CN207786392U - A kind of stirring anti-solidifying device for detergent - Google Patents
A kind of stirring anti-solidifying device for detergent Download PDFInfo
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- CN207786392U CN207786392U CN201820047067.4U CN201820047067U CN207786392U CN 207786392 U CN207786392 U CN 207786392U CN 201820047067 U CN201820047067 U CN 201820047067U CN 207786392 U CN207786392 U CN 207786392U
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- 239000003599 detergent Substances 0.000 title claims abstract description 32
- 238000003756 stirring Methods 0.000 title claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 50
- 238000003860 storage Methods 0.000 claims abstract description 49
- 230000010100 anticoagulation Effects 0.000 claims abstract description 7
- 238000007711 solidification Methods 0.000 claims description 10
- 238000013019 agitation Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 238000005189 flocculation Methods 0.000 abstract description 4
- 230000016615 flocculation Effects 0.000 abstract description 4
- 230000004927 fusion Effects 0.000 abstract description 3
- 230000015271 coagulation Effects 0.000 abstract description 2
- 238000005345 coagulation Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000013517 stratification Methods 0.000 description 2
- 101100314150 Caenorhabditis elegans tank-1 gene Proteins 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本实用新型提供一种用于洗涤剂的搅拌防凝固装置，包括存液罐、端面齿轮和轨道槽；所述电机的转轴顶部固定嵌入安装于支架的底部，且支架的底部内侧固定安装有一个端面齿轮。支架，横轴及端面齿轮，普通齿轮的设置，通过电机带动支架转动，使得存液罐在支架和横轴的作用下水平方向旋转，从而进行水平方向上的搅拌，而端面齿轮和普通齿轮组成的齿轮组，将电机水平方向的转动在存液罐上转变成竖直方向的转动，从而进行竖直方向上的搅拌，综上所述，本装置运转时，存液罐实际上同时进行水平方向和竖直方向上的搅拌，有利于存液罐内壁边缘处及洗涤剂溶液不同成分之间的充分搅拌融合，防止出现凝固，凝絮的现象。
The utility model provides a stirring anti-coagulation device for detergent, which includes a liquid storage tank, an end gear and a track groove; the top of the rotating shaft of the motor is fixedly embedded in the bottom of the bracket, and a Face gear. The bracket, the horizontal shaft, the end gear, and the ordinary gear are set, and the motor drives the bracket to rotate, so that the liquid storage tank rotates horizontally under the action of the bracket and the horizontal shaft, so as to carry out horizontal stirring, and the end gear and the ordinary gear are composed The gear set converts the horizontal rotation of the motor into vertical rotation on the liquid storage tank, so as to carry out vertical stirring. In summary, when the device is running, the liquid storage tank actually performs horizontal Stirring in the horizontal and vertical directions is beneficial to the full mixing and fusion of the inner wall edge of the liquid storage tank and the different components of the detergent solution to prevent coagulation and flocculation.
Description
技术领域technical field
本实用新型属于洗涤剂制造技术领域，尤其涉及一种用于洗涤剂的搅拌防凝固装置。The utility model belongs to the technical field of detergent manufacture, in particular to a stirring anti-solidification device for detergent.
背景技术Background technique
洗涤剂的主要成分是表面活性剂，表面活性剂是分子结构中含有亲水基和亲油基两部分的有机化合物。洗涤剂要具备良好的润湿性（LBW-1）、渗透性、乳化性、分散性（LBD-1分散剂）、增溶性及发泡与消泡等性能。这些成分及性状决定着洗涤剂在生产过程中需要充分的进行搅拌，否则随着其粘稠度的提高，很容易发生因液体成分不均衡而出现的局部凝固的现象，直接影响到包装销售的产品质量，传统的洗涤剂搅拌机多以电机带动搅拌轴转动，进而带动搅拌扇叶，在搅拌桶内进行旋转搅拌。The main component of detergent is surfactant, which is an organic compound containing two parts of hydrophilic group and lipophilic group in its molecular structure. Detergents should have good wettability (LBW-1), permeability, emulsification, dispersibility (LBD-1 dispersant), solubilization and foaming and defoaming properties. These ingredients and properties determine that the detergent needs to be fully stirred during the production process, otherwise, with the increase of its viscosity, it is easy to cause partial solidification due to the imbalance of liquid components, which directly affects the packaging and sales. Product quality, traditional detergent mixers mostly use a motor to drive the stirring shaft to rotate, and then drive the stirring fan blades to rotate and stir in the mixing barrel.
基于上述，本发明人发现，由于洗涤剂特有的成分及性状，搅拌防凝固对洗涤剂的产品质量至关重要，现有的搅拌机防凝固装置只在水平方向进行旋转搅拌，搅拌桶内壁边缘处和搅拌扇叶之间的洗涤剂搅拌不充分，出现凝絮分层，以及搅拌桶上半部分和下半部分的洗涤剂成分混合不充分的情况。Based on the above, the inventors found that due to the unique ingredients and properties of detergents, stirring and anti-coagulation are very important to the product quality of detergents. The existing anti-coagulation devices for mixers only rotate and stir in the horizontal direction. Insufficient agitation of the detergent between the agitator and the agitating fan blades, flocculation and stratification, and insufficient mixing of the detergent ingredients in the upper and lower parts of the agitating bucket.
于是，有鉴于此，针对现有的结构及缺失予以研究改良，提供一种用于洗涤剂的搅拌防凝固装置，以期达到更具有更加实用价值性的目的。Therefore, in view of this, researches and improvements are made on the existing structure and defects, and a stirring anti-solidification device for detergent is provided, in order to achieve the purpose of having more practical value.
发明内容Contents of the invention
为了解决上述技术问题，本实用新型提供一种用于洗涤剂的搅拌防凝固装置，以解决现有的搅拌机防凝固装置只在水平方向进行旋转搅拌，搅拌桶内壁边缘处和搅拌扇叶之间的洗涤剂搅拌不充分，出现凝絮分层，以及搅拌桶上半部分和下半部分的洗涤剂成分混合不充分的问题。In order to solve the above technical problems, the utility model provides a stirring anti-solidification device for detergent, to solve the problem that the existing anti-solidification device of the mixer only rotates and stirs in the horizontal direction. Insufficient stirring of the detergent, flocculation and stratification, and insufficient mixing of the detergent ingredients in the upper and lower parts of the mixing tank.
本实用新型一种用于洗涤剂的搅拌防凝固装置的目的与功效，由以下具体技术手段所达成：The utility model is used for the purpose and effect of a stirring anti-coagulation device for detergent, which is achieved by the following specific technical means:
一种用于洗涤剂的搅拌防凝固装置，包括存液罐、挡板、横轴、支架、底座、开关、端面齿轮、普通齿轮、流通孔、滑轮、电机、轨道槽、搅拌器、轴承和流通盖；所述底座的外侧固定对称安装有两个挡板，且底座的另一侧固定安装有一个开关；所述支架的底部两侧活动对称嵌入安装有两个滑轮，且支架的顶部两侧固定对称嵌入安装有两个轴承；所述底座的顶部设置有一个轨道槽，且底座的内部固定嵌入安装有一个电机；所述电机的转轴顶部固定嵌入安装于支架的底部，且支架的底部内侧固定安装有一个端面齿轮；所述端面齿轮的顶部与普通齿轮的外部活动连接形成传动齿轮组，且普通齿轮的内侧与存液罐的外侧固定连接；所述存液罐的两侧固定对称安装有两个横轴，且横轴的另一侧与轴承的内部固定连接；所述存液罐外侧普通齿轮所在位置一侧设置有流通孔，且存液罐的内腔放置有一个搅拌器；所述本装置还设计有一个流通盖，且流通盖可以通过螺纹活动嵌入安装在流通孔的内部。A stirring anti-solidification device for detergent, including a liquid storage tank, a baffle, a horizontal shaft, a bracket, a base, a switch, a face gear, a common gear, a flow hole, a pulley, a motor, a track groove, an agitator, a bearing and The flow cover; two baffles are fixed and symmetrically installed on the outside of the base, and a switch is fixedly installed on the other side of the base; Two bearings are fixed and embedded symmetrically on the side; a track groove is provided on the top of the base, and a motor is fixed and embedded inside the base; the top of the motor shaft is fixed and embedded on the bottom of the bracket, and the bottom of the bracket An end gear is fixedly installed on the inner side; the top of the end gear is movably connected to the outside of the ordinary gear to form a transmission gear set, and the inner side of the ordinary gear is fixedly connected to the outer side of the liquid storage tank; the two sides of the liquid storage tank are fixed and symmetrical Two horizontal shafts are installed, and the other side of the horizontal shaft is fixedly connected with the inside of the bearing; a flow hole is provided on the side where the ordinary gear on the outside of the liquid storage tank is located, and a stirrer is placed in the inner cavity of the liquid storage tank ; The device is also designed with a flow cover, and the flow cover can be embedded and installed inside the flow hole through threaded activities.
进一步的，所述存液罐为内部中空的球形壳体结构。Further, the liquid storage tank is a hollow spherical shell structure.
进一步的，所述存液罐为可横向和纵向转动式结构。Further, the liquid storage tank is a horizontally and vertically rotatable structure.
进一步的，所述轨道槽为圆环形结构，该结构固定嵌入安装于底座的顶部。Further, the track groove is an annular structure, which is fixedly embedded and installed on the top of the base.
进一步的，所述搅拌器为两个弹簧圈交织形成的圆锥形结构。Further, the agitator is a conical structure formed by interlacing two spring coils.
与现有技术相比，本实用新型具有如下有益效果：Compared with the prior art, the utility model has the following beneficial effects:
支架，横轴及端面齿轮，普通齿轮的设置，通过电机带动支架转动，使得存液罐在支架和横轴的作用下水平方向旋转，从而进行水平方向上的搅拌，而端面齿轮和普通齿轮组成的齿轮组，将电机水平方向的转动在存液罐上转变成竖直方向的转动，从而进行竖直方向上的搅拌，综上所述，本装置运转时，存液罐实际上同时进行水平方向和竖直方向上的搅拌，有利于存液罐内壁边缘处及洗涤剂溶液不同成分之间的充分搅拌融合，防止出现凝固，凝絮的现象。The bracket, the horizontal shaft, the end gear, and the ordinary gear are set, and the motor drives the bracket to rotate, so that the liquid storage tank rotates horizontally under the action of the bracket and the horizontal shaft, so as to carry out horizontal stirring, and the end gear and the ordinary gear are composed The gear set converts the horizontal rotation of the motor into the vertical rotation on the liquid storage tank, so as to carry out the vertical stirring. In summary, when the device is running, the liquid storage tank actually performs horizontal Stirring in the horizontal and vertical directions is beneficial to the full mixing and fusion of the inner wall edge of the liquid storage tank and the different components of the detergent solution to prevent coagulation and flocculation.
搅拌器的设置，搅拌器由于是弹簧制成，具有较大的体积和空隙，在装置高速运转时，搅拌器可以在存液罐的空腔内无规律运动，在溶液不同组成成分之间运动，有利于提高搅拌的效果。The setting of the stirrer, because the stirrer is made of spring, has a large volume and gap, when the device is running at high speed, the stirrer can move irregularly in the cavity of the liquid storage tank, and move between different components of the solution , which is beneficial to improve the stirring effect.
附图说明Description of drawings
图1是本实用新型的主剖视结构示意图。Fig. 1 is a schematic diagram of the main sectional structure of the utility model.
图2是本实用新型的主视结构示意图。Fig. 2 is a front structural schematic view of the utility model.
图3是本实用新型的俯视结构示意图。Fig. 3 is a top view structural diagram of the utility model.
图4是本实用新型的流通盖部件结构示意图。Fig. 4 is a structural schematic diagram of the circulation cover part of the present invention.
图中：存液罐-1；挡板-2；横轴-3；支架-4；底座-5；开关-6；端面齿轮-7；普通齿轮-8；流通孔-9；滑轮-10；电机-11；轨道槽-12；搅拌器-13；轴承-14；流通盖-15。In the figure: liquid storage tank-1; baffle plate-2; horizontal shaft-3; bracket-4; base-5; switch-6; face gear-7; ordinary gear-8; flow hole-9; pulley-10; Motor-11; track groove-12; agitator-13; bearing-14; circulation cover-15.
具体实施方式Detailed ways
以下结合附图对本实用新型做进一步描述：Below in conjunction with accompanying drawing, the utility model is further described:
实施例：Example:
如附图1至附图4所示：As shown in accompanying drawing 1 to accompanying drawing 4:
本实用新型提供一种用于洗涤剂的搅拌防凝固装置，包括存液罐1、挡板2、横轴3、支架4、底座5、开关6、端面齿轮7、普通齿轮8、流通孔9、滑轮10、电机11、轨道槽12、搅拌器13、轴承14和流通盖15；底座5的外侧固定对称安装有两个挡板2，且底座5的另一侧固定安装有一个开关6；支架4的底部两侧活动对称嵌入安装有两个滑轮10，且支架4的顶部两侧固定对称嵌入安装有两个轴承14；底座5的顶部设置有一个轨道槽12，且底座5的内部固定嵌入安装有一个电机11；电机11的转轴顶部固定嵌入安装于支架4的底部，且支架4的底部内侧固定安装有一个端面齿轮7；端面齿轮7的顶部与普通齿轮8的外部活动连接形成传动齿轮组，且普通齿轮8的内侧与存液罐1的外侧固定连接；存液罐1的两侧固定对称安装有两个横轴3，且横轴3的另一侧与轴承14的内部固定连接；存液罐1外侧普通齿轮8所在位置一侧设置有流通孔9，且存液罐1的内腔放置有一个搅拌器13；本装置还设计有一个流通盖15，且流通盖15可以通过螺纹活动嵌入安装在流通孔9的内部；开关6与电机11之间为普通电性连接，具体电路构成为现有成熟技术，在此不做累述。The utility model provides a stirring anti-coagulation device for detergent, which includes a liquid storage tank 1, a baffle plate 2, a horizontal shaft 3, a bracket 4, a base 5, a switch 6, an end gear 7, an ordinary gear 8, and a flow hole 9 , a pulley 10, a motor 11, a track groove 12, an agitator 13, a bearing 14 and a flow cover 15; two baffles 2 are fixed and symmetrically installed on the outside of the base 5, and a switch 6 is fixedly installed on the other side of the base 5; Two pulleys 10 are installed symmetrically and movable on both sides of the bottom of the support 4, and two bearings 14 are fixed and symmetrically embedded on both sides of the top of the support 4; the top of the base 5 is provided with a track groove 12, and the inside of the base 5 is fixed A motor 11 is embedded and installed; the top of the rotating shaft of the motor 11 is fixedly embedded and installed on the bottom of the bracket 4, and an end gear 7 is fixedly installed on the inner side of the bottom of the bracket 4; gear set, and the inner side of the ordinary gear 8 is fixedly connected to the outer side of the liquid storage tank 1; two horizontal shafts 3 are fixed and symmetrically installed on both sides of the liquid storage tank 1, and the other side of the horizontal shaft 3 is fixed to the inside of the bearing 14 connection; the side where the ordinary gear 8 on the outside of the liquid storage tank 1 is provided with a flow hole 9, and a stirrer 13 is placed in the inner cavity of the liquid storage tank 1; this device is also designed with a flow cover 15, and the flow cover 15 can It is embedded and installed inside the flow hole 9 through screw threads; the switch 6 and the motor 11 are electrically connected, and the specific circuit configuration is an existing mature technology, which will not be repeated here.
其中，所述存液罐1为内部中空的球形壳体结构，球形结构中心对称，在做旋转运动时具有较高的稳定性，由于本装置进行双向转动，所以球形设计便于提高装置运转的安全稳定性。Wherein, the liquid storage tank 1 is a spherical shell structure with a hollow inside, and the spherical structure is center-symmetrical, and has high stability when rotating. Since the device rotates in both directions, the spherical design is convenient to improve the safety of the device operation. stability.
其中，所述存液罐1为可横向和纵向转动式结构，通过电机11带动支架4转动，使得存液罐1在支架4和横轴3的作用下水平方向旋转，而端面齿轮7和普通齿轮8组成的齿轮组，将电机11水平方向的转动在存液罐1上转变成竖直方向的转动，所以本装置运转时，存液罐1实际上同时进行着水平方向和竖直方向上的转动，有利于存液罐1内壁边缘处及清洁剂溶液不同成分之间的充分搅拌融合。Wherein, the liquid storage tank 1 is a horizontally and vertically rotatable structure, and the motor 11 drives the bracket 4 to rotate, so that the liquid storage tank 1 rotates horizontally under the action of the bracket 4 and the horizontal shaft 3, while the end gear 7 and the ordinary The gear set composed of gear 8 converts the horizontal rotation of the motor 11 into the vertical rotation on the liquid storage tank 1, so when the device is running, the liquid storage tank 1 actually performs horizontal and vertical rotations simultaneously. The rotation is conducive to the full mixing and fusion between the edge of the inner wall of the liquid storage tank 1 and the different components of the detergent solution.
其中，所述轨道槽12为圆环形结构，该结构固定嵌入安装于底座5的顶部，装置使用时滑轮10会在电机11的带动下，受到轨道槽12的约束，沿着轨道槽12的内部滚动，有利于防止装置高速运转时来回摇晃。Wherein, the track groove 12 is a ring-shaped structure, which is fixedly embedded and mounted on the top of the base 5. When the device is in use, the pulley 10 will be driven by the motor 11 and be bound by the track groove 12, along the direction of the track groove 12. Internal rolling is beneficial to prevent the device from shaking back and forth when it is running at high speed.
其中，所述搅拌器14为两个弹簧圈交织形成的圆锥形结构，具有较大的体积和空隙，在装置高速运转时，搅拌器14可以在存液罐1的空腔内无规律运动，在溶液不同的组成成分之间运动，便于提高搅拌的效果。Wherein, the agitator 14 is a conical structure formed by interweaving two spring coils, which has a relatively large volume and space. When the device operates at high speed, the agitator 14 can move irregularly in the cavity of the liquid storage tank 1, The movement between different components of the solution is convenient to improve the stirring effect.
本实施例的具体使用方式与作用：The specific usage and function of this embodiment:
本实用新型中，在使用装置前先检查存液罐1是否清洁干净，检查各部件连接是否有松动，一切检查完毕，将存液罐1上的流通孔9旋转至朝上位置，打开流通盖15将洗涤剂原料或半成品溶液通过漏斗注入存液罐1中，当注满存液罐1的四分之三时，停止注入盖上流通盖15，打开开关6，装置在电机11的转动下开始运转，通过电机11带动支架4转动，使得存液罐1在支架4和横轴3的作用下水平方向旋转，从而使存液罐1内的洗涤剂原料或半成品溶液进行水平方向上的搅拌，与此同时，端面齿轮7和普通齿轮8组成的齿轮组，将电机11水平方向的转动力在存液罐1上转变成竖直方向的转动力，让存液罐1在竖直方向上也进行转动，从而使存液罐1内的洗涤剂原料或半成品溶液进行竖直方向上的搅拌，由此可以看出，在装置运转时存液罐1实际上同时进行水平方向和竖直方向上的搅拌，使用结束后，将流通孔9转到朝下的位置，打开流通盖15，通过漏斗将洗涤剂溶液取出，最后清洗干净存液罐1，盖上流通盖15以便下次使用。In the utility model, before using the device, first check whether the liquid storage tank 1 is clean, and check whether the connection of each component is loose. After all inspections are completed, the circulation hole 9 on the liquid storage tank 1 is rotated to the upward position, and the circulation cover is opened. 15. Inject the detergent raw material or semi-finished solution into the liquid storage tank 1 through the funnel. When the three-quarters of the liquid storage tank 1 is filled, stop injecting and cover the circulation cover 15, open the switch 6, and the device is rotated by the motor 11. Start running, the motor 11 drives the bracket 4 to rotate, so that the liquid storage tank 1 rotates horizontally under the action of the bracket 4 and the horizontal axis 3, so that the detergent raw materials or semi-finished solution in the liquid storage tank 1 are stirred in the horizontal direction , at the same time, the gear set formed by the face gear 7 and the ordinary gear 8 converts the horizontal rotational force of the motor 11 on the liquid storage tank 1 into a vertical rotational force on the liquid storage tank 1, allowing the liquid storage tank 1 to rotate vertically Also rotate, so that the detergent raw material or semi-finished product solution in the liquid storage tank 1 is stirred in the vertical direction, it can be seen from this that the liquid storage tank 1 actually performs horizontal and vertical directions simultaneously when the device is running. After use, turn the flow hole 9 to the downward position, open the flow cover 15, take out the detergent solution through the funnel, and finally clean the liquid storage tank 1, and cover the flow cover 15 for next use.
利用本实用新型所述技术方案，或本领域的技术人员在本实用新型技术方案的启发下，设计出类似的技术方案，而达到上述技术效果的，均是落入本实用新型的保护范围。Utilize the technical solution described in the utility model, or those skilled in the art design a similar technical solution under the inspiration of the technical solution of the utility model, and achieve the above-mentioned technical effects, all fall into the protection scope of the utility model.
Claims (5)
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| CN201820047067.4U CN207786392U (en) | 2018-01-12 | 2018-01-12 | A kind of stirring anti-solidifying device for detergent |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112538801A (en) * | 2020-11-27 | 2021-03-23 | 梁桂清 | Method for producing asphalt concrete for expressway |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112538801A (en) * | 2020-11-27 | 2021-03-23 | 梁桂清 | Method for producing asphalt concrete for expressway |
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