CN207610552U - A movable tapping equipment matched with ferroalloy submerged arc furnace - Google Patents
A movable tapping equipment matched with ferroalloy submerged arc furnace Download PDFInfo
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- CN207610552U CN207610552U CN201721618749.8U CN201721618749U CN207610552U CN 207610552 U CN207610552 U CN 207610552U CN 201721618749 U CN201721618749 U CN 201721618749U CN 207610552 U CN207610552 U CN 207610552U
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- iron
- tapping
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- discharging
- submerged arc
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- 229910001021 Ferroalloy Inorganic materials 0.000 title abstract description 13
- 238000010079 rubber tapping Methods 0.000 title description 43
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 48
- 239000002184 metal Substances 0.000 abstract description 31
- 229910052751 metal Inorganic materials 0.000 abstract description 31
- 239000002893 slag Substances 0.000 abstract description 26
- 229910052742 iron Inorganic materials 0.000 abstract description 24
- 238000011084 recovery Methods 0.000 abstract description 18
- 150000002739 metals Chemical class 0.000 abstract description 7
- 238000000926 separation method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 17
- 229910000640 Fe alloy Inorganic materials 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 abstract 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 7
- 238000004064 recycling Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- -1 tin metals Chemical class 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Blast Furnaces (AREA)
Abstract
本实用新型公开了一种与铁合金矿热炉配套的可移动式出铁设备,属于冶金技术领域,以解决铁合金渣铁分离和有害金属回收的问题。装置包括设在矿热炉出铁口下方的出铁平台和支架,出铁平台和支架设在行走平车上,支架设在出铁平台的下方,出铁平台上设有出铁槽,出铁槽沿出铁方向倾斜向下设置,出铁槽位于矿热炉出铁口下方的一端闭合,出铁槽另一端贯穿出铁平台形成平台出铁口,出铁槽靠近平台出铁口的一端设有渣沟,支架内设有金属回收坑,金属回收坑上表面与出铁槽连通,金属回收坑底部设有导流槽,导流槽穿出支架。本实用新型设备结构简单,制作方便,检修维护方便,投资少。
The utility model discloses a movable iron-discharging device matched with an iron-alloy ore-fired furnace, belonging to the field of metallurgical technology, to solve the problems of separation of ferroalloy slag and iron and recovery of harmful metals. The device comprises an iron-discharging platform and a bracket arranged below the iron-discharging port of the ore-fired furnace, the iron-discharging platform and the bracket are arranged on a walking flat car, the bracket is arranged below the iron-discharging platform, an iron-discharging trough is arranged on the iron-discharging platform, the iron-discharging trough is arranged downwardly inclined along the iron-discharging direction, the iron-discharging trough is closed at one end below the iron-discharging port of the ore-fired furnace, the other end of the iron-discharging trough penetrates the iron-discharging platform to form the platform iron-discharging port, a slag groove is arranged at one end of the iron-discharging trough close to the platform iron-discharging port, a metal recovery pit is arranged in the bracket, the upper surface of the metal recovery pit is connected with the iron-discharging trough, a guide groove is arranged at the bottom of the metal recovery pit, and the guide groove passes through the bracket. The utility model has a simple structure, is easy to manufacture, is easy to inspect and maintain, and has low investment.
Description
技术领域technical field
本实用新型属于冶金技术领域,具体涉及一种与铁合金矿热炉配套的可移动式出铁设备。The utility model belongs to the technical field of metallurgy, and in particular relates to a movable tapping device matched with a ferroalloy submerged arc furnace.
背景技术Background technique
大型铁合金矿热炉一般都有类似于高炉的出铁平台,可以顺利实现渣铁分离,但现有技术中小型矿热炉或旧矿热炉一般没有出铁平台,而是采用层级式铁、渣包通过溢流的方式实现渣铁分离,以上分离方式虽然也可以将大部分渣分离出来,但铁包中的渣量依然可观,需要扒渣,从而带来铁损与温度损失,金属收得率不高,浇注后期的铁液上面的浮渣也会随铁流流下而被包裹,影响产品质量;同时出铁过程中由于铁流的冲击搅拌作用,已经出到铁包中的铁、渣互相搅拌包裹,使得浇注出来的合金里存在包渣问题;此外,层级式铁、渣包的出铁模式不能将矿热炉内炉料带入而碳热还原的铅、锡金属进行回收,混入合金造成产品质量问题,铅锡的潜在价值也没有发挥出来,在此情况下就有必要设计一种新型的可移动的与小矿热炉和旧式矿热炉配套的出铁装置,既能实现渣铁的很好分离,减少合金裹渣,又能回收铅锡等价格较高的金属作为副产品出售。Large-scale ferroalloy submerged arc furnaces generally have tapping platforms similar to blast furnaces, which can successfully separate slag and iron. However, in the prior art, small and medium-sized submerged arc furnaces or old submerged arc furnaces generally do not have tapping platforms, but adopt hierarchical iron, The slag ladle realizes the separation of slag and iron by means of overflow. Although the above separation methods can also separate most of the slag, the amount of slag in the iron ladle is still considerable, and the slag needs to be removed, resulting in iron loss and temperature loss. The yield is not high, and the scum on the molten iron in the later stage of pouring will also be wrapped with the iron flow, which will affect the product quality; at the same time, due to the impact and stirring of the iron flow during the tapping process, the iron, The slag is stirred and wrapped with each other, so that there is a problem of slag inclusion in the poured alloy; in addition, the hierarchical iron and slag-laden tapping mode cannot bring the charge in the submerged arc furnace, and the lead and tin metals reduced by carbon heat are recovered and mixed into Alloys cause product quality problems, and the potential value of lead and tin has not been brought into play. In this case, it is necessary to design a new type of movable tapping device that is matched with the small submerged arc furnace and the old submerged arc furnace. The separation of slag and iron is very good, reducing alloy slag, and can recycle high-priced metals such as lead and tin and sell them as by-products.
实用新型内容Utility model content
本实用新型的目的在于提供一种与铁合金矿热炉配套的可移动式出铁设备,以解决铁合金渣铁分离和有害金属回收的问题。The purpose of the utility model is to provide a movable tapping equipment matched with ferroalloy submerged arc furnace to solve the problems of separation of ferroalloy slag and iron and recovery of harmful metals.
为了解决以上问题,本实用新型技术方案为:In order to solve the above problems, the technical solution of the utility model is:
一种与铁合金矿热炉配套的可移动式出铁设备,包括设在矿热炉出铁口下方的出铁平台和支架,出铁平台和支架设在行走平车上,支架设在出铁平台的下方,出铁平台上设有出铁槽,出铁槽沿出铁方向倾斜向下设置,出铁槽位于矿热炉出铁口下方的一端闭合,出铁槽另一端贯穿出铁平台形成平台出铁口,出铁槽靠近平台出铁口的一端设有渣沟,支架内设有金属回收坑,金属回收坑上表面与出铁槽连通,金属回收坑底部设有导流槽,导流槽穿出支架。A movable tapping equipment matched with a ferroalloy submerged arc furnace, including a tapping platform and a bracket arranged under the taphole of the submerged arc furnace, the tapping platform and the bracket are set on a walking flat car, and the bracket is set on the tapping hole Below the platform, there is a tapping chute on the tapping platform, which is set obliquely downward along the tapping direction. One end of the tapping trough is located under the taphole of the submerged arc furnace and is closed, and the other end of the tapping chute runs through the tapping platform. A platform taphole is formed, a slag ditch is provided at the end of the tapping trough near the platform taphole, a metal recovery pit is provided in the bracket, the upper surface of the metal recovery pit is connected with the tapping trough, and a diversion groove is provided at the bottom of the metal recovery pit The deflector passes through the bracket.
进一步的,行走平车上设有金属回收包,金属回收包设在导流槽的正下方。Further, a metal recycling bag is provided on the walking flat car, and the metal recycling bag is arranged directly under the diversion tank.
进一步的,行走平车通过刚性拖车杠连接铁包车,铁包车上设有铁包,铁包设在平台出铁口的正下方。Further, the walking flat car is connected to the iron-clad car through a rigid trailer bar, and the iron-clad car is provided with an iron ladle, and the iron ladle is arranged directly under the platform tap hole.
进一步的,金属回收坑与导流槽之间设有封堵口。Further, a plugging port is provided between the metal recovery pit and the diversion tank.
进一步的,导流槽沿回收金属流向向下倾斜设置。Further, the diversion groove is arranged obliquely downward along the flow direction of the recovered metal.
进一步的,渣沟沿出渣方向倾斜向下设置。Further, the slag ditch is arranged obliquely downward along the slag discharge direction.
进一步的,出铁平台四周设有凸起的围堰。Further, raised cofferdams are provided around the tapping platform.
本实用新型的有益效果如下:本实用新型通过移动出铁平台,配合渣沟和金属回收坑实现渣铁分离和铅、锡金属回收,提高铁合金质量和收得率,平台可以在矿热炉不同出铁口间移动或吊运,能适应矿热炉阶段性变换出铁口出铁的作业模式;导流槽、渣沟沿流体方向向下倾斜设置,在重力作用下,流体自然流向出口;封堵口的设置方便控制铅、锡等金属的收集时机;本实用新型设备结构简单,制作方便,检修维护方便,投资少,每台铁合金矿热炉配备两台本实用新型,一用一备,不影响生产,既能保证铁合金渣铁良好分离,又能回收冶炼过程产生的铅锡等有害金属,实现变废为宝,为铁合金企业带来又一种产品和附带效益。The beneficial effects of the utility model are as follows: the utility model realizes the separation of slag and iron and the recovery of lead and tin metal by moving the iron tapping platform and cooperating with the slag ditch and the metal recovery pit, so as to improve the quality and yield of ferroalloy. The movement or lifting between the tapholes can adapt to the operation mode of submerged arc furnaces to change the taphole tapping in stages; the diversion groove and slag ditch are arranged downwards along the direction of the fluid, and under the action of gravity, the fluid naturally flows to the outlet; the sealing The setting of the blocking port is convenient to control the collection timing of lead, tin and other metals; the utility model has simple structure, convenient manufacture, convenient maintenance and less investment, and each ferroalloy submerged arc furnace is equipped with two sets of the utility model, one for use and one for standby, no Affecting production can not only ensure good separation of ferroalloy slag and iron, but also recover harmful metals such as lead and tin produced in the smelting process, realize turning waste into treasure, and bring another product and incidental benefits to ferroalloy enterprises.
附图说明Description of drawings
图1为一种与铁合金矿热炉配套的可移动式出铁设备的结构示意图;Fig. 1 is a kind of structural schematic diagram of the movable tapping equipment supporting ferroalloy submerged arc furnace;
图2为图1的主视图。Fig. 2 is a front view of Fig. 1 .
附图标记如下:1、矿热炉出铁口;2、出铁平台;21、出铁槽;22、平台出铁口;23、渣沟;3、支架;31、金属回收坑;32、导流槽;33、封堵口;4、行走平车;5、金属回收包;6、刚性拖车杠;7、铁包车;8、铁包;9、围堰。The reference signs are as follows: 1, submerged arc furnace taphole; 2, tapping platform; 21, tapping trough; 22, platform tapping hole; 23, slag ditch; 3, support; 31, metal recovery pit; 32, Diversion groove; 33. Blocking port; 4. Walking flat car; 5. Metal recycling bag; 6. Rigid trailer bar; 7. Iron-clad car; 8. Iron-clad;
具体实施方式Detailed ways
以下结合附图和具体实施方式,对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
如图1-2所示,一种与铁合金矿热炉配套的可移动式出铁设备,包括设在矿热炉出铁口1下方的出铁平台2和支架3,出铁平台2和支架3设在行走平车4上,支架3设在出铁平台2的下方,出铁平台2四周设有凸起的围堰9,出铁平台2上设有出铁槽21,出铁槽21沿出铁方向倾斜向下设置,出铁槽21位于矿热炉出铁口1下方的一端闭合,出铁槽21另一端贯穿出铁平台2形成平台出铁口22,出铁槽21靠近平台出铁口22的一端设有渣沟23,渣沟23沿出渣方向倾斜向下设置,支架3内设有金属回收坑31,金属回收坑31上表面与出铁槽21连通,金属回收坑31底部设有导流槽32,金属回收坑31与导流槽32之间设有封堵口33,导流槽32穿出支架3,导流槽32沿回收金属流向向下倾斜设置,行走平车4上设有金属回收包5,金属回收包5设在导流槽32的正下方,行走平车4通过刚性拖车杠6连接铁包车7,铁包车7上设有铁包8,铁包8设在平台出铁口22的正下方。As shown in Figure 1-2, a movable tapping equipment matched with a ferroalloy submerged arc furnace includes a tapping platform 2 and a bracket 3 located below the taphole 1 of the submerged arc furnace, and a tapping platform 2 and a bracket 3 is set on the walking flat car 4, the bracket 3 is set under the tapping platform 2, and the tapping platform 2 is surrounded by a raised cofferdam 9, and the tapping platform 2 is provided with a tapping trough 21, and the tapping trough 21 It is arranged obliquely downward along the tapping direction, one end of the tapping trough 21 located below the taphole 1 of the submerged arc furnace is closed, the other end of the tapping trough 21 runs through the tapping platform 2 to form a platform tapping hole 22, and the tapping trough 21 is close to the platform One end of the taphole 22 is provided with a slag ditch 23, and the slag ditch 23 is arranged obliquely downward along the direction of slag discharge, and a metal recovery pit 31 is arranged inside the support 3, and the upper surface of the metal recovery pit 31 communicates with the tap trough 21, and the metal recovery pit 31 is provided with a diversion groove 32 at the bottom, and a plugging opening 33 is provided between the metal recovery pit 31 and the diversion groove 32. The diversion groove 32 passes through the support 3, and the diversion groove 32 is arranged inclined downward along the flow direction of the recovered metal. The flat car 4 is provided with a metal recycling bag 5, and the metal recycling bag 5 is located directly below the diversion groove 32, and the walking flat car 4 is connected to the iron-clad car 7 by a rigid trailer bar 6, and the iron-clad car 7 is provided with an iron bag 8, and the iron-clad car 7 is provided with an iron bag 8. Bag 8 is located directly below the taphole 22 of the platform.
作业时,将行走平车4移动到作业位置,刚性拖车杠6带动铁包车7也一起移动到作业位置,铁水从矿热炉出铁口1中流入出铁平台2,围堰9防止铁水溢出,铁水沿出铁槽21流入铁包车7上的铁包8,在此过程中,浮在上层的渣进入渣沟23被清除,比重较重的铅、锡等金属沉积在金属回收坑31中,累积到一定程度后,打开封堵口33,铅、锡等金属沿导流槽32流入金属回收包5中部。During operation, move the walking flat car 4 to the working position, and the rigid trailer bar 6 drives the iron cladding car 7 to move to the working position together, and the molten iron flows into the tapping platform 2 from the tap hole 1 of the submerged arc furnace, and the cofferdam 9 prevents the molten iron from overflowing , the molten iron flows into the ladle 8 on the ladle car 7 along the tapping trough 21, and during this process, the slag floating on the upper layer enters the slag ditch 23 to be removed, and metals such as lead and tin with heavier specific gravity are deposited in the metal recovery pit 31 After accumulating to a certain degree, the plugging port 33 is opened, and metals such as lead and tin flow into the metal recovery bag 5 middle part along the diversion groove 32.
Claims (7)
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CN201721618749.8U CN207610552U (en) | 2017-11-28 | 2017-11-28 | A movable tapping equipment matched with ferroalloy submerged arc furnace |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109387087A (en) * | 2018-10-29 | 2019-02-26 | 甘肃酒钢集团宏兴钢铁股份有限公司 | Process for preheating scrap steel by utilizing slag heat |
CN109402308A (en) * | 2018-12-04 | 2019-03-01 | 宁夏森源重工设备有限公司 | A kind of large size mineral hot furnace is come out of the stove slag running gate system of combing |
CN112094976A (en) * | 2020-10-11 | 2020-12-18 | 宁夏昌茂祥冶炼有限公司 | Bottom rotation type ferroalloy smelting system |
CN116103458A (en) * | 2023-02-09 | 2023-05-12 | 中冶赛迪工程技术股份有限公司 | Blast furnace dry slag pit arrangement structure |
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2017
- 2017-11-28 CN CN201721618749.8U patent/CN207610552U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109387087A (en) * | 2018-10-29 | 2019-02-26 | 甘肃酒钢集团宏兴钢铁股份有限公司 | Process for preheating scrap steel by utilizing slag heat |
CN109387087B (en) * | 2018-10-29 | 2019-12-27 | 甘肃酒钢集团宏兴钢铁股份有限公司 | Process for preheating scrap steel by utilizing slag heat |
CN109402308A (en) * | 2018-12-04 | 2019-03-01 | 宁夏森源重工设备有限公司 | A kind of large size mineral hot furnace is come out of the stove slag running gate system of combing |
CN112094976A (en) * | 2020-10-11 | 2020-12-18 | 宁夏昌茂祥冶炼有限公司 | Bottom rotation type ferroalloy smelting system |
CN116103458A (en) * | 2023-02-09 | 2023-05-12 | 中冶赛迪工程技术股份有限公司 | Blast furnace dry slag pit arrangement structure |
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