CN207646316U - An environment-friendly and energy-saving automatic electroplating device - Google Patents
An environment-friendly and energy-saving automatic electroplating device Download PDFInfo
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- CN207646316U CN207646316U CN201721864451.5U CN201721864451U CN207646316U CN 207646316 U CN207646316 U CN 207646316U CN 201721864451 U CN201721864451 U CN 201721864451U CN 207646316 U CN207646316 U CN 207646316U
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- 238000009713 electroplating Methods 0.000 title claims abstract description 69
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 238000001035 drying Methods 0.000 claims abstract description 22
- 230000007613 environmental effect Effects 0.000 claims abstract description 8
- 238000009423 ventilation Methods 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 11
- 239000003792 electrolyte Substances 0.000 abstract description 6
- 238000007669 thermal treatment Methods 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 238000009434 installation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005868 electrolysis reaction Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电镀技术领域,具体为一种环保节能自动电镀装置。The utility model relates to the technical field of electroplating, in particular to an environment-friendly and energy-saving automatic electroplating device.
背景技术Background technique
电镀就是利用电解原理在某些金属表面上镀上一薄层其它金属或合金的过程,是利用电解作用使金属或其它材料制件的表面附着一层金属膜的工艺从而起到防止金属氧化,提高耐磨性、导电性、反光性、抗腐蚀性及增进美观等作用。Electroplating is the process of plating a thin layer of other metals or alloys on the surface of certain metals using the principle of electrolysis. It is a process of using electrolysis to attach a layer of metal film to the surface of metal or other material parts to prevent metal oxidation. Improve wear resistance, electrical conductivity, reflective properties, corrosion resistance and improve appearance.
但是目前市场上的电镀不仅结构复杂,而且功能单一,没有设置过滤网,不能有效的对阳极板产生的阳极泥进行过滤,不能有效的便于工作人员对阳极泥进行收集利用,没有设置加热管,不能有效的对电镀池内部的电解液进行加热处理,不能有效的提高电镀的效率,进而不能加快零件的加工速度,没有设置烘干箱,不能有效的对电镀后的零件进行烘干处理,进而不能有效的使电镀装置在电镀的过程中实现全自动。However, the electroplating currently on the market is not only complex in structure, but also has a single function. There is no filter screen, which cannot effectively filter the anode slime produced by the anode plate, and cannot effectively facilitate the staff to collect and utilize the anode slime. There is no heating tube. The electrolyte inside the electroplating pool cannot be effectively heated, the efficiency of electroplating cannot be effectively improved, and the processing speed of parts cannot be accelerated. There is no drying box, and the electroplated parts cannot be effectively dried, and then Can not effectively make the electroplating device realize fully automatic in the process of electroplating.
实用新型内容Utility model content
本实用新型提供一种环保节能自动电镀装置,可以有效解决上述背景技术中提出没有设置过滤网,不能有效的对阳极板产生的阳极泥进行过滤,不能有效的便于工作人员对阳极泥进行收集利用,没有设置加热管,不能有效的对电镀池内部的电解液进行加热处理,不能有效的提高电镀的效率,进而不能加快零件的加工速度,没有设置烘干箱,不能有效的对电镀后的零件进行烘干处理,进而不能有效的使电镀装置在电镀的过程中实现全自动的问题。The utility model provides an environment-friendly and energy-saving automatic electroplating device, which can effectively solve the above-mentioned background technology that there is no filter screen, which cannot effectively filter the anode slime produced by the anode plate, and cannot effectively facilitate the collection and utilization of the anode slime by the staff. , there is no heating tube, the electrolyte inside the electroplating pool cannot be effectively heated, the efficiency of electroplating cannot be effectively improved, and the processing speed of parts cannot be accelerated. Carry out drying treatment, and then can not effectively make the electroplating device realize the problem of fully automatic in the process of electroplating.
为实现上述目的,本实用新型提供如下技术方案:一种环保节能自动电镀装置,包括电镀池、电控箱、控制板、阳极箱、过滤网、支架、烘干箱、置物板、通风电机、漏水槽、导气管、气嘴、电动推杆、气泵、温度传感器、加热管、加热板、阳极板、PLC控制器和蓄电池,所述电镀池内部两端均安装有阳极箱,所述阳极箱一侧安装有过滤网,所述阳极箱内部安装有阳极板,所述电镀池内部设置有加热管,所述电镀池内部一侧安装有温度传感器,所述电镀池一侧安装有电控箱,所述电控箱一端设置有控制板,所述电控箱内部安装有PLC控制器,所述电控箱内部位于PLC控制器正下方设置有蓄电池,所述电镀池一侧安装有气泵,所述气泵一端安装有导气管,所述导气管一端设置有气嘴,所述电镀池顶端设置有支架,所述支架底部安装有烘干箱,所述烘干箱内部安装有加热板,所述烘干箱内部顶端安装有电动推杆,所述电动推杆一端安装有置物板,所述置物板外侧开设有漏水槽,所述烘干箱一侧设置有通风电机,所述控制板输出端均电性连接通风电机、电动推杆、气泵和加热板的输入端,所述温度传感器输出端电性连接PLC控制器输入端,所述PLC控制器输出端电性连接加热管输入端。In order to achieve the above purpose, the utility model provides the following technical solutions: an environmental protection and energy-saving automatic electroplating device, including an electroplating pool, an electric control box, a control panel, an anode box, a filter screen, a bracket, a drying box, a storage board, a ventilation motor, Leakage tank, air guide pipe, air nozzle, electric push rod, air pump, temperature sensor, heating pipe, heating plate, anode plate, PLC controller and battery, and anode boxes are installed at both ends of the electroplating pool, and the anode box A filter screen is installed on one side, an anode plate is installed inside the anode box, a heating pipe is installed inside the electroplating pool, a temperature sensor is installed on one side of the electroplating pool, and an electric control box is installed on one side of the electroplating pool , one end of the electric control box is provided with a control board, the inside of the electric control box is equipped with a PLC controller, the inside of the electric control box is located directly below the PLC controller and a storage battery is arranged, and an air pump is installed on one side of the electroplating pool, An air pipe is installed at one end of the air pump, an air nozzle is provided at one end of the air pipe, a support is provided at the top of the electroplating pool, a drying box is installed at the bottom of the support, and a heating plate is installed inside the drying box. An electric push rod is installed on the top of the inside of the drying box, a storage board is installed at one end of the electric push rod, a water leakage groove is provided on the outside of the storage board, a ventilation motor is provided on one side of the drying box, and the control panel outputs The terminals are electrically connected to the input terminals of the ventilation motor, electric push rod, air pump and heating plate, the output terminal of the temperature sensor is electrically connected to the input terminal of the PLC controller, and the output terminal of the PLC controller is electrically connected to the input terminal of the heating pipe.
优选的,所述电镀池与阳极箱通过螺栓连接。Preferably, the electroplating tank is connected to the anode box by bolts.
优选的,所述阳极箱与过滤网的连接处设置有密封圈。Preferably, a sealing ring is provided at the connection between the anode box and the filter screen.
优选的,所述支架外侧设置有加强筋。Preferably, reinforcing ribs are provided on the outside of the bracket.
优选的,所述电镀池底部安装有减震板。Preferably, a shock absorbing plate is installed at the bottom of the electroplating pool.
与现有技术相比,本实用新型的有益效果:本实用新型结构科学合理,使用安全方便,设置了过滤网,能够有效的对阳极板产生的阳极泥进行过滤,能够有效的便于工作人员对阳极泥进行收集利用,设置了加热管,能够有效的对电镀池内部的电解液进行加热处理,能够有效的提高电镀的效率,进而能够加快零件的加工速度,设置了烘干箱,能够有效的对电镀后的零件进行烘干处理,进而能够有效的使电镀装置在电镀的过程中实现全自动,减少工作人员的劳动强度。Compared with the prior art, the utility model has the beneficial effects: the utility model has a scientific and reasonable structure, is safe and convenient to use, and is equipped with a filter screen, which can effectively filter the anode slime produced by the anode plate, and can effectively facilitate the staff to clean the anode slime. The anode slime is collected and utilized, and a heating tube is set up to effectively heat the electrolyte inside the electroplating pool, which can effectively improve the efficiency of electroplating, thereby speeding up the processing speed of parts, and setting up a drying box, which can effectively Drying the electroplated parts can effectively make the electroplating device fully automatic in the electroplating process and reduce the labor intensity of the staff.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的气泵安装结构示意图;Fig. 2 is a schematic diagram of the installation structure of the air pump of the present utility model;
图3是本实用新型的温度传感器安装结构示意图;Fig. 3 is a schematic diagram of the installation structure of the temperature sensor of the present invention;
图4是本实用新型的加热板安装结构示意图;Fig. 4 is a schematic diagram of the installation structure of the heating plate of the present utility model;
图5是本实用新型的阳极板安装结构示意图;Fig. 5 is a schematic diagram of the installation structure of the anode plate of the present invention;
图6是本实用新型的蓄电池安装结构示意图。Fig. 6 is a schematic diagram of the battery installation structure of the present invention.
图中标号:1、电镀池;2、电控箱;3、控制板;4、阳极箱;5、过滤网;6、支架;7、烘干箱;8、置物板;9、通风电机;10、漏水槽;11、导气管;12、气嘴;13、电动推杆;14、气泵;15、温度传感器;16、加热管;17、加热板;18、阳极板;19、PLC控制器;20、蓄电池。Labels in the figure: 1, electroplating pool; 2, electric control box; 3, control panel; 4, anode box; 5, filter screen; 6, bracket; 7, drying box; 8, storage board; 9, ventilation motor; 10. Leakage tank; 11. Air duct; 12. Air nozzle; 13. Electric push rod; 14. Air pump; 15. Temperature sensor; 16. Heating tube; 17. Heating plate; 18. Anode plate; 19. PLC controller ; 20, storage battery.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
实施例:如图1-6所示,本实用新型提供一种技术方案,一种环保节能自动电镀装置,包括电镀池1、电控箱2、控制板3、阳极箱4、过滤网5、支架6、烘干箱7、置物板8、通风电机9、漏水槽10、导气管11、气嘴12、电动推杆13、气泵14、温度传感器15、加热管16、加热板17、阳极板18、PLC控制器19和蓄电池20,电镀池1内部两端均安装有阳极箱4,阳极箱4一侧安装有过滤网5,阳极箱4内部安装有阳极板18,电镀池1内部设置有加热管16,电镀池1内部一侧安装有温度传感器15,电镀池1一侧安装有电控箱2,电控箱2一端设置有控制板3,电控箱2内部安装有PLC控制器19,电控箱2内部位于PLC控制器19正下方设置有蓄电池20,电镀池1一侧安装有气泵14,气泵14一端安装有导气管11,导气管11一端设置有气嘴12,电镀池1顶端设置有支架6,支架6底部安装有烘干箱7,烘干箱7内部安装有加热板17,烘干箱7内部顶端安装有电动推杆13,电动推杆13一端安装有置物板8,置物板8外侧开设有漏水槽10,烘干箱7一侧设置有通风电机9,控制板3输出端均电性连接通风电机9、电动推杆13、气泵14和加热板17的输入端,温度传感器15输出端电性连接PLC控制器19输入端,PLC控制器19输出端电性连接加热管16输入端。Embodiment: As shown in Figures 1-6, the utility model provides a technical solution, an environmental protection and energy-saving automatic electroplating device, including an electroplating pool 1, an electric control box 2, a control panel 3, an anode box 4, a filter screen 5, Bracket 6, drying box 7, storage board 8, ventilation motor 9, water leakage tank 10, air duct 11, air nozzle 12, electric push rod 13, air pump 14, temperature sensor 15, heating pipe 16, heating plate 17, anode plate 18. PLC controller 19 and battery 20, anode boxes 4 are installed at both ends of the electroplating pool 1, a filter screen 5 is installed on one side of the anode box 4, an anode plate 18 is installed inside the anode box 4, and the electroplating pool 1 is equipped with Heating pipe 16, a temperature sensor 15 is installed on one side of the electroplating pool 1, an electric control box 2 is installed on one side of the electroplating pool 1, a control panel 3 is installed on one end of the electric control box 2, and a PLC controller 19 is installed inside the electric control box 2 , the inside of the electric control box 2 is located directly below the PLC controller 19 and is provided with a battery 20. An air pump 14 is installed on one side of the electroplating pool 1. An air guide tube 11 is installed on one end of the air pump 14. An air nozzle 12 is installed on one end of the air guide tube 11. The electroplating pool 1 A bracket 6 is arranged on the top, a drying box 7 is installed on the bottom of the bracket 6, a heating plate 17 is installed inside the drying box 7, an electric push rod 13 is installed on the top of the inside of the drying box 7, and a storage plate 8 is installed on one end of the electric push rod 13 , the outer side of the storage board 8 is provided with a water leakage tank 10, and one side of the drying box 7 is provided with a ventilation motor 9. , the output end of the temperature sensor 15 is electrically connected to the input end of the PLC controller 19 , and the output end of the PLC controller 19 is electrically connected to the input end of the heating tube 16 .
为了更好的将电镀池1与阳极箱4紧密结合,以及便于拆卸和安装,本实施例中,优选的,电镀池1与阳极箱4通过螺栓连接。In order to better tightly combine the electroplating pool 1 and the anode box 4 and facilitate disassembly and installation, in this embodiment, preferably, the electroplating pool 1 and the anode box 4 are connected by bolts.
为了更好的密封连接的作用,本实施例中,优选的,阳极箱4与过滤网5的连接处设置有密封圈。In order to better seal the connection, in this embodiment, preferably, a sealing ring is provided at the connection between the anode box 4 and the filter screen 5 .
为了更好的增强支架6的刚度,延长其使用寿命,本实施例中,优选的,支架6外侧设置有加强筋。In order to better enhance the rigidity of the bracket 6 and prolong its service life, in this embodiment, preferably, reinforcing ribs are provided on the outside of the bracket 6 .
为了更好的使电镀池1底部具有一定的减震效果,本实施例中,优选的,电镀池1底部安装有减震板。In order to better make the bottom of the electroplating pool 1 have a certain shock-absorbing effect, in this embodiment, preferably, a shock-absorbing plate is installed at the bottom of the electroplating pool 1 .
本实用新型的工作原理及使用流程:将需电镀的零件放置在置物板8上,通过控制控制板3使电动推杆13工作,电动推杆13移动将置物板8下移至电镀池1中,阳极箱4中设置有阳极板18,阳极板18通电后利用电解原理在零件表面上镀上一薄层其它金属或合金,利用电解作用使零件的表面附着一层金属膜的工艺从而起到防止金属氧化,提高耐磨性、导电性、反光性、抗腐蚀性及增进美观等作用,过滤网5有效的将阳极板18通电后产生的阳极泥过滤出来,使阳极泥留在阳极箱4内部,有效的便于工作人员收集阳极泥,以及对阳极泥中的贵重金属进行提纯利用,温度传感器15实时监测电镀池1内部的温度,温度传感器15将信号传递至PLC控制器19处,当温度低于PLC控制器19设定的预设值时,PLC控制器19控制加热管16工作,加热管16对电解液进行加热,使电镀池1内部在电镀的过程中保持在一定工作温度下,有效的促进电镀的工作效率,通过控制控制板3使气泵14工作,气泵14将空气通过导气管11由气嘴12喷出,对电镀池1内部进行搅拌,有效的使电镀零件各个面电镀均衡,电镀完成后通过控制控制板3使电动推杆13工作,电动推杆13将置物板8收起,电解液通过漏水槽10漏入至电镀池1内,通过控制控制板3使加热板17工作,对电镀完成后的零件进行烘干处理,通过控制控制板3使通风电机9工作,加快零件的烘干。The working principle and usage process of the utility model: place the parts to be electroplated on the storage board 8, and control the control panel 3 to make the electric push rod 13 work, and the electric push rod 13 moves to move the storage board 8 down to the electroplating pool 1 , the anode box 4 is provided with an anode plate 18, and after the anode plate 18 is energized, a thin layer of other metal or alloy is plated on the surface of the part using the principle of electrolysis, and the process of using electrolysis to make the surface of the part adhere to a layer of metal film thus plays a role. Prevent metal oxidation, improve wear resistance, conductivity, reflectivity, corrosion resistance and enhance appearance, etc. The filter screen 5 effectively filters out the anode slime generated after the anode plate 18 is energized, so that the anode slime remains in the anode box 4 Inside, it is convenient for the staff to collect anode slime effectively, and to purify and utilize the precious metals in the anode slime. The temperature sensor 15 monitors the temperature inside the electroplating pool 1 in real time, and the temperature sensor 15 transmits the signal to the PLC controller 19. When the temperature When it is lower than the preset value set by the PLC controller 19, the PLC controller 19 controls the heating tube 16 to work, and the heating tube 16 heats the electrolyte to keep the inside of the electroplating pool 1 at a certain working temperature during the electroplating process. Effectively promote the working efficiency of electroplating, the air pump 14 is operated by controlling the control panel 3, and the air pump 14 sprays the air through the air duct 11 and the air nozzle 12, stirring the inside of the electroplating pool 1, and effectively balances the electroplating on all surfaces of the electroplating parts After the electroplating is completed, the electric push rod 13 is operated by the control control board 3, the electric push rod 13 puts away the storage plate 8, the electrolyte leaks into the electroplating pool 1 through the leakage tank 10, and the heating plate 17 is activated by the control control board 3 Work, dry the parts after the electroplating is completed, and make the ventilation motor 9 work by controlling the control panel 3, so as to speed up the drying of the parts.
最后应说明的是:以上所述仅为本实用新型的优选实例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred example of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, It is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109208064A (en) * | 2018-10-12 | 2019-01-15 | 南通恒趣玩具有限公司 | A kind of electroplating pool and its electro-plating method of vinyl toy |
CN110387569A (en) * | 2019-08-13 | 2019-10-29 | 广州市妙伊莲科技有限公司 | A kind of automation electroplating producing system that heat insulation effect is good |
CN111893548A (en) * | 2020-09-08 | 2020-11-06 | 太仓市新惠电镀有限公司 | High-efficient electroplating production line |
CN113718300A (en) * | 2021-09-15 | 2021-11-30 | 湖南达诺智能机器人科技有限公司 | Anode plate frame |
CN115874255A (en) * | 2022-11-23 | 2023-03-31 | 苏州普瑞得电子有限公司 | Device and method for coating surface of middle plate of mobile phone |
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2017
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109208064A (en) * | 2018-10-12 | 2019-01-15 | 南通恒趣玩具有限公司 | A kind of electroplating pool and its electro-plating method of vinyl toy |
CN110387569A (en) * | 2019-08-13 | 2019-10-29 | 广州市妙伊莲科技有限公司 | A kind of automation electroplating producing system that heat insulation effect is good |
CN110387569B (en) * | 2019-08-13 | 2020-11-17 | 杭州沃丰过滤设备有限公司 | Effectual automatic electroplating production system keeps warm |
CN111893548A (en) * | 2020-09-08 | 2020-11-06 | 太仓市新惠电镀有限公司 | High-efficient electroplating production line |
CN111893548B (en) * | 2020-09-08 | 2022-12-16 | 太仓市新惠电镀有限公司 | High-efficient electroplating production line |
CN113718300A (en) * | 2021-09-15 | 2021-11-30 | 湖南达诺智能机器人科技有限公司 | Anode plate frame |
CN115874255A (en) * | 2022-11-23 | 2023-03-31 | 苏州普瑞得电子有限公司 | Device and method for coating surface of middle plate of mobile phone |
CN115874255B (en) * | 2022-11-23 | 2023-09-01 | 苏州普瑞得电子有限公司 | Mobile phone middle plate surface coating device and method thereof |
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