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CN207831999U - A kind of narrow annular channel heat exchanger for acoustic energy refrigeration machine - Google Patents

A kind of narrow annular channel heat exchanger for acoustic energy refrigeration machine Download PDF

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Publication number
CN207831999U
CN207831999U CN201721876370.7U CN201721876370U CN207831999U CN 207831999 U CN207831999 U CN 207831999U CN 201721876370 U CN201721876370 U CN 201721876370U CN 207831999 U CN207831999 U CN 207831999U
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heat exchanger
rib
acoustic energy
slit
refrigeration machine
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杨厚成
陈曦
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Shaanxi Xinglong Technology Co Ltd
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Shaanxi Xinglong Technology Co Ltd
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Abstract

本实用新型公开了一种用于声能制冷机的环形狭缝换热器,属于换热器技术领域。所述用于声能制冷机的环形狭缝换热器包括内肋体和内套,所述内肋体为由内环面向外环面开口的环状筒体,所述内套套设于所述内肋体内且过盈配合,所述内肋体的内环面上间隔开设有多个狭缝,以使所述内肋体和内套之间形成气体流动的狭缝通道。本实用新型可使交变流动的工质气体与换热器内壁强制对流换热,且具有较大的换热系数;在对外的导热方向上,本实用新型中的内肋体与内套的过盈配合以及内肋体与外翅片焊接结构消除了接触热阻;此外内肋体采用具有较小的导热热阻的紫铜材料制作,因而本实用新型的热端狭缝换热器体具有较好的散热效果。

The utility model discloses an annular slit heat exchanger used for a sound energy refrigerator, which belongs to the technical field of heat exchangers. The annular slit heat exchanger for the acoustic energy refrigerator includes an inner rib body and an inner sleeve, the inner rib body is an annular cylinder opened from the inner ring to the outer ring surface, and the inner sleeve is sleeved on the The inner rib body and the interference fit, the inner ring surface of the inner rib body is spaced with a plurality of slits, so that a slit channel for gas flow is formed between the inner rib body and the inner sleeve. The utility model can make the alternating flow of working medium gas and the inner wall of the heat exchanger forced convective heat exchange, and has a relatively large heat transfer coefficient; The interference fit and the welded structure of the inner rib body and the outer fin eliminate the contact thermal resistance; in addition, the inner rib body is made of copper material with a small thermal conduction resistance, so the hot end slit heat exchanger body of the utility model has Better cooling effect.

Description

一种用于声能制冷机的环形狭缝换热器An annular slit heat exchanger for acoustic energy refrigerator

技术领域technical field

本实用新型涉及换热器技术领域,具体涉及一种用于声能制冷机的环形狭缝换热器。The utility model relates to the technical field of heat exchangers, in particular to an annular slit heat exchanger used for a sound energy refrigerator.

背景技术Background technique

声能制冷机包括斯特林制冷机、斯特林型脉管制冷机等,采用氦气或氢气在机器内形成高频压力波来实现制冷效果,其中斯特林制冷机是采用气体膨胀制冷的闭式循环,由压缩单元与膨胀单元无阀连通而成。目前斯特林制冷机向大冷量发展,制冷温区也变广,向中高(100K~270K)温区发展。特别是应用于低温冰箱的斯特林制冷机,其制冷量由几十瓦到几百瓦。Acoustic energy refrigerators include Stirling refrigerators, Stirling-type pulse tube refrigerators, etc., using helium or hydrogen to form high-frequency pressure waves in the machine to achieve refrigeration effects, of which Stirling refrigerators use gas expansion refrigeration The closed cycle is formed by the valveless communication between the compression unit and the expansion unit. At present, the Stirling refrigerator is developing towards a large cooling capacity, and the cooling temperature range is also widened, and it is developing towards a medium-high (100K~270K) temperature range. In particular, Stirling refrigerators used in low-temperature refrigerators have a cooling capacity ranging from tens of watts to hundreds of watts.

对于小型斯特林制冷机,压缩氦气进入的蓄冷器流道及压缩气缸本身就作为热端狭缝换热器,不需要单独设计热端狭缝换热器。但对于大冷量的斯特林制冷机,热端散热是很重要的,因而需要配置热端换热器。热端狭缝换热器要求热负荷较大,并且要求尽量降低热端狭缝换热器内的氦气流动阻力,并减少热端狭缝换热器的氦气空容积。同样,冷端换热器作为斯特林制冷机重要的导冷元件,承担着将膨胀腔内的冷量传导至外界的作用,其换热效率的高低直接关系到制冷机的制冷性能。For a small Stirling refrigerator, the cold accumulator flow path and the compressed cylinder itself used for the compressed helium gas are used as the hot end slit heat exchanger, and there is no need to separately design the hot end slit heat exchanger. But for a Stirling refrigerator with a large cooling capacity, heat dissipation at the hot end is very important, so a hot end heat exchanger needs to be configured. The hot-end slit heat exchanger requires a large heat load, and it is required to minimize the flow resistance of helium in the hot-end slit heat exchanger, and reduce the helium void volume of the hot-end slit heat exchanger. Similarly, the cold end heat exchanger, as an important cooling element of the Stirling refrigerator, is responsible for transferring the cold in the expansion chamber to the outside world, and its heat transfer efficiency is directly related to the refrigeration performance of the refrigerator.

专利申请号为US20040026067的美国专利,其名称为heat exchanger forstirling refrigerating machine,heat exchanger body,and method ofmanufacturing heat exchanger body,其结构(图1)是采用环形波纹翅片(corrugatedfin)放入两个不同直径的同心圆环套筒内,环形波纹翅片的内外环分别与内外套焊接而成。该方法通过波纹翅片增大了换热面积,但是其制作难度较大,波纹翅片流道很难保持均匀一致,从而降低换热效率,增大流阻;而且不易控制环形空间内的空容积。The patent application number is US20040026067, and its name is heat exchanger forstirling refrigerating machine, heat exchanger body, and method of manufacturing heat exchanger body. Its structure (Fig. 1) is to put two different diameter In the concentric ring sleeve, the inner and outer rings of the annular corrugated fins are welded with the inner and outer jackets respectively. This method increases the heat transfer area through the corrugated fins, but it is difficult to manufacture, and it is difficult to keep the flow channel of the corrugated fins uniform, thereby reducing the heat transfer efficiency and increasing the flow resistance; and it is not easy to control the air flow in the annular space. volume.

公开号为CN 1231407A的中国专利公开了使用具有翅片结构热交换器的斯特林制冷装置。其用于曲柄连杆型斯特林制冷机中(图2),内外翅片一体铸造,外侧加了水冷却套。其专利中内套与换热器主体并没有采用热配合,其接触热阻会较大,故没用充分利用内套的散热面积。The Chinese patent publication number CN 1231407A discloses a Stirling refrigeration device using a heat exchanger with a fin structure. It is used in the crank-connecting rod type Stirling refrigerator (Fig. 2), the inner and outer fins are integrally cast, and a water cooling jacket is added on the outer side. In the patent, the inner sleeve and the main body of the heat exchanger are not thermally matched, and the contact thermal resistance will be relatively large, so it is useless to make full use of the heat dissipation area of the inner sleeve.

实用新型内容Utility model content

针对上述问题,本实用新型的目的是提供一种用于声能制冷机的环形狭缝换热器,该环形狭缝换热器可使交变流动的工质气体与换热器内壁强制对流换热,且具有较大的换热系数;在对外的导热方向上,内肋体与内套的过盈配合以及内肋体与外翅片焊接结构消除了接触热阻;此外内肋体采用具有较小的导热热阻的紫铜材料制作,因而热端狭缝换热器体具有较好的散热效果。In view of the above problems, the purpose of this utility model is to provide an annular slit heat exchanger for acoustic energy refrigerators, which can make the alternating flowing working medium gas and the inner wall of the heat exchanger forced convection Heat transfer, and has a large heat transfer coefficient; in the direction of external heat conduction, the interference fit between the inner rib body and the inner sleeve and the welding structure between the inner rib body and the outer fin eliminate the contact thermal resistance; in addition, the inner rib body adopts It is made of copper material with small heat conduction resistance, so the hot end slit heat exchanger body has better heat dissipation effect.

为了实现上述目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical solution adopted by the utility model is:

一种用于声能制冷机的环形狭缝换热器,包括内肋体和内套,所述内肋体为由内环面向外环面开口的环状筒体,所述内套套设于所述内肋体内且过盈配合,所述内肋体的内环面上间隔开设有多个狭缝,以使所述内肋体和内套之间形成气体流动的狭缝通道。An annular slit heat exchanger for an acoustic energy refrigerator, comprising an inner rib body and an inner sleeve, the inner rib body is an annular cylinder opened from the inner ring to the outer ring surface, and the inner sleeve is sleeved on the The inner rib is in an interference fit, and a plurality of slits are spaced apart on the inner ring surface of the inner rib, so that a slit channel for gas flow is formed between the inner rib and the inner sleeve.

进一步地,所述用于声能制冷机的环形狭缝换热器还包括多块外翅片,所述多块外翅片均匀固设于所述内肋体的外环面上。Further, the annular slit heat exchanger for an acoustic energy refrigerator further includes a plurality of outer fins, and the plurality of outer fins are evenly fixed on the outer ring surface of the inner rib body.

进一步地,所述内肋体上的狭缝采用线切割成型。Further, the slits on the inner ribs are formed by wire cutting.

进一步地,所述内肋体采用紫铜制造,所述内套采用不锈钢制造,所述外翅片采用铝制造。Further, the inner ribs are made of red copper, the inner sleeve is made of stainless steel, and the outer fins are made of aluminum.

进一步地,多个所述狭缝于所述内肋体的内环面上等距离开设。Further, a plurality of the slits are equidistantly opened on the inner ring surface of the inner rib.

进一步地,所述狭缝通道的高度为3mm-8mm,所述狭缝通道的宽度为0.2mm-0.5mm,所述内肋体中内肋的宽度为0.6-1.2mm。Further, the height of the slit channel is 3mm-8mm, the width of the slit channel is 0.2mm-0.5mm, and the width of the inner rib in the inner rib body is 0.6-1.2mm.

进一步地,所述狭缝通道的外环面至所述内肋体的外环面的实体厚度为0.5-1mm。Further, the physical thickness from the outer ring surface of the slit channel to the outer ring surface of the inner rib is 0.5-1mm.

进一步地,所述狭缝换热器的轴向长度为8mm-30mm。Further, the axial length of the slit heat exchanger is 8mm-30mm.

进一步地,所述内套的厚度为0.3-0.5mm。Further, the thickness of the inner sleeve is 0.3-0.5mm.

进一步地,所述外翅片与所述内肋体的外环面采用的固设方式为锡焊,且焊接前先去除所述外翅片表面的氧化层,并在去除氧化层后电镀上一层镍。Further, the fixing method of the outer fin and the outer ring surface of the inner rib body is soldering, and the oxide layer on the surface of the outer fin is removed before welding, and after removing the oxide layer, it is electroplated A layer of nickel.

综上所述,由于采用了上述技术方案,本实用新型的有益效果为:In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

(1)本实用新型可使交变流动的工质气体与换热器内壁强制对流换热,且具有较大的换热系数;在对外的导热方向上,本实用新型中的内肋体与内套的过盈配合以及内肋体与外翅片焊接结构消除了接触热阻;此外内肋体采用具有较小的导热热阻的紫铜材料制作,因而热端狭缝换热器体具有较好的散热效果。本实用新型的结构还具有方便加工和装配简单的特点。(1) The utility model can make the alternating flow of working medium gas and the inner wall of the heat exchanger forced convective heat exchange, and has a larger heat transfer coefficient; in the direction of external heat conduction, the inner ribs in the utility model and The interference fit of the inner sleeve and the welding structure of the inner rib body and the outer fin eliminate the contact thermal resistance; in addition, the inner rib body is made of copper material with a small thermal conductivity and thermal resistance, so the hot end slit heat exchanger body has a relatively Good cooling effect. The structure of the utility model also has the characteristics of convenient processing and simple assembly.

(2)本实用新型可以实现大冷量斯特林制冷机的热端散热或冷端导冷的要求,同时满足氦气流道布置,减少换热器的空容积并控制流阻损失,以提高声能制冷机的效率,产生了良好的制冷效应。且本实用新型在大批量制造时,线切割的内肋体可以采用铸造,加工制造方便,成本低。本实用新型结构紧凑高效、比表面积高、散热密度高、空隙率可调节。(2) The utility model can realize the requirement of heat dissipation at the hot end or cold conduction at the cold end of a Stirling refrigerator with a large cooling capacity, and at the same time meet the helium flow channel arrangement, reduce the empty volume of the heat exchanger and control the flow resistance loss, so as to improve The efficiency of the acoustic energy refrigerator produces a good cooling effect. Moreover, when the utility model is manufactured in large quantities, the wire-cut internal ribs can be cast, which is convenient for processing and manufacturing and low in cost. The utility model has the advantages of compact and efficient structure, high specific surface area, high heat dissipation density and adjustable void ratio.

附图说明Description of drawings

图1为申请号为US20040026067的的美国专利中的热端换热器结构示意图;Fig. 1 is the schematic structural diagram of the hot end heat exchanger in the U.S. patent application number US20040026067;

图2为公开号为CN 1231407A的中国专利中的热端换热器结构示意图;Fig. 2 is the structural representation of the hot end heat exchanger in the Chinese patent whose publication number is CN 1231407A;

图3为本实用新型的热端狭缝换热器的结构示意图;Fig. 3 is a structural schematic diagram of the hot end slit heat exchanger of the present invention;

图4为图3中A处的局部放大图及内部热量传递示意图;Fig. 4 is a partial enlarged view of place A in Fig. 3 and a schematic diagram of internal heat transfer;

图5为本实用新型中内肋体的设计参数示意图;Fig. 5 is a schematic diagram of the design parameters of the inner rib body in the utility model;

图6为本实用新型实施例中热端狭缝换热器及冷端狭缝换热器在斯特林膨胀机中的位置图;Fig. 6 is a position diagram of the hot end slit heat exchanger and the cold end slit heat exchanger in the Stirling expander in the embodiment of the utility model;

图7位本实用新型中外翅片的结构示意图。Fig. 7 is a schematic diagram of the structure of the outer fins in the utility model.

图中,1-内肋体,11-内肋,2-内套,3-外翅片,4-狭缝通道,5-环形蓄冷器。In the figure, 1-inner rib body, 11-inner rib, 2-inner sleeve, 3-outer fin, 4-slit channel, 5-annular cold accumulator.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is said to be "fixed" to another component, it can be directly on the other component or there can also be an intervening component. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may be intervening components at the same time. When a component is said to be "set on" another component, it may be set directly on the other component or there may be an intervening component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.

除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

如图3-图5,一种用于声能制冷机的环形狭缝换热器,包括内肋体1和内套2,所述内肋体1为由内环面向外环面开口的环状筒体。所述内套2套设于所述内肋体1内且过盈配合,所述内肋体1的内环面上间隔开设有多个狭缝,且多个所述狭缝于所述内肋体1的内环面上等距离开设,以使所述内肋体1和内套2之间形成气体流动的狭缝通道4。所述内肋体1上的狭缝采用线切割成型。As shown in Fig. 3-Fig. 5, an annular slit heat exchanger for an acoustic energy refrigerator includes an inner rib body 1 and an inner sleeve 2, and the inner rib body 1 is a ring opened from the inner ring to the outer ring surface shaped cylinder. The inner sleeve 2 is sheathed in the inner rib body 1 and has an interference fit. The inner ring surface of the inner rib body 1 is provided with a plurality of slits at intervals, and the plurality of slits are arranged in the inner rib body 1. The inner ring surface of the rib body 1 is equidistantly opened, so that a slit channel 4 for gas flow is formed between the inner rib body 1 and the inner casing 2 . The slits on the inner rib body 1 are formed by wire cutting.

当所述用于声能制冷机的环形狭缝换热器作为热端狭缝换热器时,还包括多块外翅片3,所述多块外翅片3均匀固设于所述内肋体1的外环面上。本实施例中所述内肋体1采用紫铜制造,所述内套2采用不锈钢制造,所述外翅片3采用铝制造。When the annular slit heat exchanger used for the acoustic energy refrigerator is used as the hot end slit heat exchanger, it also includes a plurality of outer fins 3, and the plurality of outer fins 3 are uniformly fixed on the inner on the outer ring of the rib 1. In this embodiment, the inner rib body 1 is made of red copper, the inner casing 2 is made of stainless steel, and the outer fins 3 are made of aluminum.

当狭缝换热器作为热端换热器时,利用线切割内肋体1的纵向槽道,与内套2紧密配合,形成密封的长条形的狭缝通道4,气体在这些狭缝通道4内流过,采用密封的微小狭缝提高了气体的换热面积,减小了狭缝内的气体容积,气体的热量通过内肋体1导向外翅片3,并与外侧的空气通过风扇强制对流换热把热量散出去。When the slit heat exchanger is used as the hot end heat exchanger, the longitudinal channel of the inner rib body 1 is cut by wire, and it is closely matched with the inner sleeve 2 to form a sealed elongated slit channel 4, and the gas flows through these slits. Flow through the channel 4, using sealed tiny slits to increase the heat exchange area of the gas and reduce the gas volume in the slits, the heat of the gas is directed to the outer fins 3 through the inner ribs 1, and passes through the air on the outside The fan forced convection to dissipate the heat.

当从声能制冷机的压缩腔排出的氦气进入热端狭缝换热器后,在狭缝通道4里内肋体1及内套2换热,如局部放大图4所示,交变流动的氦气把热量Q1传递给内肋体1,把热量Q2传递给内套2,内套2再把热量Q2传递给内肋体1,最终热量(Q1+Q2)一起通过内肋体1传递到外翅片3,外翅片3通过与外界的空气通过风扇强制对流换热,实现了热量从氦气到环境的散热过程。When the helium gas discharged from the compression chamber of the acoustic energy refrigerator enters the hot-end slit heat exchanger, the heat exchange between the inner rib body 1 and the inner sleeve 2 in the slit channel 4, as shown in the partially enlarged figure 4, alternates The flowing helium transfers the heat Q1 to the inner rib body 1, transfers the heat Q2 to the inner sleeve 2, and the inner sleeve 2 transfers the heat Q2 to the inner rib body 1, and finally the heat (Q1+Q2) passes through the inner rib body 1 The heat is transferred to the outer fins 3, and the outer fins 3 exchange heat with the outside air through the forced convection of the fan, thereby realizing the heat dissipation process from the helium gas to the environment.

内肋体1的设计参数如图5所示,狭缝通道4的宽度为d1、狭缝通道4的高度为h1、内肋体1上内肋11的宽度为d2,通过调整d1、h1、d2可以改变狭缝换热器的空隙率。为了保证狭缝换热器有充分的换热面积与工质气体接触换热,狭缝通道4的高度h1的范围通常在3mm-8mm。狭缝通道宽度为d1的范围通常在0.2mm-0.5mm之间。内肋体1中的内肋11的宽度d2的范围通常在0.6-1.2mm。h2为所述狭缝通道4的外环面至所述内肋体1的外环面的实体厚度,通常在加工条件可以达到并且满足狭缝换热器强度的情况下,为了尽可能的减小h2,从而增大换热面积,h2的范围通常在0.5-1mm。本实施例中,狭缝通道4的宽度d1优选为0.3mm,狭缝通道4的高度h1优选为5mm,内肋体1中的内肋11的宽度d2优选为1mm。The design parameters of the inner rib body 1 are shown in Figure 5. The width of the slit channel 4 is d1, the height of the slit channel 4 is h1, and the width of the inner rib 11 on the inner rib body 1 is d2. By adjusting d1, h1, d2 can change the void ratio of the slit heat exchanger. In order to ensure that the slit heat exchanger has sufficient heat exchange area to contact and exchange heat with the working fluid gas, the height h1 of the slit channel 4 usually ranges from 3 mm to 8 mm. The slit channel width d1 is usually in the range of 0.2mm-0.5mm. The width d2 of the inner rib 11 in the inner rib body 1 is usually in the range of 0.6-1.2mm. h2 is the physical thickness from the outer ring surface of the slit channel 4 to the outer ring surface of the inner rib body 1, usually in the case that the processing conditions can be achieved and the strength of the slit heat exchanger is satisfied, in order to reduce as much as possible Small h2, thereby increasing the heat transfer area, the range of h2 is usually 0.5-1mm. In this embodiment, the width d1 of the slit channel 4 is preferably 0.3 mm, the height h1 of the slit channel 4 is preferably 5 mm, and the width d2 of the inner rib 11 in the inner rib body 1 is preferably 1 mm.

狭缝换热器的轴向长度通常在8mm-30mm。根据制冷机冷端或热端的热负荷进行调整。内套2的厚度不易过大,通常在0.3-0.5mm左右。The axial length of the slit heat exchanger is usually 8mm-30mm. Adjust according to the heat load on the cold or hot end of the chiller. The thickness of the inner sleeve 2 is not easy to be too large, usually about 0.3-0.5mm.

本实用新型的热端狭缝换热器位于斯特林制冷机的压缩腔出口与蓄冷器的入口之间,从压缩腔出来的高温工质气体进入狭缝通道4,在通道内与内肋体1换热。此狭缝换热器的优点是交变流动的工质气体与换热器内壁强制对流换热,具有较大的换热系数;在对外的导热方向上,内肋体1与内套2的过盈配合以及内肋体1与外翅片3焊接结构消除了接触热阻;内肋体1采用紫铜材料具有较小的导热热阻,因而热端狭缝换热器体具有较好的散热效果。其结构具有方便加工和装配简单的特点。The hot-end slit heat exchanger of the utility model is located between the outlet of the compression chamber of the Stirling refrigerator and the inlet of the regenerator. Body 1 exchanges heat. The advantage of this slit heat exchanger is the forced convection heat exchange between the alternating flowing working medium gas and the inner wall of the heat exchanger, which has a large heat transfer coefficient; The interference fit and the welding structure of the inner rib body 1 and the outer fin 3 eliminate the contact thermal resistance; the inner rib body 1 is made of red copper material, which has a small heat conduction resistance, so the hot end slit heat exchanger body has better heat dissipation Effect. Its structure has the characteristics of convenient processing and simple assembly.

同时,上述狭缝换热器也可用于冷端换热器,此时冷端换热器外侧不再使用外翅片3导冷,可以将冷头部分与热管结合进行冷量传出。At the same time, the above-mentioned slit heat exchanger can also be used in the cold end heat exchanger. At this time, the outer fin 3 is no longer used on the outside of the cold end heat exchanger to conduct cooling, and the cold head part can be combined with the heat pipe to transfer the cold energy.

本实用新型的一个示范性实例配以参考图图6进行解释,图6为热端狭缝换热器在斯特林膨胀机中的位置图。在实例中,热端狭缝换热器安装在压缩腔的出口与蓄冷器的入口之间。氦气通过在热端狭缝换热器内的交变流动,释放压缩热量。在环形蓄冷器5内,氦气在进入膨胀腔前放热给蓄冷器丝网,在从膨胀腔回流到蓄冷器的时候又从蓄冷器的丝网内吸收热量。在这个循环过程中,热端狭缝换热器也不断的向环境散热,而膨胀腔不断的得到冷量。An exemplary embodiment of the present invention is explained with reference to FIG. 6 , which is a position diagram of a hot-end slit heat exchanger in a Stirling expander. In an example, a hot end slot heat exchanger is installed between the outlet of the compression chamber and the inlet of the regenerator. Helium releases the heat of compression by alternating flow in the hot-end slot heat exchanger. In the annular regenerator 5, helium releases heat to the regenerator wire mesh before entering the expansion chamber, and absorbs heat from the regenerator wire mesh when returning from the expansion chamber to the regenerator. During this cycle, the hot-end slit heat exchanger also continuously dissipates heat to the environment, while the expansion chamber continuously receives cold energy.

在确定设计需要的结构和尺寸之后,热端狭缝换热器的制造步骤如下:After determining the structure and size required for the design, the manufacturing steps of the hot end slit heat exchanger are as follows:

a.加工内肋体1和内套2;a. Process inner rib body 1 and inner sleeve 2;

b.线切割由紫铜材料制作的内肋体1;b. Wire cutting the inner rib body 1 made of copper material;

c.将内肋体1与内套2进行热配合;c. Thermally fit the inner rib body 1 with the inner sleeve 2;

d.制作外翅片3;d. making outer fins 3;

e.焊接内肋体1与外翅片3。e. Weld the inner ribs 1 and the outer fins 3 .

实例中,内肋体1在线切割之前应该加工内环面的同轴度到0.01mm,光洁度到0.8,其内径40mm为负公差;内套2外环面的同轴度到0.01mm,光洁度到0.8,其外径40mm为正公差。其目的是在过盈配合的时候保证配合面的紧密配合,减小接触热阻。将内肋体1加热至400℃,其受热膨胀,内肋11直径扩张至(40+0.1mm)以上。利用专门机器在高温下将常温的内套2快速塞入内肋体1的中空部内,待其冷却收缩后,内肋体1与内套2就能紧密结合一体。注意内套2和内肋体1的直径尺寸及表面粗糙度的品质控制,这些参数会对紧密配合的接触热阻有较大的影响。In the example, the coaxiality of the inner ring surface of the inner rib 1 should be processed to 0.01mm and the smoothness to 0.8 before wire cutting, and its inner diameter is 40mm as a negative tolerance; the coaxiality of the outer ring surface of the inner sleeve 2 should be 0.01mm and the smoothness to 0.8, the outer diameter of 40mm is a positive tolerance. Its purpose is to ensure the tight fit of the mating surfaces during the interference fit and reduce the contact thermal resistance. The inner rib body 1 is heated to 400° C., it expands under heat, and the diameter of the inner rib 11 expands to more than (40+0.1 mm). Use a special machine to quickly stuff the inner sleeve 2 at room temperature into the hollow part of the inner rib body 1 at high temperature, and after it cools and shrinks, the inner rib body 1 and the inner sleeve 2 can be tightly integrated. Pay attention to the quality control of the diameter size and surface roughness of the inner sleeve 2 and the inner rib body 1, these parameters will have a greater impact on the contact thermal resistance of the tight fit.

外翅片3的焊接主要工序有:材料前处理、组装、加热焊接、冷却、后处理等工序。外翅片3与内肋体1外环面采用的焊接方式是锡焊,由于铝表面在空气中会形成一层非常稳定的氧化层(AL2O3),使得铜铝焊接难度较高,这是阻碍焊接的最大因素,因此必须将其去除或采用化学方法将其去除后并电镀一层镍,这样铜铝才能顺利焊接在一起,焊着率才高,才能有效地提升外翅片3的散热效能。本实用新型中外翅片3的立体结构如图7所示。The main welding processes of the outer fins 3 include: material pre-treatment, assembly, heating and welding, cooling, post-processing and other processes. The welding method of the outer fin 3 and the outer ring surface of the inner rib body 1 is soldering. Since a very stable oxide layer (AL2O3) will be formed on the aluminum surface in the air, it is difficult to weld copper and aluminum, which is an obstacle The biggest factor of welding, so it must be removed or chemically removed and then electroplated with a layer of nickel, so that copper and aluminum can be welded together smoothly, the welding rate is high, and the heat dissipation performance of the outer fin 3 can be effectively improved . The three-dimensional structure of the outer fins 3 in the utility model is shown in FIG. 7 .

本实用新型可以实现大冷量声能制冷机的热端散热或冷端导冷的要求,同时满足氦气流道布置,减少换热器的空容积并控制流阻损失,以提高声能制冷机的效率,以产生良好的制冷效应。且本实用新型在大批量制造时,线切割的内肋体1可以采用铸造,加工制造方便,成本低。本实用新型结构紧凑高效、比表面积高、散热密度高、空隙率较小。The utility model can realize the requirement of heat dissipation at the hot end or conduction cooling at the cold end of a large-capacity sound energy refrigerator, and at the same time meet the arrangement of helium flow channels, reduce the empty volume of the heat exchanger and control the loss of flow resistance, so as to improve the performance of the sound energy refrigerator. The efficiency to produce a good cooling effect. Moreover, when the utility model is manufactured in large quantities, the wire-cut internal rib body 1 can be cast, which is convenient for manufacturing and low in cost. The utility model has the advantages of compact and efficient structure, high specific surface area, high heat dissipation density and small void ratio.

Claims (10)

1. a kind of narrow annular channel heat exchanger for acoustic energy refrigeration machine, it is characterised in that:Including interior shaft of rib and inner sleeve, the internal-rib Body is the annular barrel that anchor ring opening is faced out by inner ring, and the inner sleeve is sheathed in the internal-rib body and is interference fitted, described It is spaced apart on the inner ring surface of interior shaft of rib and is equipped with multiple slits, it is logical to form the slit that gas flows between the interior shaft of rib and inner sleeve Road.
2. the narrow annular channel heat exchanger according to claim 1 for acoustic energy refrigeration machine, which is characterized in that further include polylith Outer fin, the outer fin of the polylith are uniformly fixedly arranged on the outer ring surface of the interior shaft of rib.
3. the narrow annular channel heat exchanger according to claim 1 for acoustic energy refrigeration machine, it is characterised in that:The interior shaft of rib On slit using wire cutting be molded.
4. the narrow annular channel heat exchanger according to claim 2 for acoustic energy refrigeration machine, it is characterised in that:The interior shaft of rib Using red copper material, the inner sleeve uses stainless steel, the outer fin to use aluminium material.
5. the narrow annular channel heat exchanger according to claim 1 for acoustic energy refrigeration machine, it is characterised in that:It is multiple described narrow Stitch equidistant be opened on the inner ring surface of the interior shaft of rib.
6. the narrow annular channel heat exchanger according to claim 1 for acoustic energy refrigeration machine, it is characterised in that:The slit is logical The height in road is 3mm-8mm, and the width of the narrow-gap channel is 0.2mm-0.5mm, and the width of internal-rib is in the interior shaft of rib 0.6-1.2mm。
7. the narrow annular channel heat exchanger according to claim 1 for acoustic energy refrigeration machine, it is characterised in that:The slit is logical The solid thickness of the outer ring surface in road to the outer ring surface of the interior shaft of rib is 0.5-1mm.
8. the narrow annular channel heat exchanger according to claim 1 for acoustic energy refrigeration machine, it is characterised in that:The slit changes The axial length of hot device is 8mm-30mm.
9. the narrow annular channel heat exchanger according to claim 1 for acoustic energy refrigeration machine, it is characterised in that:The inner sleeve Thickness is 0.3-0.5mm.
10. the narrow annular channel heat exchanger according to claim 4 for acoustic energy refrigeration machine, it is characterised in that:Remove surface After oxide layer and the outer fin of electroless nickel layer and the outer ring surface of the interior shaft of rib use the fixed connection of soldering.
CN201721876370.7U 2017-12-28 2017-12-28 A kind of narrow annular channel heat exchanger for acoustic energy refrigeration machine Expired - Fee Related CN207831999U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108195214A (en) * 2017-12-28 2018-06-22 陕西仙童科技有限公司 A kind of narrow annular channel heat exchanger for acoustic energy refrigeration machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108195214A (en) * 2017-12-28 2018-06-22 陕西仙童科技有限公司 A kind of narrow annular channel heat exchanger for acoustic energy refrigeration machine

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