CN207736564U - A screw conveying mechanism of a twin-screw granulator - Google Patents
A screw conveying mechanism of a twin-screw granulator Download PDFInfo
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- CN207736564U CN207736564U CN201721676573.1U CN201721676573U CN207736564U CN 207736564 U CN207736564 U CN 207736564U CN 201721676573 U CN201721676573 U CN 201721676573U CN 207736564 U CN207736564 U CN 207736564U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000002156 mixing Methods 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 4
- 238000003756 stirring Methods 0.000 abstract description 18
- 238000013329 compounding Methods 0.000 abstract 3
- 238000010943 off-gassing Methods 0.000 description 11
- 238000004804 winding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000012768 molten material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229920006302 stretch film Polymers 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
- B29B7/42—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
- B29B7/426—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix with consecutive casings or screws, e.g. for charging, discharging, mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/76—Venting, drying means; Degassing means
- B29C48/763—Vent constructions, e.g. venting means avoiding melt escape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/793—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling upstream of the plasticising zone, e.g. heating in the hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/252—Drive or actuation means; Transmission means; Screw supporting means
- B29C48/2522—Shaft or screw supports, e.g. bearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/287—Raw material pre-treatment while feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/375—Plasticisers, homogenisers or feeders comprising two or more stages
- B29C48/38—Plasticisers, homogenisers or feeders comprising two or more stages using two or more serially arranged screws in the same barrel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/52—Screws with an outer diameter varying along the longitudinal axis, e.g. for obtaining different thread clearance
- B29C48/525—Conical screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/535—Screws with thread pitch varying along the longitudinal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/58—Screws provided with seal ring elements, i.e. elements of generally circular and tapered shape for preventing the back flow of the melt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/67—Screws having incorporated mixing devices not provided for in groups B29C48/52 - B29C48/66
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/76—Venting, drying means; Degassing means
- B29C48/765—Venting, drying means; Degassing means in the extruder apparatus
- B29C48/766—Venting, drying means; Degassing means in the extruder apparatus in screw extruders
- B29C48/767—Venting, drying means; Degassing means in the extruder apparatus in screw extruders through a degassing opening of a barrel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及造粒机输送领域,具体为一种双螺旋杆造粒机的螺旋输送机构。The utility model relates to the conveying field of a granulator, in particular to a screw conveying mechanism of a double-screw rod granulator.
背景技术Background technique
双螺杆造粒机主要用于橡塑和工程树脂的填充、共混、改性、增加、氯化、聚丙烯和高吸水性树脂的加工,平行双螺杆造粒机的料筒和螺杆均按积木式原理设计,可按需要进行不同组合,采用电加热和水冷却自动控制机筒温度,并配有强制喂料,真空排气和不停车换网装置,双螺杆采用变频调速、交流电机驱动或直流调速、直流电机驱动,减速和双螺杆传动在同一箱体之内,外形尺寸紧凑,采用装有剪切销的安全联轴器,可以保护螺杆和传动箱不因超负荷而损坏:The twin-screw granulator is mainly used for the filling, blending, modification, addition, chlorination, processing of polypropylene and superabsorbent resin of rubber, plastic and engineering resin. The barrel and screw of the parallel twin-screw granulator are all according to Building block principle design, different combinations can be made according to needs, using electric heating and water cooling to automatically control the temperature of the barrel, and equipped with forced feeding, vacuum exhaust and non-stop screen changing devices, twin-screw adopts frequency conversion speed regulation, AC motor Drive or DC speed regulation, DC motor drive, deceleration and twin-screw transmission in the same box, compact size, using a safety coupling with shear pins, which can protect the screw and transmission box from being damaged due to overload :
例如,申请号为201420416036.3,专利名称为一种双螺杆造粒机的螺旋输送机构的实用新型/实用新型专利:For example, the application number is 201420416036.3, and the patent name is a utility model/utility model patent for a screw conveyor mechanism of a twin-screw granulator:
其通过转盘、与转盘联动连接的第一电机、与第一螺杆联动连接的第二电机、与第二螺杆联动连接的第三电机,第一螺杆和第二螺杆轴向固定、周向旋转地设于转盘同侧,从而使得在螺旋输送的时候能够均匀的搅拌。It passes through the turntable, the first motor linked with the turntable, the second motor linked with the first screw, and the third motor linked with the second screw. The first screw and the second screw are axially fixed and circumferentially rotated. It is set on the same side of the turntable, so that it can be stirred evenly during the screw conveying.
但是,现有的利用拉伸膜包装货物的方法存在以下缺陷:However, there are following defects in the existing method of utilizing stretch film to pack goods:
(1)由于物料在造粒机中存在一定的形态变换过程,在进入双螺杆螺旋输送时,需要具备一定的熔融状态,现有的螺旋输送装置,都是在机筒内形成熔融状态,从而增加了输送机构的输送压力;(1) Due to the certain shape transformation process of the material in the granulator, it needs to have a certain molten state when it enters the twin-screw screw conveying device. The existing screw conveying devices all form a molten state in the barrel, so that Increase the delivery pressure of the delivery mechanism;
(2)使得熔融状态是内部的气泡尽可能的少,该第一螺杆和第二螺杆只能通过增加其搅动时间,使得充分搅拌,螺旋杆的结构过于单一,在搅拌的流动过程中容易出现死角,位于螺旋杆中间部分物料很难被充分搅拌,间断式螺旋桨叶使得螺旋杆的轴向力过大,容易造成螺旋杆损伤,在挤出的质量上难以保证,螺杆的螺旋状态也不利于气体的逸出。(2) Make the molten state have as few internal bubbles as possible. The first screw and the second screw can only be fully stirred by increasing their stirring time. The structure of the screw is too simple, and it is easy to appear during the flow of stirring. Dead angle, the material located in the middle of the screw is difficult to be fully stirred, the intermittent propeller blades make the axial force of the screw too large, which is easy to cause damage to the screw, difficult to guarantee the quality of extrusion, and the helical state of the screw is also not conducive escape of gas.
发明内容Contents of the invention
为了克服现有技术方案的不足,本实用新型提供一种双螺旋杆造粒机的螺旋输送机构,能有效的解决背景技术提出的问题。In order to overcome the shortcomings of the existing technical solutions, the utility model provides a screw conveying mechanism of a double-screw granulator, which can effectively solve the problems raised by the background technology.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种双螺旋杆造粒机的螺旋输送机构,包括底座、以及安装在底座上的电机室,所述电机室连接有混料装置,所述混料装置连接有出料机筒,所述混料装置顶部设置有预热装置,所述预热装置顶部倾斜安装有投料装置,所述投料装置包括送料壳体和竖直安装在送料壳体表壁的料斗,所述送料壳体内部设置有料轴杆,且所述料轴杆的杆身上设置有偏心轮桨叶和单片螺旋桨叶;A screw conveying mechanism for a twin-screw granulator, comprising a base and a motor chamber installed on the base, the motor chamber is connected with a mixing device, the mixing device is connected with a discharge barrel, the mixing The top of the feeding device is provided with a preheating device, and the top of the preheating device is obliquely installed with a feeding device. The feeding device includes a feeding shell and a hopper vertically installed on the surface wall of the feeding shell. A shaft, and the shaft of the material shaft is provided with an eccentric wheel blade and a single propeller blade;
所述混料装置内部设置有主轴杆,且所述主轴杆的杆身上设置有混送料桨叶和逸气搅拌桨叶,所述主轴杆固定连接有出料机筒内部设置的锥形双螺杆,所述锥形双螺杆一端固定连接有锥齿轮盘,所述锥齿轮盘固定连接有前轴杆,且所述前轴杆的杆身上设置有平型螺旋叶,所述前轴杆设置在出料机筒内部设置的后料腔内部。The inside of the mixing device is provided with a spindle rod, and the shaft body of the spindle rod is provided with mixing feeding blades and outgassing stirring blades, and the spindle rod is fixedly connected with a conical twin-screw rod arranged inside the discharge barrel, so One end of the conical twin-screw is fixedly connected with a bevel gear disc, and the bevel gear disc is fixedly connected with a front shaft rod, and the shaft body of the front shaft rod is provided with a flat spiral blade, and the front shaft rod is arranged on the discharge shaft. The interior of the rear material cavity provided inside the machine barrel.
进一步地,所述预热装置包括接料圈管,所述接料圈管和送料壳体连接处内部设置有管垫圈,且所述管垫圈中间设置有轴承,所述接料圈管内部设置有涡流绕线。Further, the preheating device includes a material receiving ring pipe, a pipe gasket is arranged inside the connection between the material receiving ring pipe and the feeding housing, and a bearing is arranged in the middle of the pipe gasket, and a pipe gasket is arranged inside the material receiving ring pipe. Has eddy current winding.
进一步地,所述逸气搅拌桨叶包括内圈片,以及套装在内圈片上的外圈片,所述外圈片表面环形均匀设置有豁孔,所述豁孔通过内逸孔链接有环形设置在内圈片上的切割圈。Further, the outgassing stirring paddle includes an inner ring piece, and an outer ring piece set on the inner ring piece, and the surface of the outer ring piece is evenly provided with slit holes, and the slit holes are connected with a ring through the inner escape hole. A cut ring set on the inner ring sheet.
进一步地,所述偏心轮桨叶为椭圆型圆盘,且相邻两个偏心轮桨叶的偏心方向相反。Further, the eccentric wheel blades are elliptical disks, and the eccentric directions of two adjacent eccentric wheel blades are opposite.
进一步地,所述主轴杆和锥形双螺杆连接处设置有内架圈。Further, an inner frame ring is provided at the joint between the spindle rod and the conical twin-screw rod.
进一步地,所述料轴杆末端和轴承连接在一起。Further, the end of the material shaft and the bearing are connected together.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
(1)本实用新型的螺旋输送机构由主轴杆和锥形双螺杆,以及前轴杆连接组合而成,在主轴杆上设置混送料桨叶和逸气搅拌桨叶,将进入机筒的物料进行初步的混合熔融,同时通过逸气搅拌桨叶上的切割圈对物料进行充分的切割,搅拌,将熔融状态的物料中的气体切破,通过内逸孔进入豁孔中,通过机筒本身的真空逸气装置进行排气,同时豁孔本身具备剪切和导气的作用,同时使得搅拌更加均匀,在初步熔融状态后就对物料进行截流排气,避免了携带气体的物料进入机筒中,从而在机筒中形成较大的压力,使得挤出的物料质量下降,且形成隔断,进入机筒后的物料通过锥形双螺杆的挤压输送,最后通过锥齿轮盘的最后剪切,截流,后通过平型螺旋叶进行出料输送,后料腔的腔室口小于锥形双螺杆安装的腔室,从而使得物料被短暂滞留在锥形双螺杆上,从而达到充分的搅拌目的;(1) The screw conveying mechanism of the present utility model is composed of a main shaft rod, a conical twin-screw rod, and a front shaft rod. At the same time, the material is fully cut and stirred by the cutting ring on the outgassing stirring blade, and the gas in the molten material is cut through, and enters the hole through the inner escape hole, and passes through the vacuum of the barrel itself. The outgassing device exhausts, and at the same time, the hole itself has the function of shearing and guiding air, and at the same time makes the stirring more uniform. After the initial melting state, the material is intercepted and exhausted, preventing the material with gas from entering the barrel, thereby A large pressure is formed in the barrel, which reduces the quality of the extruded material and forms a partition. After entering the barrel, the material is squeezed and conveyed by the conical twin-screw, and finally cut through the bevel gear plate, intercepted, and finally The material is conveyed through the flat spiral blade, and the chamber opening of the rear material chamber is smaller than the chamber installed by the conical twin-screw, so that the material is temporarily detained on the conical twin-screw, so as to achieve the purpose of sufficient mixing;
(2)本实用新型的投料装置和混料装置为螺旋输送机构提供了前提保障,通过投料装置中的偏心轮桨叶对物料进行充分的搅拌剪切,使得物料颗粒更小,便于后续的加工,通过单片螺旋桨叶进行螺旋输送至预热装置,通过涡流绕线能够快速的对通过的物料进行预热,陶瓷材质的接料圈管能够有效的进行热量传递,从而降低机筒本身的加热状态,延长螺旋杆的使用寿命。(2) The feeding device and mixing device of the utility model provide a premise guarantee for the screw conveying mechanism. The eccentric wheel blades in the feeding device fully stir and shear the material, making the material particles smaller and convenient for subsequent processing , conveyed to the preheating device through a single propeller blade, and the passing material can be preheated quickly through eddy current winding, and the ceramic material receiving ring tube can effectively transfer heat, thereby reducing the heating of the barrel itself State, prolong the service life of the screw rod.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的逸气搅拌桨叶结构示意图;Fig. 2 is the structural representation of outgassing stirring paddle of the present utility model;
图3为本实用新型的锥齿轮盘结构示意图。Fig. 3 is a structural schematic diagram of the bevel gear disc of the present invention.
图中标号:Labels in the figure:
1-底座;2-电机室;3-出料机筒;4-预热装置;5-混料装置;6-投料装置;1-base; 2-motor room; 3-discharging barrel; 4-preheating device; 5-mixing device; 6-feeding device;
301-内圈架;302-锥形双螺杆;303-锥齿轮盘;304-平型螺旋叶;305- 前轴杆;306-后料腔;301-inner ring frame; 302-conical twin-screw; 303-bevel gear disc; 304-flat spiral blade; 305-front shaft; 306-rear cavity;
401-接料圈管;402-管垫圈;403-涡流绕线;404-轴承;401-receiving ring tube; 402-pipe washer; 403-eddy current winding; 404-bearing;
501-主轴杆;502-混送料桨叶;503-逸气搅拌桨叶;5031-外圈片;5032- 内圈片;5033-豁孔;5034-内逸孔;5035-切割圈;501-spindle rod; 502-mixed feeding paddle; 503-outgassing stirring paddle; 5031-outer ring piece; 5032-inner ring piece; 5033-opening hole;
601-送料壳体;602-电机;603-料斗;604-料轴杆;605-偏心轮桨叶; 606-支撑架;607-单片螺旋桨叶。601-feeding shell; 602-motor; 603-hopper; 604-material shaft; 605-eccentric wheel blade; 606-support frame; 607-single propeller blade.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1、图2和图3所示,本实用新型提供了一种双螺旋杆造粒机的螺旋输送机构,包括底座1、以及安装在底座1上的电机室2,所述电机室2连接有混料装置5,所述混料装置5连接有出料机筒3,所述混料装置5顶部设置有预热装置4,所述预热装置4顶部倾斜安装有投料装置6,所述投料装置6 包括送料壳体601和竖直安装在送料壳体601表壁的料斗603,所述送料壳体 601内部设置有料轴杆604,且所述料轴杆604的杆身上设置有偏心轮桨叶605 和单片螺旋桨叶607;As shown in Figure 1, Figure 2 and Figure 3, the utility model provides a screw conveying mechanism of a twin-screw granulator, including a base 1, and a motor chamber 2 installed on the base 1, the motor chamber 2 A mixing device 5 is connected, and the mixing device 5 is connected with a discharge barrel 3. The top of the mixing device 5 is provided with a preheating device 4, and the top of the preheating device 4 is obliquely equipped with a feeding device 6. The feeding device 6 includes a feeding housing 601 and a hopper 603 vertically installed on the surface wall of the feeding housing 601, the inside of the feeding housing 601 is provided with a material shaft 604, and the shaft of the material shaft 604 is provided with an eccentric Wheel blade 605 and single propeller blade 607;
所述混料装置5内部设置有主轴杆501,且所述主轴杆501的杆身上设置有混送料桨叶502和逸气搅拌桨叶503,所述主轴杆501固定连接有出料机筒 3内部设置的锥形双螺杆302,所述锥形双螺杆302一端固定连接有锥齿轮盘 303,所述锥齿轮盘303固定连接有前轴杆305,且所述前轴杆305的杆身上设置有平型螺旋叶304,所述前轴杆305设置在出料机筒3内部设置的后料腔 306内部;The inside of the mixing device 5 is provided with a main shaft 501, and the shaft of the main shaft 501 is provided with a mixing feeding paddle 502 and an outgassing stirring paddle 503, and the main shaft 501 is fixedly connected with the discharge barrel 3 The conical twin-screw 302 provided inside, one end of the conical twin-screw 302 is fixedly connected with a bevel gear disc 303, and the bevel gear disc 303 is fixedly connected with a front shaft 305, and the shaft of the front shaft 305 is provided with There is a flat spiral blade 304, and the front shaft 305 is arranged inside the rear chamber 306 provided inside the discharge barrel 3;
通过主轴杆501和锥形双螺杆302,以及前轴杆305连接组合而成的螺旋输送装置,保证了搅拌的均匀和逸气充分,延长螺旋杆的使用寿命,在主轴杆501上设置混送料桨叶502和逸气搅拌桨叶503,将进入机筒的物料进行初步的混合熔融,同时通过逸气搅拌桨叶503上的切割圈5035对物料进行充分的切割,搅拌,将熔融状态的物料中的气体切破,通过内逸孔5032进入豁孔 5033中,通过机筒本身的真空逸气装置进行排气,同时豁孔5033本身具备剪切和导气的作用,同时使得搅拌更加均匀,在初步熔融状态后就对物料进行截流排气,避免了携带气体的物料进入机筒中,从而在机筒中形成较大的压力,使得挤出的物料质量下降,且形成隔断,进入机筒后的物料通过锥形双螺杆302的挤压输送,最后通过锥齿轮盘303的最后剪切,截流,后通过平型螺旋叶304进行出料输送,后料腔306的腔室口小于锥形双螺杆302安装的腔室,从而使得物料被短暂滞留在锥形双螺杆302上,从而达到充分的搅拌目的;The screw conveying device formed by connecting the main shaft 501, the conical twin-screw 302, and the front shaft 305 ensures uniform stirring and sufficient outgassing, prolongs the service life of the screw, and sets mixed feeding on the main shaft 501 The blades 502 and the outgassing stirring blades 503 are used to initially mix and melt the materials entering the barrel, and at the same time, the cutting ring 5035 on the outgassing stirring blades 503 is used to fully cut and stir the materials, and the molten materials are The gas in the barrel is cut through, enters the hole 5033 through the escape hole 5032, and exhausts through the vacuum escape device of the barrel itself. At the same time, the hole 5033 itself has the function of shearing and guiding gas, and at the same time makes the stirring more uniform. After the initial melting state, the material is intercepted and exhausted to avoid the gas-carrying material from entering the barrel, thereby forming a large pressure in the barrel, reducing the quality of the extruded material, and forming a partition, after entering the barrel. The material is extruded and transported by the conical twin-screw 302, and finally cut and intercepted by the bevel gear disc 303, and then discharged and transported by the flat spiral blade 304. The chamber opening of the rear material chamber 306 is smaller than that of the conical twin-screw 302 installed chamber, so that the material is temporarily detained on the conical twin-screw 302, so as to achieve the purpose of sufficient mixing;
所述预热装置4包括接料圈管401,所述接料圈管401和送料壳体601连接处内部设置有管垫圈402,且所述管垫圈402中间设置有轴承404,所述接料圈管401内部设置有涡流绕线403,投料装置6和混料装置4为螺旋输送机构提供了前提保障,通过投料装置6中的偏心轮桨叶605对物料进行充分的搅拌剪切,使得物料颗粒更小,便于后续的加工,通过单片螺旋桨叶607进行螺旋输送至预热装置,通过涡流绕线403能够快速的对通过的物料进行预热,陶瓷材质的接料圈管401能够有效的进行热量传递,从而降低机筒本身的加热状态,延长螺旋杆的使用寿命;The preheating device 4 includes a material receiving ring pipe 401, a pipe washer 402 is arranged inside the joint between the material receiving ring pipe 401 and the feeding housing 601, and a bearing 404 is arranged in the middle of the pipe washer 402, and the material receiving ring 402 is provided with a bearing 404. The vortex winding 403 is arranged inside the coil pipe 401, and the feeding device 6 and the mixing device 4 provide a premise guarantee for the screw conveying mechanism. The eccentric wheel blade 605 in the feeding device 6 fully stirs and shears the material, so that the material The particles are smaller, which is convenient for subsequent processing. It is spirally conveyed to the preheating device by a single propeller blade 607, and the passing materials can be quickly preheated by the eddy current winding 403. The ceramic material receiving ring tube 401 can effectively Conduct heat transfer, thereby reducing the heating state of the barrel itself and prolonging the service life of the screw;
所述逸气搅拌桨叶503包括内圈片5032,以及套装在内圈片5032上的外圈片5031,所述外圈片5031表面环形均匀设置有豁孔5033,所述豁孔5033 通过内逸孔5034链接有环形设置在内圈片5032上的切割圈5035,内圈片5032 的切割圈5035在使得物料通过同时,切割物料,使得物料中气泡被切开,并通过内逸孔5034逸入外圈片5031的豁孔5033中,豁孔5033同时也在切割外圈的物料。The outgassing stirring paddle 503 includes an inner ring piece 5032, and an outer ring piece 5031 set on the inner ring piece 5032. The surface of the outer ring piece 5031 is evenly provided with a ring-shaped hole 5033, and the hole 5033 passes through the inner ring piece. The escape hole 5034 is linked with a cutting ring 5035 annularly arranged on the inner ring sheet 5032. The cutting ring 5035 of the inner ring sheet 5032 cuts the material while allowing the material to pass through, so that the air bubbles in the material are cut and escape through the inner escape hole 5034. Into the cutout hole 5033 of the outer ring sheet 5031, the cutout hole 5033 is also cutting the material of the outer ring at the same time.
进一步说明的是,所述料轴杆604末端和轴承404连接在一起。It is further illustrated that the end of the material shaft 604 is connected with the bearing 404 .
进一步说明的是,所述主轴杆501和锥形双螺杆302连接处设置有内架圈301。To further illustrate, an inner frame ring 301 is provided at the joint between the spindle rod 501 and the conical twin-screw rod 302 .
进一步说明的是,所述偏心轮桨叶605为椭圆型圆盘,且相邻两个偏心轮桨叶605的偏心方向相反。It is further explained that the eccentric blades 605 are elliptical disks, and the eccentric directions of two adjacent eccentric blades 605 are opposite.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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EP3939756A4 (en) * | 2019-09-19 | 2022-06-01 | Lg Chem, Ltd. | FINE CUTTING MACHINE FOR SUPER ABSORBENT POLYMER HYDROGEL |
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