CN207632751U - A kind of Biomass Gasification in Circulating Fluidized Bed device - Google Patents
A kind of Biomass Gasification in Circulating Fluidized Bed device Download PDFInfo
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- 238000002309 gasification Methods 0.000 title claims abstract description 49
- 239000002028 Biomass Substances 0.000 title claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 57
- 230000006837 decompression Effects 0.000 claims 1
- 239000007789 gas Substances 0.000 description 33
- 239000002956 ash Substances 0.000 description 20
- 239000002994 raw material Substances 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 8
- 229920006395 saturated elastomer Polymers 0.000 description 8
- 239000011269 tar Substances 0.000 description 8
- 239000000571 coke Substances 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- 229910052783 alkali metal Inorganic materials 0.000 description 6
- 150000001340 alkali metals Chemical class 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 238000010248 power generation Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
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- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
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- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000010815 organic waste Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 239000003570 air Substances 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
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- Fluidized-Bed Combustion And Resonant Combustion (AREA)
Abstract
本实用新型涉及一种生物质循环流化床气化装置,包括流化床气化炉本体、与流化床气化炉本体底端连接的空气供给机构、设置在流化床气化炉本体侧边上的给料机构、以及与流化床气化炉本体形成循环流化结构的一级旋风分离器和返料器,所述流化床气化炉本体、一级旋风分离器与返料器依次相互连接,所述返料器分别连接返料风机和蒸汽供给机构。本实用新型提供的装置,采用蒸汽返料,避免发生返料结渣。
The utility model relates to a biomass circulating fluidized bed gasification device, which comprises a fluidized bed gasification furnace body, an air supply mechanism connected with the bottom end of the fluidized bed gasification furnace body, and an air supply mechanism arranged on the fluidized bed gasification furnace body. The feeding mechanism on the side, and the first-stage cyclone separator and the return device that form a circulating fluidized structure with the fluidized bed gasifier body, the fluidized bed gasifier body, the first-stage cyclone separator and the return The feeders are connected to each other in turn, and the feeders are respectively connected to the feeder blower and the steam supply mechanism. The device provided by the utility model adopts steam return material to avoid slagging of return material.
Description
技术领域technical field
本实用新型涉及生物质热化学设备技术领域,具体涉及一种生物质循环流化床气化装置。The utility model relates to the technical field of biomass thermochemical equipment, in particular to a biomass circulating fluidized bed gasification device.
背景技术Background technique
气化是煤炭、生物质、垃圾、污泥等有机废弃物清洁利用的重要手段,已广泛应用于化工、冶金、民用和工业燃气等领域。气化技术的性能直接影响到这些行业的健康发展,在其节能减排控制方面具有举足轻重的地位,是其实现国家相关控制目标的重要保障。煤炭气化技术已经有上百年的发展历程,生物质等有机废弃物的气化技术自上世纪80年代起也得到了快速发展。Gasification is an important means of clean utilization of coal, biomass, garbage, sludge and other organic wastes, and has been widely used in chemical industry, metallurgy, civil and industrial gas and other fields. The performance of gasification technology directly affects the healthy development of these industries, plays a pivotal role in the control of energy conservation and emission reduction, and is an important guarantee for the realization of relevant national control goals. Coal gasification technology has been developed for hundreds of years, and the gasification technology of biomass and other organic wastes has also developed rapidly since the 1980s.
近年来,随着国家对生物质利用技术的重视,生物质气化耦合发电技术以其规模灵活,发电效率高,得到大力开发。生物质气化技术按气化炉可以分为固定床技术(上吸式、下吸式、横吸式)和流化床技术(鼓泡床、循环床、双流化床)。其中,固定床气化炉结构简单但规模较小,燃料适应性差,温度不够均匀,传热较差,在生物质气化时难以控制温度,而流化床气化炉处理规模较大,温度均匀,放大容易,适合生物质资源较集中的地区。In recent years, with the country's emphasis on biomass utilization technology, biomass gasification coupled power generation technology has been vigorously developed due to its flexible scale and high power generation efficiency. Biomass gasification technology can be divided into fixed bed technology (updraft, downdraft, horizontal suction) and fluidized bed technology (bubbling bed, circulating bed, double fluidized bed) according to the gasifier. Among them, the fixed bed gasifier has a simple structure but small scale, poor fuel adaptability, uneven temperature, poor heat transfer, and it is difficult to control the temperature during biomass gasification, while the fluidized bed gasifier has a large processing scale and high temperature Uniform, easy to enlarge, suitable for areas with concentrated biomass resources.
但是现有技术中的流化床气化炉也仍然存在着许多缺陷,如中国发明专利(CN106675660 A)公开一种高效循环流化床气化装置,包括提升管和分离器,分离器下部连接有返料器,返料器一侧与提升管连接。返料器将半焦粗粉返送回提升管中时,返送风采用空气鼓风,容易引发固体碳颗粒燃烧,造成返料结渣。However, there are still many defects in the fluidized bed gasifier in the prior art. For example, the Chinese invention patent (CN106675660 A) discloses a high-efficiency circulating fluidized bed gasification device, including a riser and a separator, and the lower part of the separator is connected to There is a feeder, and one side of the feeder is connected with the riser. When the feeder returns the semi-coke coarse powder to the riser, the return air is blown by air, which is likely to cause combustion of solid carbon particles and cause slagging of the returned material.
又如中国发明专利(CN 103216843 A)公开一种生物质气化燃烧锅炉,包括依次相连的一级分离器、二级分离器、燃气锅炉和尾部受热面。生物质燃气经过一二级分离器除尘后进入燃气锅炉燃烧,缺少飞灰的吸附,容易在锅炉和尾部受热面上造成碱金属结渣问题和焦油腐蚀堵塞问题。Another example is the Chinese invention patent (CN 103216843 A) which discloses a biomass gasification combustion boiler, which includes a primary separator, a secondary separator, a gas boiler and a rear heating surface connected in sequence. Biomass gas enters the gas-fired boiler for combustion after being dedusted by the primary and secondary separators. The lack of adsorption of fly ash may easily cause alkali metal slagging and tar corrosion and blockage on the heating surface of the boiler and tail.
因此,需要提供一种新型的生物质循环流化床,避免发生返料结渣以及降低碱金属和焦油带来的危害。Therefore, it is necessary to provide a new type of biomass circulating fluidized bed, which can avoid the occurrence of slagging and reduce the harm caused by alkali metal and tar.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足,提供一种生物质循环流化床气化装置,采用蒸汽返料,避免发生返料结渣。The purpose of the utility model is to provide a biomass circulating fluidized bed gasification device for the deficiencies of the prior art, which uses steam to return material to avoid slagging of the returned material.
本实用新型所提供的技术方案为:The technical scheme provided by the utility model is:
一种生物质循环流化床气化装置,包括流化床气化炉本体、与流化床气化炉本体底端连接的空气供给机构、设置在流化床气化炉本体侧边上的给料机构、以及与流化床气化炉本体形成循环流化结构的一级旋风分离器和返料器,所述流化床气化炉本体、一级旋风分离器与返料器依次相互连接,所述返料器分别连接返料风机和蒸汽供给机构。A biomass circulating fluidized bed gasification device, comprising a fluidized bed gasifier body, an air supply mechanism connected to the bottom end of the fluidized bed gasifier body, and an air supply mechanism arranged on the side of the fluidized bed gasifier body The feeding mechanism, and the first-stage cyclone separator and the feeder that form a circulating fluidized structure with the fluidized bed gasifier body, the fluidized bed gasifier body, the first-stage cyclone separator and the feeder are mutually mutually connected, the feeder is respectively connected to the feeder blower and the steam supply mechanism.
上述的技术方案中,装置冷态启动时,返料器采用返料风机空气鼓风,返料风机通过送风管与返料器相连;进入工作状态后,采用蒸汽供给机构,切换至蒸汽鼓风返料,杜绝了空气鼓风会将燃气燃烧的可能性,保证返料可靠性,同时蒸汽具有控温的作用,使气化运行更稳定。In the above technical scheme, when the device is started in a cold state, the feeder adopts the air blast of the feeder fan, and the feeder fan is connected to the feeder through the air supply pipe; after entering the working state, the steam supply mechanism is used to switch to the steam blower. The air return material eliminates the possibility that the air blast will burn the gas, ensuring the reliability of the return material, and at the same time, the steam has the function of temperature control, making the gasification operation more stable.
优选的,所述流化床气化炉本体采用空气和水蒸气气化,运行温度为700-900℃,流化床气化炉本体内的运行风速为3-5m/s。Preferably, the body of the fluidized bed gasifier is gasified with air and steam, the operating temperature is 700-900° C., and the operating wind speed in the body of the fluidized bed gasifier is 3-5 m/s.
优选的,所述返料器包括返料室和进料室,返料室与流化床气化炉本体连接,进料室与一级旋风分离器连接,中间用带连通孔隔板分开,返料器上还设置了排渣管、检修口、测压管和测温点。返料器实现物料返送至流化床气化炉本体,返料器底部为风室,分别连接返料风机和蒸汽供给机构,可鼓风或鼓蒸汽返料。进一步优选,所述返料风机为罗茨风机。Preferably, the feeder includes a feed back chamber and a feed chamber, the feed chamber is connected to the body of the fluidized bed gasifier, the feed chamber is connected to the first-stage cyclone separator, and is separated by a partition with communication holes in the middle, There are also slag discharge pipes, inspection ports, pressure measuring tubes and temperature measuring points on the feeder. The feeder realizes the return of materials to the body of the fluidized bed gasifier. The bottom of the feeder is an air chamber, which is connected to the feeder fan and the steam supply mechanism respectively, and can be blasted or steamed to feed back. Further preferably, the return blower is a Roots blower.
返料器底部鼓蒸汽起到防止燃气回流和返料的作用,未反应完全的物料颗粒由一级旋风分离器经过密封腿进入返料器,在返料器内经历U型路线,从返料腿被重新输送到流化床气化炉本体,完成物料的循环。The steam blowing at the bottom of the feeder prevents gas backflow and material return. The unreacted material particles enter the feeder from the first-stage cyclone separator through the sealing leg, and go through a U-shaped route in the feeder. The legs are re-conveyed to the body of the fluidized bed gasifier to complete the material circulation.
优选的,所述一级旋风分离器出口处的燃气管线上依次设有蒸汽过热器、蒸汽发生器、二级旋风分离器和冷灰器。燃气经过一级旋风分离器分离,从其顶部燃气管线排出,实现固体(焦炭、灰分、床料)和燃气的分离,依次通过蒸汽过热器和蒸汽发生器进行换热,燃气冷却到500℃以下,整个过程中燃气中的灰分会吸附碱金属和焦油。蒸汽发生器出口的燃气经过二级旋风分离器,二级旋风分离器出口的燃气可以送电厂锅炉燃烧发电,分离的半焦经过冷灰器冷却后,用循环氮气密封送到成型机成型。由于二级旋风分离器布置在尾部受热面之后,使得飞灰在被分离前可以吸附更多的焦油和碱金属,减少了换热面的结渣,保证热量的利用,提高总体热效率;其次,降低了后续燃气利用装置和管道的焦油堵塞风险。Preferably, a steam superheater, a steam generator, a secondary cyclone separator and an ash cooler are sequentially arranged on the gas pipeline at the outlet of the primary cyclone separator. The gas is separated by the first-stage cyclone separator and discharged from the gas pipeline at the top to realize the separation of solids (coke, ash, bed material) and gas, and the heat is exchanged through the steam superheater and steam generator in turn, and the gas is cooled to below 500 °C , the ash in the gas will adsorb alkali metals and tar during the whole process. The gas at the outlet of the steam generator passes through the secondary cyclone separator, and the gas at the outlet of the secondary cyclone separator can be sent to the power plant boiler for combustion and power generation. After being cooled by the ash cooler, the separated semi-coke is sealed with circulating nitrogen and sent to the molding machine for molding. Since the secondary cyclone separator is arranged after the tail heating surface, the fly ash can absorb more tar and alkali metals before being separated, which reduces the slagging of the heat exchange surface, ensures the utilization of heat, and improves the overall thermal efficiency; secondly, The risk of tar blockage in subsequent gas utilization devices and pipelines is reduced.
优选的,所述蒸汽供给机构包括冷水水源、设有给水泵的给水管线以及设有所述蒸汽过热器和所述蒸汽发生器的蒸汽管线;所述冷水水源、给水管线、蒸汽管线与返料器依次连接。冷水通过给水管线输送到蒸汽发生器和蒸汽过热器,通过与燃气的热交换,可以得到过热蒸汽,温度达到450℃,过热蒸汽被送入返料器内,用于蒸汽返料。进一步优选,经过所述蒸汽过热器的蒸汽管线上可以设置外排管,将多余的过热蒸汽用于外送售卖。Preferably, the steam supply mechanism includes a cold water source, a feed water line provided with a feed water pump, and a steam line provided with the steam superheater and the steam generator; the cold water source, the feed water line, the steam line and the return material connected in sequence. The cold water is sent to the steam generator and the steam superheater through the water supply pipeline, and through the heat exchange with the gas, superheated steam can be obtained, the temperature reaches 450°C, and the superheated steam is sent into the feeder for steam return. Further preferably, an external discharge pipe can be set on the steam pipeline passing through the steam superheater, and the excess superheated steam can be used for delivery and sale.
优选的,所述给水管线上依次设有给水泵、冷灰器、除氧器、一级省煤器和二级省煤器,所述给水管线末端连接蒸汽发生器。进一步优选,所述给水管线上还设有加压水泵,所述加压水泵设置于除氧器与一级省煤器之间。Preferably, a feed water pump, an ash cooler, a deaerator, a primary economizer, and a secondary economizer are sequentially provided on the water supply pipeline, and the end of the water supply pipeline is connected to a steam generator. Further preferably, a pressurized water pump is also provided on the water supply pipeline, and the pressurized water pump is arranged between the deaerator and the primary economizer.
优选的,经过所述蒸汽过热器的蒸汽管线上设有第一循环管线,所述第一循环管线依次连接二级省煤器、一级省煤器和除氧器。该设置将多余的过热蒸汽循环利用,并利用一级省煤器和二级省煤器于对水进行预热,使得进入蒸汽发生器时的饱和水温度达到300℃。而冷却后的循环水则由除氧器进行汇合,除氧器不仅可以将水中的氧气除去,同时还可以用于循环水的汇合。Preferably, the steam pipeline passing through the steam superheater is provided with a first circulation pipeline, and the first circulation pipeline is connected to a secondary economizer, a primary economizer and a deaerator in sequence. This setting recycles excess superheated steam, and utilizes the primary economizer and secondary economizer to preheat the water so that the saturated water temperature reaches 300°C when it enters the steam generator. The cooled circulating water is combined by the deaerator, which can not only remove the oxygen in the water, but also be used for the merging of the circulating water.
优选的,所述空气供给机构包括送风机和空气管线;所述空气管线连接流化床气化炉本体的底端,所述空气管线上依次设有一级空预器、二级空预器和三级空预器。Preferably, the air supply mechanism includes a blower and an air pipeline; the air pipeline is connected to the bottom of the fluidized bed gasifier body, and the air pipeline is provided with a primary air preheater, a secondary air preheater and a third air preheater in sequence. stage air preheater.
优选的,经过所述蒸汽过热器的蒸汽管线上设有第二循环管线,所述第二循环管线依次连接减压器、三级空预器、二级空预器、一级空预器和除氧器。该设置将多余的过热蒸汽循环利用,并利用三级空预器、二级空预器和一级空预器将空气加热到260℃,送入流化床气化炉本体底部的风室,经过布风板上的风帽均匀配风将床料流化,并作为气化剂和生物质原料发生气化反应。Preferably, the steam line passing through the steam superheater is provided with a second circulation line, and the second circulation line is connected to the pressure reducer, the third-stage air preheater, the second-stage air pre-heater, the first-stage air pre-heater and the deaerator. This setting recycles excess superheated steam, and uses three-stage air preheater, two-stage air preheater and one-stage air preheater to heat the air to 260°C and send it into the air chamber at the bottom of the fluidized bed gasifier body. The bed material is fluidized through the wind cap on the air distribution plate, and the bed material is used as a gasification agent to undergo a gasification reaction with the biomass raw material.
优选的,经过所述冷灰器的给水管线上设有第三循环管线;所述第三循环管线上设有冷却塔,所述第三循环管线两端分别连接于给水泵的进口端及冷灰器的出口端。该设置将经过冷灰器加热的水循环利用,减少水资源浪费。Preferably, a third circulation pipeline is provided on the water supply pipeline passing through the ash cooler; a cooling tower is provided on the third circulation pipeline, and both ends of the third circulation pipeline are respectively connected to the inlet end of the feed water pump and the cooling tower. The outlet port of the ashes. This setting recycles the water heated by the ash cooler to reduce the waste of water resources.
优选的,所述给料机构包括地面料仓、提升机、料斗及绞龙加料器;所述流化床气化炉本体通过绞龙加料器与料斗连接。该给料机构使得可以采用固体成型生物质作为气化原料,而固体成型原料适应性好,运输方便。Preferably, the feeding mechanism includes a floor material bin, a hoist, a hopper, and an auger feeder; the body of the fluidized bed gasifier is connected to the hopper through the auger feeder. The feeding mechanism makes it possible to use solid shaped biomass as a gasification raw material, and the solid shaped raw material has good adaptability and is convenient for transportation.
优选的,所述绞龙加料器包括依次连接的一级绞龙加料器和二级绞龙加料器。Preferably, the auger feeder includes a primary auger feeder and a secondary auger feeder connected in sequence.
给料系统运行时,提升机将生物质原料从地面料仓输送至空中的料斗。料斗底部两个拨料器均匀拨料至一级绞龙加料器,避免一级绞龙加料器承压。一级绞龙加料器为变螺距蛟龙,保证出口处出料通畅不堵塞,再通过二级绞龙加料器将原料送入流化床气化炉本体。采用拨料器避免生物质颗粒搭桥,采用变螺距绞龙保证连续均匀给料,而二级绞龙加料器为快速给料,可以保证物料迅速送入流化床气化炉本体中反应。When the feeding system is running, the elevator transports the biomass raw material from the ground material bin to the hopper in the air. The two feeders at the bottom of the hopper evenly feed the material to the first-stage auger feeder to avoid pressure on the first-stage auger feeder. The first-stage auger feeder is a variable-pitch dragon to ensure that the discharge at the outlet is unobstructed and not blocked, and then the raw materials are fed into the body of the fluidized bed gasifier through the second-stage auger feeder. The feeder is used to avoid the bridging of biomass particles, the variable pitch auger is used to ensure continuous and uniform feeding, and the secondary auger feeder is fast feeding, which can ensure that the material is quickly fed into the body of the fluidized bed gasifier for reaction.
同现有技术相比,本实用新型的有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:
(1)本实用新型所提供的生物质循环流化床气化装置,采用循环蒸汽返料,避免碳颗粒燃烧,发生返料结渣。(1) The biomass circulating fluidized bed gasification device provided by the utility model adopts circulating steam to return material to avoid burning of carbon particles and slagging of returned material.
(2)本实用新型所提供的生物质循环流化床气化装置,将二级旋风分离器布置在尾部受热面之后,使得飞灰在被分离前可以吸附更多的焦油和碱金属,减少了换热面的结渣,保证热量的利用,提高总体热效率,降低焦油堵塞风险。(2) In the biomass circulating fluidized bed gasification device provided by the utility model, the secondary cyclone separator is arranged behind the tail heating surface, so that the fly ash can absorb more tar and alkali metal before being separated, reducing It prevents slagging on the heat exchange surface, ensures the utilization of heat, improves the overall thermal efficiency, and reduces the risk of tar clogging.
(3)本实用新型所提供的生物质循环流化床气化装置,利用第一循环管线配合一级省煤器和二级省煤器于对水进行预热,使得进入蒸汽发生器时的饱和水温度达到300℃,减少蒸汽发生器的冷凝腐蚀。(3) The biomass circulating fluidized bed gasification device provided by the utility model uses the first circulation pipeline to cooperate with the first-level economizer and the second-level economizer to preheat the water, so that when entering the steam generator The saturated water temperature reaches 300°C, which reduces the condensation corrosion of the steam generator.
(4)本实用新型所提供的生物质循环流化床气化装置,利用第二循环管线配合三级空预器、二级空预器和一级空预器将空气加热到260℃,使其作为气化剂用以实现气化反应。(4) The biomass circulating fluidized bed gasification device provided by the utility model uses the second circulation pipeline to cooperate with the third-stage air preheater, the second-stage air preheater and the first-stage air preheater to heat the air to 260 ° C, so that It is used as a gasification agent to realize the gasification reaction.
附图说明Description of drawings
图1为实施例中生物质循环流化床气化装置的结构示意图;Fig. 1 is the structural representation of biomass circulating fluidized bed gasification device in the embodiment;
图2为实施例中生物质循环流化床气化装置在具体工况下的运行状态图。Fig. 2 is a diagram of the operating state of the biomass circulating fluidized bed gasification device in the embodiment under specific working conditions.
其中,1为流化床气化炉本体;2为地面料仓;3为提升机;4为料斗;5为一级绞龙加料器;6为二级绞龙加料器;7为一级旋风分离器;8为返料器;9为罗茨风机;10为蒸汽过热器;11为蒸汽发生器;12为二级旋风分离器;13为汽包;14为冷却塔;15为减压器;16为送风机;17为一级空预器;18为二级空预器;19为三级空预器;20为给水泵;21为冷灰器;22为除氧器;23为加压水泵;24为一级省煤器;25为二级省煤器。Among them, 1 is the body of the fluidized bed gasifier; 2 is the floor material bin; 3 is the hoist; 4 is the hopper; 5 is the primary auger feeder; 6 is the secondary auger feeder; 7 is the primary cyclone Separator; 8 is a feeder; 9 is a Roots blower; 10 is a steam superheater; 11 is a steam generator; 12 is a secondary cyclone separator; 13 is a steam drum; 14 is a cooling tower; 15 is a pressure reducer ; 16 is blower; 17 is primary air preheater; 18 is secondary air preheater; 19 is tertiary air preheater; 20 is feed pump; 21 is ash cooler; 22 is deaerator; 23 is pressurization water pump; 24 is a primary economizer; 25 is a secondary economizer.
具体实施方式Detailed ways
下面结合具体的实施例对本实用新型作进一步说明。Below in conjunction with specific embodiment the utility model is further described.
实施例:Example:
如图1所示的生物质循环流化床气化装置,包括流化床气化炉本体1、与流化床气化炉本体1底端连接的空气供给机构、设置在流化床气化炉本体1侧边上的给料机构,以及与流化床气化炉本体1形成循环流化结构的一级旋风分离器7和返料器8。The biomass circulating fluidized bed gasification device shown in Figure 1 includes a fluidized bed gasification furnace body 1, an air supply mechanism connected to the bottom end of the fluidized bed gasification furnace body 1, and a fluidized bed gasification device. The feeding mechanism on the side of the furnace body 1, and the first-stage cyclone separator 7 and the feeder 8 forming a circulating fluidized structure with the fluidized bed gasifier body 1 .
流化床气化炉本体1包括上部稀相区、下部密相区以及底部风室,流化床气化炉本体1的底部风室侧面设有轻油燃烧器与流化床气化炉本体1风室相连,流化床气化炉本体1风室上部设有布风板及风帽。The body 1 of the fluidized bed gasifier includes an upper dilute phase area, a lower dense phase area and a bottom air chamber. The side of the bottom air chamber of the fluidized bed gasifier body 1 is provided with a light oil burner and a fluidized bed gasifier body The 1 air chamber is connected, and the upper part of the fluidized bed gasifier body 1 air chamber is equipped with an air distribution plate and a wind cap.
给料机构包括地面料仓2、提升机3、料斗4、一级绞龙加料器5和二级绞龙加料器6。给料系统运行时,提升机3将生物质原料从地面料仓2输送至空中的料斗4。料斗4底部两个拨料器均匀拨料至一级绞龙加料器5,避免一级绞龙加料器5承压。一级绞龙加料器5为变螺距蛟龙,保证出口处出料通畅不堵塞,再通过二级绞龙加料器6将原料送入流化床气化炉本体1,流化床气化炉本体1的生物质原料进口设置在流化床气化炉本体1的上部稀相区。The feeding mechanism includes a ground fabric bin 2, a hoist 3, a hopper 4, a primary auger feeder 5 and a secondary auger feeder 6. When the feeding system is in operation, the hoist 3 transports the biomass raw material from the ground material bin 2 to the hopper 4 in the air. The two feeders at the bottom of the hopper 4 evenly feed the material to the first-stage auger feeder 5 to prevent the first-stage auger feeder 5 from being under pressure. The first-stage auger feeder 5 is a variable-pitch dragon to ensure that the discharge at the outlet is smooth and not blocked, and then the raw materials are fed into the fluidized bed gasifier body 1 through the second-stage auger feeder 6, and the fluidized bed gasifier body The biomass raw material inlet of 1 is set in the upper dilute phase area of the body 1 of the fluidized bed gasifier.
与流化床气化炉本体1底部风室连接的空气供给机构包括送风机16和空气管线,空气管线连接流化床气化炉本体1的底部风室,空气管线上还依次设有一级空预器17、二级空预器18和三级空预器19。The air supply mechanism connected to the bottom air chamber of the fluidized bed gasifier body 1 includes a blower 16 and an air pipeline, the air pipeline is connected to the bottom air chamber of the fluidized bed gasifier body 1, and the air pipeline is also provided with a first-stage air preheater in turn. 17, secondary air preheater 18 and tertiary air preheater 19.
流化床气化炉本体1、一级旋风分离器7与返料器8依次相互连接,形成循环流化结构。返料器8包括返料室和进料室,返料室与流化床气化炉本体1连接,进料室与一级旋风分离器7连接,中间用带连通孔隔板分开,返料器8上还设置了排渣管、检修口、测压管和测温点。返料器8实现物料返送至流化床气化炉本体1,返料器8底部为风室,分别连接罗茨风机9和蒸汽供给机构,可鼓风或鼓蒸汽返料。The body 1 of the fluidized bed gasifier, the first-stage cyclone separator 7 and the feeder 8 are sequentially connected to each other to form a circulating fluidized structure. The feeding device 8 includes a feeding chamber and a feeding chamber, the feeding chamber is connected to the body 1 of the fluidized bed gasifier, the feeding chamber is connected to the first-stage cyclone separator 7, and the middle is separated by a partition with a communication hole, and the feeding chamber A slag discharge pipe, an inspection port, a pressure measuring tube and a temperature measuring point are also arranged on the device 8. The feeder 8 realizes the return of materials to the body 1 of the fluidized bed gasifier. The bottom of the feeder 8 is an air chamber, which is respectively connected to the Roots blower 9 and the steam supply mechanism, and can be blown by air or steam to return the material.
一级旋风分离器7出口处的燃气管线上依次设有蒸汽过热器10、蒸汽发生器11、二级旋风分离器12和冷灰器21。燃气经过一级旋风分离器7分离,从其顶部燃气管线排出,实现固体(焦炭、灰分、床料)和燃气的分离,依次通过蒸汽过热器10和蒸汽发生器11进行换热,燃气冷却,整个过程中燃气中的灰分会吸附碱金属和焦油。蒸汽发生器11出口的燃气经过二级旋风分离器12,二级旋风分离器12出口的燃气可以送电厂锅炉燃烧发电,分离的半焦经过冷灰器21冷却后,用循环氮气密封送到成型机成型。A steam superheater 10 , a steam generator 11 , a secondary cyclone separator 12 and an ash cooler 21 are arranged in sequence on the gas pipeline at the outlet of the primary cyclone separator 7 . The gas is separated by the first-stage cyclone separator 7 and discharged from the gas pipeline at the top to realize the separation of solids (coke, ash, bed material) and gas, and the heat is exchanged through the steam superheater 10 and the steam generator 11 in turn, and the gas is cooled. The ash in the gas will adsorb alkali metals and tars throughout the process. The gas at the outlet of the steam generator 11 passes through the secondary cyclone separator 12, and the gas at the outlet of the secondary cyclone separator 12 can be sent to the power plant boiler for combustion and power generation. After the separated semi-coke is cooled by the ash cooler 21, it is sealed with circulating nitrogen and sent to molding machine forming.
蒸汽供给机构包括冷水水源、设有给水泵20的给水管线以及设有蒸汽过热器10和蒸汽发生器11的蒸汽管线,其中冷水水源、给水管线、蒸汽管线与返料器8依次连接。而给水管线上依次设有给水泵20、冷灰器21、除氧器22、加压水泵23、一级省煤器24和二级省煤器25,给水管线末端连接蒸汽发生器11,蒸汽管线上则依次设有蒸汽发生器11、汽包13和蒸汽过热器10。其中,蒸汽过热器10和蒸汽发生器11采用蛇形管式结构。The steam supply mechanism includes a cold water source, a feed water line provided with a feed water pump 20, and a steam line provided with a steam superheater 10 and a steam generator 11, wherein the cold water source, the feed water line, and the steam line are connected to the feeder 8 in sequence. The water supply pipeline is successively provided with a water supply pump 20, an ash cooler 21, a deaerator 22, a pressurized water pump 23, a primary economizer 24 and a secondary economizer 25, and the end of the water supply pipeline is connected to the steam generator 11, and the steam The pipeline is provided with a steam generator 11, a steam drum 13 and a steam superheater 10 in sequence. Wherein, the steam superheater 10 and the steam generator 11 adopt serpentine tube structure.
其中,经过蒸汽过热器10的蒸汽管线分成四条管线,第一条管线为第一循环管线,第一循环管线依次连接二级省煤器25、一级省煤器24和除氧器22。第二条管线为第二循环管线,第二循环管线依次连接减压器15、三级空预器19、二级空预器18、一级空预器17和除氧器21。第三条管线直接将多余过热蒸汽外送。而第四条管线则与返料器8连通用于实现蒸汽返料。Among them, the steam pipeline passing through the steam superheater 10 is divided into four pipelines, the first pipeline is the first circulation pipeline, and the first circulation pipeline is connected to the secondary economizer 25 , the primary economizer 24 and the deaerator 22 in sequence. The second pipeline is the second circulation pipeline, and the second circulation pipeline is connected to the pressure reducer 15 , the third-stage air preheater 19 , the second-stage air preheater 18 , the first-stage air preheater 17 and the deaerator 21 in sequence. The third pipeline sends excess superheated steam directly. And the fourth pipeline is communicated with the feeder 8 for realizing the steam feed back.
此外,经过冷灰器21的给水管线上还设有第三循环管线,第三循环管线上设有冷却塔14,两端分别连接于给水泵20的进口端及冷灰器21的出口端,该设置将经过冷灰器21加热的水循环利用,减少水资源浪费。In addition, a third circulation pipeline is provided on the water supply pipeline passing through the ash cooler 21, and a cooling tower 14 is arranged on the third circulation pipeline, and the two ends are respectively connected to the inlet end of the feed water pump 20 and the outlet end of the ash cooler 21, This setting recycles the water heated by the ash cooler 21 to reduce the waste of water resources.
工作过程:work process:
装置启动时,首先开启送风机16,使用流化床气化炉本体1下的轻油燃烧器点火加热风室和炉膛,待炉温升到600℃,逐渐加生物质原料燃烧,加热整个炉膛,此时返料器8采用罗茨风机9空气鼓风。When the device is started, the air blower 16 is first turned on, and the light oil burner under the body 1 of the fluidized bed gasifier is used to ignite and heat the air chamber and the furnace. At this time, the feeder 8 adopts the Roots blower 9 air blast.
待系统稳定后,返料器8切换蒸汽鼓风,再增加生物质给料量,待出口没有多余氧量后,进入气化状态,调节风量,流化床气化炉本体1温降至700-900℃时,系统稳定运行。After the system is stabilized, the feeder 8 switches the steam blowing, and then increases the amount of biomass feed, and enters the gasification state when there is no excess oxygen at the outlet, adjusts the air volume, and the temperature of the fluidized bed gasifier body 1 drops to 700 At -900°C, the system runs stably.
系统稳定运行时,粉碎后的生物质原料由料斗4通过绞龙加料器进入流化床气化炉本体1内,在高温床料加热以及空气、水蒸气助燃下热解气化,采用预热空气鼓风。产出的燃气和固体颗粒物经流化床气化炉本体1出口进入一级旋风分离器7,半焦随同循环物料经过分离后落入返料器8,由返料器8底部鼓入蒸汽重新返回至流化床气化炉本体1进行下一轮的气化。When the system is running stably, the pulverized biomass raw material enters the body 1 of the fluidized bed gasification furnace from the hopper 4 through the auger feeder, and is pyrolyzed and gasified under the heating of the high-temperature bed material and the combustion aided by air and steam. The air blasts. The produced gas and solid particles enter the first-stage cyclone separator 7 through the outlet 1 of the fluidized bed gasifier body. Return to the fluidized bed gasifier body 1 for the next round of gasification.
流化床气化炉本体1出口高温燃气经一级旋风分离器7除尘后,依次经过蒸汽过热器10、蒸汽发生器11进行换热,燃气自身冷却到475℃左右。蒸汽发生器11出口燃气进入二级旋风分离器12,分离下的半焦经冷灰器21冷却后送成型机成型外卖,二级旋风分离器12出口的燃气送电厂锅炉燃烧发电。After the high-temperature gas at the outlet 1 of the fluidized bed gasifier body is dedusted by the first-stage cyclone separator 7, it passes through the steam superheater 10 and the steam generator 11 in turn for heat exchange, and the gas itself is cooled to about 475°C. The gas at the outlet of the steam generator 11 enters the secondary cyclone separator 12, and the separated semi-coke is cooled by the ash cooler 21 and sent to a molding machine for take-out. The gas at the outlet of the secondary cyclone separator 12 is sent to the boiler of the power plant for combustion and power generation.
以下为具体工况下的空气、燃气和水汽的变化状态,如图2所示,仅为说明装置的技术效果,并不对保护范围作出限定。The following is the changing state of air, gas and water vapor under specific working conditions, as shown in Figure 2, which is only to illustrate the technical effect of the device, and does not limit the scope of protection.
其中,空气流程如下:冷空气进入时温度为20℃,采用送风机16加压送风,空气量为20366Nm3/h,经过一级空预器17预热至77℃,经过二级空预器18预热至222℃,经过三级空预器19预热至260℃,送入流化床气化炉本体1底部的风室,经过布风板上的风帽均匀配风将床料流化,并作为气化剂和生物质原料发生气化反应。Among them, the air flow is as follows: when the cold air enters, the temperature is 20°C, and the blower 16 is used to pressurize the air, and the air volume is 20366Nm 3 /h. 18 is preheated to 222°C, preheated to 260°C by the three-stage air preheater 19, and sent to the air chamber at the bottom of the body 1 of the fluidized bed gasifier, and the bed material is fluidized through the air distribution cap on the air distribution plate , and as gasification agent and biomass raw material for gasification reaction.
燃气流程如下:燃气在流化床气化炉本体1中生成,温度为750℃,燃气量为41244.7Nm3/h,在流化床气化炉本体1出口以25m/s的速度进入一级旋风分离器7进行气固分离,从分离器顶部排气管排出后进入尾部受热面,依次通过蒸汽过热器10和蒸汽发生器11进行换热,燃气温度冷却至475℃,以25m/s的速度进入二级旋风分离器12进行分离。The gas flow is as follows: gas is generated in the fluidized bed gasifier body 1 at a temperature of 750°C and the gas volume is 41244.7Nm 3 /h, and enters the first stage at the outlet of the fluidized bed gasifier body 1 at a speed of 25m/s The cyclone separator 7 performs gas-solid separation, and it is discharged from the exhaust pipe at the top of the separator and then enters the heating surface at the tail, where it passes through the steam superheater 10 and the steam generator 11 in turn for heat exchange, and the temperature of the gas is cooled to 475°C. The velocity enters the secondary cyclone separator 12 for separation.
水汽流程如下:30℃冷水流量为5163kg/h,经过给水泵20加压流量为8163kg/h、1MPa,继续经过冷灰器21冷却分离出的半焦后温度达到80℃,总流量为8165kg/h。其中,3002kg/h经过冷却塔14冷却后返回至冷灰器21入口循环,其余5163kg/h进入除氧器22汇集。除氧器22出口水温度175℃,出口流量10889kg/h,依次经过一级省煤器24加热至277℃,二级省煤器25加热达到饱和水311℃,进入蒸汽发生器11和蒸汽过热器10加热至450℃,10MPa过热蒸汽。The flow of water vapor is as follows: the flow rate of cold water at 30°C is 5163kg/h, the pressurized flow rate through the feed water pump 20 is 8163kg/h, 1MPa, and the temperature of the semi-coke separated by cooling through the ash cooler 21 reaches 80°C, and the total flow rate is 8165kg/h h. Among them, 3002kg/h is returned to the inlet of the ash cooler 21 for circulation after being cooled by the cooling tower 14, and the remaining 5163kg/h enters the deaerator 22 for collection. The water temperature at the outlet of the deaerator 22 is 175°C, and the outlet flow rate is 10889kg/h. It is heated to 277°C by the first-stage economizer 24, and the saturated water is 311°C by the second-stage economizer 25. Then it enters the steam generator 11 and is superheated by steam. The device 10 is heated to 450°C with 10MPa superheated steam.
过热蒸汽中抽取3965kg/h送往一二级省煤器加热给水,经过二级省煤器25后变成311℃饱和蒸汽,继续经过一级省煤器24后变成311℃饱和水,最后再进入除氧器22汇集;抽取1762kg/h减压至4MPa后进入蒸汽空气预热器加热空气,经过三级空预器19后变成250℃饱和蒸汽,经过二级空预器18后变成250℃饱和水,经过三级空预器17后变成100℃冷凝水,之后进入除氧器22汇集;抽取1510kg/h蒸汽作为返料蒸汽使用;其余3653kg/h蒸汽外送。Extract 3965kg/h from the superheated steam and send it to the primary and secondary economizers to heat the feed water. After passing through the secondary economizer 25, it becomes 311℃ saturated steam, and after passing through the primary economizer 24, it becomes 311℃ saturated water, and finally Then enter the deaerator 22 for collection; extract 1762kg/h and depressurize to 4MPa, then enter the steam air preheater to heat the air, pass through the third-stage air preheater 19, and then become 250°C saturated steam, and after passing through the second-stage air preheater 18, become saturated steam It becomes saturated water at 250°C, which becomes condensed water at 100°C after passing through the three-stage air preheater 17, and then enters the deaerator 22 for collection; 1510kg/h steam is extracted for use as return steam; the remaining 3653kg/h steam is sent out.
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