linear stepper motor 201, the right second linear stepper motor 31 and the right outer rotor hub motor 203 through the motor control board to cooperate to complete the right vacuum chuck 209. position;

上位机电脑6控制右真空管211所连接的右电磁阀打开,右真空管211 与右真空泵312接通,右真空吸盘209处于负压状态并吸住柑橘,完成上料手臂2对柑橘的拾取;上位机电脑6通过安装在右旋转轴套204上的右应力传感器35对柑橘拾取情况进行判断,如果未拾取成功则重新拾取,如果拾取成功,右第一直线步进电机201、右第二直线步进电机31 及右外转子轮毂电机203回到初始位置,进行下一步操作;The upper computer 6 controls the right electromagnetic valve connected to the right vacuum tube 211 to open, the right vacuum tube 211 is connected with the right vacuum pump 312, the right vacuum sucker 209 is in a negative pressure state and sucks the citrus, and completes the picking of the citrus by the feeding arm 2; Machine computer 6 judges the citrus pick-up situation by the right stress sensor 35 that is installed on the right rotation axle sleeve 204, if pick up successfully then pick up again, if pick up successfully, right first straight line stepper motor 201, right second straight line The stepper motor 31 and the right outer rotor hub motor 203 get back to the initial position, and proceed to the next step;

4)上位机电脑6通过控制板控制右第一直线步进电机201、右第二直线步进电机31及右外转子轮毂电机203配合完成右真空吸盘209旋转到检测底座23上方位置;为了节约定位的程序,可以直接设定检测底座23上方的定位坐标,检测底座23的位置坐标已预置在上位机电脑6中,根据被测水果的大小,在垂直方向的坐标数值中增加1.5倍或2倍水果的高度,即是检测底座23上方的定位坐标;例如:设检测底座23的坐标为(a, b,c),柑橘的平均高度为7cm,则真空吸盘209定位坐标可以设置为(a, b1,c),其中,b+10.5cm≤b1≤b+14cm,所得到的坐标就是右真空吸盘 209此次的定位坐标。4) The host computer 6 controls the right first linear stepper motor 201, the right second linear stepper motor 31 and the right outer rotor hub motor 203 through the control board to complete the rotation of the right vacuum chuck 209 to the position above the detection base 23; Save the positioning program, you can directly set the positioning coordinates above the detection base 23, the position coordinates of the detection base 23 have been preset in the host computer 6, according to the size of the fruit to be measured, the coordinate value in the vertical direction is increased by 1.5 times Or the height of 2 times of fruit is the positioning coordinates above the detection base 23; for example: if the coordinates of the detection base 23 are (a, b, c), the average height of citrus is 7cm, then the vacuum suction cup 209 positioning coordinates can be set to (a, b 1 , c), where b+10.5cm≤b 1≤b +14cm, the obtained coordinates are the positioning coordinates of the right vacuum chuck 209 this time.

在该步骤中,也可选择采用右摄像头208对右真空吸盘209进行定位:上位机电脑6通过电机控制板控制右第一直线步进电机201、右第二直线步进电机205及右外转子轮毂电机203配合完成右真空吸盘209旋转定位到检测底座23的上方,通过右摄像头208对检测底座23进行图像采集、识别、定位,计算出右真空吸盘209的最佳坐标位置,在垂直方向上对右真空吸盘209进行微调后定位;In this step, the right camera 208 can also be selected to locate the right vacuum chuck 209: the host computer 6 controls the right first linear stepping motor 201, the right second linear stepping motor 205 and the right outer The rotor hub motor 203 cooperates to complete the rotation and positioning of the right vacuum chuck 209 to the top of the detection base 23, and the right camera 208 performs image acquisition, identification and positioning on the detection base 23, and calculates the best coordinate position of the right vacuum chuck 209, in the vertical direction Fine-tune the right vacuum suction cup 209 and then position it;

真空吸盘209定位完成后,上位机电脑6控制右真空管211所连接的右电磁阀,关闭真空管211与真空泵312的连接,打开真空管211与大气的连接,卸掉负压,柑橘掉落在到检测底座23上,之后上料手臂2复位到初始位置,重复上述1)-4)的步骤,对柑橘进行拾取和释放;After the positioning of the vacuum sucker 209 is completed, the host computer 6 controls the right solenoid valve connected to the right vacuum tube 211, closes the connection between the vacuum tube 211 and the vacuum pump 312, opens the connection between the vacuum tube 211 and the atmosphere, and removes the negative pressure. On the base 23, the feeding arm 2 is reset to the initial position afterwards, and the above-mentioned steps 1)-4) are repeated to pick up and release the citrus;

5)微型光纤光谱仪20通过光纤收到柑橘的光谱信息并上传到上位机电脑6 进行分析,同时称重装置19也将采集到的柑橘重量信息传递给上位机电脑6;5) Miniature fiber optic spectrometer 20 receives the spectral information of citrus through optical fiber and uploads to host computer 6 for analysis, and weighing device 19 also transmits the citrus weight information collected to host computer 6;

6)上位机电脑6依据柑橘的光谱信息和重量信息对柑橘进行分级判断;6) The host computer 6 classifies and judges oranges according to the spectral information and weight information of oranges;

7)设上位机电脑6对数据对比得到所检测的柑橘为第一等级柑橘,则机器人按上位机电脑6中已设定好的第一下料果箱111的坐标位置,移动到第一下料果箱111;7) If the host computer 6 compares the data and obtains the detected citrus as the first-grade citrus, then the robot moves to the first lower fruit box 111 according to the coordinate position of the first lower fruit box 111 that has been set in the upper computer 6. Fruit box 111;

机器人下料手臂3的左真空吸盘309定位到预设坐标或通过下料手臂3 的左摄像头308定位到检测底座23上方,所述的定位方法与步骤4)中上料手臂2的右真空吸盘209定位到检测度座23上方的定位方法相同;上位机电脑6控制左电磁阀打开,左真空管311与左真空泵312接通,左真空吸盘309处于负压状态并吸住柑橘,完成机器人下料手臂3对柑橘的拾取;上位机电脑6通过安装在左旋转轴套304上的左应力传感器 310对柑橘拾取情况进行判断,如果未拾取成功则重新定位拾取,如果拾取成功,则下料手臂3回到初始位置;The left vacuum chuck 309 of the robot blanking arm 3 is positioned to the preset coordinates or positioned above the detection base 23 by the left camera 308 of the blanking arm 3. The positioning method is the same as that of the right vacuum chuck of the loading arm 2 in step 4). 209 is positioned above the detection seat 23 with the same positioning method; the upper computer 6 controls the left solenoid valve to open, the left vacuum tube 311 is connected to the left vacuum pump 312, and the left vacuum suction cup 309 is in a negative pressure state and sucks the citrus to complete the robot's unloading The arm 3 picks up the citrus; the host computer 6 judges the picking of the citrus through the left stress sensor 310 installed on the left rotating shaft sleeve 304, if the picking is not successful, reposition the picking, if the picking is successful, then the unloading arm 3 times to the initial position;

8)下料手臂3回到初始位置后,上位机电脑6控制左电磁阀,关闭下料手臂3的左真空管311与左真空泵312的连接,打开左真空管311与大气的连接,卸掉负压,柑橘掉落在第一等级下料果箱11内;下料手臂3重复7)-8)步骤,对柑橘进行拾取和投放。8) After the blanking arm 3 returns to the initial position, the host computer 6 controls the left solenoid valve, closes the connection between the left vacuum tube 311 of the blanking arm 3 and the left vacuum pump 312, opens the connection between the left vacuum tube 311 and the atmosphere, and removes the negative pressure , the citrus falls in the first-level unloading fruit box 11; the unloading arm 3 repeats steps 7)-8) to pick up and drop the citrus.

上述具体实施方式用来解释说明本实用新型,而不是对本实用新型进行限制,在本实用新型的精神和权利要求的保护范围内,对本实用新型做出的任何修改和改变,都落入本实用新型的保护范围。The above-mentioned specific embodiments are used to explain the utility model, rather than to limit the utility model. Within the spirit of the utility model and the protection scope of the claims, any modifications and changes made to the utility model all fall into the scope of the utility model. A new type of protection.

Claims (10)

1.近红外水果内部品质分级机器人,其特征在于包括主壳体(1)、上料手臂(2)、下料手臂(3)、红外光谱检测装置、移动装置、手臂控制系统和上位机电脑(6),上位机电脑(6)位于主壳体(1)上方;1. The near-infrared fruit internal quality grading robot is characterized in that it includes a main shell (1), a feeding arm (2), a feeding arm (3), an infrared spectrum detection device, a mobile device, an arm control system and a host computer (6), the host computer (6) is located above the main casing (1); 所述的上料手臂(2)包括有右固定轴(202)、右外转子轮毂电机(203)、右旋转轴套(204)、右连接杆(206)、右真空吸盘(209)和右真空管(211),右固定轴(202)竖直固定在主壳体(1)内,右固定轴(202)上端与右外转子轮毂电机(203)的定子连接,右外转子轮毂电机(203)的外转子通过右旋转轴套(204)与右连接杆(206)的一端连接,所述右连接杆(206)与右旋转轴套(204)垂直,所述右连接杆(206)沿轴向开有通孔,右连接杆(206)另一端通过右真空吸盘(209)中心位置开的通孔与右真空吸盘(209)连接,右连接杆(206)的通孔在靠近右旋转轴套(204)的一端连接有右真空管(211),右真空管(211)的另一端与右真空泵(212)相连;The feeding arm (2) includes a right fixed shaft (202), a right outer rotor hub motor (203), a right rotating bushing (204), a right connecting rod (206), a right vacuum sucker (209) and a right The vacuum tube (211), the right fixed shaft (202) is vertically fixed in the main casing (1), the upper end of the right fixed shaft (202) is connected with the stator of the right outer rotor hub motor (203), and the right outer rotor hub motor (203) ) of the outer rotor is connected to one end of the right connecting rod (206) through the right rotating bushing (204), the right connecting rod (206) is perpendicular to the right rotating bushing (204), and the right connecting rod (206) is along There is a through hole in the axial direction, and the other end of the right connecting rod (206) is connected with the right vacuum sucker (209) through the through hole opened in the center of the right vacuum sucker (209), and the through hole of the right connecting rod (206) is close to the One end of the rotating shaft sleeve (204) is connected with a right vacuum tube (211), and the other end of the right vacuum tube (211) is connected with the right vacuum pump (212); 所述的下料手臂(3)和上料手臂(2)结构相同,下料手臂(3)包括有左固定轴(302)、左外转子轮毂电机(303)、左旋转轴套(304)、左连接杆(306)、左真空吸盘(309)和左真空管(311),左固定轴(302)竖直固定在主壳体(1)内,左固定轴(302)上端与左外转子轮毂电机(303)的定子连接,左外转子轮毂电机(303)的外转子通过左旋转轴套(304)与左连接杆(306)的一端连接,所述左连接杆(306)与左旋转轴套(304)垂直,所述左连接杆(306)沿轴向开有通孔,左连接杆(306)另一端通过左真空吸盘(309)中心位置开的通孔与左真空吸盘(309)连接,左连接杆(306)的通孔在靠近左旋转轴套(304)的一端连接有左真空管(311),左真空管(311)的另一端与左真空泵(312)相连;The described blanking arm (3) has the same structure as the loading arm (2), and the blanking arm (3) includes a left fixed shaft (302), a left outer rotor hub motor (303), a left rotating bushing (304), The left connecting rod (306), the left vacuum suction cup (309) and the left vacuum tube (311), the left fixed shaft (302) are vertically fixed in the main casing (1), and the upper end of the left fixed shaft (302) is connected with the left outer rotor hub The stator of the motor (303) is connected, and the outer rotor of the left outer rotor hub motor (303) is connected to one end of the left connecting rod (306) through the left rotating bushing (304), and the left connecting rod (306) is connected to the left rotating bushing ( 304) is vertical, the left connecting rod (306) has a through hole along the axial direction, and the other end of the left connecting rod (306) is connected with the left vacuum sucker (309) through the through hole opened in the center of the left vacuum sucker (309), The through hole of the left connecting rod (306) is connected with a left vacuum tube (311) at an end close to the left rotation bushing (304), and the other end of the left vacuum tube (311) links to each other with the left vacuum pump (312); 主壳体(1)左、右侧壁有相同的通道,上料手臂(2)的右外转子轮毂电机(203)带动右连接杆(206)和右真空吸盘(209)从右侧通道旋进旋出,下料手臂(3)的左外转子轮毂电机(303)带动左连接杆(306)和左真空吸盘(309)从左侧通道旋进旋出;The left and right side walls of the main housing (1) have the same passage, and the right outer rotor hub motor (203) of the feeding arm (2) drives the right connecting rod (206) and the right vacuum sucker (209) to rotate from the right passage. In and out, the left outer rotor hub motor (303) of the blanking arm (3) drives the left connecting rod (306) and the left vacuum suction cup (309) to rotate in and out from the left channel; 所述的主壳体(1)的右侧壁连接有上料果箱托板(9),上料果箱托板(9)与主壳体(1)连接线的位置低于通道的下边缘或与通道的下边缘等高,上料果箱托板(9)靠近主壳体(1)的一端低于远离主壳体(1)的一端;The right side wall of the main casing (1) is connected with a loading fruit box supporting plate (9), and the position of the connecting line between the loading fruit box supporting plate (9) and the main casing (1) is lower than the lower part of the channel. Edge or the same height as the lower edge of the channel, the end of the loading fruit box pallet (9) close to the main housing (1) is lower than the end away from the main housing (1); 所述的红外光谱检测装置位于主壳体(1)内,包括检测底座(23)、环形光源(21)、微型光纤光谱仪(20)和检测支架(18),检测底座(23)通过检测支架(18)固定在主壳体(1)的底板上,检测底座(23)加工有凹槽,凹槽上边缘位置安装有环形光源(21),凹槽底部加工有螺纹通孔,螺纹通孔通过光纤与微型光纤光谱仪(20)相连接,微型光纤光谱仪(20)的输出端与上位机电脑(6)的输入端连接,所述的环形光源(21)发出红外光;The infrared spectrum detection device is located in the main housing (1), and includes a detection base (23), a ring light source (21), a miniature fiber optic spectrometer (20) and a detection bracket (18), and the detection base (23) passes through the detection bracket (18) is fixed on the bottom plate of the main housing (1), the detection base (23) is processed with a groove, the ring light source (21) is installed on the upper edge of the groove, and the bottom of the groove is processed with a threaded through hole, the threaded through hole Be connected with miniature fiber optic spectrometer (20) by optical fiber, the output end of miniature fiber optic spectrometer (20) is connected with the input end of host computer (6), and described ring light source (21) sends infrared light; 所述的真空吸盘(209)到上料果箱托板(9)近主壳体(1)一端的垂直距离等于真空吸盘(209)到检测底座(23)的垂直距离;The vertical distance from the vacuum suction cup (209) to the end of the feeding fruit box pallet (9) near the main housing (1) is equal to the vertical distance from the vacuum suction cup (209) to the detection base (23); 所述的移动装置是由小型电机(29)驱动的移动小车,上位机电脑(6)通过小型电机(29)控制器控制小型电机(29)转动;Described moving device is the mobile dolly driven by small motor (29), and host computer computer (6) controls small motor (29) to rotate through small motor (29) controller; 所述的手臂控制系统包括电机控制板、控制右真空管(211)开合的右电磁阀和控制左真空管(311)开合的左电磁阀,上位机电脑(6)输出端与电机控制板输入端连接,电机控制板输出端分别连接右外转子轮毂电机(203)和左外转子轮毂电机(303)的输入端,上位机电脑(6)分别与右电磁阀、左电磁阀电连接,所述的右电磁阀和左电磁都是二位三通电磁阀。The arm control system includes a motor control board, a right solenoid valve for controlling the opening and closing of the right vacuum tube (211) and a left solenoid valve for controlling the opening and closing of the left vacuum tube (311), the output terminal of the upper computer (6) and the input of the motor control board The output ends of the motor control board are respectively connected to the input ends of the right outer rotor hub motor (203) and the left outer rotor hub motor (303), and the upper computer (6) is electrically connected with the right solenoid valve and the left solenoid valve respectively. The right solenoid valve and the left solenoid valve described above are two-position three-way solenoid valves. 2.根据权利要求1所述的近红外水果内部品质分级机器人,其特征在于上料手臂(2)的右连接杆(206)上垂直连接有右横杆(207),右横杆(207)上固定有右摄像头(208),右摄像头(208)的输出端与上位机电脑(6)的输入端连接;下料手臂(3)的左连接杆(306)上垂直连接有左横杆(307),左横杆(307)上固定有左摄像头(308),左摄像头(308)的输出端与上位机电脑(6)的输入端连接。2. The near-infrared fruit internal quality grading robot according to claim 1 is characterized in that a right crossbar (207) is vertically connected with a right crossbar (207) on the right connecting rod (206) of the feeding arm (2), and the right crossbar (207) The right camera (208) is fixed on the top, and the output end of the right camera (208) is connected with the input end of the host computer (6); On the left connecting rod (306) of the blanking arm (3), the vertical connection is provided with the left crossbar ( 307), the left crossbar (307) is fixed with a left camera (308), and the output end of the left camera (308) is connected with the input end of the host computer (6). 3.根据权利要求1所述的近红外水果内部品质分级机器人,其特征在于上料手臂(2)的右旋转轴套(204)上安装有右应力传感器(210),下料手臂(3)的左旋转轴套(304)上安装有左应力传感器(310)。3. The near-infrared fruit internal quality grading robot according to claim 1 is characterized in that a right stress sensor (210) is installed on the right rotation bushing (204) of the loading arm (2), and the unloading arm (3) A left stress sensor (310) is installed on the left rotation axle sleeve (304). 4.根据权利要求1所述的近红外水果内部品质分级机器人,所述的检测底座(23)的凹槽底部设置有橡胶密封垫圈(22)。4. The near-infrared fruit internal quality grading robot according to claim 1, the bottom of the groove of the detection base (23) is provided with a rubber sealing washer (22). 5.根据权利要求1所述的近红外水果内部品质分级机器人,其特征在于所述的检测支架(18)与主壳体(1)的底板之间增设称重装置(19)。5. The near-infrared fruit internal quality grading robot according to claim 1, characterized in that a weighing device (19) is added between the detection bracket (18) and the bottom plate of the main housing (1). 6.根据权利要求1所述的近红外水果内部品质分级机器人,其特征在于所述的主壳体(1)前后两侧均安装有激光感应器(4),激光感应器(4)的输出端与上位机电脑(6)的输入端连接。6. The near-infrared fruit internal quality grading robot according to claim 1 is characterized in that laser sensors (4) are installed on the front and rear sides of the main housing (1), and the output of the laser sensors (4) End is connected with the input end of upper computer (6). 7.根据权利要求1所述的近红外水果内部品质分级机器人,其特征在于上料果箱托板(9)与水平面的夹角在5°-30°之间。7. The near-infrared fruit internal quality grading robot according to claim 1, characterized in that the angle between the loading fruit box pallet (9) and the horizontal plane is between 5°-30°. 8.根据权利要求1所述的近红外水果内部品质分级机器人,其特征在于所述的移动小车包括同步带轮(15)、同步带(14)、轴承座(12)、主动轮(16)、主动轴(13)和从动轮(17);主动轴(13)通过轴承座(12)固定在主壳体(1)的底板下面,主动轴(13)两端分别安装有主动轮(16),小型电机(29)固定在主壳体(1)的底板下面,两个同步带轮(15)分别安装于主动轴(13)和小型电机的转轴上,通过同步带(14)连接两个同步带轮(15),在主壳体(1)的底板下面还固定安装有从动轮(17)。8. The near-infrared fruit internal quality grading robot according to claim 1, characterized in that said mobile trolley comprises a synchronous pulley (15), a synchronous belt (14), a bearing block (12), a driving wheel (16) , drive shaft (13) and driven wheel (17); drive shaft (13) is fixed below the bottom plate of main casing (1) by bearing seat (12), and drive shaft (13) two ends are respectively equipped with drive wheel (16 ), the small motor (29) is fixed below the bottom plate of the main casing (1), and two synchronous pulleys (15) are installed on the driving shaft (13) and the rotating shaft of the small motor respectively, and are connected by the synchronous belt (14). A synchronous pulley (15) is also fixedly installed with a driven wheel (17) below the base plate of the main housing (1). 9.根据权利要求1所述的近红外水果内部品质分级机器人,其特征在于所述的小型电机(29)通过连接轴(27)连接有编码器(26),编码器(26)通过编码器支架(25)固定在主壳体(1)的底板上。9. The near-infrared fruit internal quality grading robot according to claim 1, characterized in that the small motor (29) is connected with an encoder (26) through a connecting shaft (27), and the encoder (26) passes through the encoder The support (25) is fixed on the base plate of the main casing (1). 10.根据权利要求1-9任意一项所述的近红外水果内部品质分级机器人,其特征在于上料手臂(2)的右固定轴(202)下端连接有右第一直线步进电机(201),右固定轴(202)与右第一直线步进电机(201)的电机轴连接,右第一直线步进电机(201)固定设置在主壳体(1)内,电机控制板输出端连接右第一直线步进电机(201)的输入端,电机控制板通过控制右第一直线步进电机(201)间接带动右真空吸盘(209)在竖直方向移动;10. According to the near-infrared fruit internal quality grading robot described in any one of claims 1-9, it is characterized in that the lower end of the right fixed shaft (202) of the feeding arm (2) is connected with the first right linear stepping motor ( 201), the right fixed shaft (202) is connected with the motor shaft of the first right linear stepper motor (201), and the first right linear stepper motor (201) is fixedly arranged in the main casing (1), and the motor control The output end of the board is connected to the input end of the right first linear stepping motor (201), and the motor control board indirectly drives the right vacuum chuck (209) to move in the vertical direction by controlling the right first linear stepping motor (201); 下料手臂(3)的左固定轴(302)下端连接有左第一直线步进电机(301),左固定轴(302)与左第一直线步进电机(301)的电机轴连接,左第一直线步进电机(301)固定设置在主壳体(1)内,电机控制板输出端连接左第一直线步进电机(301)的输入端,电机控制板通过控制左第一直线步进电机(301)间接带动左真空吸盘(309)在竖直方向移动;The lower end of the left fixed shaft (302) of the blanking arm (3) is connected with the left first linear stepping motor (301), and the left fixed shaft (302) is connected with the motor shaft of the left first linear stepping motor (301) , the left first linear stepping motor (301) is fixedly arranged in the main housing (1), the output end of the motor control board is connected to the input end of the left first linear stepping motor (301), and the motor control board controls the left The first linear stepping motor (301) indirectly drives the left vacuum chuck (309) to move in the vertical direction; 上料手臂(2)的右旋转轴套(204)上连接有右第二直线步进电机(205),右旋转轴套(204)与右第二直线步进电机(205)的外壳体连接,右第二直线步进电机(205)的电机轴与右连接杆(206)的一端垂直连接,电机控制板输出端连接右第二直线步进电机(205)的输入端,电机控制板通过控制右第二直线步进电机(205)间接带动右真空吸盘(209)在水平方向移动;The right rotating shaft sleeve (204) of the feeding arm (2) is connected with the second right linear stepping motor (205), and the right rotating shaft sleeve (204) is connected with the outer shell of the right second linear stepping motor (205) , the motor shaft of the right second linear stepping motor (205) is vertically connected with one end of the right connecting rod (206), the output end of the motor control board is connected with the input end of the right second linear stepping motor (205), and the motor control board passes through Control the second right linear stepper motor (205) to indirectly drive the right vacuum chuck (209) to move in the horizontal direction; 下料手臂(3)的左旋转轴套(304)上连接有左第二直线步进电机(305),左旋转轴套(304)与左第二直线步进电机(305)的外壳体连接,左第二直线步进电机(305)的电机轴与左连接杆(306)的一端垂直连接,电机控制板输出端连接左第二直线步进电机(305)的输入端,电机控制板通过控制左第二直线步进电机(305)间接带动左真空吸盘(309)在水平方向移动。The left rotating shaft sleeve (304) of the blanking arm (3) is connected with the left second linear stepping motor (305), and the left rotating shaft sleeve (304) is connected with the outer shell of the left second linear stepping motor (305). The motor shaft of the second linear stepping motor (305) is vertically connected with an end of the left connecting rod (306), and the output end of the motor control board is connected with the input end of the second linear stepping motor (305) on the left, and the motor control board controls the left The second linear stepper motor (305) indirectly drives the left vacuum chuck (309) to move in the horizontal direction.
CN201721037253.1U 2017-08-18 2017-08-18 Near-infrared fruit internal quality grading robot Expired - Fee Related CN207839435U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107377413A (en) * 2017-08-18 2017-11-24 南京工业职业技术学院 Infrared fruit internal quality grading robot
CN111804605A (en) * 2020-07-13 2020-10-23 东莞市恒明机器人自动化有限公司 Automatic packing unit of injection molding machine
CN114558787A (en) * 2022-01-17 2022-05-31 成都工业学院 A Manipulator Operating System Suitable for Palletizing Manipulator Operation

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107377413A (en) * 2017-08-18 2017-11-24 南京工业职业技术学院 Infrared fruit internal quality grading robot
CN111804605A (en) * 2020-07-13 2020-10-23 东莞市恒明机器人自动化有限公司 Automatic packing unit of injection molding machine
CN111804605B (en) * 2020-07-13 2021-03-19 东莞市恒明机器人自动化有限公司 Automatic packing unit of injection molding machine
CN114558787A (en) * 2022-01-17 2022-05-31 成都工业学院 A Manipulator Operating System Suitable for Palletizing Manipulator Operation

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