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CN207699799U - A kind of soft fabric control mechanism - Google Patents

A kind of soft fabric control mechanism Download PDF

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Publication number
CN207699799U
CN207699799U CN201721499358.9U CN201721499358U CN207699799U CN 207699799 U CN207699799 U CN 207699799U CN 201721499358 U CN201721499358 U CN 201721499358U CN 207699799 U CN207699799 U CN 207699799U
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Prior art keywords
belt
pulley
round
sewing machine
servo motor
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Expired - Fee Related
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CN201721499358.9U
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Chinese (zh)
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庄振梭
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Suzhou Bibo Intelligent Manufacturing Technology Co ltd
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Suzhou Artisan Intelligent Technology Co Ltd
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Abstract

本实用新型一种软性面料控制机构,涉及织物加工设备领域,包括安装于缝纫机上的:皮带轮、同步带、同步带轮、伺服电机、圆皮带、皮带组件提拉气缸、包缝辅助转角气缸;在缝纫机的压脚外侧设有一条平行于缝纫送料平面的圆皮带;所述圆皮带通过其两端的带轮固定在皮带组件固定板上;皮带组件固定板由皮带组件提拉气缸竖直推动;在圆皮带内配合有一皮带轮;所述皮带轮由包缝辅助转角气缸竖直推动;在缝纫机的顶部设有所述伺服电机和传动轴;伺服电机通过一条同步带与传动轴来联动;传动轴上还通过另一条同步带联动至一传动带轮;所述传动带轮与圆皮带上的带轮之间通过动力传送带联动。

The utility model relates to a soft fabric control mechanism, which relates to the field of fabric processing equipment, including: a pulley, a synchronous belt, a synchronous pulley, a servo motor, a round belt, a belt assembly lifting cylinder, and an overlock auxiliary corner cylinder installed on a sewing machine ;A round belt parallel to the sewing feeding plane is provided outside the presser foot of the sewing machine; the round belt is fixed on the belt assembly fixing plate through the pulleys at both ends; the belt assembly fixing plate is vertically pushed by the belt assembly lifting cylinder There is a pulley in the round belt; the pulley is vertically pushed by the overlock auxiliary corner cylinder; the servo motor and the transmission shaft are arranged on the top of the sewing machine; the servo motor is linked with the transmission shaft through a synchronous belt; the transmission shaft It is also linked to a drive pulley through another synchronous belt; the drive pulley and the pulley on the round belt are linked through a power transmission belt.

Description

一种软性面料控制机构A soft fabric control mechanism

技术领域technical field

本实用新型涉及织物加工设备领域,特别是涉及一种软性面料控制机构。The utility model relates to the field of fabric processing equipment, in particular to a soft fabric control mechanism.

背景技术Background technique

在面料加工行业中,被缝制物的缝纫线迹与布料边缘平行或缝纫线迹间相互平行是缝纫工艺的主要质量要求之一,靠人工来保证缝纫线迹的质量,往往受人工影响,以及操作失误较大,这样会直接影响加工质量和加工效率。因此,一些辅助结构应运而生,通过在面料表面设置增加面料平整张力的工件,或者通过设置压紧面料的结构来达到加工目的。目前普通的缝纫加工设备上设置导向辅助的结构,虽然可以使得操作者能够熟练的保持加工质量。但是,由于面料质地的不同或者加工要求的不同,这些控制结构在面料走线缝合的过程中难以达到无缝配合的效果,对于面料缝合质量造成无法避免的影响。In the fabric processing industry, it is one of the main quality requirements of the sewing process that the sewing stitches of the object to be sewn are parallel to the edge of the fabric or the sewing stitches are parallel to each other. The quality of the sewing stitches is often artificially affected by manual work. And the operation error is relatively large, which will directly affect the processing quality and processing efficiency. Therefore, some auxiliary structures emerge as the times require, and the processing purpose is achieved by setting workpieces that increase the flat tension of the fabric on the surface of the fabric, or by setting a structure that compresses the fabric. At present, the common sewing processing equipment is equipped with a guiding auxiliary structure, although it can make the operator skillfully maintain the processing quality. However, due to different fabric textures or different processing requirements, it is difficult for these control structures to achieve a seamless fit in the process of fabric stitching, which has an unavoidable impact on the quality of fabric stitching.

实用新型内容Utility model content

本实用新型主要解决的技术问题是提供一种软性面料控制机构,解决了面料在缝合走线的过程中,尤其是面料转向缝合过程中,面料转动下无法将面料送料平整的问题。The technical problem mainly solved by the utility model is to provide a soft fabric control mechanism, which solves the problem that the fabric cannot be fed evenly when the fabric is rotated during the process of stitching and threading, especially when the fabric turns to the stitching process.

为解决上述技术问题,本实用新型采用的一个技术方案是提供一种软性面料控制机构,包括包边机Z轴转向机构和安装于缝纫机上的:皮带轮、同步带、同步带轮、伺服电机、圆皮带、皮带组件提拉气缸、包缝辅助转角气缸;包边机Z轴转向机构设置于缝纫机的正面;在缝纫机的压脚外侧设有一条平行于缝纫送料平面的圆皮带;所述圆皮带通过其两端的带轮固定在皮带组件固定板上;皮带组件固定板由皮带组件提拉气缸竖直推动;在圆皮带内配合有一皮带轮;所述皮带轮由包缝辅助转角气缸竖直推动;在缝纫机的顶部设有所述伺服电机和传动轴;伺服电机通过一条同步带与传动轴来联动;传动轴上还通过另一条同步带联动至一传动带轮;所述传动带轮与圆皮带上的带轮之间通过动力传送带联动。In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a soft fabric control mechanism, including the Z-axis steering mechanism of the hemming machine and installed on the sewing machine: pulley, timing belt, timing pulley, servo motor , round belt, belt assembly lifting cylinder, overlock auxiliary corner cylinder; the Z-axis steering mechanism of the hemming machine is arranged on the front of the sewing machine; a round belt parallel to the sewing feeding plane is arranged outside the presser foot of the sewing machine; the circular The belt is fixed on the belt assembly fixing plate through the pulleys at both ends; the belt assembly fixing plate is vertically pushed by the belt assembly lifting cylinder; a pulley is fitted in the round belt; the pulley is vertically pushed by the overlock auxiliary corner cylinder; The top of the sewing machine is provided with the servo motor and the transmission shaft; the servo motor is linked with the transmission shaft through a synchronous belt; the transmission shaft is also linked to a transmission pulley through another synchronous belt; the transmission pulley and the round belt The pulleys are linked by a power transmission belt.

优选的是,所述传动轴通过两个轴承座固定安装于缝纫机的顶部;伺服电机的转轴上安装有联轴器;所述传动带轮安装于缝纫机一侧的竖板上;所述竖板上还安装有一涨紧轮。Preferably, the transmission shaft is fixedly installed on the top of the sewing machine through two bearing seats; a shaft coupling is installed on the rotating shaft of the servo motor; the transmission pulley is installed on a vertical plate on one side of the sewing machine; A tensioner is also installed.

优选的是,所述皮带组件提拉气缸固定于缝纫机上;在皮带组件提拉气缸的活塞杆上固连所述皮带组件固定板;在皮带组件固定板上依次安装有A带轮、皮带胀紧件、B皮带轮、C皮带轮、D带轮;A皮带轮、B皮带轮、C皮带轮、D皮带轮四者共同套装B圆皮带;A皮带轮、皮带胀紧件、B皮带轮三者套装A圆皮带;所述包缝辅助转角气缸竖直推动所述C皮带轮。Preferably, the belt assembly lifting cylinder is fixed on the sewing machine; the belt assembly fixing plate is fixedly connected to the piston rod of the belt assembly lifting cylinder; the A pulley, the belt expansion Tensioner, B pulley, C pulley, D pulley; A pulley, B pulley, C pulley, D pulley four together set B round belt; A pulley, belt tensioner, B pulley set A round belt; all The overlock auxiliary corner cylinder vertically promotes the C pulley.

本实用新型的有益效果是:提供一种软性面料控制机构,能够配合现有的缝纫结构使用,其能够保证面料在缝制过程中缝纫线迹的平整,而且还能够确保面料在转向缝合的过程中,始终保持平整,其送料能力能够确保面料缝制效果。The beneficial effects of the utility model are: to provide a soft fabric control mechanism, which can be used in conjunction with the existing sewing structure, which can ensure the smoothness of the sewing stitches in the sewing process of the fabric, and can also ensure that the fabric is stitched in the direction of sewing. During the process, it is always kept flat, and its feeding capacity can ensure the sewing effect of the fabric.

附图说明Description of drawings

图1是本实用新型一种软性面料控制机构的结构示意图;Fig. 1 is the structural representation of a kind of soft fabric control mechanism of the utility model;

图2是包边走向控制结构局部结构放大视图;Fig. 2 is an enlarged view of the partial structure of the hemming direction control structure;

图3是包边走向控制结构正面视图;Fig. 3 is a front view of the hemming direction control structure;

图4是包边走向控制结构和包边机转向机构配合的结构示意图;Fig. 4 is a structural schematic diagram of the cooperation between the hemming direction control structure and the steering mechanism of the hemming machine;

附图中各部件的标记如下:1、包边机转向机构;2、面料;3、A带轮;4、A塞打螺钉;5、A圆皮带;6、B圆皮带;7、皮带组件固定板;8、皮带组件提拉气缸;9、包缝辅助转角气缸;10、压轮安装板;11、B塞打螺钉;12、C塞打螺钉;13、皮带胀紧件;14、B皮带轮;15、C皮带轮;16、D带轮;17、动力传送带;18、传动皮带轮;19、A同步带;20、A同步带轮;21、轴承座;22、传动轴;23、B同步带轮;24、B同步带;25、联轴器;26、伺服电机;27、胀紧轮;28、辅助转角轴;29、A轴承;30、B轴承;31、C轴承;32、D轴承;33、拉筒。The marks of the parts in the attached drawings are as follows: 1. Steering mechanism of the hemming machine; 2. Fabric; 3. A pulley; 4. A plug screw; 5. A round belt; 6. B round belt; 7. Belt assembly Fixed plate; 8. Lifting cylinder for belt assembly; 9. Overlock auxiliary corner cylinder; 10. Mounting plate for pressure roller; 11. B plug screw; 12. C plug screw; 13. Belt tensioner; 14. B Pulley; 15, C pulley; 16, D pulley; 17, power transmission belt; 18, drive pulley; 19, A synchronous belt; 20, A synchronous pulley; 21, bearing seat; 22, drive shaft; 23, B synchronous Pulley; 24, B synchronous belt; 25, coupling; 26, servo motor; 27, expansion wheel; 28, auxiliary corner shaft; 29, A bearing; 30, B bearing; 31, C bearing; 32, D Bearing; 33, pulling cylinder.

具体实施方式Detailed ways

下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .

请参阅附图1至4,本实用新型实施例包括:Please refer to accompanying drawing 1 to 4, the utility model embodiment comprises:

一种软性面料控制机构,包边机Z轴转向机构1和安装于缝纫机上的:皮带轮、同步带、同步带轮、伺服电机、圆皮带、皮带组件提拉气缸8、包缝辅助转角气缸9。包边机Z轴转向机构1设置于缝纫机的正面,在缝纫机的压脚外侧设有一条平行于缝纫送料平面的圆皮带,圆皮带整体可以升降的同时,圆皮带内还设置一个可以随时推出的皮带轮,这样可以实现逐步压住面料的目的。A soft fabric control mechanism, the Z-axis steering mechanism 1 of the hemming machine and installed on the sewing machine: pulley, timing belt, timing pulley, servo motor, round belt, belt assembly pulling cylinder 8, overlock auxiliary corner cylinder 9. The Z-axis steering mechanism 1 of the hemming machine is set on the front of the sewing machine. There is a round belt parallel to the sewing feeding plane outside the presser foot of the sewing machine. While the whole round belt can be lifted and lowered, there is also a round belt that can be pushed out at any time. Pulley, so that the purpose of gradually pressing the fabric can be achieved.

皮带组件提拉气缸8固定于缝纫机上,在皮带组件提拉气缸8的活塞杆上固连皮带组件固定板7,皮带组件固定板7由皮带组件提拉气缸8竖直推动。在皮带组件固定板7上依次安装有A带轮3、皮带胀紧件13、B皮带轮14、C皮带轮15、D带轮16,B皮带轮14的转轴上设置C塞打螺钉12。A带轮3和D带轮16位于两端提供动力,A带轮3通过D轴承3233安装在皮带组件固定板7上,D轴承3233的轴端上设置A塞打螺钉4;B皮带轮通过C轴承3132固定安装在皮带组件固定板7上;D带轮16通过A轴承29安装在皮带组件固定板7上,A轴承29的轴端安装B塞打螺钉11。A带轮3、B皮带轮14、C皮带轮15、D带轮16四者共同套装B圆皮带6;A带轮3、皮带胀紧件13、B皮带轮14三者套装A圆皮带5。The belt assembly lifting cylinder 8 is fixed on the sewing machine, and the belt assembly fixing plate 7 is fixedly connected on the piston rod of the belt assembly lifting cylinder 8, and the belt assembly fixing plate 7 is vertically promoted by the belt assembly lifting cylinder 8. A belt pulley 3, belt expansion member 13, B belt pulley 14, C belt pulley 15, D belt pulley 16 are installed successively on the belt assembly fixed plate 7, and C plug screw 12 is set on the rotating shaft of B belt pulley 14. The A pulley 3 and the D pulley 16 are located at both ends to provide power, the A pulley 3 is installed on the belt assembly fixing plate 7 through the D bearing 3233, and the A plug screw 4 is arranged on the shaft end of the D bearing 3233; the B pulley passes through the C The bearing 3132 is fixedly installed on the belt assembly fixed plate 7; the D pulley 16 is installed on the belt assembly fixed plate 7 by the A bearing 29, and the B plug screw 11 is installed on the shaft end of the A bearing 29. A pulley 3, B pulley 14, C pulley 15, D pulley 16 four suit B round belt 6 jointly;

在B圆皮带6内配合C皮带轮15,C皮带轮15通过B轴承30套装在辅助转角轴28上,包缝辅助转角气缸9通过压轮安装板10固定辅助转角轴28,包缝辅助转角气缸9竖直推动C皮带轮15。在缝纫机的顶部设有伺服电机26和传动轴22,传动轴22通过两个轴承座21固定安装于缝纫机的顶部,伺服电机26的转轴上安装有联轴器25。伺服电机26通过一条B同步带24与传动轴22来联动,传动轴22上设有两个同步带轮:A同步带轮20和B同步带轮23。A同步带轮20通过A同步带19联动至一传动带轮18,B同步带轮23通过B同步带24联动至伺服电机26。传动带轮18安装于缝纫机一侧的竖板上。传动带轮18与B圆皮带6上的D带轮16之间通过动力传送带17联动。竖板上还安装有一涨紧轮27,涨紧轮27可以调节动力传动带的张力。Match the C pulley 15 in the B round belt 6, and the C pulley 15 is set on the auxiliary corner shaft 28 through the B bearing 30. The auxiliary corner cylinder 9 is fixed by the pressure roller mounting plate 10, and the auxiliary corner cylinder 9 is overlocked. Push the C pulley 15 vertically. The top of the sewing machine is provided with a servo motor 26 and a transmission shaft 22, the transmission shaft 22 is fixedly installed on the top of the sewing machine by two bearing blocks 21, and a shaft coupling 25 is installed on the rotating shaft of the servo motor 26. The servo motor 26 is linked with the transmission shaft 22 through a B synchronous belt 24, and the transmission shaft 22 is provided with two synchronous pulleys: A synchronous pulley 20 and B synchronous pulley 23. The A synchronous pulley 20 is linked to a transmission pulley 18 through the A synchronous belt 19 , and the B synchronous pulley 23 is linked to the servo motor 26 through the B synchronous belt 24 . Drive belt pulley 18 is installed on the vertical plate of sewing machine one side. Between the transmission pulley 18 and the D pulley 16 on the B round belt 6, the power transmission belt 17 is linked. A tensioner 27 is also installed on the vertical plate, and the tensioner 27 can regulate the tension of the power transmission belt.

系统启动,包缝辅助转角气缸8伸出使C皮带轮15与桌面距离3mm,包边机Z轴转向机构1压住面料2送至A带轮3前下方,皮带组件提拉气缸8伸出,使皮带组件压住面料2边沿,控制面料2边沿顺利进入拉筒3334,所有动力来自伺服电机26。When the system is started, the overlock auxiliary corner cylinder 8 is stretched out so that the distance between the C pulley 15 and the table is 3mm, the Z-axis steering mechanism 1 of the edge wrapping machine presses the fabric 2 and sends it to the front and bottom of the A pulley 3, and the belt assembly pulls the cylinder 8 out, The belt assembly is pressed against the edge of the fabric 2, and the edge of the fabric 2 is controlled to enter the pulling cylinder 3334 smoothly, and all the power comes from the servo motor 26.

面料进行转角时,皮带组件提拉气缸收回气缸,此时辅助转角气缸9伸出,皮带组件离开面料,唯有皮带轮C与面料接触,在包边机Z轴转向机构进行转角时,皮带轮C与面料的点接触对面料进行转圆角起到圆心定位的辅助作用。When the fabric turns corners, the belt assembly lifts the cylinder and retracts the cylinders. At this time, the auxiliary corner cylinder 9 stretches out, and the belt assembly leaves the fabric. Only the pulley C is in contact with the fabric. The point contact of the fabric plays an auxiliary role in the positioning of the center of the circle when the fabric is rounded.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the content of the utility model description, or directly or indirectly used in other related technologies Fields are all included in the scope of patent protection of the utility model in the same way.

Claims (3)

1. a kind of soft fabric control mechanism, it is characterised in that:Including taping machine Z axis steering mechanism and it is installed on sewing machine 's:Belt pulley, synchronous belt, synchronous pulley, servo motor, round belt, belt component lifting cylinder, overseam assistant corner cylinder; Taping machine Z axis steering mechanism is set to the front of sewing machine;On the outside of the presser feet of sewing machine sewing feeding is parallel to equipped with one The round belt of plane;The round belt is fixed on by the belt wheel at its both ends in belt component fixed plate;Belt component fixed plate It is pushed vertically by belt component lifting cylinder;A belt pulley is combined in round belt;The belt pulley is by overseam assistant corner Cylinder pushes vertically;It is equipped with the servo motor and transmission shaft at the top of sewing machine;Servo motor by a synchronous belt with Transmission shaft links;It is also linked to a drive pulley by another synchronous belt on transmission shaft;The drive pulley and round belt On belt wheel between linked by dynamic conveyor belt.
2. a kind of soft fabric control mechanism according to claim 1, it is characterised in that:The transmission shaft passes through two axis Bearing is fixedly installed in the top of sewing machine;Shaft coupling is installed in the shaft of servo motor;The drive pulley is installed on seam It threads on the riser of machine side;An expansion tightening wheel is also equipped on the riser.
3. a kind of soft fabric control mechanism according to claim 1 or 2, it is characterised in that:The belt component lifting Cylinder is fixed on sewing machine;Be connected the belt component fixed plate on the piston rod that belt component lifts cylinder;In belt A belt wheels, belt swelling part, B belt pulleys, C belt pulleys, D belt wheels are sequentially installed in component fixed plate;A belt pulleys, B belt pulleys, C belt pulleys, D belt pulleys are set with B round belts jointly;A belt pulleys, belt swelling part, B belt pulley threes are set with A round belts; The overseam assistant corner cylinder pushes the C belt pulleys vertically.
CN201721499358.9U 2017-11-10 2017-11-10 A kind of soft fabric control mechanism Expired - Fee Related CN207699799U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107904798A (en) * 2017-11-10 2018-04-13 苏州匠博智能科技有限公司 A kind of soft fabric control mechanism
CN109680416A (en) * 2019-01-21 2019-04-26 苏州大喆智能科技有限公司 A kind of two-side synchronous band conveying movement mechanism
CN110117876A (en) * 2019-03-12 2019-08-13 苏州匠博智能科技有限公司 A kind of feed device facilitating sewing bound edge

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107904798A (en) * 2017-11-10 2018-04-13 苏州匠博智能科技有限公司 A kind of soft fabric control mechanism
CN109680416A (en) * 2019-01-21 2019-04-26 苏州大喆智能科技有限公司 A kind of two-side synchronous band conveying movement mechanism
CN109680416B (en) * 2019-01-21 2024-03-12 苏州大喆智能科技有限公司 Bilateral synchronous belt conveying movement mechanism
CN110117876A (en) * 2019-03-12 2019-08-13 苏州匠博智能科技有限公司 A kind of feed device facilitating sewing bound edge

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