CN207615066U - A kind of full-automatic heat forging manufacture system inkjet mechanism - Google Patents
A kind of full-automatic heat forging manufacture system inkjet mechanism Download PDFInfo
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- CN207615066U CN207615066U CN201721343369.8U CN201721343369U CN207615066U CN 207615066 U CN207615066 U CN 207615066U CN 201721343369 U CN201721343369 U CN 201721343369U CN 207615066 U CN207615066 U CN 207615066U
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Abstract
The utility model is related to a kind of hot-forging systems, and manufacture system inkjet mechanism is forged more particularly, to a kind of full-automatic heat.It mainly solves the hot forging method present in the prior art, and the degree of automation is not high when processing the workpiece, automatic inkjet process can not be carried out to workpiece, the corrosion resistance of workpiece is poor, also it is not easy to carry out later stage flaw detection, the technical issues of product quality precision produced is not high, and production cost is higher equal.The utility model includes ink-jet seat（1）, the ink-jet seat（1）It is equipped with pipeline（2）With nozzle（3）, ink-jet seat passes through L-type part（4）It is connected to slide plate（5）On, slide plate slides are connected to a pair of guide rails（6）On, guide rail is connected with swivel base mechanism.
Description
Technical field
The utility model is related to a kind of hot-forging systems, and manufacture system inkjet mechanism is forged more particularly, to a kind of full-automatic heat.
Background technology
Flange form constant velocity cardan joint is a kind of constant velocity cardan joint that the ring flange using strap bolt hole is installed, can be by between centers
There are two axis connections that angle or mutual alignment change, and makes two axis with identical angular speed passing power.Universal joint is made
To transmit the critical elements of torque in car transmissions, manufacturing process affects transmission to a certain extent with product quality
The reliability and stability of system synthesis.Chinese patent discloses a kind of forging technology of the anti-corrosion flange forge piece of high temperature（Publication number：
CN106623709A）, it is that multiple forging technology is used according to the material of forging, raw material is put into electric furnace and carry out timesharing
Between section heat treatment, specific process step is as follows：(1) first forging：Raw material are put into progress time segment heating in electric furnace
Processing, first time period heating temperature is to 350 DEG C~450 DEG C, 40 minutes heating times；Second time period be warmed as 350 DEG C~
450 DEG C, keep the temperature 1 hour；The third period is heated up to 900 DEG C~1000 DEG C, and heating time is 55 minutes；4th period 900
DEG C~1000 DEG C, keep the temperature 1 hour；5th period was warming up to 1200 DEG C~1400 DEG C, 40 minutes heating times；6th period
1200 DEG C~1400 DEG C, heat preservation is come out of the stove forging after 3 hours, when workpiece temperature is cooled to by 1200 DEG C~1400 DEG C in forging process
Forging is terminated at 1100 DEG C~1200 DEG C；(2) repeatedly forging：Workpiece is melted down into heating, heating process was heated with first forging
Cheng Xiangtong comes out of the stove after 3 hours into-row heat preservation when 1200 DEG C~1400 DEG C of workpiece temperature and is repeatedly forged.But this work
The degree of automation is not high when processing the workpiece for process, can not to workpiece carry out Automatic color matching, inkjet process, workpiece it is corrosion-resistant
Performance is poor, is also not easy to carry out later stage flaw detection, the product quality precision produced is not high, and production cost is higher.
Utility model content
The utility model is to provide a kind of full-automatic heat forging manufacture system inkjet mechanism, mainly solves prior art institute
The degree of automation is not high when processing the workpiece for existing hot forging method, can not carry out Automatic color matching, inkjet process, workpiece to workpiece
Corrosion resistance it is poor, be also not easy carry out later stage flaw detection, the product quality precision produced is not high, and production cost is higher
Deng technical problem.
The above-mentioned technical problem of the utility model is mainly to be addressed by following technical proposals：
A kind of full-automatic heat of the utility model forges manufacture system inkjet mechanism, includes ink-jet seat, the ink-jet seat
It is equipped with pipeline and nozzle, ink-jet seat is connected to by L-type part on slide plate, and slide plate slides are connected in a pair of guide rails, and guide rail connects
It is connected to swivel base mechanism.Slide plate can be slided on guide rail, and such nozzle can stretch, to meet workpiece difference position
Set the needs of spraying.
Preferably, the swivel base mechanism includes the swivel base being connect with guide rail, swivel base is connected with drive cylinder, swivel base
It is connect with ink-jet rack by axis, axis is hinged with support column, and support column is connect by fixed plate with ink-jet rack.Swivel base can be into
Row rotation, so that nozzle can be lifted.
Preferably, the both sides of the ink-jet rack are designed with fixed plate, it is connected with fork body in two fixed plates, two
It is linked together by connecting rod between fork body.Two fixed plates are all linked together by connecting rod, and swivel base entire in this way is rotating
Shi Gengjia is steady.Fork body can be easily installed.
Preferably, the outer surface of the guide rail is equipped with the caulking groove of sawtooth pattern, it is embedded in caulking groove and reinforces alloy-layer.Profit
It can reinforce the intensity and wearability of entire guide rail with alloy-layer is reinforced, such slide plate is more smooth in sliding, reinforces closing
Layer gold can be commercially available wear resistant alloy material and be made.
Preferably, the pipeline is worn and is connected on tube sheet, tube sheet is fixed on the front end of ink-jet seat, and tube sheet is equipped with temperature
Inductor, the bottom of ink-jet seat are connected with cooling gas nozzle, and cooling gas nozzle is towards ink gun, cooling gas nozzle, temperature
Degree inductor passes through connection cnc mechanism.Cooling gas nozzle can spray the cooling gas such as nitrogen, be sprayed with ink gun
After the ink mixing gone out cooling processing can be carried out to workpiece.
Preferably, the swivel base is equipped with 2 pieces or more of adjustable plate, adjustable plate is equipped with elongated slot, between adjustable plate
It is fixed by being inserted into connector in elongated slot, guide rail is fixed on by reinforcing plate on adjustable plate.Utilize the polylith combined
Adjustable plate can adjust the installation site of guide rail, so that the adaptability of inkjet mechanism is stronger.
Preferably, the ink gun is equipped with horn mouth, horn mouth is equipped with jet tray, is provided on jet tray several
Bellmouth, horn mouth are internally provided with multiple water conservancy diversion fins, and water conservancy diversion fin is distributed for divergence form.Bellmouth can be protected with water conservancy diversion fin
The spray volume for demonstrate,proving ink is more rapid.
Preferably, the pipeline is all connected on one piece of shade guide, the edge of shade guide is equipped with and piping connection
Discharge connector, discharging fittings color matching major trough, and color matching major trough connection color matching chamber, color matching chamber is located at the middle part of shade guide, matches colors
The side of chamber is equipped with Flushing nozzle, and color matching chamber is communicated with the secondary slot of a plurality of color matching, and the secondary slot of every color matching is all connected there are one solenoid valve,
Solenoid valve passes through connection cnc mechanism.The secondary slot of color matching can be connected to the storage tank of each color, according to cnc mechanism setting
Value, automatically opens corresponding solenoid valve, can each color be carried out mixing toning in chamber of matching colors automatically, the ink after toning passes through again
Major trough of matching colors flows out.Shade guide assembly is relatively simple, and the scope of application is wider.Shade guide can be by symmetrical two pieces combination and
At closed to be formed.
Preferably, the inner wall of the color matching major trough is equipped with the diversion trench of spiral shape arrangement.It can be with using diversion trench
Accelerate the flow velocity of ink, increases ink-jet efficiency.
Preferably, the side of the guide rail is provided with location hole, positioning rubber part, positioning rubber are embedded in location hole
Part protrudes guide rail outer surface 2-5mm.Utilize positioning rubber part, it is ensured that slide plate upper at various locations can carry out when moving
Positioning, to ensure the accuracy of ink-jet.
Therefore, the degree of automation is higher when processing the workpiece for the utility model, and whole process can be matched colors automatically, ink-jet,
Automatic adjusting position, without manually being operated, the corrosion resistance of workpiece is preferable, is easy to carry out later stage flaw detection, produce
Product quality precision it is higher, production cost is relatively low, simple and reasonable for structure.
Description of the drawings
Attached drawing 1 is a kind of structural schematic diagram of the utility model；
Attached drawing 2 is a kind of structural schematic diagram of the utility model guide rail；
Attached drawing 3 is a kind of structural schematic diagram of the utility model adjustable plate；
Attached drawing 4 is a kind of structural schematic diagram of the utility model ink gun；
Attached drawing 5 is a kind of structural schematic diagram of the utility model shade guide.
Parts, position and number in figure：Ink-jet seat 1, pipeline 2, nozzle 3, L-type part 4, slide plate 5, guide rail 6, swivel base 7, axis
8, ink-jet rack 9, support column 10, fixed plate 11, fork body 12, connecting rod 13, caulking groove 14, reinforcement alloy-layer 15, tube sheet 16, temperature sense
It answers device 17, cooling gas nozzle 18, adjustable plate 19, elongated slot 20, reinforcing plate 21, horn mouth 22, jet tray 23, bellmouth 24, lead
Flow fin 25, shade guide 26, discharging connector 27, color matching major trough 28, color matching chamber 29, Flushing nozzle 30, the secondary slot 31 of color matching, solenoid valve
32, diversion trench 33, location hole 34, positioning rubber part 35.
Specific implementation mode
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment：A kind of full-automatic heat of this example forges manufacture system inkjet mechanism, and such as Fig. 1 includes ink-jet seat 1, ink-jet
Seat is equipped with pipeline 2 and nozzle 3, and ink-jet seat is connected to by L-type part 4 on slide plate 5, and slide plate slides are connected in a pair of guide rails 6,
The side of guide rail is provided with location hole 34, and positioning rubber part 35 is embedded in location hole, and positioning rubber part protrudes guide rail outer surface
4mm.Guide rail is connected with swivel base mechanism.Swivel base mechanism includes the swivel base 7 being connect with guide rail, and swivel base is connected with drive cylinder, is turned
Seat is connect by axis 8 with ink-jet rack 9, and axis is hinged with support column 10, and support column is connect by fixed plate 11 with ink-jet rack.Spray
The both sides of black rack are designed with fixed plate 11, and fork body 12 is connected in two fixed plates, is connected by connecting rod 13 between two fork bodies
It is connected together.The outer surface of guide rail is equipped with the caulking groove 14 of sawtooth pattern, is embedded in caulking groove and reinforces alloy-layer 15.Pipeline, which is worn, is connected on pipe
On plate 16, tube sheet is fixed on the front end of ink-jet seat 1, and tube sheet is equipped with temperature inductor 17, and the bottom of ink-jet seat is connected with cooling
Gas tip 18, cooling gas nozzle pass through connection numerical control machine towards ink gun 3, cooling gas nozzle, temperature inductor
Structure.Swivel base is equipped with 2 pieces of adjustable plates 19, and such as Fig. 3, adjustable plate is equipped with elongated slot 20, by being inserted into elongated slot between adjustable plate
Connector is fixed, and guide rail 6 is fixed on by reinforcing plate 21 on adjustable plate.Such as Fig. 4, ink gun is equipped with horn mouth 22, horn mouth
It is equipped with jet tray 23, is provided with several bellmouths 24 on jet tray, horn mouth is internally provided with multiple water conservancy diversion fins 25, water conservancy diversion fin
It is distributed for divergence form.Such as Fig. 5, pipeline is all connected on one piece of shade guide 26, and the edge of shade guide is equipped with to be gone out with piping connection
Expect that connector 27, discharging fittings color matching major trough 28, color matching major trough are connected to color matching chamber 29, color matching chamber is located at the middle part of shade guide,
The side of color matching chamber is equipped with Flushing nozzle 30, and color matching chamber is communicated with the secondary slot 31 of a plurality of color matching, and every color matching pair slot is all connected with one
A solenoid valve 32, solenoid valve pass through connection cnc mechanism.The diversion trench that the inner wall of major trough of matching colors is arranged equipped with spiral shape
33。
In use, workpiece is forged and pressed at forcing press, using the ink of the good required color of 26 automatic governing of shade guide, lead to
Cross the position that swivel base 7 and slide plate 5 adjust nozzle 3, so as to be sprayed to workpiece in all angles, the scope of application compared with
Extensively.
The foregoing is merely the structure features of specific embodiment of the utility model, but the utility model to be not limited to
This, any those skilled in the art in the field of the utility model, made by changes or modifications all cover it is new in this practicality
Among the scope of the claims of type.
Claims (10)
- Include ink-jet seat 1. a kind of full-automatic heat forges manufacture system inkjet mechanism（1）, it is characterised in that the ink-jet seat （1）It is equipped with pipeline（2）With ink gun（3）, ink-jet seat passes through L-type part（4）It is connected to slide plate（5）On, slide plate slides are connected to A pair of guide rails（6）On, guide rail is connected with swivel base mechanism.
- 2. a kind of full-automatic heat according to claim 1 forges manufacture system inkjet mechanism, it is characterised in that the swivel base Mechanism includes the swivel base being connect with guide rail（7）, swivel base is connected with drive cylinder, and swivel base passes through axis（8）With ink-jet rack（9）Even It connects, axis is hinged with support column（10）, support column passes through fixed plate（11）It is connect with ink-jet rack.
- 3. a kind of full-automatic heat according to claim 2 forges manufacture system inkjet mechanism, it is characterised in that the ink-jet Rack（9）Both sides be designed with fixed plate（11）, fork body is connected in two fixed plates（12）, two fork bodies between pass through connecting rod （13）It links together.
- 4. a kind of full-automatic heat according to claim 1 or 2 or 3 forges manufacture system inkjet mechanism, it is characterised in that described Guide rail（6）Outer surface be equipped with sawtooth pattern caulking groove（14）, caulking groove is interior to be embedded with reinforcement alloy-layer（15）.
- 5. a kind of full-automatic heat according to claim 1 or 2 or 3 forges manufacture system inkjet mechanism, it is characterised in that described Pipeline（2）It wears and is connected on tube sheet（16）On, tube sheet is fixed on ink-jet seat（1）Front end, tube sheet be equipped with temperature inductor（17）, The bottom of ink-jet seat is connected with cooling gas nozzle（18）, cooling gas nozzle is towards ink gun（3）, cooling gas nozzle, temperature Degree inductor passes through connection cnc mechanism.
- 6. a kind of full-automatic heat according to claim 2 or 3 forges manufacture system inkjet mechanism, it is characterised in that described turns Seat（7）It is equipped with 2 pieces or more of adjustable plate（19）, adjustable plate is equipped with elongated slot（20）, by elongated slot interpolation between adjustable plate Enter connector to fix, guide rail（6）Pass through reinforcing plate（21）It is fixed on adjustable plate.
- 7. a kind of full-automatic heat according to claim 1 or 2 or 3 forges manufacture system inkjet mechanism, it is characterised in that described Ink gun（3）It is equipped with horn mouth（22）, horn mouth is equipped with jet tray（23）, several bellmouths are provided on jet tray （24）, horn mouth is internally provided with multiple water conservancy diversion fins（25）, water conservancy diversion fin is divergence form distribution.
- 8. a kind of full-automatic heat according to claim 1 or 2 or 3 forges manufacture system inkjet mechanism, it is characterised in that described Pipeline（2）All it is connected to one piece of shade guide（26）On, the edge of shade guide is equipped with the discharging connector with piping connection（27）, go out Expect fittings color matching major trough（28）, color matching major trough connection color matching chamber（29）, color matching chamber is located at the middle part of shade guide, chamber of matching colors Side is equipped with Flushing nozzle（30）, color matching chamber is communicated with a plurality of color matching pair slot（31）, every secondary slot of color matching all connect that there are one electric Magnet valve（32）, solenoid valve passes through connection cnc mechanism.
- 9. a kind of full-automatic heat according to claim 8 forges manufacture system inkjet mechanism, it is characterised in that the color matching Major trough（28）Inner wall be equipped with spiral shape arrangement diversion trench（33）.
- 10. a kind of full-automatic heat according to claim 1 or 2 or 3 forges manufacture system inkjet mechanism, it is characterised in that described Guide rail（6）Side be provided with location hole（34）, location hole is interior to be embedded with positioning rubber part（35）, positioning rubber part protrusion guide rail Outer surface 2-5mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721343369.8U CN207615066U (en) | 2017-10-18 | 2017-10-18 | A kind of full-automatic heat forging manufacture system inkjet mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721343369.8U CN207615066U (en) | 2017-10-18 | 2017-10-18 | A kind of full-automatic heat forging manufacture system inkjet mechanism |
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| CN207615066U true CN207615066U (en) | 2018-07-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107694796A (en) * | 2017-10-18 | 2018-02-16 | 浙江丰诚智能科技有限公司 | A kind of full-automatic heat forges manufacture system inkjet mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107694796A (en) * | 2017-10-18 | 2018-02-16 | 浙江丰诚智能科技有限公司 | A kind of full-automatic heat forges manufacture system inkjet mechanism |
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