CN207655827U - A kind of four-head air-conditioning bottom plate oil pressure riveting machine - Google Patents
A kind of four-head air-conditioning bottom plate oil pressure riveting machine Download PDFInfo
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- CN207655827U CN207655827U CN201721546476.0U CN201721546476U CN207655827U CN 207655827 U CN207655827 U CN 207655827U CN 201721546476 U CN201721546476 U CN 201721546476U CN 207655827 U CN207655827 U CN 207655827U
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- 238000004378 air conditioning Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 7
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 241000531891 Alburnus alburnus Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
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Abstract
本实用新型涉及一种铆接机,具体涉及一种四头空调底板油压铆接机,包括机架、电控箱和机身,所述机架上还依次从下往上设置有导轨、推钉机构和空调底板,所述空调底板上方设置有机头和固定板,所述固定板一端与机头固定连接,该固定板另一端与所述机身固定连接,所述机身上设置有冷风机,所述冷风机与所述电控箱电连接,本实用新型通过电控箱安装在机架内,所述机架上还依次从下往上设置有导轨、推钉机构和空调底板,导轨与推钉机构下端滑动连接,所述推钉机构上端与空调底板固定连接,从而电控箱供电给推钉机构,使得推钉机构沿着导轨移动到机头下放,再由机头下压对空调底板进行铆接,从而提高了空调底板在铆接过程中的稳定性。
The utility model relates to a riveting machine, in particular to a four-head air-conditioning bottom plate hydraulic riveting machine, which includes a frame, an electric control box and a fuselage, and guide rails and push nails are sequentially arranged on the frame from bottom to top Mechanism and air conditioner bottom plate, machine head and fixed plate are arranged above the air conditioner bottom plate, one end of the fixed plate is fixedly connected with the machine head, the other end of the fixed plate is fixedly connected with the fuselage, and a cooling fan is arranged on the fuselage , the air cooler is electrically connected to the electric control box, and the utility model is installed in the frame through the electric control box, and the frame is also provided with a guide rail, a push nail mechanism and an air-conditioning base plate from bottom to top, and the guide rail It is slidingly connected with the lower end of the push nail mechanism, and the upper end of the push nail mechanism is fixedly connected with the air conditioner bottom plate, so that the electric control box supplies power to the push nail mechanism, so that the push nail mechanism moves along the guide rail to the lower end of the machine head, and then the machine head presses down on the machine head. The base plate of the air conditioner is riveted, thereby improving the stability of the base plate of the air conditioner during the riveting process.
Description
技术领域technical field
本实用新型涉及一种铆接机,具体涉及一种四头空调底板油压铆接机。The utility model relates to a riveting machine, in particular to a four-head air-conditioning bottom plate hydraulic riveting machine.
背景技术Background technique
目前,很多企业的机械加工制造工艺中均会使用到铆接技术,其中有许多工序都要人工进行操作,如上铆轴接、上工件、下料、半成品分流等工作,人工操作容易出差错,而且工作效率低下。且当对产品同时需要打孔、铆接和种钉等工序时,则需要在不同的加工设备上来完成,并且一次铆接只能完成一头空调底板,因此加工效率低,且容易影响加工质量,且人工成本较高,现有的铆接机在铆接过程,产生强大的下压力,其内部支架无法对该下压力进行耗散,从而对支撑铆接机的支撑架具有很大的下压力,所以稳定性比较差,因此需要对支撑铆接机的支撑架进行加固,通常采用的方法是更换硬质较大的金属制备该支撑架或者增加支撑架的质量而保证支撑架不被压坏,直接导致了铆接机普及成本增加,导致铆接机市场前景黯淡。At present, riveting technology is used in the machining and manufacturing processes of many enterprises, and many of the processes have to be manually operated, such as riveting, loading workpieces, unloading, and semi-finished products. Manual operations are prone to errors, and Work efficiency is low. And when drilling, riveting and nailing are required for the product at the same time, it needs to be completed on different processing equipment, and only one air-conditioning base plate can be completed for one riveting, so the processing efficiency is low, and it is easy to affect the processing quality. The cost is high. The existing riveting machine generates a strong downforce during the riveting process, and its internal bracket cannot dissipate the downforce, so it has a large downforce on the support frame supporting the riveting machine, so the stability is relatively high. Poor, so it is necessary to strengthen the support frame supporting the riveting machine. The usual method is to replace the hard metal to prepare the support frame or increase the quality of the support frame to ensure that the support frame is not crushed, which directly leads to the failure of the riveting machine. The increase in popularization costs has led to a bleak riveting machine market prospect.
实用新型内容Utility model content
对上述现有技术的现状,本实用新型所要解决的技术问题在于提供一种企业成本低、稳定性好、加工效率高和加工质量好的四头空调底板油压铆接机。Considering the present situation of the above-mentioned prior art, the technical problem to be solved by the utility model is to provide a four-head air-conditioning floor hydraulic riveting machine with low enterprise cost, good stability, high processing efficiency and good processing quality.
本实用新型解决上述技术问题所采用的技术方案为:一种四头空调底板油压铆接机,包括机架、电控箱和机身,所述机身安装在机架上,所述电控箱安装在机架内,所述机架上还依次从下往上设置有导轨、推钉机构和空调底板,所述导轨与推钉机构下端滑动连接,所述推钉机构上端与空调底板固定连接,所述空调底板上方设置有机头和固定板,所述固定板一端与机头固定连接,该固定板另一端与所述机身固定连接,所述机身上设置有冷风机,所述冷风机与所述电控箱电连接,由于电控箱安装在机架内,所述机架上还依次从下往上设置有导轨、推钉机构和空调底板,导轨与推钉机构下端滑动连接,所述推钉机构上端与空调底板固定连接,从而电控箱供电给推钉机构,使得推钉机构沿着导轨移动到机头下放,再由机头下压对空调底板进行铆接,从而提高了空调底板在铆接过程中的稳定性。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a four-head air-conditioning bottom plate hydraulic riveting machine, including a frame, an electric control box and a fuselage, the fuselage is installed on the frame, and the electric control box The box is installed in the frame, and the frame is also provided with a guide rail, a push nail mechanism and an air conditioner base plate in sequence from bottom to top. connected, the machine head and the fixing plate are arranged above the base plate of the air conditioner, one end of the fixing plate is fixedly connected with the machine head, the other end of the fixing plate is fixedly connected with the fuselage, and a cooling fan is arranged on the fuselage, and the The air cooler is electrically connected to the electric control box. Since the electric control box is installed in the frame, the frame is also provided with a guide rail, a push nail mechanism and an air conditioner floor from bottom to top, and the guide rail slides with the lower end of the push nail mechanism. connection, the upper end of the push nail mechanism is fixedly connected with the air conditioner bottom plate, so that the electric control box supplies power to the push nail mechanism, so that the push nail mechanism moves along the guide rail to the lowering of the machine head, and then the machine head presses down to rivet the air conditioner bottom plate, thereby The stability of the air conditioner bottom plate during the riveting process is improved.
优选地,所述机头包括第一机头、第二机头、第三机头和第四机头,所述第四机头位于第三机头后侧,所述第三机头位于第一机头右侧,所述第一机头位于第二机头前侧,由于机头包括第一机头、第二机头、第三机头和第四机头,且第一机头、第二机头、第三机头和第四机头分别可以铆接一头空调底板,可以一次铆接就能完成四头空调底板,从而提高了加工效率。Preferably, the machine head includes a first machine head, a second machine head, a third machine head and a fourth machine head, the fourth machine head is located behind the third machine head, and the third machine head is located at the On the right side of a machine head, the first machine head is located at the front side of the second machine head, because the machine head includes the first machine head, the second machine head, the third machine head and the fourth machine head, and the first machine head, The second machine head, the third machine head and the fourth machine head can respectively rivet one air-conditioning base plate, and four air-conditioning base plates can be completed by one riveting, thereby improving the processing efficiency.
优选地,所述推钉机构包括底板、靠模座和推钉气缸,所述推钉气缸安装在靠模座上端,所述靠模座下端固定在底板上,由于推钉气缸安装在靠模座上端,所述靠模座下端固定在底板上,该推钉气缸可以将靠模座上的空调底板工装推到机头下,为下一步机头铆接做准备,从而提高了加工质量。Preferably, the nail pushing mechanism includes a bottom plate, a former seat and a nail pushing cylinder, the nail pushing cylinder is installed on the upper end of the former seat, and the lower end of the former seat is fixed on the bottom plate, since the nail pushing cylinder is installed on the former The upper end of the seat and the lower end of the former seat are fixed on the base plate, and the air-conditioning base plate tooling on the former seat can be pushed under the machine head by the push nail cylinder, so as to prepare for the riveting of the next machine head, thereby improving the processing quality.
优选地,所述导轨下端设置有垫块和铆钉放置盒,所述铆钉放置盒固定在垫块下端,由于铆钉放置盒固定在垫块下端,从而方便人工在拿或放中导致铆钉的丢失,而造成企业损失,从而降低了企业成本。Preferably, the lower end of the guide rail is provided with a cushion block and a rivet placement box, and the rivet placement box is fixed at the lower end of the cushion block. Since the rivet placement box is fixed at the lower end of the cushion block, it is convenient to manually take or place the rivet and cause the loss of the rivet. And cause business losses, thereby reducing business costs.
优选地,所述底板下端设置有滑台和电机,所述电机安装在滑台前端。Preferably, a sliding table and a motor are provided at the lower end of the bottom plate, and the motor is installed at the front end of the sliding table.
优选地,所述机身包括第一机身和第二机身,所述第二机身位于第一机身右侧。Preferably, the fuselage includes a first fuselage and a second fuselage, and the second fuselage is located on the right side of the first fuselage.
优选地,所述第一机身和第二机身上均设置有启动开关和急停开关。Preferably, both the first body and the second body are provided with a start switch and an emergency stop switch.
优选地,所述机身与所述机架之间设置有调节件,所述调节件一端与所述机身螺栓连接,该调节件另一端与所述机架螺栓连接,由于调节件一端与所述机身螺栓连接,该调节件另一端与所述机架螺栓连接,因此人工可以利用外部扳手工具对调节件进行调整,该机身上的机头在工作中产生的震动而影响了机身和机架的牢固性,防止因为机身牢固性不足而影响机头的铆接精度,从而提高了加工质量。Preferably, an adjustment piece is provided between the fuselage and the frame, one end of the adjustment piece is bolted to the fuselage, and the other end of the adjustment piece is bolted to the frame, since one end of the adjustment piece is connected to the frame The fuselage is bolted, and the other end of the adjustment piece is connected with the frame bolts, so the adjustment piece can be adjusted manually with an external wrench tool. The vibration of the machine head on the fuselage during work affects the The firmness of the machine body and the frame prevents the riveting accuracy of the machine head from being affected by the lack of firmness of the machine body, thereby improving the processing quality.
优选地,所述固定板设置有压紧气缸,所述压紧气缸固定在所述固定板下端,且该压紧气缸位于所述空调底板上方。Preferably, the fixing plate is provided with a pressing cylinder, the pressing cylinder is fixed at the lower end of the fixing plate, and the pressing cylinder is located above the air-conditioning base plate.
优选地,所述底板设置有锁紧件,所述锁紧件固定在所述底板下端。Preferably, the bottom plate is provided with a locking piece, and the locking piece is fixed at the lower end of the bottom plate.
与现有技术相比,本实用新型的优点在于:本实用新型通过电控箱安装在机架内,所述机架上还依次从下往上设置有导轨、推钉机构和空调底板,导轨与推钉机构下端滑动连接,所述推钉机构上端与空调底板固定连接,从而电控箱供电给推钉机构,使得推钉机构沿着导轨移动到机头下放,再由机头下压对空调底板进行铆接,从而提高了空调底板在铆接过程中的稳定性,并且机头包括第一机头、第二机头、第三机头和第四机头,且第一机头、第二机头、第三机头和第四机头分别可以铆接一头空调底板,可以一次铆接就能完成四头空调底板,从而提高了加工效率,同时推钉气缸安装在靠模座上端,所述靠模座下端固定在底板上,该推钉气缸可以将靠模座上的空调底板工装推到机头下,为下一步机头铆接做准备,从而提高了加工质量,并且铆钉放置盒固定在垫块下端,从而方便人工在拿或放中导致铆钉的丢失,而造成企业损失,从而降低了企业成本,同时调节件一端与所述机身螺栓连接,该调节件另一端与所述机架螺栓连接,因此人工可以利用外部扳手工具对调节件进行调整,该机身上的机头在工作中产生的震动而影响了机身和机架的牢固性,防止因为机身牢固性不足而影响机头的铆接精度,从而提高了加工质量,本实用新型结构简单,设计合理,符合市场需求,适合大规模推广。Compared with the prior art, the utility model has the advantages that: the utility model is installed in the frame through the electric control box, and the frame is also provided with a guide rail, a push nail mechanism, an air-conditioning base plate, and a guide rail in sequence from bottom to top. It is slidingly connected with the lower end of the push nail mechanism, and the upper end of the push nail mechanism is fixedly connected with the air conditioner bottom plate, so that the electric control box supplies power to the push nail mechanism, so that the push nail mechanism moves along the guide rail to the lower end of the machine head, and then the machine head presses down on the machine head. The base plate of the air conditioner is riveted, thereby improving the stability of the base plate of the air conditioner during the riveting process, and the machine head includes the first machine head, the second machine head, the third machine head and the fourth machine head, and the first machine head, the second machine head The machine head, the third machine head and the fourth machine head can be riveted with one air-conditioning base plate respectively, and the four-head air-conditioning base plate can be riveted at one time, thereby improving the processing efficiency. The lower end of the mold base is fixed on the base plate, and the push nail cylinder can push the air-conditioning base plate tooling on the form base under the machine head to prepare for the riveting of the machine head in the next step, thereby improving the processing quality, and the rivet placement box is fixed on the pad The lower end of the block, so as to facilitate the loss of rivets caused by manual handling or placement, and cause enterprise losses, thereby reducing enterprise costs. connection, so the adjustment parts can be adjusted manually by using the external wrench tool. The vibration of the head on the fuselage during work affects the firmness of the fuselage and the frame, preventing the machine from being affected by the lack of firmness of the fuselage. The riveting accuracy of the head is improved, thereby improving the processing quality. The utility model has simple structure, reasonable design, meets market demand, and is suitable for large-scale promotion.
附图说明Description of drawings
图1为本实用新型的正面的结构示意图;Fig. 1 is the structural representation of the front of the utility model;
图2为本实用新型的反面的结构示意图;Fig. 2 is the structural representation of the reverse side of the utility model;
图3为本实用新型的推钉机构的结构示意图。Fig. 3 is a structural schematic diagram of the nail pushing mechanism of the present invention.
图中:1-机架;2-电控箱;3-机身;4-导轨;5-推钉机构;6- 空调底板;7-机头;8-固定板;9-冷风机;10-底板;11-靠模座;12- 推钉气缸;13-垫块;14-铆钉放置盒;15-滑台;16-电机;17-启动开关;18-急停开关;19-调节件;20-压紧气缸;21-锁紧件;3-1- 第一机身;3-2-第二机身;7-1-第一机头;7-2-第二机头;7-3-第三机头;7-4-第四机头。In the figure: 1-frame; 2-electric control box; 3-body; 4-guide rail; -Bottom plate; 11-Form base; 12-Push nail cylinder; 13-Cushion block; 14-Rivet placement box; 15-Sliding table; 16-Motor; ; 20-press cylinder; 21-locking part; 3-1-first fuselage; 3-2-second fuselage; 7-1-first nose; 7-2-second nose; 7 -3-the third nose; 7-4-the fourth nose.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图,对本实用新型进行进一步详细说明。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings.
如图1-3所示,本实施例所提供的本实用新型解决上述技术问题所采用的技术方案为:一种四头空调底板油压铆接机,包括机架1、电控箱2和机身3,所述机身3安装在机架1上,所述电控箱2安装在机架1内,所述机架1上还依次从下往上设置有导轨4、推钉机构 5和空调底板6,所述导轨4与推钉机构5下端滑动连接,所述推钉机构5上端与空调底板6固定连接,所述空调底板6上方设置有机头 7和固定板8,所述固定板8一端与机头7固定连接,该固定板7另一端与所述机身6固定连接,所述机身3上设置有冷风机9,所述冷风机9与所述电控箱2电连接,所述机头7包括第一机头7-1、第二机头7-2、第三机头7-3和第四机头7-4,所述第四机头7-4位于第三机头7-3后侧,所述第三机头7-3位于第一机头7-1右侧,所述第一机头7-1位于第二机头7-2前侧,所述推钉机构5包括底板10、靠模座11和推钉气缸12,所述推钉气缸12安装在靠模座11上端,所述靠模座11下端固定在底板10上,所述导轨4下端设置有垫块 13和铆钉放置盒14,所述铆钉放置盒14固定在垫块13下端,所述底板10下端设置有滑台15和电机16,所述电机16安装在滑台15 前端,所述机身3包括第一机身3-1和第二机身3-2,所述第二机身 3-2位于第一机身3-1右侧,所述第一机身3-1和第二机身3-2上均设置有启动开关17和急停开关18,所述机身3与所述机架1之间设置有调节件19,所述调节件19一端与所述机身3螺栓连接,该调节件19另一端与所述机架1螺栓连接,所述固定板8设置有压紧气缸20,所述压紧气缸20固定在所述固定板8下端,且该压紧气缸 20位于所述空调底板6上方,所述底板10设置有锁紧件21,所述锁紧件21固定在所述底板10下端。As shown in Figures 1-3, the technical solution adopted by the utility model provided by this embodiment to solve the above-mentioned technical problems is: a four-head air-conditioning floor hydraulic riveting machine, including a frame 1, an electric control box 2 and a machine Body 3, the body 3 is installed on the frame 1, the electric control box 2 is installed in the frame 1, and the frame 1 is also provided with a guide rail 4, a nail pushing mechanism 5 and The air-conditioning base plate 6, the guide rail 4 is slidingly connected with the lower end of the nail pushing mechanism 5, the upper end of the pushing nail mechanism 5 is fixedly connected with the air-conditioning base plate 6, and the machine head 7 and the fixing plate 8 are arranged above the air-conditioning base plate 6, and the fixing plate 8, one end is fixedly connected to the machine head 7, the other end of the fixing plate 7 is fixedly connected to the fuselage 6, the fuselage 3 is provided with a cooling fan 9, and the cooling fan 9 is electrically connected to the electric control box 2 , the head 7 includes a first head 7-1, a second head 7-2, a third head 7-3 and a fourth head 7-4, and the fourth head 7-4 is located at the first The rear side of the three heads 7-3, the third head 7-3 is located on the right side of the first head 7-1, and the first head 7-1 is located at the front side of the second head 7-2, so The nail pushing mechanism 5 includes a base plate 10, a former base 11 and a nail pushing cylinder 12, the nail pushing cylinder 12 is installed on the upper end of the former base 11, and the lower end of the former base 11 is fixed on the base plate 10, and the guide rail 4 The lower end is provided with a spacer 13 and a rivet placement box 14, the rivet placement box 14 is fixed on the lower end of the spacer 13, the lower end of the base plate 10 is provided with a slide table 15 and a motor 16, and the motor 16 is installed at the front end of the slide table 15, The fuselage 3 includes a first fuselage 3-1 and a second fuselage 3-2, the second fuselage 3-2 is located on the right side of the first fuselage 3-1, and the first fuselage 3- 1 and the second fuselage 3-2 are provided with a start switch 17 and an emergency stop switch 18, an adjustment piece 19 is arranged between the fuselage 3 and the frame 1, and one end of the adjustment piece 19 is connected to the The fuselage 3 is bolted, the other end of the adjustment member 19 is bolted to the frame 1, the fixed plate 8 is provided with a compression cylinder 20, and the compression cylinder 20 is fixed on the lower end of the fixed plate 8, and the The pressing cylinder 20 is located above the base plate 6 of the air conditioner, and the base plate 10 is provided with a locking member 21 , and the locking member 21 is fixed on the lower end of the base plate 10 .
上述中一种四头空调底板油压铆接机的工作原理如下:首先操作工将放在铆钉放置盒里的铆钉放入到推钉机构的推钉气缸上,然后在将需要铆接的空调底板放到推钉机构的靠模座上,放好后,操作工按下连接电控箱的启动开关,同时电机带动滑台上的底板移动,并且底板移动带动靠模座移动到机头下方,此时靠模座上的空调底板位于机头下方,同时推钉气缸将铆钉往上顶以及压紧气缸压紧空调底板,最后机头旋转对空调底板铆接,铆接完成后,底板移动退出。The working principle of the above-mentioned four-head air-conditioning base plate hydraulic riveting machine is as follows: first, the operator puts the rivets in the rivet storage box on the rivet pushing cylinder of the rivet pushing mechanism, and then places the air-conditioning base plate to be riveted. After placing it on the former seat of the push nail mechanism, the operator presses the start switch connected to the electric control box, and at the same time the motor drives the bottom plate on the slide table to move, and the movement of the bottom plate drives the former seat to move to the bottom of the machine head. At the same time, the base plate of the air conditioner on the formwork base is located under the machine head, and at the same time, the push screw cylinder pushes the rivets upward and the compression cylinder presses the base plate of the air conditioner. Finally, the machine head rotates to rivet the base plate of the air conditioner. After the riveting is completed, the base plate moves out.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.
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Effective date of registration: 20211213 Address after: 315100 Yun Long Zhen Yuan Jian Cun, Yinzhou District, Ningbo City, Zhejiang Province Patentee after: Ningbo Shuofeng Intelligent Technology Co.,Ltd. Address before: 315000 Yuantu village, Yunlong Town, Yinzhou District, Ningbo City, Zhejiang Province Patentee before: NINGBO YINZHOU DANFENG MACHINERY FACTORY |
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Assignee: NINGBO YINZHOU DANFENG MACHINERY FACTORY Assignor: Ningbo Shuofeng Intelligent Technology Co.,Ltd. Contract record no.: X2024980018166 Denomination of utility model: A four head air conditioning bottom plate hydraulic riveting machine Granted publication date: 20180727 License type: Common License Record date: 20241012 |