CN207681657U - A kind of external thread tapping device - Google Patents
A kind of external thread tapping device Download PDFInfo
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- CN207681657U CN207681657U CN201820017521.1U CN201820017521U CN207681657U CN 207681657 U CN207681657 U CN 207681657U CN 201820017521 U CN201820017521 U CN 201820017521U CN 207681657 U CN207681657 U CN 207681657U
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- 238000009434 installation Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 3
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- 238000011084 recovery Methods 0.000 description 2
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- 229910052782 aluminium Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于攻螺纹领域,尤其涉及一种攻外螺纹装置。The utility model belongs to the field of thread tapping, in particular to an external thread tapping device.
背景技术Background technique
最早的攻外螺纹装置的工作原理为:用车床顶尖顶住丝锥尾部的中心孔,用扳手卡住丝锥尾部的四方部位,利用车床的旋转运动进行攻外螺纹,这时车床的尾座须随攻外螺纹的方向手动跟进。这样攻外螺纹方法工作效率较低、工人劳动强度大,且丝锥由于压力而扭曲折断所造成的工件报废率也比较高。The working principle of the earliest external thread tapping device is: use the top of the lathe to withstand the center hole at the tail of the tap, use a wrench to clamp the square part of the tap tail, and use the rotational movement of the lathe to tap the external thread. At this time, the tailstock of the lathe must follow the The direction of tapping the external thread is manually followed. The work efficiency of tapping external thread method is lower like this, and the worker's labor intensity is big, and the workpiece rejection rate that screw tap is twisted and broken due to pressure is also relatively high.
现在被广泛采用的攻外螺纹装置的工作原理为:使用丝锥夹具夹住丝锥,再将夹具装在车床尾座上,利用车床的旋转运动进行攻外螺纹。这时,车床的尾座仍需随攻外螺纹方向手动跟进,将丝锥引入孔内。待外螺纹攻完之后,为了让工件卸载方便,还要手动将尾座移开。使用这样的方法来攻外螺纹,虽然丝锥折断所造成的工件报废几率降低了不少,工作效率也有所提高,但是工人的劳动强度仍旧很大,不利于工作效率的大幅度提高和流水线化作业的实现。The working principle of the external thread tapping device that is widely used now is: use the tap clamp to clamp the tap, then install the clamp on the tailstock of the lathe, and utilize the rotary motion of the lathe to tap the external thread. At this time, the tailstock of the lathe still needs to manually follow up with the direction of tapping the external thread to introduce the tap into the hole. After the external thread is tapped, in order to facilitate the unloading of the workpiece, the tailstock must be manually removed. Using this method to tap the external thread, although the probability of scrapping the workpiece caused by the breakage of the tap has been reduced a lot, and the work efficiency has also been improved, but the labor intensity of the workers is still very high, which is not conducive to a large increase in work efficiency and assembly line operation. realization.
实用新型内容Utility model content
本实用新型所要解决的问题是现有攻外螺纹装置的工作效率低,且工人的劳动强度大。The problem to be solved by the utility model is that the work efficiency of the existing external thread tapping device is low, and the labor intensity of the workers is high.
为了实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
本实用新型提供的一种攻外螺纹装置,包括底座、第一支块、第二支块、第三支块、板牙、推杆、复位件和驱动件,第一支块、第二支块和第三支块均滑动设置在底座上,第一支块、第二支块和第三支块依次并排设置;第一支块上具有一板牙安装部,板牙安装于板牙安装部,驱动件与板牙驱动连接,以带动板牙在板牙安装部上转动;第二支块上具有供工件放置在其上的工件导引部;第三支块上具有一推杆安装部,推杆滑动设置于推杆安装部,推杆上具有用于夹紧工件的一夹紧部,板牙安装部、工件导引部和推杆安装部大致位于同一直线上,以让推杆沿着这条直线推动工件往板牙方向移动;复位件设置于第三支块上且作用于推杆,其复位方向与推杆推动方向相反,以在攻外螺纹后实现推杆的自动复位,作业效率大大提高,且工人的劳动强度降低。An external thread tapping device provided by the utility model comprises a base, a first support block, a second support block, a third support block, a die, a push rod, a reset part and a drive part, the first support block, the second support block and the third support block are slidingly arranged on the base, and the first support block, the second support block and the third support block are arranged side by side in sequence; the first support block has a die mounting part, the die is installed on the die mounting part, and the driving part Driven and connected with the die to drive the die to rotate on the die installation part; the second support has a workpiece guide for placing the workpiece on it; the third support has a push rod installation part, and the push rod is slidably set on the The push rod installation part, the push rod has a clamping part for clamping the workpiece, the die installation part, the workpiece guide part and the push rod installation part are roughly located on the same straight line, so that the push rod can push the workpiece along this straight line Move towards the direction of the die; the reset part is set on the third support block and acts on the push rod, and its reset direction is opposite to the direction of the push rod, so as to realize the automatic reset of the push rod after tapping the external thread, greatly improving the working efficiency, and workers The labor intensity is reduced.
进一步的,还包括第一导向杆和第二导向杆,第一支块上开设有第一通孔和第二通孔,第二支块上开设有与第一通孔位置相对的第三通孔、以及和第二通孔位置相对的第四通孔,第一通孔和第二通孔对称分布于板牙安装部的两端,第一导向杆穿设于第一通孔和第三通孔,第二导向杆穿设于第二通孔和第四通孔。第一导向杆件穿设于第一通孔和第三通孔、以及第二导向杆穿设于第二通孔和第四通孔,在第一支块和第二支块位置调整、以及推杆推动工件移动过程中起到了很好的导向作用,从而提高工作效率。Further, it also includes a first guide rod and a second guide rod, a first through hole and a second through hole are opened on the first support block, and a third through hole opposite to the position of the first through hole is opened on the second support block. hole, and the fourth through hole opposite to the second through hole, the first through hole and the second through hole are symmetrically distributed at both ends of the die mounting part, and the first guide rod is passed through the first through hole and the third through hole holes, and the second guide rod is passed through the second through hole and the fourth through hole. The first guide rod is passed through the first through hole and the third through hole, and the second guide rod is passed through the second through hole and the fourth through hole, the positions of the first support block and the second support block are adjusted, and The push rod plays a very good guiding role in the process of pushing the workpiece to move, thereby improving work efficiency.
进一步的,底座上具有二导轨,板牙安装部、工件导引部和推杆安装部均位于二导轨的中垂线上,第一支块、第二支块和第三支块上分别具有与二导轨滑动配合的六滑块。Further, there are two guide rails on the base, the die mounting part, the workpiece guide part and the push rod mounting part are all located on the vertical line of the two guide rails, and the first support block, the second support block and the third support block respectively have Two guide rails slidingly fit six sliders.
进一步的,复位件为弹簧,由于需要的弹性回复力小,单个弹簧就能实现,容易制作且复位效果好。Further, the reset member is a spring, and since the required elastic recovery force is small, a single spring can be realized, which is easy to manufacture and has a good reset effect.
进一步的,驱动件包括电机和齿轮传动部件,电机输出端与齿轮传动部件的输入端连接,齿轮传动部件的输出端与板牙连接。齿轮传动部件的设置,使得驱动过程变得更加平稳。Further, the driving part includes a motor and a gear transmission component, the output end of the motor is connected to the input end of the gear transmission component, and the output end of the gear transmission component is connected to the die. The setting of gear transmission components makes the driving process more stable.
进一步的,板牙安装部为第五通孔,第五通孔内设置有一轴承,板牙与轴承内圈过盈配合。这种板牙安装部结构简单,且安装效果好。Further, the die mounting part is a fifth through hole, and a bearing is arranged in the fifth through hole, and the die is in interference fit with the inner ring of the bearing. The die mounting part has a simple structure and good mounting effect.
进一步的,工件导引部为圆弧形凹槽。该圆弧形凹槽适用于圆柱工件,能起到一定的导引作用,如果是方形工件,则可将该凹槽改成适配的方形凹槽。Further, the workpiece guiding part is an arc-shaped groove. The arc-shaped groove is suitable for cylindrical workpieces and can play a certain guiding role. If it is a square workpiece, the groove can be changed into a suitable square groove.
进一步的,推杆安装部为第六通孔,推杆穿设于第六通孔。Further, the push rod installation part is the sixth through hole, and the push rod is passed through the sixth through hole.
进一步的,第一支块、第二支块和第三支块均为金属板材。Further, the first support block, the second support block and the third support block are all metal plates.
本实用新型采用如上技术方案,具有如下有益效果:The utility model adopts the above technical scheme and has the following beneficial effects:
本实用新型的工件通过第二支块和第三支块进行支撑,且设置有第一导向杆和第二导向杆,使得工件可以保持很高的水平度,从而减少进给所需要的时间,提高工作效率;所有在底座上的组件可进行替换和位置调整,且替换和位置调整极其方便,进而真正做到结构简单、拆装方便、成本大幅度减小的效果;工人利用这种装置手动攻螺纹,可以不用将车床尾座推来拉去,而是可以以坐姿进行攻螺纹操作,大大提高了工人们的工作效率,也降低了劳动强度。The workpiece of the utility model is supported by the second support block and the third support block, and the first guide rod and the second guide rod are provided, so that the workpiece can maintain a high level, thereby reducing the time required for feeding, Improve work efficiency; all components on the base can be replaced and adjusted in position, and the replacement and position adjustment are extremely convenient, so that the effect of simple structure, convenient disassembly and assembly, and greatly reduced cost can be achieved; workers use this device to manually For tapping, you don't need to push and pull the tailstock of the lathe, but you can perform tapping operations in a sitting position, which greatly improves the work efficiency of workers and reduces labor intensity.
附图说明Description of drawings
图1为本实施例主视示意图。Figure 1 is a schematic front view of this embodiment.
图2为本实施例左视示意图。Fig. 2 is a schematic left view of this embodiment.
具体实施方式Detailed ways
为进一步说明各实施例,本实用新型提供有附图。这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理。配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点。图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。In order to further illustrate various embodiments, the utility model provides accompanying drawings. These drawings are part of the disclosure content of the present invention, which are mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementations and advantages of the present utility model. Components in the figures are not drawn to scale, and similar component symbols are generally used to denote similar components.
现结合附图和具体实施方式对本实用新型作进一步说明。The utility model will be further described in conjunction with accompanying drawing and specific embodiment now.
如图1和图2所示,本实施例提供的一种攻外螺纹装置,包括底座1、第一支块2、第二支块3、第三支块4、板牙、推杆5、复位件6和驱动件,第一支块2、第二支块3和第三支块4均滑动设置在底座1上,第一支块2、第二支块3和第三支块4依次并排设置;第一支块2上具有一板牙安装部,板牙安装于板牙安装部,驱动件与板牙驱动连接,以带动板牙在板牙安装部上转动;第二支块3上具有供工件7放置在其上的工件导引部;第三支块4上具有一推杆安装部,推杆5滑动设置于推杆安装部,推杆5上具有用于夹紧工件7的一夹紧部,板牙安装部、工件导引部和推杆安装部大致位于同一直线上,以让推杆5沿着这条直线推动工件7往板牙安装部方向移动;复位件6设置于第三支块4上且作用于推杆5,其复位方向与推杆5推动方向相反,以在攻外螺纹后实现推杆5的自动复位,作业效率大大提高,且工人的劳动强度降低。As shown in Figures 1 and 2, a device for tapping external threads provided in this embodiment includes a base 1, a first support block 2, a second support block 3, a third support block 4, a die, a push rod 5, a reset 6 and the driver, the first support block 2, the second support block 3 and the third support block 4 are all slidably arranged on the base 1, and the first support block 2, the second support block 3 and the third support block 4 are arranged side by side in sequence Setting; the first support block 2 has a die installation part, the die is installed in the die installation part, and the driving part is connected with the die drive to drive the die to rotate on the die installation part; the second support block 3 has a die for the workpiece 7 to be placed on The workpiece guide part on it; the third support block 4 has a push rod installation part, the push rod 5 is slidably arranged on the push rod installation part, and the push rod 5 has a clamping part for clamping the workpiece 7, and the die The installation part, the workpiece guide part and the push rod installation part are roughly located on the same straight line, so that the push rod 5 pushes the workpiece 7 along this straight line to move toward the direction of the die installation part; the reset member 6 is arranged on the third support block 4 and Acting on the push rod 5, its reset direction is opposite to the pushing direction of the push rod 5, so as to realize the automatic reset of the push rod 5 after tapping the external thread, the work efficiency is greatly improved, and the labor intensity of the workers is reduced.
如图1所示,还包括第一导向杆和第二导向杆,第一支块2上开设有第一通孔和第二通孔,第二支块3上开设有与第一通孔位置相对的第三通孔、以及和第二通孔位置相对的第四通孔,第一通孔和第二通孔对称分布于板牙安装部的两端,第一导向杆穿设于第一通孔和第三通孔,第二导向杆穿设于第二通孔和第四通孔。第一导向杆件穿设于第一通孔和第三通孔、以及第二导向杆穿设于第二通孔和第四通孔,在第一支块2和第二支块3位置调整、以及推杆推动工件移动过程中起到了很好的导向作用,从而提高工作效率。As shown in Figure 1, it also includes a first guide rod and a second guide rod. The first support block 2 is provided with a first through hole and a second through hole, and the second support block 3 is provided with a position matching the first through hole. The opposite third through hole, and the fourth through hole opposite to the second through hole, the first through hole and the second through hole are symmetrically distributed at both ends of the die mounting part, and the first guide rod is passed through the first through hole. hole and the third through hole, and the second guide rod passes through the second through hole and the fourth through hole. The first guide rod is passed through the first through hole and the third through hole, and the second guide rod is passed through the second through hole and the fourth through hole, and the positions of the first support block 2 and the second support block 3 are adjusted , And the push rod plays a very good guiding role in the process of pushing the workpiece to move, thereby improving work efficiency.
本实施例中,底座1上具有二导轨,板牙安装部、工件导引部和推杆安装部均位于二导轨的中垂线上,第一支块、第二支块和第三支块上分别具有与二导轨滑动配合的六滑块。导轨滑块的设置为常规技术手段,在此不再详述。In this embodiment, there are two guide rails on the base 1, the die mounting part, the workpiece guide part and the push rod mounting part are all located on the vertical line of the two guide rails, the first support block, the second support block and the third support block There are six sliders that are slidingly matched with the two guide rails respectively. The setting of the guide rail slider is a conventional technical means, and will not be described in detail here.
本实施例中,复位件6为弹簧6,由于需要的弹性回复力小,单个弹簧就能实现,容易制作且复位效果好。In this embodiment, the reset member 6 is a spring 6, which can be realized by a single spring due to the small elastic recovery force required, which is easy to manufacture and has a good reset effect.
如图1和图2所示,驱动件包括电机(图中未示意,为常规电机,在此不再详述)和齿轮传动部件9,电机输出端与齿轮传动部件的输入端连接,齿轮传动部件的输出端与板牙连接。齿轮传动部件的设置,使得驱动过程变得更加平稳。As shown in Figures 1 and 2, the driving member includes a motor (not shown in the figure, it is a conventional motor, which will not be described in detail here) and a gear transmission part 9, the output end of the motor is connected with the input end of the gear transmission part, and the gear transmission The output end of the component is connected with the die. The setting of gear transmission components makes the driving process more stable.
本实施例中,板牙安装部为第五通孔,第五通孔内设置有一轴承,板牙与轴承内圈过盈配合。这种板牙安装部结构简单,且安装效果好。In this embodiment, the die mounting part is the fifth through hole, and a bearing is arranged in the fifth through hole, and the die is in interference fit with the inner ring of the bearing. The die mounting part has a simple structure and good mounting effect.
本实施例中,工件导引部为圆弧形凹槽。该圆弧形凹槽适用于圆柱工件,能起到一定的导引作用,如果是方形工件,则可将该凹槽改成适配的方形凹槽。In this embodiment, the workpiece guiding part is an arc-shaped groove. The arc-shaped groove is suitable for cylindrical workpieces and can play a certain guiding role. If it is a square workpiece, the groove can be changed into a suitable square groove.
本实施例中,推杆安装部为第六通孔,推杆穿设于第六通孔。In this embodiment, the push rod installation part is the sixth through hole, and the push rod is passed through the sixth through hole.
本实施例中,第一支块1、第二支块2和第三支块3均为金属板材,但不局限于此,也可以是其它材料,在此不再详述。In this embodiment, the first support block 1 , the second support block 2 and the third support block 3 are all metal plates, but they are not limited thereto, and may be other materials, which will not be described in detail here.
本实用新型的工件通过第二支块3和第三支块4进行支撑,且设置有第一导向杆和第二导向杆,使得工件可以保持很高的水平度,从而减少进给所需要的时间,提高工作效率;所有部件都通过滑轨嵌在底座上,需要更换不同螺纹类型时,只要更换不同的板牙就好,所有在底座上的组件可进行替换和位置调整,且替换和位置调整极其方便,进而真正做到结构简单、拆装方便、成本大幅度减小的效果;工人利用这种装置手动攻螺纹,可以不用将车床尾座推来拉去,而是可以以坐姿进行攻螺纹操作,大大提高了工人们的工作效率,也降低了劳动强度。The workpiece of the utility model is supported by the second support block 3 and the third support block 4, and is provided with a first guide rod and a second guide rod, so that the workpiece can maintain a high level, thereby reducing the required feeding time and improve work efficiency; all parts are embedded on the base through slide rails. When it is necessary to replace different thread types, just replace different dies. All components on the base can be replaced and adjusted. It is extremely convenient, and then it really achieves the effect of simple structure, convenient disassembly and assembly, and a large reduction in cost; workers use this device to manually tap the thread, and they can tap the thread in a sitting position without pushing the tailstock of the lathe The operation greatly improves the work efficiency of the workers and reduces the labor intensity.
本装置作为一种半自动板牙机,也可以用于小规模教学用具,方便刚接触实训的同学顺利在尼龙、铝棒上攻出外螺纹。As a semi-automatic die machine, this device can also be used as a small-scale teaching tool, which is convenient for students who are new to practical training to successfully tap external threads on nylon and aluminum rods.
尽管结合优选实施方案具体展示和介绍了本实用新型,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本实用新型的精神和范围内,在形式上和细节上可以对本实用新型做出各种变化,均为本实用新型的保护范围。Although the utility model has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that, without departing from the spirit and scope of the utility model defined by the appended claims, changes in form and details may be made. Making various changes to the utility model is within the protection scope of the utility model.
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CN112756713A (en) * | 2020-12-21 | 2021-05-07 | 滕广涛 | Automatic processing system for air conditioner connecting copper pipe connector |
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2018
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112756713A (en) * | 2020-12-21 | 2021-05-07 | 滕广涛 | Automatic processing system for air conditioner connecting copper pipe connector |
CN112756713B (en) * | 2020-12-21 | 2024-03-15 | 北京有大元恒科技有限公司 | Automatic processing system for air conditioner connecting copper pipe connector |
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