CN207830756U - A kind of novel anti-hanging submarine pipeline - Google Patents
A kind of novel anti-hanging submarine pipeline Download PDFInfo
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- CN207830756U CN207830756U CN201820200365.2U CN201820200365U CN207830756U CN 207830756 U CN207830756 U CN 207830756U CN 201820200365 U CN201820200365 U CN 201820200365U CN 207830756 U CN207830756 U CN 207830756U
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- 238000005461 lubrication Methods 0.000 claims description 5
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Abstract
本实用新型公开一种新型防悬空海底管道,包括内管、外管、防腐层、保温层、混凝土配重层,所述内管、外管之间依次设有第一防锈层、第一保护层、填充保温层、第二保护层和第二防锈层,所述外管、防腐层之间依次设有隔音层、防水层,所述外管还均匀设置有若干梯形加强凸肋,所述梯形加强凸肋伸入隔声层内的一端两侧分别设置有卡块,所述隔声层内设置有与卡块相互配合的卡槽。本实用新型中管道能够有效增强结构强度,并且保温和隔音效果显著,生产成本低,适合大范围推广使用;并且设置若干梯形加强凸肋增加了石油管道的结构强度,同时将梯形加强凸肋通过卡块卡设在隔声层的卡槽内,连接稳定,不易脱落。
The utility model discloses a novel anti-suspension submarine pipeline, which comprises an inner pipe, an outer pipe, an anti-corrosion layer, a thermal insulation layer, and a concrete counterweight layer. A first anti-rust layer, a first Protective layer, filled insulation layer, second protective layer and second antirust layer, the outer tube and the anticorrosion layer are successively provided with a sound insulation layer and a waterproof layer, and the outer tube is evenly provided with a number of trapezoidal reinforcing ribs, Blocks are respectively provided on both sides of one end of the trapezoidal reinforcing rib protruding into the sound-insulation layer, and slots cooperating with the blocks are arranged in the sound-insulation layer. The pipeline in the utility model can effectively enhance the structural strength, and the heat preservation and sound insulation effects are remarkable, the production cost is low, and it is suitable for wide-scale popularization and use; moreover, a number of trapezoidal reinforcing ribs are set to increase the structural strength of the oil pipeline, and at the same time, the trapezoidal reinforcing ribs are passed through The card block is set in the card slot of the sound insulation layer, the connection is stable, and it is not easy to fall off.
Description
技术领域technical field
本实用新型涉及油气管道技术领域,尤其是一种新型防悬空海底管道。The utility model relates to the technical field of oil and gas pipelines, in particular to a novel anti-suspension submarine pipeline.
背景技术Background technique
由于原油凝点较高,因此输油或油气水混输的海底管道一般均需要进行保温处理。目前,海上油气田所采用的输油或油气水混输的海底管道一般为单层保温配重管、双层保温管等。在环境条件较为恶劣的砂土质海床区域,如采用单层保温配重管,为了提高其稳定性,需要较厚的混凝土配重层,从而导致管道单位重量较大,而在管道铺设时承受自重的只有内层钢管,因此其强度可能难以满足要求;同时,单层配重管的接头处理一直是个难题,存在密封性不好从而导致保温失效的风险。如采用双层保温管,在管道铺设时内外两层钢管均能承受自重,虽能解决其铺设强度问题,但为了提高管道稳性从而增加钢管壁厚,是一种不经济的做法同时,对于过厚的钢管,其焊接性能及效率也较低。Due to the high freezing point of crude oil, the subsea pipelines for oil or oil-gas-water mixed transportation generally need to be insulated. At present, the subsea pipelines used in offshore oil and gas fields for oil transportation or mixed transportation of oil, gas and water are generally single-layer insulation weight pipes, double-layer insulation pipes, etc. In the sandy seabed area with relatively harsh environmental conditions, if a single-layer thermal insulation weight pipe is used, in order to improve its stability, a thicker concrete weight layer is required, resulting in a larger unit weight of the pipe, and the bearing capacity of the pipe during laying Only the inner steel pipe is the self-weight, so its strength may not meet the requirements; at the same time, the joint processing of the single-layer counterweight pipe has always been a problem, and there is a risk of poor sealing and thermal insulation failure. If double-layer insulation pipes are used, both inner and outer layers of steel pipes can bear their own weight when the pipeline is laid. Although the problem of laying strength can be solved, it is an uneconomical method to increase the wall thickness of the steel pipe to improve the stability of the pipeline. At the same time, for Too thick steel pipes have low welding performance and efficiency.
在礁石区的浅水海域,一般采用浮拖法进行管道铺设。如采用单层保温配重管,由于该管道在接头处无凝土配重层保护,可能在拖拉过程中导致接头受损。如采用双层管保温管,其外层钢管直接与礁石接触,也可能导致受损。In the shallow waters of the reef area, the floating tow method is generally used for pipeline laying. If a single-layer insulation weight pipe is used, since the pipe is not protected by a concrete weight layer at the joint, the joint may be damaged during the dragging process. If a double-layer pipe insulation pipe is used, the outer steel pipe directly contacts the reef, which may also cause damage.
实用新型内容Utility model content
本实用新型主要是克服现有人工检测技术中耗费人力的不足之处,提出一种保温、隔音且抗压性能好得到新型防悬空海底管道。The utility model mainly overcomes the shortage of manpower consumption in the existing manual detection technology, and proposes a novel anti-suspension submarine pipeline with thermal insulation, sound insulation and good compression resistance.
本实用新型解决上述技术问题所提供的技术方案是:一种新型防悬空海底管道,包括内管、外管、防腐层、保温层、混凝土配重层,所述内管、外管之间依次设有第一防锈层、第一保护层、填充保温层、第二保护层和第二防锈层,所述外管、防腐层之间依次设有隔音层、防水层,所述外管还均匀设置有若干梯形加强凸肋,所述梯形加强凸肋伸入隔声层内的一端两侧分别设置有卡块,所述隔声层内设置有与卡块相互配合的卡槽。The technical solution provided by the utility model to solve the above technical problems is: a new anti-suspension submarine pipeline, including an inner pipe, an outer pipe, an anti-corrosion layer, a thermal insulation layer, and a concrete counterweight layer. A first anti-rust layer, a first protective layer, a filling insulation layer, a second protective layer and a second anti-rust layer are provided, and a sound insulation layer and a waterproof layer are arranged between the outer tube and the anti-corrosion layer in turn, and the outer tube A number of trapezoidal reinforcing ribs are evenly arranged, and the two sides of one end of the trapezoidal reinforcing ribs protruding into the sound-insulating layer are respectively provided with clamping blocks, and the sound-insulating layer is provided with clamping grooves cooperating with the clamping blocks.
进一步的是,所述内管的内壁上等间距均匀设置有若干S型凸棱,所述S型凸棱上均匀设置有若干滚珠槽,在所述滚珠槽内滚动设置有滚珠,在所述滚珠槽两侧的S型凸棱内设置有润滑通道,所述润滑通道的一端与滚珠槽相互连通,所述润滑通道的另一端与管道本体的内腔相互连通。Further, the inner wall of the inner tube is evenly spaced with a number of S-shaped ribs, and a number of ball grooves are evenly arranged on the S-shaped ribs, and rolling balls are arranged in the ball grooves. Lubricating passages are provided in the S-shaped ribs on both sides of the ball groove, one end of the lubricating passage communicates with the ball groove, and the other end of the lubricating passage communicates with the inner cavity of the pipe body.
进一步的是,所述填充保温层内设有间隔条、环向钢筋,所述间隔条通过环向钢筋串联。Further, the filled insulation layer is provided with spacer bars and hoop steel bars, and the spacer bars are connected in series through hoop bar bars.
进一步的是,所述保温层上设有加强筋。Further, reinforcing ribs are provided on the insulation layer.
进一步的是,所述填充保温层为填充保温岩层。Further, the filled thermal insulation layer is a filled thermal insulation rock formation.
进一步的是,所述内管、外管、防腐层的截面形状均为正多边形。Further, the cross-sectional shapes of the inner pipe, the outer pipe and the anti-corrosion layer are all regular polygons.
本实用新型的有益效果为:本实用新型中管道能够有效增强结构强度,并且保温和隔音效果显著,生产成本低,适合大范围推广使用;并且设置若干梯形加强凸肋增加了石油管道的结构强度,同时将梯形加强凸肋通过卡块卡设在隔声层的卡槽内,连接稳定,不易脱落,在管道外侧设置隔声层和防水外层能够起到隔声和防火的效果,在保温腔内填充保温岩棉增加了管道的保温性能,另外,在石油管道内壁上均匀设置若干S型凸棱能够使经过石油管道内壁处的石油不断改变流向,提高石油的湍流性,在S型凸棱上设置多个滚珠槽,并在滚珠槽内滚动设置滚珠,当石油在石油管道内壁结块达到一定体积后触碰到滚珠,滚动的滚珠可以带动石油结块整体脱离管道内壁,能有效防止石油管道长时间输送的过程中石油粘接在管道内壁上造成的石油管道堵塞,输送效果好,石油在管道内输送的过程中可以穿过润滑通道对滚珠进行润滑,保证滚珠的滚动效果,延长滚珠的使用寿命。The beneficial effects of the utility model are: the pipeline in the utility model can effectively enhance the structural strength, and the heat preservation and sound insulation effects are remarkable, the production cost is low, and it is suitable for wide-scale popularization and use; and setting several trapezoidal reinforcing convex ribs increases the structural strength of the petroleum pipeline At the same time, the trapezoidal reinforcing rib is set in the slot of the sound insulation layer through the clamping block. The connection is stable and not easy to fall off. Setting the sound insulation layer and waterproof outer layer on the outside of the pipe can achieve the effect of sound insulation and fire prevention. The cavity is filled with thermal insulation rock wool to increase the thermal insulation performance of the pipeline. In addition, a number of S-shaped ribs are evenly arranged on the inner wall of the oil pipeline to make the oil passing through the inner wall of the oil pipeline change the flow direction continuously and improve the turbulence of the oil. Multiple ball grooves are set on the edge, and the balls are rolled in the ball grooves. When the oil agglomerates on the inner wall of the oil pipeline and reaches a certain volume, it touches the balls. The rolling balls can drive the oil agglomerates to separate from the inner wall of the pipeline, which can effectively prevent During the long-term transportation of the oil pipeline, the oil pipeline is blocked by the adhesion of oil to the inner wall of the pipeline, and the delivery effect is good. During the process of oil transportation in the pipeline, the ball can be lubricated through the lubrication channel to ensure the rolling effect of the ball and extend the life of the ball. service life.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
下面结合实施例和附图对本实用新型做更进一步的说明。Below in conjunction with embodiment and accompanying drawing, the utility model is described further.
如图1所示,本实用新型的一种新型防悬空海底管道,包括内管1、外管2、防腐层3、保温层4、混凝土配重层5,所述内管1、外管2之间依次设有第一防锈层6、第一保护层7、填充保温层8、第二保护层9和第二防锈层10,所述外管2、防腐层3之间依次设有隔音层11、防水层12,所述外管2还均匀设置有若干梯形加强凸肋13,所述梯形加强凸肋13伸入隔声层11内的一端两侧分别设置有卡块14,所述隔声层11内设置有与卡块14相互配合的卡槽15。As shown in Figure 1, a novel anti-suspension submarine pipeline of the present invention includes an inner pipe 1, an outer pipe 2, an anti-corrosion layer 3, an insulation layer 4, and a concrete counterweight layer 5. The inner pipe 1 and the outer pipe 2 The first anti-rust layer 6, the first protective layer 7, the filling insulation layer 8, the second protective layer 9 and the second anti-rust layer 10 are arranged in sequence, and the outer pipe 2 and the anti-corrosion layer 3 are arranged in sequence The sound insulation layer 11 and the waterproof layer 12, the outer tube 2 is also uniformly provided with a number of trapezoidal reinforcing ribs 13, and the two sides of one end of the trapezoidal reinforcing ribs 13 protruding into the sound insulation layer 11 are respectively provided with clamping blocks 14, so The sound insulation layer 11 is provided with a locking groove 15 that cooperates with the locking block 14 .
本实用新型中管道能够有效增强结构强度,并且保温和隔音效果显著,生产成本低,适合大范围推广使用;并且设置若干梯形加强凸肋13增加了石油管道的结构强度,同时将梯形加强凸肋13通过卡块14卡设在隔声层的卡槽15内,连接稳定,不易脱落,在管道外侧设置隔声层11和防水层12能够起到隔声和防火的效果,在保温腔内填充保温岩棉增加了管道的保温性能。The pipeline in the utility model can effectively enhance the structural strength, and the heat preservation and sound insulation effects are remarkable, the production cost is low, and it is suitable for wide-scale popularization and use; and a number of trapezoidal reinforcing convex ribs 13 are arranged to increase the structural strength of the oil pipeline, and at the same time, the trapezoidal reinforcing convex ribs 13 is set in the card slot 15 of the sound insulation layer through the clamp block 14, the connection is stable, and it is not easy to fall off. The sound insulation layer 11 and the waterproof layer 12 are set on the outside of the pipe to achieve the effect of sound insulation and fire prevention. Insulating rock wool increases the insulation performance of the pipe.
其中当管道在运输石油时,优选的实施方式是,所述内管1的内壁上等间距均匀设置有若干S型凸棱,所述S型凸棱上均匀设置有若干滚珠槽,在所述滚珠槽内滚动设置有滚珠,在所述滚珠槽两侧的S型凸棱内设置有润滑通道,所述润滑通道的一端与滚珠槽相互连通,所述润滑通道的另一端与管道本体的内腔相互连通。Wherein when the pipeline is transporting oil, the preferred embodiment is that the inner wall of the inner pipe 1 is uniformly provided with several S-shaped ribs at equal intervals, and several ball grooves are uniformly arranged on the S-shaped ribs, and in the Rolling balls are arranged in the ball groove, and lubricating passages are arranged in the S-shaped ribs on both sides of the ball groove. cavities communicate with each other.
在石油管道内壁上均匀设置若干S型凸棱能够使经过石油管道内壁处的石油不断改变流向,提高石油的湍流性,在S型凸棱上设置多个滚珠槽,并在滚珠槽内滚动设置滚珠,当石油在石油管道内壁结块达到一定体积后触碰到滚珠,滚动的滚珠可以带动石油结块整体脱离管道内壁,能有效防止石油管道长时间输送的过程中石油粘接在管道内壁上造成的石油管道堵塞,输送效果好,石油在管道内输送的过程中可以穿过润滑通道对滚珠进行润滑,保证滚珠的滚动效果,延长滚珠的使用寿命。Evenly setting several S-shaped ribs on the inner wall of the oil pipeline can continuously change the flow direction of the oil passing through the inner wall of the oil pipeline and improve the turbulence of the oil. Set multiple ball grooves on the S-shaped ribs and roll them in the ball grooves. Rolling balls, when the oil agglomerates on the inner wall of the oil pipeline and touches the balls, the rolling balls can drive the oil agglomerates to separate from the inner wall of the pipeline as a whole, which can effectively prevent the oil from sticking to the inner wall of the pipeline during the long-term transportation of the oil pipeline. The oil pipeline is blocked, and the delivery effect is good. During the process of oil transportation in the pipeline, the oil can pass through the lubrication channel to lubricate the balls, ensuring the rolling effect of the balls and prolonging the service life of the balls.
为了避免内管1与外管2在轴向方向上的相对位置不发生大的变化,优选的实施方式是,所述填充保温层8内设有间隔条16、环向钢筋17,所述间隔条16通过环向钢筋17串联。In order to prevent the relative position of the inner pipe 1 and the outer pipe 2 from changing greatly in the axial direction, a preferred embodiment is that the filling insulation layer 8 is provided with a spacer bar 16 and a hoop steel bar 17, and the spacer The bars 16 are connected in series via hoop bars 17 .
提高管道的强度,优选的是,所述保温层4上设有加强筋。To improve the strength of the pipeline, preferably, the insulation layer 4 is provided with reinforcing ribs.
本实施例中,所述填充保温层8为填充玻璃棉层,所述内管1、外管2、防腐层3的截面形状均为正多边形。该结构能够有效增强内管1、外管2的抗压性能,大大增强了结构强度。In this embodiment, the filled insulation layer 8 is a filled glass wool layer, and the cross-sectional shapes of the inner tube 1, the outer tube 2, and the anti-corrosion layer 3 are all regular polygons. This structure can effectively enhance the compressive performance of the inner pipe 1 and the outer pipe 2, and greatly enhance the structural strength.
以上所述,并非对本实用新型作任何形式上的限制,虽然本实用新型已通过上述实施例揭露,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容作出些变动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above description does not limit the utility model in any form. Although the utility model has been disclosed through the above-mentioned embodiments, it is not used to limit the utility model. Within the scope of the scheme, when the technical content disclosed above can be used to make some changes or be modified into equivalent embodiments with equivalent changes, but if it does not deviate from the content of the technical scheme of the utility model, the above embodiments are made according to the technical essence of the utility model Any simple modifications, equivalent changes and modifications still fall within the scope of the technical solutions of the present utility model.
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Cited By (4)
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RU196992U1 (en) * | 2019-12-26 | 2020-03-24 | Общество с ограниченной ответственностью «БТ СВАП» | Thermo-insulated concrete coated pipe |
RU196991U1 (en) * | 2019-12-26 | 2020-03-24 | Общество с ограниченной ответственностью «БТ СВАП» | Thermo-insulated concrete coated pipe |
CN111473190A (en) * | 2020-05-22 | 2020-07-31 | 德清三和塑胶有限公司 | Reinforced heat-insulating sleeve |
WO2023108118A1 (en) * | 2021-12-09 | 2023-06-15 | Chevron U.S.A. Inc. | Noise mitigation of subsea oil and gas equipment using subsea acoustic insulation |
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2018
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RU196992U1 (en) * | 2019-12-26 | 2020-03-24 | Общество с ограниченной ответственностью «БТ СВАП» | Thermo-insulated concrete coated pipe |
RU196991U1 (en) * | 2019-12-26 | 2020-03-24 | Общество с ограниченной ответственностью «БТ СВАП» | Thermo-insulated concrete coated pipe |
CN111473190A (en) * | 2020-05-22 | 2020-07-31 | 德清三和塑胶有限公司 | Reinforced heat-insulating sleeve |
WO2023108118A1 (en) * | 2021-12-09 | 2023-06-15 | Chevron U.S.A. Inc. | Noise mitigation of subsea oil and gas equipment using subsea acoustic insulation |
US12049799B2 (en) | 2021-12-09 | 2024-07-30 | Chevron U.S.A. Inc. | Noise mitigation of subsea oil and gas equipment using subsea acoustic insulation |
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