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CN207636826U - High-precision optical lens assembly assembling device - Google Patents

High-precision optical lens assembly assembling device Download PDF

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Publication number
CN207636826U
CN207636826U CN201721836684.4U CN201721836684U CN207636826U CN 207636826 U CN207636826 U CN 207636826U CN 201721836684 U CN201721836684 U CN 201721836684U CN 207636826 U CN207636826 U CN 207636826U
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platform
adjustment
assembly
optical lens
center
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武俊强
赵强
王飞橙
孙剑
李思远
郝雄波
孙丽军
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XiAn Institute of Optics and Precision Mechanics of CAS
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XiAn Institute of Optics and Precision Mechanics of CAS
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Abstract

为解决目前光学镜头在装配过程中的定心加工环节存在加工难度大、风险高、需多次返工且精度难以保证的问题,本实用新型提供了一种高精度光学镜片组件装配装置,装置包括装调平台、至少三个光电距离传感器和至少三个伸缩调节杆;装调平台中心开设有圆形通孔/圆形凹槽,圆形通孔/圆形凹槽内设置有可垂直升降的环形升降台;环形升降台中心固设有真空吸附器;环形升降台用于放置和调节待装配镜框;真空吸附器用于吸附待装配镜片;光电距离传感器和伸缩调节杆均沿圆周均布设置在装调平台上,并指向装调平台中心。本实用新型在满足装配精度的前提下,保证了镜镜片光轴和镜框机械中心轴的同轴度,无需再进行定心加工,避免了定心加工带来的系列问题。

In order to solve the problems of high processing difficulty, high risk, repeated rework and difficulty in ensuring accuracy in the centering process of the current optical lens assembly process, the utility model provides a high-precision optical lens assembly assembly device, which includes The adjustment platform, at least three photoelectric distance sensors and at least three telescopic adjustment rods; the center of the adjustment platform is provided with a circular through hole/circular groove, and a vertical lift is arranged in the circular through hole/circular groove. Ring lifting platform; the center of the ring lifting platform is fixed with a vacuum absorber; the ring lifting platform is used to place and adjust the frame to be assembled; the vacuum absorber is used to absorb the lens to be assembled; the photoelectric distance sensor and the telescopic adjustment rod are evenly distributed along the circumference. on the adjustment platform and point to the center of the adjustment platform. On the premise of satisfying the assembly precision, the utility model ensures the coaxiality between the optical axis of the mirror lens and the mechanical center axis of the frame, and does not need to perform centering processing, thus avoiding a series of problems caused by centering processing.

Description

一种高精度光学镜片组件装配装置A high-precision optical lens assembly assembly device

技术领域technical field

本实用新型属于光学领域,涉及一种光学镜头装配装置。The utility model belongs to the optical field and relates to an optical lens assembly device.

背景技术Background technique

在光学设备中,一套光学镜头一般是由多个单镜片按照设计间距装配在镜筒内而构成,镜片的装配方式多采用圆周点胶和压圈压紧的固定方式;为装配及调整方便,一般会将单个光学镜片装入一个镜框内形成镜片组件,再将镜片组件按照设计间距装入镜筒内。In optical equipment, a set of optical lenses is generally composed of multiple single lenses assembled in the lens barrel according to the designed spacing. The lens assembly method is mostly fixed by circular dispensing and pressure ring compression; for the convenience of assembly and adjustment , Generally, a single optical lens is put into a frame to form a lens assembly, and then the lens assembly is loaded into the lens barrel according to the designed spacing.

由于单个光学镜片的装配精度对光学设备的整体成像质量有直接影响,为保证光学系统成像质量,在光学镜片装入镜框完成点胶及压圈压紧工作后,需对镜片组件进行定心加工以保证光学镜片光轴与镜框机械中心轴的一致性。Since the assembly accuracy of a single optical lens has a direct impact on the overall imaging quality of the optical equipment, in order to ensure the imaging quality of the optical system, after the optical lens is installed in the frame and the glue is dispensed and the pressure ring is pressed, the lens assembly needs to be centered. To ensure the consistency of the optical axis of the optical lens and the mechanical central axis of the frame.

镜片组件的定心加工一般在高精度定心车床上完成,该定心加工是连同镜框和光学镜片一起加工,给光学镜片带来诸多风险:第一,若加工过程中出现人为失误,将直接导致光学镜片碎裂或划伤以致无法使用。第二,加工时若进刀量控制不好,加工量超差,将使得镜框与镜筒的装配间隙变大,无法满足光学设计要求,只能拆除光学镜片重新装配镜框并进行定心加工,不但增加了工作量还带来了二次风险。第三,定心加工后镜框由于受到力的作用,会有应力释放过程,难以保证最终加工精度能满足设计要求。第四,为满足定心加工要求,需在镜框上额外设计工艺孔及工艺法兰,设计繁琐,且造成了材料浪费。The centering processing of the lens assembly is generally completed on a high-precision centering lathe. The centering processing is processed together with the frame and the optical lens, which brings many risks to the optical lens: First, if there is a human error during the processing, it will directly Cause optical lenses to chip or scratch so that they cannot be used. Second, if the feed amount is not well controlled during processing and the processing amount is out of tolerance, the assembly gap between the frame and the lens barrel will become larger, which cannot meet the optical design requirements. The optical lens can only be removed to reassemble the frame and perform centering processing. It not only increases the workload but also brings secondary risks. Thirdly, after the centering process, the mirror frame will have a stress release process due to the action of the force, and it is difficult to ensure that the final processing accuracy can meet the design requirements. Fourth, in order to meet the requirements of centering processing, it is necessary to design additional process holes and process flanges on the frame, which is cumbersome to design and causes waste of materials.

因此,针对目前镜片组件在装配过程中定心加工所存在的诸多问题,亟需研发一种更安全可靠的光学镜头装配方法和装配装置。Therefore, in view of the many problems existing in the centering processing of the current lens assembly during the assembly process, it is urgent to develop a safer and more reliable optical lens assembly method and assembly device.

实用新型内容Utility model content

为了解决目前光学镜头在装配过程中的定心加工环节所存在加工难度大、风险高、常需多次返工且精度难以保证的技术问题,本实用新型提供了一种高精度光学镜头装配装置。In order to solve the technical problems existing in the centering process of optical lenses in the assembly process, such as high processing difficulty, high risk, frequent rework and difficulty in ensuring accuracy, the utility model provides a high-precision optical lens assembly device.

本实用新型的技术方案是:The technical scheme of the utility model is:

一种高精度光学镜片组件装配装置,其特殊之处在于:包括装调平台、至少三个光电距离传感器和至少三个伸缩调节杆;A high-precision optical lens assembly assembly device, which is special in that it includes an assembly and adjustment platform, at least three photoelectric distance sensors and at least three telescopic adjustment rods;

所述装调平台中心开设有圆形通孔/圆形凹槽,所述圆形通孔/圆形凹槽内设置有可垂直升降的环形升降台;所述环形升降台中心固定设置有真空吸附器;The center of the adjustment platform is provided with a circular through hole/circular groove, and a ring-shaped lifting platform that can be vertically lifted is arranged in the circular through-hole/circular groove; the center of the ring-shaped lifting platform is fixed with a vacuum Adsorber;

所述环形升降台用于放置和调节待装配镜框;The annular lifting platform is used to place and adjust the frame to be assembled;

所述真空吸附器用于吸附待装配镜片;The vacuum absorber is used to absorb the lens to be assembled;

所述光电距离传感器和伸缩调节杆均沿圆周均布设置在所述装调平台上,并指向装调平台中心。The photoelectric distance sensor and telescopic adjustment rods are evenly distributed on the installation and adjustment platform along the circumference, and point to the center of the installation and adjustment platform.

进一步地,所述光电距离传感器和伸缩调节杆均有三个。Further, there are three photoelectric distance sensors and telescopic adjustment rods.

进一步地,所述环形升降台同心设置在所示圆形通孔/圆形凹槽内,以进一步提高装配调节精度。Further, the annular lifting platform is concentrically arranged in the circular through hole/circular groove, so as to further improve the accuracy of assembly adjustment.

与现有技术相比,本实用新型的优点:Compared with the prior art, the utility model has the following advantages:

本实用新型采用全新的装调思路,同时配合高精度装配装置,在满足装配精度的前提下,能够直接保证镜片组件中镜片光轴和镜框机械中心轴的同轴度,无需再进行定心加工,避免了传统装配过程中的定心加工环节光学镜片损坏及返工,同时大大的提高了装配效率,节省了人力及财力成本。The utility model adopts a brand-new assembly and adjustment idea, and at the same time cooperates with a high-precision assembly device. Under the premise of meeting the assembly accuracy, it can directly ensure the coaxiality of the optical axis of the lens in the lens assembly and the mechanical central axis of the frame, without further centering processing , avoiding the damage and rework of the optical lens during the centering process in the traditional assembly process, and at the same time greatly improving the assembly efficiency and saving manpower and financial costs.

附图说明Description of drawings

图1是本实用新型高精度光学镜头装配装置实施例示意图;Fig. 1 is a schematic diagram of an embodiment of a high-precision optical lens assembly device of the present invention;

图2是图1所示高精度光学镜头装配装置的状态变化示意图(环形升降台下降使镜片低于装调平台时的状态);Fig. 2 is a schematic diagram of the state change of the high-precision optical lens assembly device shown in Fig. 1 (the state when the ring-shaped lifting platform descends to make the lens lower than the assembly platform);

图3是图1所示高精度光学镜头装配装置轴向剖视图;Fig. 3 is an axial sectional view of the high-precision optical lens assembly device shown in Fig. 1;

附图标记说明:1-装调平台,2-伸缩调节杆,3-光电距离传感器,4-镜框,5-镜片,6-镜片压圈,11-环形升降台,12-真空吸附器。Explanation of reference signs: 1-installation and adjustment platform, 2-telescopic adjustment rod, 3-photoelectric distance sensor, 4-frame, 5-lens, 6-lens pressure ring, 11-ring lifting platform, 12-vacuum absorber.

具体实施方式Detailed ways

以下结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

如图1所示,本实用新型所提供的光学镜头装配装置,包括一个装调平台、分别沿圆周均布设置在装调平台上的三个光电距离传感器和三个伸缩调节杆;装调平台中心开设有圆形通孔,圆形通孔内同心设置有可垂直升降的环形升降台,升降台内设置有圆柱状真空吸附器。在其他实施例中,也可以是装调平台中心开设圆形凹槽,在圆形凹槽内同心设置所述环形升降台。As shown in Figure 1, the optical lens assembly device provided by the utility model includes an assembly and adjustment platform, three photoelectric distance sensors and three telescopic adjustment rods which are respectively arranged on the installation and adjustment platform evenly along the circumference; A circular through hole is opened in the center, and a ring-shaped lifting platform capable of vertical lifting is concentrically arranged in the circular through hole, and a cylindrical vacuum adsorber is arranged in the lifting platform. In other embodiments, a circular groove may be formed in the center of the adjustment platform, and the ring-shaped lifting platform is arranged concentrically in the circular groove.

利用图1所示光学镜头装配装置装配光学镜头过程如下:The process of assembling the optical lens using the optical lens assembly device shown in Figure 1 is as follows:

1、在装调平台适当位置上沿圆周方向均布安装所述三个光电距离传感器,调整光电距离传感器的指向及位置,使其同时指向装调平台中心,并保证三个光电距离传感器到光学平台中心位置相等;1. Install the three photoelectric distance sensors evenly along the circumference direction on the proper position of the installation and adjustment platform, adjust the direction and position of the photoelectric distance sensors so that they point to the center of the installation and adjustment platform at the same time, and ensure that the three photoelectric distance sensors reach the optical distance sensor. The center positions of the platforms are equal;

2、将加工完成的待装配镜框放置于环形升降台的台面上,降低环形升降台高度,使镜框上端面低于装调平台台面,如图2所示。2. Place the processed mirror frame to be assembled on the table of the ring-shaped lifting platform, and lower the height of the ring-shaped lifting table so that the upper surface of the mirror frame is lower than the table of the assembly platform, as shown in Figure 2.

3、将待装配镜片放置于装调平台中心的真空吸附器上,调整镜片的位置使三个光电距离传感器数值一致,记录数值;然后开启真空吸附器,将待装配镜片牢牢吸附固定;3. Place the lens to be assembled on the vacuum absorber in the center of the adjustment platform, adjust the position of the lens so that the values of the three photoelectric distance sensors are consistent, and record the value; then turn on the vacuum absorber, and firmly absorb and fix the lens to be assembled;

4、升高环形升降台高度,并实时调整镜框位置,使镜片完全装入镜框内;4. Raise the height of the circular lifting platform, and adjust the position of the frame in real time, so that the lens can be completely installed in the frame;

5、在镜框圆周均布安装三个伸缩调节杆,使伸缩调节杆顶部与镜框接触;5. Install three telescopic adjustment rods evenly distributed on the circumference of the frame, so that the top of the telescopic adjustment rods is in contact with the frame;

6、协调调整三个伸缩调节杆长度,并实时查看三个光电距离传感器数值,当三个光电传感器数值一致时,即表示镜片光轴与镜框机械轴同轴,完成调整。6. Adjust the length of the three telescopic adjustment rods in a coordinated manner, and check the values of the three photoelectric distance sensors in real time. When the values of the three photoelectric sensors are consistent, it means that the optical axis of the lens is coaxial with the mechanical axis of the frame, and the adjustment is completed.

7、装入镜片压圈,进行压圈四周注胶,待胶干后即完成镜片组件装配。7. Install the lens pressing ring, inject glue around the pressing ring, and complete the assembly of the lens assembly after the glue is dry.

Claims (3)

1.一种高精度光学镜片组件装配装置,其特征在于:包括装调平台、至少三个光电距离传感器和至少三个伸缩调节杆;1. A high-precision optical lens assembly assembly device, characterized in that: it includes an assembly platform, at least three photoelectric distance sensors and at least three telescopic adjustment rods; 所述装调平台中心开设有圆形通孔/圆形凹槽,所述圆形通孔/圆形凹槽内设置有可垂直升降的环形升降台;所述环形升降台中心固定设置有真空吸附器;The center of the adjustment platform is provided with a circular through hole/circular groove, and a ring-shaped lifting platform that can be vertically lifted is arranged in the circular through-hole/circular groove; the center of the ring-shaped lifting platform is fixed with a vacuum Adsorber; 所述环形升降台用于放置和调节待装配镜框;The annular lifting platform is used to place and adjust the frame to be assembled; 所述真空吸附器用于吸附待装配镜片;The vacuum absorber is used to absorb the lens to be assembled; 所述光电距离传感器和伸缩调节杆均沿圆周均布设置在所述装调平台上,并指向装调平台中心。The photoelectric distance sensor and telescopic adjustment rods are evenly distributed on the installation and adjustment platform along the circumference, and point to the center of the installation and adjustment platform. 2.根据权利要求1所述的高精度光学镜片组件装配装置,其特征在于:所述光电距离传感器和伸缩调节杆均有三个。2. The high-precision optical lens assembly assembly device according to claim 1, characterized in that there are three photoelectric distance sensors and telescopic adjustment rods. 3.根据权利要求1或2所述的高精度光学镜片组件装配装置,其特征在于:所述环形升降台同心设置在所示圆形通孔/圆形凹槽内。3. The high-precision optical lens assembly assembly device according to claim 1 or 2, characterized in that: the annular lifting platform is concentrically arranged in the circular through hole/circular groove.
CN201721836684.4U 2017-12-25 2017-12-25 High-precision optical lens assembly assembling device Active CN207636826U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108037574A (en) * 2017-12-25 2018-05-15 中国科学院西安光学精密机械研究所 High-precision optical lens assembly assembling device and method
CN110955058A (en) * 2019-12-17 2020-04-03 中国工程物理研究院应用电子学研究所 Three-freedom stress releaser

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108037574A (en) * 2017-12-25 2018-05-15 中国科学院西安光学精密机械研究所 High-precision optical lens assembly assembling device and method
CN110955058A (en) * 2019-12-17 2020-04-03 中国工程物理研究院应用电子学研究所 Three-freedom stress releaser
CN110955058B (en) * 2019-12-17 2021-08-10 中国工程物理研究院应用电子学研究所 Three-freedom stress releaser

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