CN207830037U - A kind of deceleration device for wind-driven generator - Google Patents
A kind of deceleration device for wind-driven generator Download PDFInfo
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- CN207830037U CN207830037U CN201820203497.0U CN201820203497U CN207830037U CN 207830037 U CN207830037 U CN 207830037U CN 201820203497 U CN201820203497 U CN 201820203497U CN 207830037 U CN207830037 U CN 207830037U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
Description
技术领域technical field
本实用新型涉及减速装置技术领域,具体为一种用于风力发电机的减速装置。The utility model relates to the technical field of deceleration devices, in particular to a deceleration device for wind power generators.
背景技术Background technique
风力发电机处于工作状态时,随着风速的增大,风叶转动会越来越快,叶片转速过大时容易造成风叶迎风面不稳定,还会因为机身震动以及离心力过大造成叶片折断,带来安全隐患。而且风力发电机轴的转速过大时,产生过高电压容易烧坏电子元器件,导致风机损坏,所以要采取有效的减速刹车措施来确保风机在大风条件下仍能正常工作,提高风能利用率。When the wind turbine is in working condition, as the wind speed increases, the blades will rotate faster and faster. When the speed of the blades is too high, it will easily cause the windward side of the blades to be unstable, and the vibration of the fuselage and excessive centrifugal force will cause the blades to rotate faster and faster. break, causing a safety hazard. Moreover, when the shaft speed of the wind turbine generator is too high, the electronic components will be easily burnt out if the high voltage is generated, resulting in damage to the wind turbine. Therefore, effective deceleration and braking measures should be taken to ensure that the wind turbine can still work normally under strong wind conditions and improve the utilization rate of wind energy. .
现有的机械刹车装置在风速较高情况下,手动控制刹车闸压紧刹车盘,依靠刹车闸与刹车盘之间的摩擦力达到制动的目的,这样就增加了工人的工作量,有时还会因为减速不及时,导致风力发电机的损坏,增加其维修成本。The existing mechanical brake device manually controls the brake to press the brake disc when the wind speed is high, and relies on the friction between the brake and the brake disc to achieve the purpose of braking, which increases the workload of the workers and sometimes Untimely deceleration will cause damage to the wind turbine and increase its maintenance cost.
所以,如何设计一种用于风力发电机的减速装置,成为我们当前要解决的问题。Therefore, how to design a speed reduction device for wind power generators has become a problem we need to solve at present.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于风力发电机的减速装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a speed reduction device for a wind power generator to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于风力发电机的减速装置,包括机舱、转动轴承及轴承底座,所述机舱嵌入设置在转动轴承的顶部,并与转动轴承通过螺丝固定连接,所述轴承底座嵌套设置在转动轴承的底部,所述机舱的内侧设有转动轴,且所述转动轴嵌入设置在机舱中,所述机舱的内侧设有凹形口托架,且所述凹形口托架嵌入设置在机舱的底部,并与机舱通过螺丝固定连接,所述转动轴的侧面设有限速转盘,且所述限速转盘嵌套设置在转动轴中,并与转动轴焊接,所述限速转盘的侧面设有滑槽,且所述滑槽嵌入设置在限速转盘中,所述转动轴的侧面设有刹车带,且所述刹车带包裹在转动轴周围,并与转动轴相适配,所述刹车带的侧面设有复位弹簧,且所述复位弹簧与刹车带通过螺丝固定连接,所述复位弹簧的侧面设有滑块,且所述滑块嵌套设置在复位弹簧中,并与复位弹簧通过螺丝固定连接,所述限速转盘的顶部设有盖板,且所述盖板与限速转盘相适配,并与限速转盘通过螺丝固定连接,所述转动轴的侧面设有WTK-10转速传感器,且所述WTK-10转速传感器与转动轴通过螺丝固定连接,所述轴承底座的内侧设有Y355电动机,且所述Y355电动机与轴承底座通过螺丝固定连接,所述轴承底座的侧面设有电源接口,且所述电源接口嵌入设置在轴承底座中,所述机舱的内壁设有PLC控制器,且所述PLC控制器嵌入设置在机舱中,并与WTK-10转速传感器、Y355电动机、电源接口电性连接,所述PLC控制器的第一引脚与Y355电动机耦合,所述PLC控制器的第三引脚与WTK-10转速传感器耦合,所述PLC控制器的第二、第四引脚均与电源接口相连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a speed reduction device for wind power generators, including a nacelle, a rotating bearing and a bearing base. fixedly connected, the bearing base is nested at the bottom of the rotating bearing, the inner side of the nacelle is provided with a rotating shaft, and the rotating shaft is embedded in the nacelle, and the inner side of the nacelle is provided with a concave opening bracket, And the concave mouth bracket is embedded in the bottom of the nacelle, and is fixedly connected with the nacelle by screws, the side of the rotating shaft is provided with a speed-limiting turntable, and the speed-limiting turntable is nested in the turning shaft, and is connected with The rotating shaft is welded, the side of the speed-limiting turntable is provided with a chute, and the chute is embedded in the speed-limiting turntable, the side of the rotating shaft is provided with a brake band, and the braking band is wrapped around the rotating shaft , and is adapted to the rotating shaft, the side of the brake band is provided with a return spring, and the return spring and the brake band are fixedly connected by screws, the side of the return spring is provided with a slider, and the slider is embedded The sleeve is set in the return spring, and is fixedly connected with the return spring by screws. The top of the speed-limiting turntable is provided with a cover plate, and the cover is adapted to the speed-limiting turntable, and is fixedly connected with the speed-limiting turntable by screws. , the side of the rotating shaft is provided with a WTK-10 rotational speed sensor, and the WTK-10 rotational speed sensor and the rotating shaft are fixedly connected by screws, the inner side of the bearing base is provided with a Y355 motor, and the Y355 motor is connected to the bearing base Fixed connection by screws, the side of the bearing base is provided with a power interface, and the power interface is embedded in the bearing base, the inner wall of the cabin is provided with a PLC controller, and the PLC controller is embedded in the cabin , and electrically connected with the WTK-10 speed sensor, Y355 motor, and power interface, the first pin of the PLC controller is coupled with the Y355 motor, and the third pin of the PLC controller is coupled with the WTK-10 speed sensor , the second and fourth pins of the PLC controller are both connected to the power interface.
进一步的,所述刹车带采用的是高耐磨橡胶合成材料。Further, the brake band is made of high wear-resistant rubber synthetic material.
进一步的,所述轴承底座的顶部设有固定片,且所述固定片与轴承底座通过黏胶胶合。Further, the top of the bearing base is provided with a fixing piece, and the fixing piece and the bearing base are glued together.
进一步的,所述转动轴的侧面刻有防滑纹。Further, anti-slip lines are engraved on the side of the rotating shaft.
进一步的,所述限速转盘的内侧设有挡板,且所述挡板嵌入设置在限速转盘中。Further, a baffle is provided on the inner side of the speed-limiting turntable, and the baffle is embedded in the speed-limiting turntable.
与现有技术相比,本实用新型的有益效果是:该种用于风力发电机的减速装置,不仅能够对发电机产生减速效果,而且避免了由于人工操作不及时,对发电机造成的损坏,该种减速装置,采用了智能化设备,通过PLC控制器控制Y355电动机有效的对其进行控制,而设置的限速转盘利用了离心力,可以在关键时刻对其进行减速,避免风力过大对其造成的损坏,刹车带也采用了高耐磨橡胶合成材料,增加了其耐磨性,可以延长其使用时间,在未来具有广泛的应用前景。Compared with the prior art, the beneficial effect of the utility model is that the deceleration device for wind power generators can not only produce a deceleration effect on the generator, but also avoid damage to the generator due to untimely manual operation. , this kind of deceleration device adopts intelligent equipment, and the PLC controller controls the Y355 motor to effectively control it, and the set speed limit turntable uses centrifugal force, which can decelerate it at critical moments to avoid excessive wind damage. The damage caused by it, the brake band is also made of high wear-resistant rubber synthetic material, which increases its wear resistance, can prolong its service time, and has a wide application prospect in the future.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型限速转盘的局部结构示意图;Fig. 2 is a partial structural schematic diagram of the speed limiting turntable of the present invention;
图3是本实用新型的电路图;Fig. 3 is the circuit diagram of the present utility model;
图中:1-机舱;2-转动轴;3-防滑纹;4-凹形口托架;5-转动轴承;6-PLC控制器;7-轴承底座;8-WTK-10转速传感器;9-限速转盘;10-刹车带;11-滑槽;12-复位弹簧;13-固定片;14-挡板;15-盖板;16-滑块;17-Y355电动机;18-电源接口。In the figure: 1-machine room; 2-rotating shaft; 3-anti-skid pattern; 4-concave bracket; 5-rotating bearing; 6-PLC controller; 7-bearing base; 8-WTK-10 speed sensor; 9 - speed limit turntable; 10 - brake band; 11 - chute; 12 - return spring; 13 - fixed piece; 14 - baffle; 15 - cover plate; 16 - slider; 17 - Y355 motor;
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种用于风力发电机的减速装置,包括机舱1、转动轴承5及轴承底座7,所述机舱1嵌入设置在转动轴承5的顶部,并与转动轴承5通过螺丝固定连接,所述轴承底座7嵌套设置在转动轴承5的底部,所述机舱1的内侧设有转动轴2,且所述转动轴2嵌入设置在机舱4中,所述机舱1的内侧设有凹形口托架4,且所述凹形口托架4嵌入设置在机舱1的底部,并与机舱1通过螺丝固定连接,所述转动轴2的侧面设有限速转盘9,且所述限速转盘9嵌套设置在转动轴2中,并与转动轴2焊接,所述限速转盘9的侧面设有滑槽11,且所述滑槽11嵌入设置在限速转盘9中,所述转动轴2的侧面设有刹车带10,且所述刹车带10包裹在转动轴2周围,并与转动轴2相适配,所述刹车带10的侧面设有复位弹簧12,且所述复位弹簧12与刹车带10通过螺丝固定连接,所述复位弹簧12的侧面设有滑块16,且所述滑块16嵌套设置在复位弹簧12中,并与复位弹簧12通过螺丝固定连接,所述限速转盘9的顶部设有盖板15,且所述盖板15与限速转盘9相适配,并与限速转盘9通过螺丝固定连接,所述转动轴2的侧面设有WTK-10转速传感器8,且所述WTK-10转速传感器8与转动轴2通过螺丝固定连接,所述轴承底座7的内侧设有Y355电动机17,且所述Y355电动机17与轴承底座7通过螺丝固定连接,所述轴承底座7的侧面设有电源接口18,且所述电源接口18嵌入设置在轴承底座7中,所述机舱1的内壁设有PLC控制器6,且所述PLC控制器6嵌入设置在机舱1中,并与WTK-10转速传感器8、Y355电动机17、电源接口18电性连接,所述PLC控制器6的第一引脚与Y355电动机17耦合,所述PLC控制器6的第三引脚与WTK-10转速传感器13耦合,所述PLC控制器6的第二、第四引脚均与电源接口18相连接。Please refer to Figures 1-3, the utility model provides a technical solution: a speed reduction device for wind power generators, including a nacelle 1, a rotating bearing 5 and a bearing base 7, the nacelle 1 is embedded in the rotating bearing 5 The top is fixedly connected with the rotating bearing 5 by screws, the bearing base 7 is nested at the bottom of the rotating bearing 5, the inner side of the nacelle 1 is provided with a rotating shaft 2, and the rotating shaft 2 is embedded in the nacelle 4 Among them, the inner side of the nacelle 1 is provided with a notch bracket 4, and the notch bracket 4 is embedded in the bottom of the nacelle 1, and is fixedly connected with the nacelle 1 by screws, and the side of the rotating shaft 2 A speed-limiting turntable 9 is provided, and the speed-limiting turntable 9 is nested in the rotating shaft 2 and welded to the rotating shaft 2. The side of the speed-limiting turntable 9 is provided with a chute 11, and the chute 11 is embedded Set in the speed-limiting turntable 9, the side of the rotating shaft 2 is provided with a brake band 10, and the braking band 10 is wrapped around the rotating shaft 2 and adapted to the rotating shaft 2, the side of the braking band 10 A return spring 12 is provided, and the return spring 12 is fixedly connected with the brake band 10 by screws, a slide block 16 is provided on the side of the return spring 12, and the slide block 16 is nested in the return spring 12, and It is fixedly connected with the return spring 12 by screws, and the top of the speed-limiting dial 9 is provided with a cover plate 15, and the cover plate 15 is adapted to the speed-limiting dial 9, and is fixedly connected with the speed-limiting dial 9 by screws. The side of the rotating shaft 2 is provided with a WTK-10 rotational speed sensor 8, and the WTK-10 rotational speed sensor 8 is fixedly connected with the rotating shaft 2 by screws, the inner side of the bearing base 7 is provided with a Y355 motor 17, and the Y355 The motor 17 and the bearing base 7 are fixedly connected by screws, the side of the bearing base 7 is provided with a power interface 18, and the power interface 18 is embedded in the bearing base 7, and the inner wall of the cabin 1 is provided with a PLC controller 6 , and the PLC controller 6 is embedded in the engine room 1, and is electrically connected to the WTK-10 speed sensor 8, the Y355 motor 17, and the power interface 18, and the first pin of the PLC controller 6 is connected to the Y355 motor 17 Coupling, the third pin of the PLC controller 6 is coupled to the WTK-10 rotational speed sensor 13, and the second and fourth pins of the PLC controller 6 are connected to the power interface 18.
更具体而言,所述刹车带10采用的是高耐磨橡胶合成材料,通过设置的材料可以增强刹车带10的耐磨性。More specifically, the brake band 10 is made of high wear-resistant rubber synthetic material, and the wear resistance of the brake band 10 can be enhanced by setting the material.
更具体而言,所述轴承底座7的顶部设有固定片13,且所述固定片13与轴承底座7通过黏胶胶合,通过设置的固定片13可以对转动轴承5进行固定。More specifically, the top of the bearing base 7 is provided with a fixing piece 13 , and the fixing piece 13 is glued to the bearing base 7 by glue, and the rotating bearing 5 can be fixed by the fixing piece 13 provided.
更具体而言,所述转动轴2的侧面刻有防滑纹3,通过设置的防滑纹3有利于增强刹车带10的刹车效果。More specifically, the side of the rotating shaft 2 is engraved with anti-skid lines 3 , and the provided anti-slip lines 3 are beneficial to enhance the braking effect of the brake band 10 .
更具体而言,所述限速转盘9的内侧设有挡板14,且所述挡板14嵌入设置在限速转盘9中,通过设置的挡板14可以对滑块16进行支撑。More specifically, a baffle 14 is provided on the inner side of the speed-limiting turntable 9 , and the baffle 14 is embedded in the speed-limiting turntable 9 , and the slider 16 can be supported by the provided baffle 14 .
实施例:风速过大时,叶片就会加快转动的速度,然后带动转动轴2快速转动,安装在转动轴2上的WTK-10转速传感器8将会对其进行监测和将数据传送给PLC控制器6,当传递的数据大于设定的数据时,PLC控制器6得电,控制Y355电动机17通过同步带带动转动轴承5进行转动,直到找到风速小的方向,如果转动轴承5对减速的效果不明显时,嵌套设置在转动轴2上的限速转盘9也会对其进行减速作用,设置的滑块16将会在离心力的的作用下,通过复位弹簧12拉动刹车带10,使刹车带10与转动轴2接触,产生摩擦力对其进行刹车,当风力减少时,由于复位弹簧12的弹性力,将会使刹车带10复位,挡板14将会对滑块16起到一定的支撑作用,使其在风速小时不与转动轴2产生摩擦力,保证装置的正常运行。Embodiment: When the wind speed is too high, the blades will accelerate the speed of rotation, and then drive the rotating shaft 2 to rotate rapidly, and the WTK-10 rotational speed sensor 8 installed on the rotating shaft 2 will monitor it and transmit the data to the PLC for control 6, when the transmitted data is greater than the set data, the PLC controller 6 is powered on, and controls the Y355 motor 17 to drive the rotating bearing 5 to rotate through the synchronous belt until the direction of the small wind speed is found. If the effect of the rotating bearing 5 on deceleration When it is not obvious, the speed-limiting turntable 9 nested on the rotating shaft 2 will also decelerate it, and the set slider 16 will pull the brake band 10 through the return spring 12 under the action of centrifugal force to make the brake The belt 10 is in contact with the rotating shaft 2 to generate frictional force to brake it. When the wind force decreases, due to the elastic force of the return spring 12, the brake belt 10 will be reset, and the baffle plate 14 will play a certain role on the slider 16. The supporting function prevents it from generating frictional force with the rotating shaft 2 when the wind speed is small, so as to ensure the normal operation of the device.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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CN109351124A (en) * | 2018-10-30 | 2019-02-19 | 南安市泰谷工业设计有限公司 | A kind of wind-force air purifier |
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CN109351124A (en) * | 2018-10-30 | 2019-02-19 | 南安市泰谷工业设计有限公司 | A kind of wind-force air purifier |
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