CN207724455U - A kind of soft magnetic materials is with rushing cutter device - Google Patents
A kind of soft magnetic materials is with rushing cutter device Download PDFInfo
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Abstract
本实用新型公开了一种软磁材料用冲切割装置,包括工作台、机架、驱动气缸和控制箱,还包括冲切板组件、冲切模具工装、送料进给机构、收料槽,工作台垂直固定于机架上端,工作台上表面设置冲切板组件的冲切底板,通过可伸缩连接杆在冲切底板上方对应设置冲切顶板,冲切顶板的下表面设置向下凹槽,在冲切顶板的凹槽内设置冲切上模具工装,冲切顶板上表面固定驱动气缸,在冲切底板右侧与其等高度设置送料进给机构,中空的工作台内设置冲切下模具工装,冲切下模具工装连接升降机构。从而实现提高机床的多功能利用率,减少复杂的拆卸工装工作,提高工作效率,减少劳动力。
The utility model discloses a punching and cutting device for soft magnetic materials. The table is vertically fixed on the upper end of the frame, the punching bottom plate of the punching plate assembly is set on the upper surface of the workbench, the punching top plate is correspondingly set above the punching bottom plate through the telescopic connecting rod, and the lower surface of the punching top plate is provided with a downward groove, Set the punching upper die tooling in the groove of the punching top plate, fix the drive cylinder on the upper surface of the punching top plate, set the feeding mechanism on the right side of the punching bottom plate at the same height as it, and set the punching lower mold tooling in the hollow workbench , punching and cutting the lower mold tooling to connect the lifting mechanism. In this way, the multi-functional utilization rate of the machine tool can be improved, the complex work of disassembling the tooling can be reduced, the work efficiency can be improved, and the labor force can be reduced.
Description
技术领域technical field
本实用新型涉及制造行业的一种冲切割装置,具体涉及一种软磁材料用冲切割装置。The utility model relates to a punching and cutting device in the manufacturing industry, in particular to a punching and cutting device for soft magnetic materials.
背景技术Background technique
现如今软磁材料的应用极为广泛,市场需求量极大,因此对于制造软磁材料的加工也更加追求低成本,大批量的生产模式。现有制造设备中大多需要人力投入颇多,存在生产程序复杂,且设备利用率单一化,生产效率低等问题。Nowadays, the application of soft magnetic materials is extremely wide, and the market demand is huge. Therefore, the processing of soft magnetic materials is also more pursuing low-cost, mass production mode. Most of the existing manufacturing equipment requires a lot of human input, and there are problems such as complex production procedures, single equipment utilization, and low production efficiency.
实用新型内容Utility model content
本实用新型的目的主要在于提供一种软磁材料用冲切割装置,解决现有设备机床利用率单一化的问题,实现设备多功能利用和多品种加工,减少复杂的拆卸工装工作,提高工作效率,减少劳动力。The purpose of the utility model is mainly to provide a punching and cutting device for soft magnetic materials, which solves the problem of simplification of the utilization rate of existing equipment and machine tools, realizes multi-functional utilization of equipment and multi-variety processing, reduces complicated work of disassembling tooling, and improves work efficiency , reduce the labor force.
本实用新型采用以下的技术方案:一种软磁材料用冲切割装置,包括工作台1、机架5、控制箱7和驱动气缸8,还包括冲切板组件2、冲切模具工装9、送料进给机构6、收料槽4,所述工作台1 垂直固定于所述机架5上端,所述工作台1上表面设置所述冲切板组件2的冲切底板21,通过可伸缩连接杆3在所述冲切底板21上方对应设置冲切顶板22,所述冲切顶板22的下表面设置向下凹槽221,在所述冲切顶板22的所述凹槽221内设置冲切上模具工装92,所述冲切顶板22上表面固定所述驱动气缸8,在所述冲切底板21右侧与其等高度设置送料进给机构6,中空的所述工作台1内设置冲切下模具工装91,所述冲切下模具工装91连接升降机构。The utility model adopts the following technical solutions: a punching and cutting device for soft magnetic materials, including a workbench 1, a frame 5, a control box 7 and a driving cylinder 8, and also includes a punching plate assembly 2, a punching mold tooling 9, Feeding and feeding mechanism 6, receiving trough 4, the workbench 1 is vertically fixed on the upper end of the frame 5, the upper surface of the workbench 1 is provided with the punching bottom plate 21 of the punching plate assembly 2, through the telescopic The connecting rod 3 is correspondingly provided with a punching top plate 22 above the punching bottom plate 21, the lower surface of the punching top plate 22 is provided with a downward groove 221, and a punching hole is set in the groove 221 of the punching top plate 22. Cut the mold tooling 92, fix the driving cylinder 8 on the upper surface of the punching top plate 22, set the feeding feed mechanism 6 on the right side of the punching bottom plate 21 at the same height as it, and set the punching mechanism 6 in the hollow workbench 1. Cut off the die tooling 91, and the die cutting tooling 91 is connected to the lifting mechanism.
优选的,所述机架5与地面接触端设置滑轮51。Preferably, a pulley 51 is provided at the contact end between the frame 5 and the ground.
优选的,所述冲切板组件2的冲切底板21包括一对可在水平面内左右滑动的冲切盖板一211和冲切盖板二212。Preferably, the punching bottom plate 21 of the punching plate assembly 2 includes a pair of punching cover plate 1 211 and punching cover plate 2 212 that can slide left and right in a horizontal plane.
优选的,所述冲切底板21通过与所述可伸缩连接杆3一体成型的U型定位板31连接,滑板32与所述可伸缩连接杆3一体成型,所述可伸缩连接杆3通过螺栓34与所述冲切顶板22固定连接。Preferably, the punching bottom plate 21 is connected by a U-shaped positioning plate 31 integrally formed with the telescopic connecting rod 3, the sliding plate 32 is integrally formed with the telescopic connecting rod 3, and the telescopic connecting rod 3 is connected by a bolt 34 is fixedly connected with the punching top plate 22.
优选的,所述滑板32的两端分别设置冲切刀具33。Preferably, punching knives 33 are respectively provided at both ends of the slide plate 32 .
优选的,所述冲切模具工装9包括所述冲切下模具工装91和所述冲切上模具工装92,所述冲切下模具工装91固定于支撑板10上,所述支撑板10上设置柔性垫,所述冲切下模具工装91上设置4个定位导向孔911,所述冲切下模具工装91中心处设置通孔912。Preferably, the punching die tooling 9 includes the punching lower die tooling 91 and the punching upper die tooling 92, the punching lower die tooling 91 is fixed on the support plate 10, and A flexible pad is provided, and four positioning guide holes 911 are set on the punching lower die tooling 91 , and a through hole 912 is set at the center of the punching lower die tooling 91 .
优选的,所述冲切上模具工装92与所述冲切顶板通过冲切接头921连接,所述冲切上模具工装92设置4个与所述定位导向孔911配合的导向柱922,所述冲切上模具工装91中心处设置冲切刀头923。Preferably, the punching upper die tooling 92 is connected to the punching top plate through a punching joint 921, and the punching upper die tooling 92 is provided with four guide columns 922 that are matched with the positioning guide holes 911. A punching cutter head 923 is set at the center of the punching upper mold tooling 91 .
优选的,所述送料进给机构6包括送料盘61、连接体62、进给机构63、固定板64,所述送料盘61通过所述连接体62与所述进给机构63连接,所述进给机构63通过所述固定板64固定于所述工作台1上,所述送料盘61架高于所述冲切下模具工装91水平面。Preferably, the feeding mechanism 6 includes a feeding tray 61, a connecting body 62, a feeding mechanism 63, and a fixing plate 64, the feeding tray 61 is connected to the feeding mechanism 63 through the connecting body 62, and the The feeding mechanism 63 is fixed on the workbench 1 through the fixing plate 64 , and the feeding tray 61 is higher than the horizontal plane of the punching lower mold tooling 91 .
优选的,所述收料槽4设置在所述工作台1下方,所述收料槽4内设置的斜板41。Preferably, the material receiving trough 4 is arranged under the workbench 1 , and a sloping plate 41 is arranged in the material receiving trough 4 .
与现有技术相比,本实用新型的有益效果为:本冲切割装置可实现加工软磁材料的卷材切割,也可通过模具加工带有图案或者一定要求的形状,且冲切刀具或模具不需要经常拆卸更换,实现多种类加工和机床设备的高效利用,减少生产成本和劳动力,提高生产效率。Compared with the prior art, the beneficial effect of the utility model is: the punching and cutting device can realize the coil cutting of soft magnetic materials, and can also process patterns or certain required shapes through molds, and the punching tool or mold can It does not need to be disassembled and replaced frequently, realizes efficient utilization of various types of processing and machine tools, reduces production costs and labor, and improves production efficiency.
附图说明Description of drawings
图1为本实用新型的一种工作状态结构示意图;Fig. 1 is a kind of working state structural representation of the utility model;
图2为本实用新型的一种模具工作状态结构示意图;Fig. 2 is a kind of mold working state structural representation of the utility model;
图3为本实用新型的斜板的正视图。Fig. 3 is a front view of the slant plate of the present invention.
附图编号:1-工作台,2-冲切板组件,21-冲切底板,211-冲切盖板一,212-冲切盖板二,22-冲切顶板,221-凹槽,3-可伸缩连接杆,31-U型定位板,32-滑板,33-冲切刀具,34-螺栓,4-收料槽,41-斜板,5-机架,51-滑轮,6-送料进给机构,61-送料盘,62-连接体,63-进给机构,64-固定板,7-控制箱,8-驱动气缸,9-冲切模具工装,91-冲切下模具工装,911-定位导向孔,912-通孔,92-冲切上模具工装,921-冲切接头,922-导向柱,923-冲切刀头,10-支撑板。Drawing number: 1-working table, 2-cutting plate assembly, 21-cutting bottom plate, 211-punching cover plate 1, 212-punching cover plate 2, 22-punching top plate, 221-groove, 3 -Extensible connecting rod, 31-U-shaped positioning plate, 32-slider, 33-cutting tool, 34-bolt, 4-receiving chute, 41-slope, 5-frame, 51-pulley, 6-feeding Feeding mechanism, 61-feeding tray, 62-connecting body, 63-feeding mechanism, 64-fixed plate, 7-control box, 8-driving cylinder, 9-cutting die tooling, 91-cutting lower die tooling, 911-positioning guide hole, 912-through hole, 92-punching upper mold tooling, 921-punching joint, 922-guiding column, 923-punching cutter head, 10-support plate.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更加全面的描述,附图中给出了本实用新型的若干实施例,但是本实用新型可以通过不同的形式来实现,并不限于文本所描述的实施例,相反的,提供这些实施例是为了使对本实用新型公开的内容更加透彻全面。In order to facilitate understanding of the utility model, the utility model will be described more comprehensively below with reference to the accompanying drawings. Several embodiments of the utility model are shown in the accompanying drawings, but the utility model can be realized in different forms, and does not It is limited to the embodiments described in the text, on the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上也可以存在居中的元件,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件,本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is said to be "fixed on" another element, it can be directly on the other element or there can be an intervening element, and when an element is said to be "connected" to another element, it can be Directly connected to another element or possibly intervening elements at the same time, the terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常连接的含义相同,本文中在本实用新型的说明书中所使用的术语知识为了描述具体的实施例的目的,不是旨在于限制本实用新型,本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all the technical and scientific terms used herein have the same meaning as those commonly connected by those skilled in the technical field of the present invention, and the terminology used in the description of the present invention is intended to describe specific The purpose of the embodiment is not intended to limit the utility model, and the term "and/or" used herein includes any and all combinations of one or more related listed items.
请参照图1-3,一种软磁材料用冲切割装置,包括工作台1、机架5、控制箱7和驱动气缸8,还包括冲切板组件2、冲切模具工装9、送料进给机构6、收料槽4,所述工作台1 垂直固定于所述机架5上端,所述工作台1上表面设置所述冲切板组件2的冲切底板21,通过可伸缩连接杆3在所述冲切底板21上方对应设置冲切顶板22,所述冲切顶板22的下表面设置向下凹槽221,在所述冲切顶板22的所述凹槽221内设置冲切上模具工装92,所述冲切顶板22上表面固定所述驱动气缸8,在所述冲切底板21右侧与其等高度设置送料进给机构6,中空的所述工作台1内设置冲切下模具工装91,所述冲切下模具工装91连接升降机构。Please refer to Figure 1-3, a punching and cutting device for soft magnetic materials, including a workbench 1, a frame 5, a control box 7 and a driving cylinder 8, and also includes a punching plate assembly 2, a punching die tooling 9, and a feeding feeder. To the mechanism 6, the receiving trough 4, the workbench 1 is vertically fixed on the upper end of the frame 5, the upper surface of the workbench 1 is provided with the punching bottom plate 21 of the punching plate assembly 2, and the punching plate 21 of the punching plate assembly 2 is arranged on the upper surface of the workbench 1. 3 A punching top plate 22 is correspondingly arranged above the punching bottom plate 21, a downward groove 221 is arranged on the lower surface of the punching top plate 22, and a punching upper plate 22 is arranged in the groove 221 of the punching top plate 22 Die tooling 92, the driving cylinder 8 is fixed on the upper surface of the punching top plate 22, the feeding mechanism 6 is set on the right side of the punching bottom plate 21 at the same height as it, and the punching lower plate is set in the hollow workbench 1. Die tooling 91, the punching lower mold tooling 91 is connected to the lifting mechanism.
进一步地,所述机架5与地面接触端设置滑轮51,方便机床的必要移动。Further, a pulley 51 is provided at the contact end between the frame 5 and the ground to facilitate the necessary movement of the machine tool.
进一步地,所述冲切板组件2的冲切底板21包括一对可在水平面内左右滑动的冲切盖板一211和冲切盖板二212,当需要非卷材软磁材料时,可更换冲切模具,把冲切盖板滑向两侧,通过升降机构把冲切模具上升到工作台上表面。Further, the punching bottom plate 21 of the punching plate assembly 2 includes a pair of punching cover plate 1 211 and punching cover plate 2 212 that can slide left and right in the horizontal plane. Replace the punching die, slide the punching cover to both sides, and lift the punching die to the upper surface of the worktable through the lifting mechanism.
进一步地,所述冲切底板21通过与所述可伸缩连接杆3一体成型的U型定位板31连接,滑板32与所述可伸缩连接杆3一体成型,所述可伸缩连接杆3通过螺栓34与所述冲切顶板22固定连接,所述冲切板组件2连接的可伸缩连接杆3可竖直方向上下运动,带动冲切顶板22上下运动。Further, the punching bottom plate 21 is connected with the U-shaped positioning plate 31 integrally formed with the telescopic connecting rod 3, the sliding plate 32 is integrally formed with the telescopic connecting rod 3, and the telescopic connecting rod 3 is connected by bolts. 34 is fixedly connected with the punching top plate 22, and the telescopic connecting rod 3 connected to the punching plate assembly 2 can move up and down in the vertical direction, driving the punching top plate 22 to move up and down.
进一步地,所述滑板32的两端分别设置冲切刀具33,所述冲切刀具33切换另一种工作模式时可通过所述滑板32滑向两侧。Further, punching knives 33 are provided at both ends of the sliding plate 32 , and the punching knives 33 can slide to both sides through the sliding plate 32 when switching to another working mode.
进一步地,所述冲切模具工装9包括所述冲切下模具工装91和所述冲切上模具工装92,所述冲切下模具工装91固定于支撑板10上,所述支撑板10上设置柔性垫,所述冲切下模具工装91上设置4个定位导向孔911,所述冲切下模具工装91中心处设置通孔912,所述支撑板10用于缓解冲切时的冲击力,减少对机床的损害。Further, the punching die tooling 9 includes the punching lower die tooling 91 and the punching upper die tooling 92, the punching lower die tooling 91 is fixed on the supporting plate 10, and the punching lower mold tooling 91 is fixed on the supporting plate 10 A flexible pad is provided, four positioning guide holes 911 are set on the punching lower die tooling 91, a through hole 912 is set at the center of the punching lower die tooling 91, and the support plate 10 is used to relieve the impact force during punching , to reduce damage to the machine tool.
进一步地,所述冲切上模具工装92与所述冲切顶板通过冲切接头921连接,所述冲切上模具工装92设置4个与所述定位导向孔911配合的导向柱922,所述冲切上模具工装91中心处设置冲切刀头923,通过所述导向柱922与所述导向孔911配合,精准定位,减小加工误差。Further, the punching upper die tooling 92 is connected with the punching top plate through a punching joint 921, and the punching upper die tooling 92 is provided with four guide columns 922 that cooperate with the positioning guide holes 911. A punching cutter head 923 is arranged at the center of the punching upper mold tooling 91, and the guide column 922 cooperates with the guide hole 911 to precisely position and reduce processing errors.
进一步地,所述送料进给机构6包括送料盘61、连接体62、进给机构63、固定板64,所述送料盘61通过所述连接体62与所述进给机构63连接,所述进给机构63通过所述固定板64固定于所述工作台1上,所述送料盘61架高于所述冲切下模具工装91水平面,通过所述进给机构实现自动送料,减少劳动支出。Further, the feeding and feeding mechanism 6 includes a feeding tray 61, a connecting body 62, a feeding mechanism 63, and a fixing plate 64, and the feeding tray 61 is connected to the feeding mechanism 63 through the connecting body 62, and the The feeding mechanism 63 is fixed on the workbench 1 through the fixing plate 64, and the feeding tray 61 is higher than the horizontal plane of the punching lower die tooling 91, and the automatic feeding is realized through the feeding mechanism to reduce labor expenditure .
进一步地,所述收料槽4设置在所述工作台1下方,所述收料槽4内设置的斜板41,冲切完成的工件通过所述通孔912落入所述收料槽4内,并在下落过程中经过所述斜板41,所述斜板41为不平整的棱角状,可进一步筛出残留在工件上的废料。Further, the receiving trough 4 is arranged under the workbench 1, and the inclined plate 41 provided in the receiving trough 4 allows the punched workpiece to fall into the receiving trough 4 through the through hole 912. and pass through the slant plate 41 during the falling process, the slant plate 41 is uneven and angular, and can further screen out the waste remaining on the workpiece.
工作原理:通过升降机构竖直方向上升降冲切模具工装和冲切板组件水平方向的滑动,实现既可以加工软磁材料的卷材切割,也可通过模具加工带有图案或者一定要求的形状,且冲切刀具或模具不需要经常拆卸更换,实现冲切割的不同加工形式,通过进给机构实现送料的自动化,综合提高了生产效率,减少人力劳动,从而降低成本,适应市场需求。Working principle: through the lifting mechanism in the vertical direction, the tooling of the punching die and the sliding of the punching plate assembly in the horizontal direction can be realized. It can not only process the coil cutting of soft magnetic materials, but also process the shape with patterns or certain requirements through the mold. , and the punching tool or mold does not need to be disassembled and replaced frequently, realizes different processing forms of punching and cutting, realizes the automation of feeding through the feeding mechanism, comprehensively improves production efficiency, reduces human labor, thereby reducing costs and adapting to market demand.
以上实施例仅表达了本实用新型的某种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above examples only express a certain implementation mode of the present utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the patent scope of the present utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (9)
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CN201721716559.XU CN207724455U (en) | 2017-12-12 | 2017-12-12 | A kind of soft magnetic materials is with rushing cutter device |
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CN108098921A (en) * | 2017-12-12 | 2018-06-01 | 江西中磁科技协同创新有限公司 | A kind of soft magnetic materials is with rushing cutter device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108098921A (en) * | 2017-12-12 | 2018-06-01 | 江西中磁科技协同创新有限公司 | A kind of soft magnetic materials is with rushing cutter device |
CN108098921B (en) * | 2017-12-12 | 2023-08-22 | 江西中磁科技协同创新有限公司 | Punching cutting device for soft magnetic material |
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