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CN207764333U - A vehicle grounding detection system - Google Patents

A vehicle grounding detection system Download PDF

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Publication number
CN207764333U
CN207764333U CN201721898447.0U CN201721898447U CN207764333U CN 207764333 U CN207764333 U CN 207764333U CN 201721898447 U CN201721898447 U CN 201721898447U CN 207764333 U CN207764333 U CN 207764333U
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bonding
dots
detection
grounding
point
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丁新生
李明安
孙传进
史桂红
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

The utility model discloses a kind of automobile-used bonding detecting systems, which is characterized in that including:Multiple bonding dots, multiple bonding dots include a bonding datum mark, and bonding datum mark is electrically connected by main ground strap with car battery cathode;A plurality of detection line is arranged in a one-to-one correspondence with multiple bonding dots, and detection line is electrically connected with corresponding bonding dots, and the detection line being electrically connected with bonding datum mark is detection datum line;Data processing module, including multiple detection ports, multiple detection ports correspond and are electrically connected with a plurality of detection line, data processing module obtains the bonding signal of each bonding dots and the bonding reference signal of bonding datum mark by a plurality of detection line respectively, judges that bonding dots whether there is failure according to the bonding reference signal of the bonding signal of bonding dots and bonding datum mark.The utility model embodiment, after realizing overall wire sheaves entrucking, the detection to the bonding dots of overall wire sheaves and body earth facilitates malfunction elimination, improves vehicle operational reliability.

Description

一种车用搭铁检测系统A vehicle grounding detection system

技术领域technical field

本实用新型实施例涉及搭铁检测技术,尤其涉及一种车用搭铁检测系统。The embodiment of the utility model relates to a grounding detection technology, in particular to a vehicle grounding detection system.

背景技术Background technique

搭铁线是构成汽车电路回路的一部分。车辆搭铁通常是由蓄电池负极直接接到车身,使车身成为一个大的负极,所有的搭铁线通过车身搭铁。因此车身搭铁点搭铁状况的好坏是汽车电控系统和汽车电气装置工作好坏的关键。The ground wire is part of the circuit loop that makes up the car. The vehicle ground is usually directly connected to the body by the negative pole of the battery, so that the body becomes a large negative pole, and all the ground lines pass through the body ground. Therefore, the quality of the grounding point of the vehicle body is the key to the work of the automotive electronic control system and the automotive electrical device.

目前,汽车整车线束仅在线束加工完成后进行离线检测,即在线束完成加工未装车前进行电线导通性检测,此检测方式能确保线束内部各电线(含地线)支路导通性满足要求。At present, the wiring harness of the whole vehicle is only tested offline after the wiring harness is processed, that is, the wire continuity test is performed before the wiring harness is processed and loaded. This detection method can ensure the conduction of the branches of the wires (including the ground wire) inside the wiring harness. sexual satisfaction.

然而,现有技术中的检测方式仅能保证线束内部各地线支路导通性满足要求,并不能检测整车线束装车后与车身搭铁点的导通情况。在后续整车调试时,给故障排查带来困难。However, the detection methods in the prior art can only ensure that the continuity of the branches of the wires inside the wiring harness meets the requirements, and cannot detect the conduction of the vehicle wiring harness with the ground point of the vehicle body after loading. In the subsequent vehicle debugging, it will bring difficulties to troubleshooting.

实用新型内容Utility model content

本实用新型提供一种车用搭铁检测系统,以实现整车线束装车后对整车线束与车身搭铁的搭铁点的检测,方便故障排查。The utility model provides a vehicle grounding detection system to realize the detection of the grounding point of the vehicle wiring harness and the vehicle body grounding after the vehicle wiring harness is loaded, so as to facilitate troubleshooting.

本实用新型实施例提供了一种车用搭铁检测系统,该检测系统包括:The embodiment of the utility model provides a vehicle grounding detection system, the detection system includes:

多个搭铁点,多个搭铁点中包括一个搭铁基准点,搭铁基准点通过主搭铁线与车用蓄电池负极电连接;Multiple grounding points, including a grounding reference point, the grounding reference point is electrically connected to the negative pole of the vehicle battery through the main grounding line;

多条检测线,与多个搭铁点一一对应设置,检测线与对应的搭铁点电连接,与搭铁基准点电连接的检测线为检测基准线;A plurality of detection lines are set in one-to-one correspondence with multiple ground points, the detection lines are electrically connected to the corresponding ground points, and the detection line electrically connected to the ground reference point is the detection reference line;

数据处理模块,包括多个检测端口,多个检测端口与多条检测线一一对应并电连接,数据处理模块通过多条检测线分别获取各个搭铁点的搭铁信号、以及搭铁基准点的搭铁基准信号,根据搭铁点的搭铁信号和搭铁基准点的搭铁基准信号判断搭铁点是否存在故障。The data processing module includes multiple detection ports, and the multiple detection ports correspond to multiple detection lines and are electrically connected. The data processing module obtains the grounding signal of each grounding point and the grounding reference point through multiple detection lines. According to the grounding reference signal of the grounding point and the grounding reference signal of the grounding reference point, it is judged whether there is a fault in the grounding point.

其中,数据处理模块包括数据获取子模块和故障判定子模块;Wherein, the data processing module includes a data acquisition sub-module and a fault judgment sub-module;

数据获取子模块,用于通过检测线获取与该检测线对应电连接的搭铁点的搭铁点电压值,以及通过检测基准线获取搭铁基准点的搭铁基准点电压值;The data acquisition sub-module is used to obtain the ground point voltage value of the ground point electrically connected to the detection line through the detection line, and obtain the ground reference point voltage value of the ground reference point through the detection reference line;

故障判定子模块,用于在检测到搭铁点的搭铁点电压值和搭铁基准点的搭铁基准点电压值之间的电压差绝对值大于该搭铁点对应的压降阈值时,判定该搭铁点故障。The fault judgment sub-module is used to detect that the absolute value of the voltage difference between the ground point voltage value of the ground point and the ground reference point voltage value of the ground reference point is greater than the voltage drop threshold corresponding to the ground point, It is judged that the grounding point is faulty.

其中,检测系统还包括:显示模块,与数据处理模块电连接;故障判定子模块还用于在搭铁点存在故障时,记录故障搭铁点位置、以及统计故障搭铁点数量并传输至显示模块进行显示。Among them, the detection system also includes: a display module, which is electrically connected to the data processing module; the fault judgment sub-module is also used to record the location of the faulty grounding point when there is a fault at the grounding point, and to count the number of faulty grounding points and transmit them to the display module to display.

其中,数据处理模块中预先存储搭铁点故障数量阈值,故障判定子模块还用于在检测到故障搭铁点数量大于或等于搭铁点故障数量阈值时,判定搭铁基准点存在故障。Wherein, the data processing module pre-stores the ground point fault number threshold, and the fault determination sub-module is also used to determine that the ground reference point has a fault when the number of faulty ground points is detected to be greater than or equal to the ground point fault number threshold.

其中,故障数量阈值大于或者等于搭铁点总数量的1/2。Wherein, the fault number threshold is greater than or equal to 1/2 of the total number of grounding points.

其中,数据处理模块中预先存储与多个搭铁点一一对应的多个压降阈值。Wherein, the data processing module pre-stores a plurality of voltage drop thresholds corresponding to a plurality of grounding points one-to-one.

其中,数据处理模块与显示模块之间通过CAN线电连接。Wherein, the data processing module and the display module are electrically connected through a CAN line.

其中,数据处理模块还用于在系统上电后依次检测各个搭铁点是否存在故障,并在多个搭铁点全部检测完成后控制断开每个搭铁点与对应的检测线的电连接。Among them, the data processing module is also used to sequentially detect whether there is a fault in each ground point after the system is powered on, and control to disconnect the electrical connection between each ground point and the corresponding detection line after all the detection of multiple ground points is completed. .

其中,该检测系统还包括:多条整车线束,与多个搭铁点一一对应,每条整车线束的地线与其对应的搭铁点电连接。Wherein, the detection system also includes: multiple vehicle wiring harnesses corresponding to multiple grounding points one by one, and the ground wire of each vehicle wiring harness is electrically connected to the corresponding grounding point.

其中,整车线束地线通过O型端子与搭铁点电连接。Wherein, the vehicle wiring harness ground wire is electrically connected to the grounding point through the O-shaped terminal.

本实用新型实施例提供的车用搭铁检测系统,包括:多个搭铁点,与多个搭铁点一一对应设置的多条检测线,和数据处理模块。设置与车身相连的搭铁点为搭铁基准点,其中,主搭铁线一端连接蓄电池负极接线柱,一端连接车身。通过数据处理模块分别获取各个搭铁点的搭铁信号、以及搭铁基准点的搭铁基准信号,对搭铁点的搭铁信号和搭铁基准点的搭铁基准信号进行运算处理,进而判断该搭铁点是否存在故障。本实用新型实施例,解决了现有技术不能检测整车线束装车后与车身搭铁点的导通情况,在后续整车调试时,给故障排查带来困难的问题。实现了整车线束装车后,对整车线束与车身搭铁的搭铁点的检测,方便故障排查,提高车辆运行可靠性。The vehicle grounding detection system provided by the embodiment of the utility model includes: a plurality of grounding points, a plurality of detection lines corresponding to the plurality of grounding points, and a data processing module. Set the grounding point connected to the vehicle body as the grounding reference point, where one end of the main grounding wire is connected to the negative terminal of the battery, and the other end is connected to the vehicle body. The grounding signal of each grounding point and the grounding reference signal of the grounding reference point are respectively obtained by the data processing module, and the grounding signal of the grounding point and the grounding reference signal of the grounding reference point are calculated and processed, and then judged Whether the ground point is faulty. The embodiment of the utility model solves the problem that the existing technology cannot detect the conduction between the vehicle wiring harness and the ground point of the vehicle body after loading, which brings difficulties to troubleshooting during subsequent vehicle debugging. After the vehicle wiring harness is loaded, the detection of the grounding point between the vehicle wiring harness and the body grounding is realized, which facilitates troubleshooting and improves vehicle operation reliability.

附图说明Description of drawings

图1是本实用新型实施例一提供的一种车用搭铁检测系统的结构示意图。FIG. 1 is a schematic structural diagram of a vehicle grounding detection system provided by Embodiment 1 of the present invention.

图2是本实用新型实施例二提供的一种车用搭铁检测系统的结构示意图。Fig. 2 is a schematic structural diagram of a vehicle grounding detection system provided by Embodiment 2 of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部结构。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail. It can be understood that the specific embodiments described here are only used to explain the utility model, rather than limit the utility model. In addition, it should be noted that, for the convenience of description, only some structures related to the present utility model are shown in the drawings but not all structures.

实施例一Embodiment one

图1是本实用新型实施例一提供的一种车用搭铁检测系统的结构示意图。本实施例可适用于整车线束装车后对整车线束各个搭铁点进行故障检测的情况,该车用搭铁检测系统包括:FIG. 1 is a schematic structural diagram of a vehicle grounding detection system provided by Embodiment 1 of the present invention. This embodiment is applicable to the situation where fault detection is performed on each grounding point of the vehicle wiring harness after the vehicle wiring harness is loaded. The vehicle grounding detection system includes:

多个搭铁点110,多个搭铁点110中包括一个搭铁基准点111,搭铁基准点111通过主搭铁线140与车用蓄电池负极150电连接;A plurality of grounding points 110, including a grounding reference point 111 in the plurality of grounding points 110, the grounding reference point 111 is electrically connected to the vehicle battery negative pole 150 through the main grounding line 140;

多条检测线120,与多个搭铁点110一一对应设置,检测线120与对应的搭铁点110电连接,与搭铁基准点111电连接的检测线120为检测基准线121;数据处理模块130,包括多个检测端口131,多个检测端口131与多条检测线120一一对应并电连接,数据处理模块130通过多条检测线120分别获取各个搭铁点110的搭铁信号、以及搭铁基准点111的搭铁基准信号,根据搭铁点110的搭铁信号和搭铁基准点111的搭铁基准信号判断搭铁点110是否存在故障。A plurality of detection lines 120 are provided in one-to-one correspondence with a plurality of ground points 110, the detection lines 120 are electrically connected to the corresponding ground points 110, and the detection line 120 electrically connected to the ground reference point 111 is the detection reference line 121; The processing module 130 includes a plurality of detection ports 131, and the plurality of detection ports 131 correspond to and are electrically connected to the plurality of detection lines 120. The data processing module 130 obtains the grounding signals of each grounding point 110 respectively through the plurality of detection lines 120 , and the grounding reference signal of the grounding reference point 111, according to the grounding signal of the grounding point 110 and the grounding reference signal of the grounding reference point 111, it is judged whether there is a fault in the grounding point 110.

在汽车电气系统中,整车有一条主搭铁线140,其一端连接蓄电池负极150接线柱,一端连接车身200,整车线束均是通过车身200经此主搭铁线140和蓄电池负极150相连,形成工作回路。在车身200上,设置多个搭铁点110。其中,主搭铁线140与车身200蓄电池负极150电连接的搭铁点110为搭铁基准点111。与多个搭铁点110一一对应设置多条检测线120,用以传输各个搭铁点110的检测信号。其中,与搭铁基准点111电连接的检测线120为检测基准线121。In the automotive electrical system, the whole vehicle has a main ground wire 140, one end of which is connected to the battery negative terminal 150, and the other end is connected to the vehicle body 200. , forming a working loop. On the vehicle body 200, a plurality of ground points 110 are provided. Wherein, the grounding point 110 where the main grounding wire 140 is electrically connected to the battery negative pole 150 of the vehicle body 200 is the grounding reference point 111 . A plurality of detection lines 120 are provided in one-to-one correspondence with the plurality of ground points 110 for transmitting detection signals of each ground point 110 . Wherein, the detection line 120 electrically connected to the ground reference point 111 is the detection reference line 121 .

检测系统中的数据处理模块130上设置多个检测端口131,多个检测端口131和多条检测线120一一对应,多条检测线120通过多个检测端口131与数据处理模块130电连接。在汽车启动时,车用搭铁检测系统上电,对各个搭铁点110进行检测。数据处理模块130通过与每一搭铁点110对应的检测线120获取该搭铁点110的搭铁信号,通过检测基准线121获取搭铁基准点111的搭铁基准信号。The data processing module 130 in the detection system is provided with multiple detection ports 131 , and the multiple detection ports 131 correspond to the multiple detection lines 120 one by one, and the multiple detection lines 120 are electrically connected to the data processing module 130 through the multiple detection ports 131 . When the vehicle is started, the vehicle ground detection system is powered on to detect each ground point 110 . The data processing module 130 obtains the ground signal of each ground point 110 through the detection line 120 corresponding to the ground point 110 , and obtains the ground reference signal of the ground reference point 111 through the detection reference line 121 .

随着车辆的使用,各个搭铁点110可能出现锈蚀、螺栓松动、以及被油污覆盖等情况,出现上述情况时,会导致搭铁点110的接触电阻增大,电压降随之增大。因此,上述各个搭铁点110的搭铁信号和搭铁点110的搭铁基准信号可选为电压信号,例如可以是各个搭铁点110对应的电压值。检测到各个搭铁点110的电压值和搭铁基准点111的电压值后,数据处理模块130根据各个搭铁点110的电压值和搭铁基准点111的电压值,判定各个搭铁点110是否存在故障。例如,可以在车辆整车线束装车后,车辆出厂前,通过该检测系统对各个搭铁点110的电压值进行检测,确定每一搭铁点110与搭铁基准点111的电压差范围。当某一搭铁点110与搭铁基准点111的电压差过大,超过出厂前检测的范围时,可以判定该搭铁点110存在故障。进而能够对各个故障点及时预警,使用户可以根据预警在搭铁点110锈蚀初期就可及时对各个搭铁点110做好清洁和处理,提高车辆运行的可靠性。With the use of the vehicle, each ground point 110 may be corroded, bolts loose, and covered with oil, etc. When the above situation occurs, the contact resistance of the ground point 110 will increase, and the voltage drop will increase accordingly. Therefore, the above-mentioned ground signals of each ground point 110 and the ground reference signal of the ground point 110 may be selected as voltage signals, for example, may be voltage values corresponding to each ground point 110 . After detecting the voltage value of each ground point 110 and the voltage value of the ground reference point 111, the data processing module 130 determines the voltage value of each ground point 110 according to the voltage value of each ground point 110 and the voltage value of the ground reference point 111. Is there a fault. For example, the detection system can be used to detect the voltage value of each ground point 110 after the wiring harness of the vehicle is loaded and before the vehicle leaves the factory, so as to determine the voltage difference range between each ground point 110 and the ground reference point 111 . When the voltage difference between a certain grounding point 110 and the grounding reference point 111 is too large, exceeding the range detected before leaving the factory, it can be determined that the grounding point 110 is faulty. Furthermore, timely warnings can be given to each fault point, so that the user can clean and treat each grounding point 110 in time according to the early warning at the early stage of corrosion of the grounding point 110, thereby improving the reliability of the vehicle operation.

在上述方案的基础上,可选的,该车用检测系统还包括:多条整车线束160,与多个搭铁点110一一对应,每条整车线束160的地线与其对应的搭铁点110电连接。On the basis of the above scheme, optionally, the vehicle detection system also includes: a plurality of vehicle wiring harnesses 160 corresponding to a plurality of grounding points 110 one by one, and the ground wire of each vehicle wiring harness 160 corresponds to its corresponding grounding point. Iron point 110 is electrically connected.

车辆存在很多条整车线束160,每条整车线束160与车身200连接处对应一个搭铁点110。可选的,整车线束160地线通过O型端子170与搭铁点110电连接。在车身200上设置多个O型端子170,整车线束160地线经由O型端子170与车身200搭铁点110相连,从而使地线与搭铁点110的接触更加牢固。There are many vehicle wiring harnesses 160 in the vehicle, and each connection point between the vehicle wiring harness 160 and the vehicle body 200 corresponds to a grounding point 110 . Optionally, the ground wire of the vehicle wiring harness 160 is electrically connected to the ground point 110 through the O-shaped terminal 170 . A plurality of O-type terminals 170 are provided on the vehicle body 200 , and the ground wire of the vehicle wiring harness 160 is connected to the ground point 110 of the body 200 through the O-type terminals 170 , so that the contact between the ground wire and the ground point 110 is firmer.

本实用新型实施例提供的车用搭铁检测系统,包括:多个搭铁点,与多个搭铁点一一对应设置的多条检测线,和数据处理模块。通过设置与车身相连的搭铁点为搭铁基准点,其中,主搭铁线一端连接蓄电池负极接线柱,一端连接车身。通过数据处理模块分别获取各个搭铁点的搭铁信号、以及搭铁基准点的搭铁基准信号,对搭铁点的搭铁信号和搭铁基准点的搭铁基准信号进行运算处理,进而判断该搭铁点是否存在故障。本实用新型实施例,解决了现有技术不能检测整车线束装车后与车身搭铁点的导通情况,在后续整车调试时,给故障排查带来困难的问题。实现了整车线束装车后,对整车线束与车身搭铁的搭铁点的检测,方便故障排查,提高了车辆运行可靠性。The vehicle grounding detection system provided by the embodiment of the utility model includes: a plurality of grounding points, a plurality of detection lines corresponding to the plurality of grounding points, and a data processing module. The grounding point connected to the vehicle body is set as the grounding reference point, wherein one end of the main grounding line is connected to the battery negative terminal, and the other end is connected to the vehicle body. The grounding signal of each grounding point and the grounding reference signal of the grounding reference point are respectively obtained by the data processing module, and the grounding signal of the grounding point and the grounding reference signal of the grounding reference point are calculated and processed, and then judged Whether the ground point is faulty. The embodiment of the utility model solves the problem that the existing technology cannot detect the conduction between the vehicle wiring harness and the ground point of the vehicle body after loading, which brings difficulties to troubleshooting during subsequent vehicle debugging. After the wiring harness of the whole vehicle is loaded, the detection of the grounding point between the wiring harness of the whole vehicle and the ground iron of the vehicle body is realized, which is convenient for troubleshooting and improves the reliability of the vehicle operation.

实施例二Embodiment two

图2是本实用新型实施例二提供的一种车用搭铁检测系统的结构示意图。本实施例可适用于整车线束装车后对整车线束各个搭铁点进行故障检测的情况,该车用搭铁检测系统包括:Fig. 2 is a schematic structural diagram of a vehicle grounding detection system provided by Embodiment 2 of the present invention. This embodiment is applicable to the situation where fault detection is performed on each grounding point of the vehicle wiring harness after the vehicle wiring harness is loaded. The vehicle grounding detection system includes:

多个搭铁点110,多个搭铁点110中包括一个搭铁基准点111,搭铁基准点111通过主搭铁线140与车用蓄电池负极150电连接;A plurality of grounding points 110, including a grounding reference point 111 in the plurality of grounding points 110, the grounding reference point 111 is electrically connected to the vehicle battery negative pole 150 through the main grounding line 140;

多条检测线120,与多个搭铁点110一一对应设置,检测线120与对应的搭铁点110电连接,与搭铁基准点111电连接的检测线120为检测基准线121;A plurality of detection lines 120 are provided in one-to-one correspondence with a plurality of ground points 110, the detection lines 120 are electrically connected to the corresponding ground points 110, and the detection line 120 electrically connected to the ground reference point 111 is the detection reference line 121;

数据处理模块130,包括多个检测端口131,多个检测端口131与多条检测线120一一对应并电连接,数据处理模块130通过多条检测线120分别获取各个搭铁点110的搭铁信号、以及搭铁基准点111的搭铁基准信号,根据搭铁点110的搭铁信号和搭铁基准点111的搭铁基准信号判断搭铁点110是否存在故障。The data processing module 130 includes a plurality of detection ports 131, and the plurality of detection ports 131 are in one-to-one correspondence with the plurality of detection lines 120 and are electrically connected. signal, and the grounding reference signal of the grounding reference point 111, according to the grounding signal of the grounding point 110 and the grounding reference signal of the grounding reference point 111, it is judged whether the grounding point 110 has a fault.

可选的,数据处理模块130包括数据获取子模块132和故障判定子模块133;Optionally, the data processing module 130 includes a data acquisition submodule 132 and a fault determination submodule 133;

数据获取子模块132,用于通过检测线120获取与该检测线120对应电连接的搭铁点110的搭铁点电压值,以及通过检测基准线121获取搭铁基准点111的搭铁基准点电压值;The data acquisition sub-module 132 is used to obtain the ground point voltage value of the ground point 110 electrically connected to the detection line 120 through the detection line 120, and obtain the ground reference point of the ground reference point 111 through the detection reference line 121 Voltage value;

故障判定子模块133,用于在检测到搭铁点110的搭铁点电压值和搭铁基准点111的搭铁基准点电压值之间的电压差绝对值大于该搭铁点110对应的压降阈值时,判定该搭铁点110故障。The fault judgment sub-module 133 is used to detect that the absolute value of the voltage difference between the ground point voltage value of the ground point 110 and the ground reference point voltage value of the ground reference point 111 is greater than the voltage corresponding to the ground point 110 When the threshold is lowered, it is determined that the ground point 110 is faulty.

其中,数据处理模块130中预先存储与多个搭铁点110一一对应的多个压降阈值。Wherein, the data processing module 130 pre-stores a plurality of voltage drop thresholds corresponding to the plurality of grounding points 110 one-to-one.

示例性的,车辆启动时,车用搭铁检测系统上电,开始对车辆各个搭铁点110进行检测。例如存在N个搭铁点110,分别为搭铁点1,2,……N。其中,搭铁点1通过主搭铁线140与车身200连接蓄电池负极150连接,为搭铁基准点111。假设数据处理模块130中预先存储的搭铁点2,……N的压降故障阈值分别为U2a,U3a……UNa。可选的,数据获取子模块132先通过与搭铁基准点111对应电连接的检测基准线121获取搭铁基准点111的搭铁基准点电压值U1,以及通过与搭铁点2对应电连接的检测线获取搭铁点2的搭铁点电压值U2,并将U1,U2传输至故障判定子模块133,故障判定子模块133对搭铁基准点111的搭铁基准点电压值U1和搭铁点2的搭铁点电压值U2进行作差,求绝对值,假设得到的值为U2b。再通过比较U2b和U2a的关系,来判定搭铁点2是否存在故障。例如,当U2b>U2a,则可判定搭铁点2存在故障;当U2b≤U2a,则可判定搭铁点2正常,不存在故障。然后按照上述检测方式继续检测搭铁点3,直到搭铁点N检测完毕。Exemplarily, when the vehicle is started, the vehicle ground detection system is powered on and starts to detect each ground point 110 of the vehicle. For example, there are N ground points 110, which are ground points 1, 2, . . . N respectively. Wherein, the ground point 1 is connected to the battery negative pole 150 of the vehicle body 200 through the main ground wire 140 , which is the ground reference point 111 . Assume that the voltage drop fault thresholds of the grounding points 2, . . . N pre-stored in the data processing module 130 are U2a, U3a... UNa respectively. Optionally, the data acquisition sub-module 132 first obtains the ground reference point voltage value U1 of the ground reference point 111 through the detection reference line 121 electrically connected to the ground reference point 111, and obtains the voltage value U1 of the ground reference point 111 through the electrical connection corresponding to the ground reference point 2. The detection line of the grounding point 2 obtains the grounding point voltage value U2 of the grounding point 2, and transmits U1 and U2 to the fault judgment sub-module 133, and the fault judgment sub-module 133 compares the grounding reference point voltage value U1 of the grounding reference point 111 with the grounding The ground point voltage value U2 of iron point 2 is subtracted to find the absolute value, assuming that the obtained value is U2b. Then, by comparing the relationship between U2b and U2a, it is determined whether there is a fault at ground point 2. For example, when U2b>U2a, it can be determined that there is a fault at ground point 2; when U2b≤U2a, it can be determined that ground point 2 is normal and there is no fault. Then continue to detect the ground point 3 according to the above detection method until the detection of the ground point N is completed.

可选的,该车用搭铁检测系统还包括:显示模块180,与数据处理模块130电连接;故障判定子模块133还用于在搭铁点110存在故障时,记录故障搭铁点110位置、以及统计故障搭铁点110数量并传输至显示模块180进行显示。Optionally, the vehicle grounding detection system also includes: a display module 180 electrically connected to the data processing module 130; the fault determination sub-module 133 is also used to record the position of the faulty grounding point 110 when there is a fault at the grounding point 110 , and count the number of faulty grounding points 110 and transmit it to the display module 180 for display.

可选的,数据处理模块130与显示模块180之间通过CAN线190电连接。Optionally, the data processing module 130 is electrically connected to the display module 180 through a CAN line 190 .

示例性的,假设故障判定子模块133判定搭铁点2和搭铁点3存在故障时,可记录搭铁点2和搭铁点3均为故障搭铁点,并传输至显示模块180进行显示。可选的,显示模块180可以是触控显示屏。在检测系统对各个搭铁点110进行检测的过程中,故障判定子模块133还用于实时统计故障点数量,例如,检测系统刚上电时,故障搭铁点110数量初始化为0。随着对各个搭铁点110的检测,故障判定子模块133每判定出一个故障搭铁点,将故障搭铁点数量做加1处理。假设故障判定子模块133判定搭铁点2和搭铁点3存在故障时,故障判定子模块133判定搭铁点2为故障搭铁点,并将故障搭铁点的数量加1,判定搭铁点3为故障搭铁点,并将故障搭铁点的数量再加1,最终统计出故障搭铁点数量(例如2)后将其传输至显示模块180进行显示。即当N个搭铁点110中搭铁点2和搭铁点3存在故障时,显示模块180将显示故障搭铁点2和故障搭铁点3对应的位置和故障搭铁点数量2,并发出异常报警。Exemplarily, assuming that the fault determination sub-module 133 determines that there is a fault in the ground point 2 and the ground point 3, it can record that both the ground point 2 and the ground point 3 are faulty ground points, and transmit it to the display module 180 for display . Optionally, the display module 180 may be a touch screen. During the process of detecting each ground point 110 by the detection system, the fault judgment sub-module 133 is also used to count the number of fault points in real time. For example, when the detection system is just powered on, the number of faulty ground points 110 is initialized to 0. Along with the detection of each ground point 110 , the fault judging sub-module 133 adds 1 to the number of fault ground points each time a fault ground point is determined. Assuming that the fault determination sub-module 133 determines that there is a fault in the ground point 2 and the ground point 3, the fault determination sub-module 133 determines that the ground point 2 is a fault ground point, and adds 1 to the number of fault ground points, and determines that the ground point Point 3 is the faulty grounding point, and the number of faulty grounding points is added by 1, and finally the number of faulty grounding points (for example, 2) is counted and then transmitted to the display module 180 for display. That is, when there is a fault in grounding point 2 and grounding point 3 among the N grounding points 110, the display module 180 will display the corresponding positions of faulty grounding point 2 and faulty grounding point 3 and the number of faulty grounding points 2, and An exception alarm is issued.

可选的,显示模块180可以包括输入按键,用户可以根据实际情况对各个搭铁点110的压降阈值进行设定。例如,在车辆出厂前,车用搭铁系统对车辆各个搭铁点110进行多次检测,从而根据对此检测的大数据确定各个搭铁点110对应的压降阈值。工作人员可以根据确定的压降阈值在显示模块180上通过输入按键输入各个搭铁点110对应的压降阈值;当显示模块180为触控显示屏时,可直接通过显示显示屏输入各个搭铁点110对应的压降阈值。Optionally, the display module 180 may include an input button, and the user may set the voltage drop threshold of each ground point 110 according to actual conditions. For example, before the vehicle leaves the factory, the vehicle grounding system performs multiple detections on each grounding point 110 of the vehicle, so as to determine the voltage drop threshold corresponding to each grounding point 110 according to the large data detected. The staff can input the voltage drop threshold corresponding to each ground point 110 on the display module 180 through the input button according to the determined voltage drop threshold; when the display module 180 is a touch screen, they can directly input each ground point Point 110 corresponds to the voltage drop threshold.

可选的,数据处理模块130中预先存储搭铁点110故障数量阈值,故障判定子模块133还用于在检测到故障搭铁点110数量大于或等于搭铁点110故障数量阈值时,判定搭铁基准点111存在故障。Optionally, the data processing module 130 pre-stores the grounding point 110 fault number threshold, and the fault determination submodule 133 is also used to determine the grounding point 110 fault number threshold when detecting that the number of faulty grounding points 110 is greater than or equal to the grounding point 110 fault number threshold. Iron reference point 111 is faulty.

因所有搭铁点110的故障判断都是根据该搭铁点110与搭铁基准点111的压降绝对值来判定,故当搭铁基准点111故障时,各个搭铁点110的检测结果都是不准确的,且大多数搭铁点110会被判定为故障搭铁点。故数据处理模块130中可预先存储搭铁点故障数量阈值,当故障判定子模块133检测到故障搭铁点数量大于或等于搭铁点故障数量阈值时,判定搭铁基准点111存在故障。可选的,故障数量阈值大于或者等于搭铁点110总数量的1/2。即当故障判定子模块133判定出一半或者一半以上的搭铁点110都存在故障时,判定搭铁基准点111为故障搭铁点,并将故障搭铁点数量置为1。然后传输至显示模块180进行显示。故障数量阈值也可以根据实际情况通过显示模块180进行设置。Because the fault judgment of all ground points 110 is based on the absolute value of the pressure drop between the ground point 110 and the ground reference point 111, when the ground reference point 111 fails, the detection results of each ground point 110 will be different. is inaccurate, and most of the ground points 110 will be judged as faulty ground points. Therefore, the data processing module 130 may pre-store a threshold number of faulty ground points. When the fault determination sub-module 133 detects that the number of faulty ground points is greater than or equal to the threshold number of faulty ground points, it determines that the ground reference point 111 is faulty. Optionally, the fault number threshold is greater than or equal to 1/2 of the total number of grounding points 110 . That is, when the fault judging sub-module 133 determines that half or more than half of the ground points 110 are faulty, it determines that the ground reference point 111 is a faulty ground point, and sets the number of faulty ground points to 1. Then it is transmitted to the display module 180 for display. The fault number threshold can also be set through the display module 180 according to actual conditions.

可选的,数据处理模块130还用于在系统上电后依次检测各个搭铁点110是否存在故障,并在多个搭铁点110全部检测完成后控制断开每个搭铁点110与对应的检测线120的电连接。Optionally, the data processing module 130 is also used to sequentially detect whether each ground point 110 is faulty after the system is powered on, and control to disconnect each ground point 110 from the corresponding The electrical connection of the detection line 120.

该车用搭铁检测系统为单周期检测,即上电后依次检测各个搭铁点110,诊断完成后,数据处理模块130内部自动断开搭铁点检测线120,避免车辆启动运行时大电流对其产生冲击,损坏模块。此种检测方式既可以实现高频率的检测各个搭铁点110是否存在故障,或者将要发生故障(如搭铁点110处在锈蚀初期,或搭铁点110在线束装车时存在油漆或脏污);又不会过多的耗用系统电量。The vehicle ground detection system is a single-cycle detection, that is, each ground point 110 is detected sequentially after the power is turned on. After the diagnosis is completed, the data processing module 130 automatically disconnects the ground point detection line 120 to avoid high current when the vehicle is started and running. Impact on it can damage the module. This detection method can realize high-frequency detection whether each grounding point 110 has a fault, or will break down (such as the grounding point 110 is in the early stage of corrosion, or there is paint or dirt on the grounding point 110 when the wiring harness is loaded. ); and will not consume too much system power.

本实施例的技术方案,通过数据获取子模块获取与各个搭铁点的搭铁点电压值,搭铁基准点的搭铁基准点电压值;故障判定子模块在检测到搭铁点述搭铁点电压值和搭铁基准点的搭铁基准点电压值之间的电压差绝对值大于该搭铁点对应的压降阈值时,判定该搭铁点故障,并将故障点传输至显示模块进行显示;以及在故障搭铁点数量大于故障数量阈值时,判定搭铁基准点故障,方便故障排查,为排除因搭铁不良而引起的故障提供依据。实现了整车线束装车后,对整车线束与车身搭铁的搭铁点的检测,提高了车辆运行可靠性,并进一步提高了检测准确性。In the technical solution of this embodiment, the grounding point voltage value of each grounding point and the grounding reference point voltage value of the grounding reference point are obtained through the data acquisition sub-module; When the absolute value of the voltage difference between the point voltage value and the voltage value of the ground reference point of the ground reference point is greater than the voltage drop threshold corresponding to the ground point, it is determined that the ground point is faulty, and the fault point is transmitted to the display module for further analysis. display; and when the number of faulty grounding points is greater than the threshold of the number of faults, it is judged that the grounding reference point is faulty, which facilitates troubleshooting and provides a basis for eliminating faults caused by poor grounding. After the wiring harness of the whole vehicle is loaded, the detection of the grounding point of the wiring harness of the whole vehicle and the ground iron of the vehicle body is realized, which improves the reliability of the vehicle operation and further improves the detection accuracy.

注意,上述仅为本实用新型的较佳实施例及所运用技术原理。本领域技术人员会理解,本实用新型不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本实用新型的保护范围。因此,虽然通过以上实施例对本实用新型进行了较为详细的说明,但是本实用新型不仅仅限于以上实施例,在不脱离本实用新型构思的情况下,还可以包括更多其他等效实施例,而本实用新型的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and the applied technical principles. Those skilled in the art will understand that the utility model is not limited to the specific embodiments described here, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the utility model. Therefore, although the utility model has been described in detail through the above embodiments, the utility model is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the utility model. The scope of the present invention is determined by the appended claims.

Claims (10)

1. a kind of automobile-used bonding detecting system, which is characterized in that including:
Multiple bonding dots, the multiple bonding dots include a bonding datum mark, and the bonding datum mark passes through main ground strap It is electrically connected with car battery cathode;
A plurality of detection line is arranged in a one-to-one correspondence with the multiple bonding dots, and the detection line is electrically connected with the corresponding bonding dots It connects, the detection line being electrically connected with the bonding datum mark is detection datum line;
Data processing module, including multiple detection ports, the multiple detection port correspond simultaneously with a plurality of detection line Electrical connection, the data processing module obtained respectively by a plurality of detection line each bonding dots bonding signal, with And the bonding reference signal of the bonding datum mark, according to the bonding of the bonding signal of the bonding dots and the bonding datum mark Reference signal judges that the bonding dots whether there is failure.
2. detecting system according to claim 1, which is characterized in that the data processing module includes data acquisition submodule Block and fault verification submodule;
The data acquisition submodule, the bonding dots for obtaining electrical connection corresponding with the detection line by the detection line Bonding dots voltage value, and pass through the detection datum line and obtain the bonding datum mark voltage value of the bonding datum mark;
The fault verification submodule, in the bonding dots voltage value and the bonding benchmark for detecting the bonding dots When voltage difference absolute value between the bonding datum mark voltage value of point is more than the bonding dots corresponding pressure drop threshold value, judgement should Bonding point failure.
3. detecting system according to claim 2, which is characterized in that further include:Display module, with the data processing mould Block is electrically connected;The fault verification submodule is additionally operable in the bonding dots there are when failure, record failure bonding dots position, with And it counts failure bonding dots quantity and is transmitted to the display module and shown.
4. detecting system according to claim 3, which is characterized in that prestore bonding dots in the data processing module Number of faults threshold value, the fault verification submodule are additionally operable to detecting that it is described that the failure bonding dots quantity is greater than or equal to When bonding dots number of faults threshold value, judge that there are failures for the bonding datum mark.
5. detecting system according to claim 4, which is characterized in that the number of faults threshold value is more than or equal to described The 1/2 of bonding dots total quantity.
6. detecting system according to claim 2, which is characterized in that prestored in the data processing module with it is described Multiple bonding dots multiple pressure drop threshold values correspondingly.
7. detecting system according to claim 3, which is characterized in that the data processing module and the display module it Between be electrically connected by CAN lines.
8. detecting system according to claim 1, which is characterized in that the data processing module is additionally operable in system electrification It detects each bonding dots successively afterwards and whether there is failure, and control disconnects after the completion of the multiple bonding dots all detection The electrical connection of each bonding dots and the corresponding detection line.
9. detecting system according to claim 1, which is characterized in that further include:A plurality of overall wire sheaves are taken with the multiple Iron spot corresponds, and the bonding dots that the ground wire of every overall wire sheaves is corresponding are electrically connected.
10. detecting system according to claim 9, which is characterized in that the overall wire sheaves ground wire passes through O-shaped terminal and institute State bonding dots electrical connection.
CN201721898447.0U 2017-12-29 2017-12-29 A vehicle grounding detection system Expired - Fee Related CN207764333U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109031072A (en) * 2018-08-30 2018-12-18 国网重庆市电力公司巫溪县供电分公司 Transformer fault detection system
CN113341779A (en) * 2020-03-02 2021-09-03 纬湃科技投资(中国)有限公司 Light-mixed whole vehicle system and ground deviation detection device thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109031072A (en) * 2018-08-30 2018-12-18 国网重庆市电力公司巫溪县供电分公司 Transformer fault detection system
CN113341779A (en) * 2020-03-02 2021-09-03 纬湃科技投资(中国)有限公司 Light-mixed whole vehicle system and ground deviation detection device thereof
CN113341779B (en) * 2020-03-02 2023-06-16 纬湃科技投资(中国)有限公司 Light-mixing whole vehicle system and ground offset detection device thereof

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