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CN207605871U - A kind of water fog charge coupling particle modified synergistic electrostatic precipitation system of coordinated desulfurization wastewater treatment - Google Patents

A kind of water fog charge coupling particle modified synergistic electrostatic precipitation system of coordinated desulfurization wastewater treatment Download PDF

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CN207605871U
CN207605871U CN201820289677.5U CN201820289677U CN207605871U CN 207605871 U CN207605871 U CN 207605871U CN 201820289677 U CN201820289677 U CN 201820289677U CN 207605871 U CN207605871 U CN 207605871U
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water mist
charging device
electrostatic
electrostatic precipitator
desulfurization wastewater
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崔琳
董勇
姚俊文
马春元
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Shandong University
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Abstract

本实用新型提供了一种协同脱硫废水处理的水雾荷电耦合颗粒改性增效静电除尘系统,所述系统包括水雾荷电装置和静电除尘器,所述水雾荷电装置安装于静电除尘器入口前部的烟道上,所述水雾荷电装置连接脱硫废水暂存池,水雾荷电装置设置雾化喷嘴,雾化喷嘴下游安装电晕环,电晕环连接高压电源。本实用新型通过双流体雾化喷嘴得到脱硫废水和颗粒改性剂的混合喷雾,通过荷电环快速荷电,既可以有效处理脱硫废水,又能够使细颗粒物充分团聚,提高颗粒物的脱除效率;同时,水雾荷电装置可以安装于静电除尘器入口前部的烟道上,灵活方便。

The utility model provides a water mist charging coupled particle modification synergistic electrostatic precipitator system for cooperative desulfurization wastewater treatment. The system includes a water mist charging device and an electrostatic precipitator. The water mist charging device is installed On the flue in front of the dust collector entrance, the water mist charging device is connected to the desulfurization wastewater temporary storage pool, the water mist charging device is provided with an atomizing nozzle, and a corona ring is installed downstream of the atomizing nozzle, and the corona ring is connected to a high voltage power supply. The utility model obtains the mixed spray of desulfurization wastewater and particle modifier through the dual-fluid atomizing nozzle, and rapidly charges through the charging ring, which can not only effectively treat the desulfurization wastewater, but also fully agglomerate the fine particles and improve the removal efficiency of the particles ; At the same time, the water mist charging device can be installed on the flue in front of the entrance of the electrostatic precipitator, which is flexible and convenient.

Description

一种协同脱硫废水处理的水雾荷电耦合颗粒改性增效静电除 尘系统A kind of synergistic desulfurization wastewater treatment by water mist charge coupling particle modification and synergistic electrostatic removal dust system

技术领域technical field

本实用新型涉及热管余热回收以及烟气除尘和有机物脱除领域,特别是涉及一种利用热管回收烟气余热并涉及一种协同脱硫废水处理的水雾荷电耦合颗粒改性增效静电除尘技术。The utility model relates to the fields of heat pipe waste heat recovery, flue gas dedusting and organic matter removal, in particular to a water mist charge coupling particle modification and synergistic electrostatic dust removal technology that utilizes heat pipes to recover flue gas waste heat and cooperates with desulfurization wastewater treatment .

背景技术Background technique

热管技术是1963年美国洛斯阿拉莫斯(Los Alamos)国家实验室的乔治格罗佛(George Grover)实用新型的一种称为“热管”的传热元件,它充分利用了热传导原理与相变介质的快速热传递性质,透过热管将发热物体的热量迅速传递到热源外,其导热能力超过任何已知金属的导热能力。相比于燃煤烟气余热回收中最为常用的管壳式换热器,热管换热器具有传热效率高、结构紧凑、压力损失小、有利于控制露点腐蚀等优点,在燃煤烟气余热回收利用中更具潜力。Heat pipe technology is a heat transfer element called a "heat pipe" utility model invented by George Grover of the Los Alamos National Laboratory in the United States in 1963. It makes full use of the principle of heat conduction and phase change. The rapid heat transfer properties of the medium quickly transfer the heat of the heating object to the heat source through the heat pipe, and its thermal conductivity exceeds that of any known metal. Compared with the most commonly used shell-and-tube heat exchanger in coal-fired flue gas waste heat recovery, the heat pipe heat exchanger has the advantages of high heat transfer efficiency, compact structure, small pressure loss, and is beneficial to control dew point corrosion. There is more potential in waste heat recovery and utilization.

此外,我国是世界上最大的煤炭生产国和消费国,也是世界上唯一以煤炭为主要能源的大国。燃煤电厂是大气颗粒物的重要排放源,在我国电力工业快速发展、发电量持续增长、耗煤量不断增加的情况下,燃煤电厂烟尘排放总量30多年来达到每年350万吨左右,其中细颗粒物排放量超过300万吨。大量的燃煤烟尘不仅造成了严重的环境污染,同时也严重危害人体的健康。In addition, my country is the world's largest coal producer and consumer, and the only major country in the world that uses coal as its main energy source. Coal-fired power plants are an important emission source of atmospheric particulate matter. With the rapid development of my country's electric power industry, continuous growth in power generation, and continuous increase in coal consumption, the total amount of smoke and dust emissions from coal-fired power plants has reached about 3.5 million tons per year for more than 30 years, of which Fine particulate matter emissions exceeded 3 million tons. A large amount of coal-fired smoke not only causes serious environmental pollution, but also seriously endangers human health.

因此,为了减少燃煤烟尘的排放,燃煤电厂都有烟气除尘设备,保证烟气在进入大气之前得到有效的净化。目前,我国燃煤电厂中烟尘净化设备90%左右采用静电除尘器(ESP)。ESP除尘效率高,对粒径10μm以上粉尘颗粒脱除效率高达99%以上,但对于10μm(特别是2.5μm)以下微细颗粒,由于微细粒子难以荷电,使得细颗粒难以有效脱除,难以实现烟气颗粒物的超净排放,同时,由于细颗粒物中含有大量对人体有害的物质,严重影响了人们的身体健康。Therefore, in order to reduce the emission of coal-fired smoke and dust, coal-fired power plants have flue gas dust removal equipment to ensure that the flue gas is effectively purified before it enters the atmosphere. At present, about 90% of the dust purification equipment in my country's coal-fired power plants use electrostatic precipitators (ESP). ESP dust removal efficiency is high, and the removal efficiency of dust particles with a particle size above 10 μm is as high as 99%, but for fine particles below 10 μm (especially 2.5 μm), it is difficult to effectively remove fine particles due to the difficulty of charging the fine particles, which is difficult to achieve The ultra-clean emission of flue gas particulate matter, at the same time, because the fine particulate matter contains a large amount of harmful substances to the human body, it seriously affects people's health.

另外,为实现烟气中SO2的超净排放,燃煤电厂普遍采用湿法脱硫技术,在高效脱除SO2的同时,也排放了大量的废水。常规的“三联箱”工艺难以脱除废水中的Cl-,导致处理后的废水难以循环利用,而膜过滤、MVR等脱硫废水零排放技术,投资运行费用高,限制了实际中的推广应用。In addition, in order to achieve ultra-clean emission of SO2 in flue gas, coal-fired power plants generally adopt wet desulfurization technology, which discharges a large amount of wastewater while efficiently removing SO2. The conventional "three-box" process is difficult to remove Cl - in wastewater, which makes it difficult to recycle the treated wastewater. However, membrane filtration, MVR and other desulfurization wastewater zero discharge technologies have high investment and operation costs, which limits their practical application.

针对上述问题,本实用新型提供了一种新的烟气余热利用热管及其烟气污染物处理系统及其方法,充分利用热源,降低能耗,改善排烟效果。In view of the above problems, the utility model provides a new flue gas waste heat utilization heat pipe and its flue gas pollutant treatment system and method, which fully utilizes the heat source, reduces energy consumption, and improves the smoke exhaust effect.

实用新型内容Utility model content

针对上述问题,本实用新型在前面实用新型的基础上进行了改进,以脱硫废水和颗粒改性剂通过水雾荷电装置形成荷电液滴,将混合荷电液滴喷入烟气中,与烟气充分接触,让细颗粒物能有效的团聚并荷电,通过水雾荷电装置与静电除尘器的共同作用,提高细颗粒的脱除效率,同时能有效处理脱硫废水,得到一种协同脱硫废水处理的水雾荷电耦合颗粒改性增效静电除尘技术。In view of the above problems, the utility model has been improved on the basis of the previous utility model, and the desulfurization wastewater and particle modifier are used to form charged droplets through the water mist charging device, and the mixed charged droplets are sprayed into the flue gas, Fully contact with the flue gas, so that the fine particles can be effectively reunited and charged. Through the joint action of the water mist charging device and the electrostatic precipitator, the removal efficiency of fine particles can be improved, and at the same time, the desulfurization wastewater can be effectively treated to obtain a synergy Water mist charge coupling particle modification and synergistic electrostatic precipitator technology for desulfurization wastewater treatment.

为了实现上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:

一种协同脱硫废水处理的水雾荷电耦合颗粒改性增效静电除尘系统,所述系统包括水雾荷电装置和静电除尘器,所述水雾荷电装置安装于静电除尘器入口前部的烟道上,所述水雾荷电装置连接脱硫废水暂存池,水雾荷电装置设置雾化喷嘴,雾化喷嘴后部安装电晕环,电晕环连接高压电源;烟气首先经过水雾荷电装置,脱硫废水从暂存池经双流体雾化喷嘴形成喷雾,通过高压电源供电的电晕环后荷电,之后与烟气充分混合,形成含湿颗粒;随后,含湿颗粒经历一个干燥的过程,水分逐渐蒸发,电荷逐渐由液滴向颗粒转移,使部分粉尘颗粒荷电。A water mist charging coupling particle modification synergistic electrostatic precipitator system for synergistic desulfurization wastewater treatment, the system includes a water mist charging device and an electrostatic precipitator, and the water mist charging device is installed in front of the inlet of the electrostatic precipitator On the flue, the water mist charging device is connected to the desulfurization wastewater temporary storage pool, the water mist charging device is equipped with an atomizing nozzle, and a corona ring is installed at the rear of the atomizing nozzle, and the corona ring is connected to a high-voltage power supply; the flue gas first passes through the water Fog charging device, the desulfurization wastewater is sprayed from the temporary storage pool through the two-fluid atomizing nozzle, charged by the corona ring powered by a high-voltage power supply, and then fully mixed with the flue gas to form wet particles; then, the wet particles undergo In a drying process, the water evaporates gradually, and the charge gradually transfers from the liquid droplets to the particles, so that some dust particles are charged.

作为优选,还包括加热器,所述脱硫废水在进入水雾荷电装置前经过加热器预热。Preferably, a heater is also included, and the desulfurization wastewater is preheated by the heater before entering the water mist charging device.

作为优选,所述系统包括颗粒改性剂储罐,所述预热后的脱硫废水通过颗粒改性剂储罐加入颗粒改性剂形成混合物,再进入水雾荷电装置。Preferably, the system includes a particle modifier storage tank, and the preheated desulfurization wastewater is added with the particle modifier through the particle modifier storage tank to form a mixture, and then enters the water mist charging device.

作为优选,所述加热器设置在烟道中。Preferably, the heater is arranged in the flue.

作为优选,所述静电除尘器包括静电除尘段、静电/超声耦合除尘段和等离子/超声耦合催化场除尘段,其中静电除尘段设置在前部,在静电除尘段里面设置收尘极板并产生静电场,静电/超声耦合除尘段设置在静电除尘段的后面,静电/超声耦合除尘段内设置有收尘极板和超声波发生端,并在内部产生静电场,超声波发生端与外部的超声波发生器连接;等离子/超声耦合催化场除尘段设置在静电/超声耦合除尘段后面,等离子/超声耦合催化场除尘段内设置等离子体反应器和超声波发生端,超声波发生端与外部的超声波发生器连接。Preferably, the electrostatic precipitator includes an electrostatic precipitator section, an electrostatic/ultrasonic coupling dedusting section, and a plasma/ultrasonic coupling catalytic field dedusting section, wherein the electrostatic precipitator section is arranged at the front, and a dust collection plate is arranged inside the electrostatic precipitator section to generate Electrostatic field, the electrostatic/ultrasonic coupling dust removal section is set behind the electrostatic dust removal section, and the electrostatic/ultrasonic coupling dust removal section is equipped with a dust collection plate and an ultrasonic generator, and an electrostatic field is generated inside, and the ultrasonic generator is connected to the external ultrasonic generator. The plasma/ultrasonic coupling catalytic field dedusting section is set behind the electrostatic/ultrasonic coupling dedusting section, and the plasma/ultrasonic coupling catalytic field dedusting section is equipped with a plasma reactor and an ultrasonic generator, and the ultrasonic generator is connected to an external ultrasonic generator .

作为优选,所述静电除尘段为两级,分别是第一级和第二级;所述静电/超声耦合除尘段为两级,分别是第三级和第四级,等离子/超声耦合催化场除尘段是一级,是第五级。Preferably, the electrostatic precipitating section has two stages, respectively the first stage and the second stage; the electrostatic/ultrasonic coupling dust removal stage has two stages, respectively the third stage and the fourth stage, and the plasma/ultrasonic coupling catalytic field The dust removal section is the first level and the fifth level.

作为优选,所述收尘极板相互平行;收尘极板之间均匀布置若干电晕极;收尘极板表面设有清灰装置。Preferably, the dust-collecting plates are parallel to each other; a number of corona electrodes are evenly arranged between the dust-collecting plates; a dust-cleaning device is provided on the surface of the dust-collecting plates.

作为优选,等离子体反应器采用线-板式结构,包括接地极板、陶瓷板、电晕极和高压电源,接地极板接地,陶瓷板覆盖在极板上形成线板,陶瓷板作为阻挡介质,形成介质阻挡放电,同时负载催化剂,作为催化剂载体;所述电晕极设置在两块线板的相对的陶瓷板之间。Preferably, the plasma reactor adopts a wire-plate structure, including a grounding plate, a ceramic plate, a corona electrode and a high-voltage power supply, the grounding plate is grounded, and the ceramic plate is covered on the plate to form a line plate, and the ceramic plate is used as a barrier medium. The dielectric barrier discharge is formed, and the catalyst is supported at the same time as a catalyst carrier; the corona electrode is arranged between the opposite ceramic plates of the two wire plates.

作为优选,所述水雾荷电装置前部设置余热利用装置,所述余热利用装置是热管,所述热管包括竖直部分、水平部分和竖直管,其中竖直部分的底端连通水平部分,所述水平部分从竖直部分的底端向着远离竖直部分的方向延伸,所述水平部分下部连通多个竖直管,所述竖直管设置在烟道中,竖直部分设置在烟道外。Preferably, a waste heat utilization device is provided at the front of the water mist charging device, and the waste heat utilization device is a heat pipe, and the heat pipe includes a vertical part, a horizontal part and a vertical pipe, wherein the bottom end of the vertical part communicates with the horizontal part , the horizontal part extends from the bottom end of the vertical part in a direction away from the vertical part, the lower part of the horizontal part communicates with a plurality of vertical pipes, the vertical pipes are arranged in the flue, and the vertical part is arranged outside the flue .

作为优选,所述水平部分为扁平管结构,竖直管为圆管结构,水平部分为方形结构;所述的竖直管为多排,其中相邻两排为错列布置;竖直管的圆心与相邻排的临近的两个竖直管圆心构成等腰三角形,所述竖直管的圆心位于等腰三角形顶角的点的位置。Preferably, the horizontal part is a flat tube structure, the vertical tube is a round tube structure, and the horizontal part is a square structure; the vertical tubes are in multiple rows, and two adjacent rows are arranged in a staggered arrangement; the vertical tubes The center of the circle and the centers of two adjacent vertical tubes in the adjacent row form an isosceles triangle, and the centers of the vertical tubes are located at the points of the vertices of the isosceles triangle.

与现有技术相比较,本实用新型具有如下的优点:Compared with the prior art, the utility model has the following advantages:

1)本实用新型通过双流体雾化喷嘴得到脱硫废水和颗粒改性剂的混合喷雾,通过荷电环快速荷电,既可以有效处理脱硫废水,又能够使细颗粒物充分团聚,提高颗粒物的脱除效率;同时,水雾荷电装置可以安装于静电除尘器入口前部的烟道上,灵活方便。能够极大的出去PM2.5的颗粒。1) The utility model obtains the mixed spray of desulfurization wastewater and particle modifier through the dual-fluid atomizing nozzle, and quickly charges through the charging ring, which can not only effectively treat the desulfurization wastewater, but also fully agglomerate the fine particles and improve the desulfurization of the particles. At the same time, the water mist charging device can be installed on the flue in front of the entrance of the electrostatic precipitator, which is flexible and convenient. It can greatly remove PM2.5 particles.

2)脱硫废水首先利用静电除尘器后烟气余热进行加热,以提高脱硫废水后续蒸发速度;2) The desulfurization wastewater is firstly heated by the residual heat of the flue gas after the electrostatic precipitator to increase the subsequent evaporation rate of the desulfurization wastewater;

3)将水雾荷电装置安装于静电除尘器入口前部的烟道上,以脱硫废水作为雾化介质,将水雾荷电技术与静电除尘器相结合;3) Install the water mist charging device on the flue in front of the entrance of the electrostatic precipitator, use desulfurization wastewater as the atomization medium, and combine the water mist charging technology with the electrostatic precipitator;

4)脱硫废水内通过添加颗粒改性剂:一方面烟气脱硫所产生的废水能够得到有效的处理,减少处理脱硫废水的成本;另一方面,团聚剂的加入能够在原有基础上,更好的促进烟气中颗粒的团聚,从而提高脱除的效率;4) By adding particle modifiers to the desulfurization wastewater: on the one hand, the wastewater produced by flue gas desulfurization can be effectively treated, reducing the cost of desulfurization wastewater treatment; Promote the agglomeration of particles in the flue gas, thereby improving the removal efficiency;

5)脱硫废水和颗粒改性剂的混合物通过双流体雾化喷嘴形成混合喷雾,喷入由高压电源供电的荷电环,形成带电液滴;5) The mixture of desulfurization wastewater and particle modifier forms a mixed spray through a two-fluid atomizing nozzle, and is sprayed into a charging ring powered by a high-voltage power supply to form charged droplets;

6)烟气与含颗粒改性剂的带电液滴充分混合,增强了颗粒之间的粘滞力、库伦力,促进烟气中粉尘颗粒团聚长大,改善粉尘颗粒的荷电特性,随后,含湿颗粒经历一个干燥的过程,水分逐渐蒸发,电荷逐渐由液滴向颗粒转移,使部分粉尘颗粒荷电;6) The flue gas is fully mixed with the charged liquid droplets containing the particle modifier, which enhances the viscous force and Coulomb force between the particles, promotes the agglomeration and growth of the dust particles in the flue gas, and improves the charging characteristics of the dust particles. Then, Moist particles undergo a drying process, the water gradually evaporates, and the charge gradually transfers from the liquid droplets to the particles, so that some dust particles are charged;

7)荷电后的颗粒进入静电除尘器,由于颗粒团聚增大并预荷电,有效提高了静电除尘器脱除细颗粒的效率;7) The charged particles enter the electrostatic precipitator. Due to the increase of particle agglomeration and pre-charging, the efficiency of the electrostatic precipitator to remove fine particles is effectively improved;

8)本实用新型对原有的静电除尘器进行改造,通过分为三个不同的段,每个段都有针对性的除去不同的污染物,不仅能够很好的实现烟气中大颗粒物的脱除,而且通过超声波对颗粒的凝并团聚作用,可有效脱除细颗粒物,能够进一步脱除对PM10以及PM2.5。运用等离子体技术对有机污染物的降解作用,结合超声波的高频分散效应,高效降解烟气中的有机污染物。本实用新型在实现燃煤烟气高效除尘同时实现有机物的脱除。8) The utility model transforms the original electrostatic precipitator. By dividing it into three different sections, each section has targeted removal of different pollutants, which not only can well realize the removal of large particles in the smoke Removal, and through the coagulation and agglomeration of particles by ultrasonic waves, it can effectively remove fine particles, and can further remove PM10 and PM2.5. Using plasma technology to degrade organic pollutants, combined with the high-frequency dispersion effect of ultrasonic waves, can efficiently degrade organic pollutants in flue gas. The utility model realizes the removal of organic matters while realizing efficient dust removal of coal-fired flue gas.

9)本实用新型对余热利用中的热管的蒸发端的结构进行了改进,将热管的蒸发端延伸到更远的方向,在不改变热管的冷凝端体积的情况下,使得热管的蒸发端的吸热面积增加,这样可以扩大热管的吸热范围,可以吸收热源最远端的热量。相对于现有技术中的热管蒸发端和冷凝端保持一致大小。同时减少换热器的体积和占地面积,使得结构紧凑。9) The utility model improves the structure of the evaporation end of the heat pipe in waste heat utilization, extends the evaporation end of the heat pipe to a farther direction, and makes the heat absorption of the evaporation end of the heat pipe without changing the volume of the condensation end of the heat pipe The area increases, so the heat absorption range of the heat pipe can be expanded, and the heat at the farthest end of the heat source can be absorbed. Compared with the prior art, the evaporating end and the condensing end of the heat pipe keep the same size. At the same time, the volume and footprint of the heat exchanger are reduced, making the structure compact.

10)进行了大量的数值模拟和实验的研究,对热管在余热利用中的分布结构进行了最优的结构,而且通过研究得出热管分布的最优关系式,进一步提高热管的分布,达到最佳的热吸收,降低成本。10) A large number of numerical simulations and experimental studies have been carried out, and the optimal structure of the distribution structure of heat pipes in waste heat utilization has been carried out, and the optimal relational expression of heat pipe distribution has been obtained through research, and the distribution of heat pipes has been further improved. Excellent heat absorption, lower cost.

附图说明Description of drawings

图1是本实用新型烟气处理装置结构示意图。Fig. 1 is a schematic structural diagram of the flue gas treatment device of the present invention.

图2为本实用新型热管结构示意图。Fig. 2 is a structural schematic diagram of the heat pipe of the present invention.

图3为图2从底部观察的示意图。FIG. 3 is a schematic view of FIG. 2 viewed from the bottom.

图4为本实用新型设置连通管的热管局部结构示意图。Fig. 4 is a schematic diagram of the partial structure of the heat pipe provided with the communication pipe of the present invention.

图5为本实用新型设置在烟道中热管结构示意图。Fig. 5 is a structural schematic diagram of the heat pipe arranged in the flue of the utility model.

图6是图3的局部放大标注示意图。FIG. 6 is a partially enlarged and annotated schematic diagram of FIG. 3 .

图7是本实用新型静电除尘器结构示意图。Fig. 7 is a schematic structural diagram of the electrostatic precipitator of the present invention.

图8是静电除尘器中的等离子反应器结构示意图。Fig. 8 is a schematic diagram of the structure of the plasma reactor in the electrostatic precipitator.

图中:其中,1.水雾荷电装置2.双流体雾化喷嘴3.荷电环4.绝缘子5.高压电源6.烟筒7.静电后烟道8.静电除尘器9.加热器10.脱硫废水暂存池11.颗粒改性剂储罐In the figure: Among them, 1. Water mist charging device 2. Two-fluid atomizing nozzle 3. Charging ring 4. Insulator 5. High voltage power supply 6. Chimney 7. Static rear flue 8. Electrostatic precipitator 9. Heater 10 . Desulfurization wastewater temporary storage pool 11. Particle modifier storage tank

热管:Heat pipe:

101-竖直部分,102-水平部分,103-竖直管,104-管道,105-空气通道,106-烟气管道,107-连通管101-vertical part, 102-horizontal part, 103-vertical pipe, 104-pipe, 105-air channel, 106-flue gas pipe, 107-connecting pipe

静电除尘器:Electrostatic precipitators:

81-壳体,82-收尘极板,83-超声波发生器,84-接地极板,85-引风机,86-灰斗,87-陶瓷板,88-电晕极,89-高压电源81-shell, 82-dust collecting plate, 83-ultrasonic generator, 84-grounding plate, 85-induced fan, 86-ash hopper, 87-ceramic plate, 88-corona electrode, 89-high voltage power supply

具体实施方式Detailed ways

下面结合附图对本实用新型的具体实施方式做详细的说明。Below in conjunction with accompanying drawing, specific embodiment of the present utility model is described in detail.

本文中,如果没有特殊说明,涉及公式的,“/”表示除法,“×”、“*”表示乘法。In this article, if there is no special explanation, when it comes to formulas, "/" means division, and "×" and "*" mean multiplication.

如图1所示,一种协同脱硫废水处理的水雾荷电耦合颗粒改性增效静电除尘系统,所述系统包括水雾荷电装置1和静电除尘器8,所述水雾荷电装置1安装于静电除尘器8入口前部的烟道上,所述水雾荷电装置1连接脱硫废水暂存池10,水雾荷电装置设置雾化喷嘴2,雾化喷嘴2后部安装电晕环3,电晕环3连接高压电源5。在本实用新型中,烟气首先经过水雾荷电装置2,脱硫废水从暂存池10经双流体雾化喷嘴2形成混合喷雾,通过高压电源5供电的电晕环3后荷电,之后与烟气充分混合,形成含湿颗粒;随后,含湿颗粒经历一个烟气余热的干燥的过程,水分逐渐蒸发,电荷逐渐由液滴向颗粒转移,使部分粉尘颗粒荷电。As shown in Figure 1, a water mist charging coupled particle modification synergistic electrostatic precipitator system for cooperative desulfurization wastewater treatment, the system includes a water mist charging device 1 and an electrostatic precipitator 8, the water mist charging device 1 is installed on the flue at the front of the entrance of the electrostatic precipitator 8, the water mist charging device 1 is connected to the desulfurization wastewater temporary storage pool 10, the water mist charging device is equipped with an atomizing nozzle 2, and a corona is installed at the rear of the atomizing nozzle 2 The ring 3 and the corona ring 3 are connected to the high-voltage power supply 5 . In the utility model, the flue gas first passes through the water mist charging device 2, and the desulfurization waste water forms a mixed spray from the temporary storage pool 10 through the dual-fluid atomizing nozzle 2, and then the corona ring 3 powered by the high-voltage power supply 5 is charged, and then It is fully mixed with the flue gas to form wet particles; then, the wet particles undergo a drying process of the waste heat of the flue gas, the water gradually evaporates, and the charge is gradually transferred from the liquid droplets to the particles, so that part of the dust particles are charged.

本实用新型通过双流体雾化喷嘴得到脱硫废水和颗粒改性剂的混合喷雾,通过荷电环快速荷电,既可以有效处理脱硫废水,又能够使细颗粒物充分团聚,提高颗粒物的脱除效率;同时,水雾荷电装置可以安装于静电除尘器入口前部的烟道上,灵活方便。和目前的现有技术相比,将水雾荷电装置安装于静电除尘器入口前部的烟道上,以脱硫废水作为雾化介质,将水雾荷电技术与静电除尘器相结合,能够极大地提高除尘能力。The utility model obtains the mixed spray of desulfurization wastewater and particle modifier through the dual-fluid atomizing nozzle, and rapidly charges through the charging ring, which can not only effectively treat the desulfurization wastewater, but also fully agglomerate the fine particles and improve the removal efficiency of the particles ; At the same time, the water mist charging device can be installed on the flue in front of the entrance of the electrostatic precipitator, which is flexible and convenient. Compared with the current existing technology, the water mist charging device is installed on the flue in front of the entrance of the electrostatic precipitator, and the desulfurization wastewater is used as the atomization medium, and the water mist charging technology is combined with the electrostatic precipitator, which can be extremely Greatly improve the dust removal ability.

作为优选,所述系统还包括加热器9,所述脱硫废水在进入水雾荷电装置1前经过加热器9预热。作为优选,所述加热器9为静电除尘器8后烟道7的余热利用换热器。Preferably, the system further includes a heater 9 through which the desulfurization wastewater is preheated before entering the water mist charging device 1 . Preferably, the heater 9 is a waste heat utilization heat exchanger of the flue 7 after the electrostatic precipitator 8 .

通过在脱硫废水首先利用静电除尘器后烟气余热进行加热,以提高脱硫废水后续蒸发速度,进一步提高除尘效果。By using the waste heat of the flue gas after the electrostatic precipitator to heat the desulfurization wastewater first, the subsequent evaporation rate of the desulfurization wastewater is increased, and the dust removal effect is further improved.

作为优选,所述系统包括颗粒改性剂储罐11,所述预热后的脱硫废水通过颗粒改性剂储罐11加入颗粒改性剂形成混合物,再进入水雾荷电装置2。Preferably, the system includes a particle modifier storage tank 11 , and the preheated desulfurization wastewater is added to the particle modifier storage tank 11 to form a mixture, and then enters the water mist charging device 2 .

本实用新型通过脱硫废水内通过添加颗粒改性剂:一方面烟气脱硫所产生的废水能够得到有效的处理,减少处理脱硫废水的成本;另一方面,团聚剂的加入能够在原有基础上,更好的促进烟气中颗粒的团聚,从而提高脱除的效率。The utility model adds particle modifiers in the desulfurization wastewater: on the one hand, the wastewater produced by flue gas desulfurization can be effectively treated, reducing the cost of desulfurization wastewater treatment; on the other hand, the addition of agglomerating agents can Better promote the agglomeration of particles in the flue gas, thereby improving the removal efficiency.

本实用新型工作过程如下:烟气首先经过水雾荷电装置1,脱硫废水从暂存池10经过加热器9预热,然后从颗粒改性剂储罐11加入颗粒改性剂形成混合物,经双流体雾化喷嘴2形成混合喷雾,通过高压电源5供电的电晕环3后荷电,之后与烟气充分混合;一方面,荷电液滴能够对烟气进行增湿、降温调质;另一方面,烟气中的颗粒物与脱硫废水的混合液滴接触之后,增强了颗粒之间的粘滞力、库伦力,促进烟气中粉尘颗粒团聚长大;随后,含湿颗粒经历一个干燥的过程,水分逐渐蒸发,电荷逐渐由液滴向颗粒转移,使部分粉尘颗粒荷电,同时实现脱硫废水蒸发后回收利用;The working process of the utility model is as follows: the flue gas first passes through the water mist charging device 1, the desulfurization wastewater is preheated from the temporary storage pool 10 through the heater 9, and then the particle modifier is added from the particle modifier storage tank 11 to form a mixture. The two-fluid atomizing nozzle 2 forms a mixed spray, and the corona ring 3 powered by the high-voltage power supply 5 is charged and then fully mixed with the flue gas; on the one hand, the charged droplets can humidify, cool and temper the flue gas; On the other hand, after the particles in the flue gas contact with the mixed droplets of desulfurization wastewater, the viscous force and Coulomb force between the particles are enhanced, which promotes the agglomeration and growth of dust particles in the flue gas; subsequently, the wet particles undergo a drying process. During the process, the water gradually evaporates, and the charge gradually transfers from the liquid droplets to the particles, so that some dust particles are charged, and at the same time, the desulfurization wastewater is recycled after evaporation;

当烟气进入静电除尘器8各级电场,由于降低烟温、增加烟气相对湿度有利于静电除尘器工作,而荷电液滴能够促进粉尘颗粒之间的团聚,增大颗粒粒径,改善颗粒荷电特性,这些因素的共同作用能够提高静电除尘器脱除粉尘特别是微细粉尘(PM2.5)的效率;When the flue gas enters the 8-level electric field of the electrostatic precipitator, the lowering of the flue gas temperature and the increase of the relative humidity of the flue gas are beneficial to the operation of the electrostatic precipitator, and the charged liquid droplets can promote the agglomeration of dust particles, increase the particle size, and improve the efficiency of the electrostatic precipitator. Particle charging characteristics, the combined effect of these factors can improve the efficiency of electrostatic precipitator to remove dust, especially fine dust (PM2.5);

经过水雾荷电装置和静电除尘器的共同作用后,烟气得到有效的净化,随后通过烟囱6排放,进入大气。After the joint action of the water mist charging device and the electrostatic precipitator, the flue gas is effectively purified, and then discharged through the chimney 6 and enters the atmosphere.

高压电源5与电晕环3之间设置绝缘子4,能有效保证水雾荷电装置外部的绝缘效果,保证人身安全。The insulator 4 is arranged between the high-voltage power supply 5 and the corona ring 3, which can effectively ensure the insulation effect of the exterior of the water mist charging device and ensure personal safety.

作为优选,所述高压电源的高压是不超过80kV(单位)。Preferably, the high voltage of the high voltage power supply is not more than 80kV (unit).

通过上述,可以大大提高对于10μm(特别是2.5μm)以下微细颗粒的除尘,除尘效率达到95%以上。Through the above, the dust removal for fine particles below 10 μm (especially 2.5 μm) can be greatly improved, and the dust removal efficiency can reach more than 95%.

为了进一步增强除尘效果,本实用新型对除尘器进行了进一步的改进。In order to further enhance the dust removal effect, the utility model further improves the dust collector.

作为优选,如图7所示,静电除尘器8包括静电除尘段、静电/超声耦合除尘段和等离子/超声耦合催化场除尘段,其中静电除尘段设置在前部,里面设置收尘极板82并在静电除尘段产生静电场,下方设置灰斗86,静电/超声耦合除尘段设置在静电除尘段的后面,在内部产生静电场,静电/超声耦合除尘段内设置有收尘极板和超声波发生端,超声波发生端与外部的超声波发生器83连接;等离子/超声耦合催化场除尘段设置在静电/超声耦合除尘段后面,等离子/超声耦合催化场除尘段内设置等离子体反应器和超声波发生端,超声波发生端与外部的超声波发生器连接。As a preference, as shown in Figure 7, the electrostatic precipitator 8 includes an electrostatic precipitator section, an electrostatic/ultrasonic coupling dedusting section, and a plasma/ultrasonic coupling catalytic field dedusting section, wherein the electrostatic precipitator section is arranged at the front, and a dust collecting pole plate 82 is arranged inside An electrostatic field is generated in the electrostatic dust removal section, and an ash hopper 86 is arranged below, and the electrostatic/ultrasonic coupling dust removal section is arranged behind the electrostatic dust removal section, and an electrostatic field is generated inside. The generating end and the ultrasonic generating end are connected to the external ultrasonic generator 83; the plasma/ultrasonic coupling catalytic field dedusting section is set behind the electrostatic/ultrasonic coupling dedusting section, and the plasma/ultrasonic coupling catalytic field dedusting section is provided with a plasma reactor and an ultrasonic generator The ultrasonic generator is connected to the external ultrasonic generator.

本实用新型对原有的静电除尘器进行改造,通过分为三个不同的段,每个段都有针对性的除去不同的污染物,不仅能够很好的实现烟气中大颗粒物的脱除,而且通过超声波对颗粒的凝并团聚作用,可有效脱除细颗粒物,尤其是剩余的PM10以及PM2.5颗粒。运用等离子体技术对有机污染物的降解作用,结合超声波的高频分散效应,高效降解烟气中的有机污染物。本实用新型在实现燃煤烟气高效除尘同时实现有机物的脱除。The utility model transforms the original electrostatic precipitator, and divides it into three different sections, each section has a targeted removal of different pollutants, which can not only remove large particles in the flue gas well , and the coagulation and agglomeration of particles by ultrasonic waves can effectively remove fine particles, especially the remaining PM10 and PM2.5 particles. Using plasma technology to degrade organic pollutants, combined with the high-frequency dispersion effect of ultrasonic waves, can efficiently degrade organic pollutants in flue gas. The utility model realizes the removal of organic matters while realizing efficient dust removal of coal-fired flue gas.

本实用新型通过这三个阶段先后顺序的合理的搭配,避免了颗粒对除尘效果的影响,使得除尘效果达到最佳。相反,通过大量的实验发现,如果将三个阶段的顺序不按照本申请进行排列,则污染物排出的效果明显的不好。The utility model avoids the impact of particles on the dust removal effect through the reasonable collocation of the sequence of these three stages, so that the dust removal effect reaches the best. On the contrary, it has been found through a large number of experiments that if the order of the three stages is not arranged according to the present application, the effect of pollutant discharge is obviously not good.

作为优选,静电除尘段、静电/超声耦合除尘段采用宽极距、高电压的常规多场设计方式,同极距 300mm-400mm,运行电压不超过80kV;作为优选,所述静电除尘段为两级,分别是第一级和第二级。通过设置两级除尘,可以更加高效的将大颗粒,例如PM10以上的去除。As a preference, the electrostatic dust removal section and the electrostatic/ultrasonic coupling dust removal section adopt a conventional multi-field design method with wide pole distance and high voltage, the same pole distance is 300mm-400mm, and the operating voltage does not exceed 80kV; as a preference, the electrostatic dust removal section is two levels, respectively, the first level and the second level. By setting two-stage dust removal, large particles, such as PM10 and above, can be removed more efficiently.

作为优选,静电除尘段第一级和第二级的电场强度不同。进一步优选,所述第二级的电场强度小于第一级的电场强度。主要是因为通过第一级的除尘,烟气中含有的大颗粒下降,因此通过减少电场强度,可以使得在采用较少能源的情况下达到基本相同的效果。Preferably, the electric field strengths of the first stage and the second stage of the electrostatic precipitating section are different. Further preferably, the electric field intensity of the second stage is smaller than that of the first stage. The main reason is that through the first stage of dust removal, the large particles contained in the flue gas are reduced, so by reducing the electric field intensity, it is possible to achieve basically the same effect with less energy.

作为优选,每级设置多个收尘极板82,所述收尘极板82相互平行;收尘极板之间均匀布置若干电晕极;收尘极板表面设有清灰装置,清除极板表面的灰尘,落于壳体下方的灰斗,被输灰装置带走。As preferably, each stage is provided with a plurality of dust collecting pole plates 82, and the dust collecting pole plates 82 are parallel to each other; several corona electrodes are uniformly arranged between the dust collecting pole plates; The dust on the surface of the plate falls to the ash hopper under the shell and is taken away by the ash conveying device.

作为优选,所述电晕极与高压电源相连,与收尘极板82之间建立电场。Preferably, the corona electrode is connected to a high-voltage power supply and establishes an electric field with the dust collecting electrode plate 82 .

所述高压电源的高压是不超过80kV(单位)。The high voltage of the high voltage power supply is not more than 80kV (unit).

作为优选,所述系统还包括控制器,静电除尘段入口设置PM10粉尘检测仪,用于检测入口位置的 PM10浓度,PM10粉尘检测仪与控制器数据连接,所述控制器根据检测的PM10浓度自动控制电场的强度。As preferably, the system also includes a controller, the electrostatic precipitator section inlet is provided with a PM10 dust detector for detecting the PM10 concentration at the inlet position, the PM10 dust detector is connected with the controller data, and the controller automatically detects the PM10 concentration according to the detected PM10 concentration. Controls the strength of the electric field.

如果检测的PM10浓度变高,则控制器自动增强电场的强度,如果检测的PM10浓度变低,则控制器自动降低电场的强度。If the detected PM10 concentration becomes higher, the controller automatically increases the intensity of the electric field, and if the detected PM10 concentration becomes lower, the controller automatically reduces the intensity of the electric field.

控制器通过控制向电晕极的供电功率的大小来控制电场的大小。The controller controls the magnitude of the electric field by controlling the magnitude of the power supplied to the corona electrode.

通过上述的智能控制,自动根据颗粒物浓度来控制电场的大小,从而实现系统的智能化操作,而且还可以达到节约能源的要求,进一步提高烟气的污染物脱除效果。Through the above-mentioned intelligent control, the size of the electric field is automatically controlled according to the particle concentration, so as to realize the intelligent operation of the system, and can also meet the requirements of energy saving, and further improve the pollutant removal effect of the flue gas.

作为优选,所述第一级入口和第二级入口分别设置PM10粉尘检测仪,所述控制器根据第一级入口和第二级入口的PM10粉尘检测仪检测的数据分别独立控制第一级和第二级内的电场强度。As preferably, the first-level entrance and the second-level entrance are respectively equipped with PM10 dust detectors, and the controller independently controls the first-level and second-level entrances according to the data detected by the PM10 dust detectors of the first-level entrance and the second-level entrance. The electric field strength in the second stage.

所述静电/超声耦合除尘段为两级,分别是第三级和第四级,等离子/超声耦合催化场除尘段是一级,是第五级。The electrostatic/ultrasonic coupling dedusting section has two stages, namely the third stage and the fourth stage, and the plasma/ultrasonic coupling catalytic field dedusting section has one stage, which is the fifth stage.

所述三、四级静电/超声耦合除尘段,静电场的建立与一、二级相同;装置内设置超声波发生端,超声波发生端与超声波发生器83连接,建立超声场。In the third and fourth electrostatic/ultrasonic coupling dedusting sections, the establishment of the electrostatic field is the same as that of the first and second stages; an ultrasonic generator is installed in the device, and the ultrasonic generator is connected to the ultrasonic generator 83 to establish an ultrasonic field.

作为优选,静电/超声耦合除尘段入口段设置pm2.5检测仪,用于检测入口位置的小于pm2.5的浓度, pm2.5检测仪与控制器数据连接,所述控制器根据检测的pm2.5浓度自动控制超声波发生器83的功率。As preferably, the electrostatic/ultrasonic coupling dust removal section inlet section is provided with a pm2.5 detector for detecting the concentration of the inlet position less than pm2.5, the pm2.5 detector is connected with the controller data, and the controller is based on the detected pm2 .5 concentration automatically controls the power of the ultrasonic generator 83.

如果检测的pm2.5浓度变高,则控制器自动增强超声波发生器83的功率,如果检测的PM2.5浓度变低,则控制器自动降低超声波发生器83的功率。If the detected PM2.5 concentration becomes higher, the controller automatically increases the power of the ultrasonic generator 83, and if the detected PM2.5 concentration becomes lower, the controller automatically reduces the power of the ultrasonic generator 83.

通过上述的智能控制,自动根据颗粒物浓度来控制超声波发生器83功率的大小,从而实现系统的智能化操作,而且还可以达到节约能源的要求,进一步提高烟气的污染物脱除效果。Through the above-mentioned intelligent control, the power of the ultrasonic generator 83 is automatically controlled according to the particle concentration, so as to realize the intelligent operation of the system, and can also meet the requirement of saving energy and further improve the pollutant removal effect of the flue gas.

作为优选,所述第三级入口和第四级入口分别设置pm2.5检测仪,所述控制器根据第三级入口和第四级入口的PM2.5检测仪检测的数据分别独立控制第三级和第四级内的超声波发生器功率的大小。Preferably, the third-level entrance and the fourth-level entrance are respectively equipped with pm2.5 detectors, and the controller independently controls the third The size of the sonotrode power in the first and fourth stages.

作为优选,如图8所示,等离子体反应器采用线-板式结构,包括接地极板84、陶瓷板87、电晕极 88和高压交流电源89,接地极板84接地,陶瓷板87覆盖在极板84上形成线板,陶瓷板87作为阻挡介质,形成介质阻挡放电,同时负载催化剂,作为催化剂载体;所述电晕极88设置在两块线板的相对的陶瓷板87之间。As preferably, as shown in Figure 8, the plasma reactor adopts line-plate structure, comprises ground pole plate 84, ceramic plate 87, corona electrode 88 and high-voltage AC power supply 89, and ground pole plate 84 is grounded, and ceramic plate 87 covers A wire plate is formed on the pole plate 84, and the ceramic plate 87 is used as a barrier medium to form a dielectric barrier discharge, and at the same time, it is loaded with a catalyst as a catalyst carrier; the corona electrode 88 is arranged between the opposite ceramic plates 87 of the two wire plates.

作为优选,高压交流电源89可以是高压电源5。Preferably, the high voltage AC power source 89 may be the high voltage power source 5 .

超声场的建立与第三级、第四级相同。The establishment of the ultrasonic field is the same as that of the third and fourth levels.

作为优选,相对的陶瓷板87的相对的面之间的间距不超过5cm。Preferably, the spacing between opposing faces of opposing ceramic plates 87 does not exceed 5 cm.

作为优选,所述末级等离子/超声耦合催化场,采用线-板式等离子体反应器结构,采用介质阻挡放电方式产生等离子体。等离子体反应器平行布置若干电极板,中间均匀布置若干电晕线,电极表面贴付陶瓷板作为阻挡介质和催化剂载体。As a preference, the final plasma/ultrasonic coupled catalytic field adopts a wire-plate plasma reactor structure and adopts a dielectric barrier discharge method to generate plasma. A number of electrode plates are arranged in parallel in the plasma reactor, a number of corona wires are evenly arranged in the middle, and ceramic plates are attached to the electrode surface as a blocking medium and a catalyst carrier.

一种利用前面所述的静电除尘器进行燃煤烟气污染物的脱除方法,包括以下步骤:A method for removing coal-burning flue gas pollutants by using the electrostatic precipitator described above, comprising the following steps:

1)燃煤烟气进入静电除尘段,烟气中的颗粒物在静电除尘段的静电场中被吸附到收尘极板,经过清灰装置落入下方的灰斗,被输灰装置带走,静电除尘段脱除烟气中的颗粒物,特别是PM10以上的颗粒物:1) The coal-burning flue gas enters the electrostatic precipitator section, and the particles in the flue gas are adsorbed to the dust collecting plate in the electrostatic field of the electrostatic precipitator section, and fall into the ash hopper below through the ash cleaning device, and are taken away by the ash conveying device. The electrostatic precipitator section removes the particulate matter in the flue gas, especially the particulate matter above PM10:

2)烟气从静电除尘段进入静电/超声耦合除尘段,通过静电/超声耦合场,颗粒在超声场中做激烈的机械振动,粒子的动能增加,粒子碰撞的机会也增加,粒子之间的内聚力通常使两个粒子在碰撞后凝聚在一起,通过不断地碰撞凝并使小颗粒变成大颗粒,易被静电吸附脱除,可有效脱除烟气中PM2.5以下的颗粒物;2) The flue gas enters the electrostatic/ultrasonic coupling dust removal section from the electrostatic dust removal section. Through the electrostatic/ultrasonic coupling field, the particles undergo intense mechanical vibration in the ultrasonic field, the kinetic energy of the particles increases, and the chance of particle collision also increases. The cohesive force usually causes two particles to condense together after collision. Through continuous collision and coagulation, small particles become large particles, which are easily removed by electrostatic adsorption, and can effectively remove particulate matter below PM2.5 in the flue gas;

3)烟气从静电/超声耦合除尘段进入等离子/超声耦合催化场除尘段,通过介质阻挡放电在等离子体反应器中产生大量的等离子体,包括高能粒子和活性物质;高能粒子和活性物质与烟气中的有机污染物发生复杂的物理化学反应,降解有机物;介质挡板负载催化剂对有机物的脱除起到催化作用;超声波的高频分散作用促进有机物与活性物质及催化剂的反应,增强脱除效果。3) The flue gas enters the dust removal section of the plasma/ultrasonic coupling catalytic field from the electrostatic/ultrasonic coupling dedusting section, and generates a large amount of plasma in the plasma reactor through dielectric barrier discharge, including high-energy particles and active substances; The organic pollutants in the flue gas undergo complex physical and chemical reactions to degrade organic matter; the catalyst supported by the dielectric baffle plays a catalytic role in the removal of organic matter; the high-frequency dispersion of ultrasonic waves promotes the reaction of organic matter with active substances and catalysts, and enhances the removal of organic matter. remove the effect.

本实用新型的工作原理:本实用新型对原有的电除尘器进行改造,其中一、二级为常规电场,三、四级为静电/超声耦合场,末级为等离子/超声耦合催化场。燃煤烟气进入静电除尘器,在一、二级的常规静电场中,颗粒物荷电后被收尘极板吸附,放电后粘附在收尘极板上,经过清灰装置清除后,落入下方的灰斗,在静电场中烟气中的颗粒物(特别是PM10以上的颗粒物)被高效脱除。经过三、四级静电 /超声耦合场,颗粒在超声场中做激烈的机械振动,粒子的动能增加,粒子碰撞的机会也增加,粒子之间的内聚力通常使两个粒子在碰撞后凝聚在一起,通过不断地碰撞凝并使小颗粒变成大颗粒,易被静电吸附脱除,可有效脱除烟气中PM2.5以下的颗粒物。末级的等离子体含有大量的高能粒子和活性物质,可氧化降解烟气中的有机污染物,协同负载催化剂的催化作用、超声波高频分散,高效脱除有机污染物。The working principle of the utility model: the utility model reforms the original electrostatic precipitator, wherein the first and second stages are conventional electric fields, the third and fourth stages are electrostatic/ultrasonic coupling fields, and the last stage is plasma/ultrasonic coupling catalytic field. The coal-burning flue gas enters the electrostatic precipitator. In the first and second conventional electrostatic fields, the particles are charged and adsorbed by the dust collecting plate, and after discharge, they adhere to the dust collecting plate. After being removed by the dust cleaning device, they fall Into the ash hopper below, the particulate matter in the flue gas (especially the particulate matter above PM10) is efficiently removed in the electrostatic field. After the third and fourth electrostatic/ultrasonic coupling fields, the particles undergo intense mechanical vibration in the ultrasonic field, the kinetic energy of the particles increases, and the chances of particle collisions also increase. The cohesion between the particles usually makes the two particles condense together after the collision , Through continuous collision and coagulation, small particles become large particles, which are easily removed by electrostatic adsorption, and can effectively remove particulate matter below PM2.5 in flue gas. The final plasma contains a large number of high-energy particles and active substances, which can oxidize and degrade organic pollutants in the flue gas, and cooperate with the catalytic effect of the loaded catalyst and ultrasonic high-frequency dispersion to efficiently remove organic pollutants.

作为优选,水雾荷电装置前部设置余热利用装置,所述余热利用装置是热管余热利用装置。Preferably, a waste heat utilization device is provided at the front of the water mist charging device, and the waste heat utilization device is a heat pipe waste heat utilization device.

如图2、5所示,所述余热利用装置包括热管,所述热管包括竖直部分101、水平部分102和竖直管 103,其中竖直部分101的底端连通水平部分102,所述水平部分102从竖直部分101的底端向着远离竖直部分101的方向延伸,所述水平部分102下部连通多个竖直管103,其中竖直管103是热管的蒸发端,竖直部分101是热管的冷凝端。所述的竖直部分至少一部分设置在空气通道中,所述竖直管和水平部分设置在烟气管道106中As shown in Figures 2 and 5, the waste heat utilization device includes a heat pipe, and the heat pipe includes a vertical part 101, a horizontal part 102 and a vertical pipe 103, wherein the bottom end of the vertical part 101 communicates with the horizontal part 102, and the horizontal part 102 The part 102 extends from the bottom end of the vertical part 101 toward the direction away from the vertical part 101, and the lower part of the horizontal part 102 communicates with a plurality of vertical pipes 103, wherein the vertical pipe 103 is the evaporation end of the heat pipe, and the vertical part 101 is The condensing end of the heat pipe. At least a part of the vertical part is arranged in the air channel, and the vertical pipe and the horizontal part are arranged in the flue gas duct 106

本实用新型热管在运行中,通过竖直管103从烟气中吸收热量,然后竖直管103中的流体进行蒸发,通过水平部分进入到竖直部分,然后在竖直部分将热量释放给空气,流体进行冷凝,依靠重力的作用再进入竖直管103。During operation, the heat pipe of the utility model absorbs heat from the flue gas through the vertical pipe 103, then the fluid in the vertical pipe 103 evaporates, enters the vertical part through the horizontal part, and then releases heat to the air in the vertical part , the fluid condenses, and then enters the vertical pipe 103 by gravity.

本实用新型对热管的通过设置热管的蒸发端的结构进行了改进,将热管的蒸发端延伸到更远的方向,在不改变热管的冷凝端体积的情况下,使得热管的蒸发端的吸热面积增加,这样可以扩大热管的吸热范围,可以吸收热源最远端的热量。相对于现有技术中的热管蒸发端和冷凝端保持一致大小,能够提高45%以上的换热效率。同时减少冷凝端的体积和占地面积,使得结构紧凑。The utility model improves the structure of the heat pipe by setting the evaporating end of the heat pipe, extends the evaporating end of the heat pipe to a farther direction, and increases the heat absorption area of the evaporating end of the heat pipe without changing the volume of the condensing end of the heat pipe , so that the heat absorption range of the heat pipe can be expanded, and the heat at the farthest end of the heat source can be absorbed. Compared with the heat pipe evaporating end and condensing end in the prior art, the heat exchange efficiency can be increased by more than 45%. At the same time, the volume and footprint of the condensing end are reduced, making the structure compact.

此外,本实用新型通过设置多个竖直管103作为热管的蒸发端,使得每个竖直管103作为一个个独立的吸热管加入热量的吸收,也增加了整体热管蒸发端的吸热面积。In addition, the utility model sets multiple vertical pipes 103 as the evaporation end of the heat pipe, so that each vertical pipe 103 can be used as an independent heat absorption pipe to add heat absorption, and also increases the heat absorption area of the overall heat pipe evaporation end.

作为优选,所述水平部分102为扁平管结构,竖直管103为圆管结构。通过设置水平部分为扁平管结构,可以增加竖直管103的分布,进一步提高热量的吸收。Preferably, the horizontal part 102 is a flat tube structure, and the vertical tube 103 is a round tube structure. By setting the horizontal part as a flat tube structure, the distribution of the vertical tubes 103 can be increased to further improve heat absorption.

进一步优选,水平部分102为方形结构。Further preferably, the horizontal portion 102 is a square structure.

作为优选,如图3所示,所述的竖直管103为多排,其中相邻两排为错列布置。通过错列布置,可以进一步提高热管的吸热量。Preferably, as shown in FIG. 3 , the vertical tubes 103 are arranged in multiple rows, and two adjacent rows are staggered. Through the staggered arrangement, the heat absorption of the heat pipes can be further improved.

作为优选,竖直管103位于相邻排的相邻竖直管103的圆心连接线段的中线的延长线上。即竖直管 103的圆心与相邻排的临近的两个竖直管103圆心构成等腰三角形,所述竖直管的圆心位于等腰三角形顶角的点的位置。Preferably, the vertical tubes 103 are located on the extension line of the midlines of the connecting line segments between the centers of adjacent vertical tubes 103 in adjacent rows. That is, the center of circle of the vertical pipe 103 forms an isosceles triangle with the center of circle of two adjacent vertical pipes 103 in the adjacent row, and the center of circle of the vertical pipe is located at the point of the vertex of the isosceles triangle.

作为优选,如图4所示,至少两个相邻的竖直管103之间设置连通管107。在研究中发现,在竖直段吸热的过程中,会出现不同位置的吸热管的吸收热量不同,导致竖直管103之间的压力或者温度不同,这样会导致部分竖直管103受热过高,造成寿命缩短,一旦一个竖直管103出现问题,可能导致整个热管出现无法使用的问题。本实用新型通过大量的研究,在相邻的竖直管设置连通管107,可以在竖直管受热不同而导致压力不同的情况下,可以使得压力大的竖直管103内的流体快速的流向压力小的竖直管 103,从而保持整体压力均衡,避免局部过热或者过冷。Preferably, as shown in FIG. 4 , a communication pipe 107 is provided between at least two adjacent vertical pipes 103 . In the research, it is found that in the process of absorbing heat in the vertical section, the heat absorbed by the heat-absorbing tubes in different positions will be different, resulting in different pressures or temperatures between the vertical tubes 103, which will cause some of the vertical tubes 103 to be heated If it is too high, the service life will be shortened. Once a problem occurs in one vertical pipe 103, the whole heat pipe may become unusable. Through a lot of research, the utility model sets up connecting pipes 107 in the adjacent vertical pipes, which can make the fluid in the vertical pipes 103 with high pressure flow quickly in the case of different pressures caused by different heating of the vertical pipes. The vertical pipe 103 with low pressure keeps the overall pressure balanced and avoids local overheating or overcooling.

作为优选,从竖直管103下部向竖直管103上部,相邻的竖直管103之间设置多个连通管107。通过设置多个连通管,能够使得流体在吸热蒸发过程中不断的均衡压力,保证整个竖直管内的压力均衡。Preferably, a plurality of communication pipes 107 are arranged between adjacent vertical pipes 103 from the lower part of the vertical pipe 103 to the upper part of the vertical pipe 103 . By arranging a plurality of connecting pipes, the pressure of the fluid can be continuously equalized during the process of absorbing heat and evaporating, and the pressure in the entire vertical pipe can be ensured to be equalized.

作为优选,从竖直管103下部向竖直管103上部,相邻连通管107之间的距离不断减小。此目的是为了设置更多的连通管,因为随着流体的向上流动,流体不断的受热,随着流体不断的受热,不同集热管内的受热越来越不均匀,因此通过上述设置,能够保证在流体流动过程中尽快的达到压力均衡。Preferably, from the bottom of the vertical pipe 103 to the top of the vertical pipe 103, the distance between adjacent communication pipes 107 decreases continuously. The purpose of this is to set up more connecting pipes, because as the fluid flows upwards, the fluid is continuously heated, and as the fluid is continuously heated, the heating in different heat collecting tubes becomes more and more uneven, so through the above settings, it can be guaranteed Achieve pressure equalization as quickly as possible during fluid flow.

作为优选,从竖直管103下部向竖直管103上部,相邻连通管之间的距离不断减小的幅度越来越大。通过实验发现,上述设置,能够保证在流体流动过程中更优更快的达到压力均衡。这也是通过大量的研究压力分布变化规律而得来的最佳的连通方式。Preferably, from the lower part of the vertical pipe 103 to the upper part of the vertical pipe 103, the distance between adjacent communicating pipes decreases continuously and becomes larger and larger. It is found through experiments that the above setting can ensure better and faster pressure equalization in the process of fluid flow. This is also the best connection method obtained through a large number of studies on the law of pressure distribution changes.

作为优选,从竖直管103下部向竖直管103上部,连通管107的直径不断增加。此目的是为了设置保证更大的连通面积,因为随着流体的向上流动,流体不断的受热,随着流体不断的受热,不同集热管内的受热越来越不均匀,因此通过上述设置,能够保证在流体流动过程中尽快的达到压力均衡。Preferably, the diameter of the communication pipe 107 increases continuously from the lower part of the vertical pipe 103 to the upper part of the vertical pipe 103 . The purpose of this is to ensure a larger communication area, because as the fluid flows upwards, the fluid is continuously heated, and as the fluid is continuously heated, the heating in different heat collecting tubes becomes more and more uneven. Therefore, through the above settings, it can be Ensure that pressure equalization is achieved as soon as possible during fluid flow.

作为优选,从竖直管103下部向竖直管103上部,连通管107的直径不断增加的幅度越来越大。通过实验发现,上述设置,能够保证在流体流动过程中更优更快的达到压力均衡。这也是通过大量的研究压力分布变化规律而得来的最佳的连通方式。Preferably, from the lower part of the vertical pipe 103 to the upper part of the vertical pipe 103, the diameter of the communication pipe 107 increases more and more. It is found through experiments that the above setting can ensure better and faster pressure equalization in the process of fluid flow. This is also the best connection method obtained through a large number of studies on the law of pressure distribution changes.

通过数值模拟和实验发现,竖直管103之间的距离,包括同一排的距离和相邻排之间的距离不能过小,过小会导致热管分布过多,导致每根热管的吸热量不足,过大会导致热管分布太少,导致热管过热,因此本申请通过大量的数值模拟和实验,总结出来热管竖直管103分布的最优化的分布,使得热管既不能吸热量不足,又不能吸热量过大。Through numerical simulation and experiments, it is found that the distance between the vertical pipes 103, including the distance between the same row and the distance between adjacent rows, cannot be too small, too small will lead to excessive distribution of heat pipes, resulting in the heat absorption of each heat pipe Insufficient, too large will lead to too little distribution of heat pipes, resulting in overheating of heat pipes, so this application through a large number of numerical simulations and experiments, summed up the optimal distribution of heat pipe vertical pipe 103 distribution, so that heat pipes can neither absorb heat enough nor can Excessive heat absorption.

如图6所示,竖直管103的外径为d,同一排的相邻的竖直管103圆心之间的距离为L,竖直管103 的圆心与相邻排的临近的两个竖直管103圆心构成等腰三角形的顶角为A,则满足下面要求:As shown in Figure 6, the outer diameter of the vertical tube 103 is d, the distance between the centers of the adjacent vertical tubes 103 in the same row is L, the center of the vertical tube 103 and the adjacent two vertical tubes of the adjacent row The apex angle of the isosceles triangle formed by the center of the straight pipe 103 is A, which meets the following requirements:

Sin(A)=a-b*Ln(d/L),其中Ln是对数函数,a,b是参数,满足如下要求:Sin(A)=a-b*Ln(d/L), where Ln is a logarithmic function, a and b are parameters, meeting the following requirements:

0.095<a<0.105,0.29<b<0.31;0.095<a<0.105,0.29<b<0.31;

进一步优选,所述a=0.1016,b=0.3043。Further preferably, said a=0.1016, b=0.3043.

作为优选,随着d/L的逐渐变小,a越来越大,b越来越大。Preferably, as d/L gradually decreases, a becomes larger and b becomes larger.

作为优选,15°<A<80°。Preferably, 15°<A<80°.

进一步优选,20°<A<40°。More preferably, 20°<A<40°.

0.1<d/L<0.7,进一步优选,0.2<d/L<0.5。0.1<d/L<0.7, more preferably, 0.2<d/L<0.5.

上述经验公式是通过大量数值模拟和实验得到,通过上述关系式得到的结构,能够实现最优化的热管结构,而且经过试验验证,误差基本上在3%以内。The above empirical formula is obtained through a large number of numerical simulations and experiments, and the structure obtained through the above relational formula can realize the optimal heat pipe structure, and the error is basically within 3% through experimental verification.

热管的吸热能力900-1100W,进一步优选为1000W;The heat absorption capacity of the heat pipe is 900-1100W, more preferably 1000W;

烟气的温度90-110摄氏度,进一步优选为100℃。The temperature of the flue gas is 90-110 degrees Celsius, more preferably 100 degrees Celsius.

图2所示的热管水平部分优选为正方形,边长为400-600毫米,进一步优选为500毫米。The horizontal portion of the heat pipe shown in FIG. 2 is preferably a square, with a side length of 400-600 mm, more preferably 500 mm.

竖直管103外径d为9-12毫米,进一步优选为11mm。The outer diameter d of the vertical pipe 103 is 9-12 mm, more preferably 11 mm.

作为优选,如图3所示,所述系统中包括了两个热管,所述两个热管的水平部分102分别朝向相对的方向延伸.通过设置两个对称的热管,可以在不同方向上吸热,满足换热的需求。Preferably, as shown in FIG. 3 , the system includes two heat pipes, and the horizontal parts 102 of the two heat pipes respectively extend in opposite directions. By setting two symmetrical heat pipes, heat can be absorbed in different directions , to meet the heat transfer requirements.

虽然本实用新型已以较佳实施例披露如上,但本实用新型并非限定于此。任何本领域技术人员,在不脱离本实用新型的精神和范围内,均可作各种更动与修改,因此本实用新型的保护范围应当以权利要求所限定的范围为准。Although the utility model has been disclosed above with preferred embodiments, the utility model is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model, so the protection scope of the present utility model should be based on the scope defined in the claims.

Claims (10)

1.一种协同脱硫废水处理的水雾荷电耦合颗粒改性增效静电除尘系统,所述系统包括水雾荷电装置和静电除尘器,所述水雾荷电装置安装于静电除尘器入口前部的烟道上,所述水雾荷电装置连接脱硫废水暂存池,水雾荷电装置设置雾化喷嘴,雾化喷嘴后部安装电晕环,电晕环连接高压电源;烟气首先经过水雾荷电装置,脱硫废水从暂存池经双流体雾化喷嘴形成喷雾,通过高压电源供电的电晕环后荷电,之后与烟气充分混合,形成含湿颗粒;随后,含湿颗粒经历一个干燥的过程,水分逐渐蒸发,电荷逐渐由液滴向颗粒转移,使部分粉尘颗粒荷电。1. A water mist charging coupling particle modification synergistic electrostatic precipitator system for cooperative desulfurization wastewater treatment, the system includes a water mist charging device and an electrostatic precipitator, and the water mist charging device is installed at the entrance of the electrostatic precipitator On the flue at the front, the water mist charging device is connected to the desulfurization wastewater temporary storage pool, the water mist charging device is equipped with an atomizing nozzle, and a corona ring is installed at the rear of the atomizing nozzle, and the corona ring is connected to a high-voltage power supply; the flue gas first After passing through the water mist charging device, the desulfurization wastewater is sprayed from the temporary storage pool through the two-fluid atomizing nozzle, charged by the corona ring powered by a high-voltage power supply, and then fully mixed with the flue gas to form wet particles; The particles undergo a drying process, the water gradually evaporates, and the charge gradually transfers from the liquid droplets to the particles, so that some dust particles are charged. 2.如权利要求1所述的除尘系统,其特征在于,还包括加热器,所述脱硫废水在进入水雾荷电装置前经过加热器预热。2. The dust removal system according to claim 1, further comprising a heater, the desulfurization wastewater is preheated by the heater before entering the water mist charging device. 3.如权利要求2所述的除尘系统,其特征在于,所述系统包括颗粒改性剂储罐,所述预热后的脱硫废水通过颗粒改性剂储罐加入颗粒改性剂形成混合物,再进入水雾荷电装置。3. The dedusting system according to claim 2, wherein the system comprises a particle modifier storage tank, the preheated desulfurization wastewater is added to the particle modifier through the particle modifier storage tank to form a mixture, Then enter the water mist charging device. 4.如权利要求2所述的除尘系统,其特征在于,所述加热器设置在烟道中。4. The dust removal system according to claim 2, wherein the heater is arranged in the flue. 5.如权利要求1所述的除尘系统,其特征在于,所述静电除尘器包括静电除尘段、静电/超声耦合除尘段和等离子/超声耦合催化场除尘段,其中静电除尘段设置在前部,在静电除尘段里面设置收尘极板并产生静电场,静电/超声耦合除尘段设置在静电除尘段的后面,静电/超声耦合除尘段内设置有收尘极板和超声波发生端,并在内部产生静电场,超声波发生端与外部的超声波发生器连接;等离子/超声耦合催化场除尘段设置在静电/超声耦合除尘段后面,等离子/超声耦合催化场除尘段内设置等离子体反应器和超声波发生端,超声波发生端与外部的超声波发生器连接。5. The dust removal system according to claim 1, wherein the electrostatic precipitator comprises an electrostatic precipitator section, an electrostatic/ultrasonic coupling dedusting section and a plasma/ultrasonic coupling catalytic field dedusting section, wherein the electrostatic precipitator section is arranged at the front In the electrostatic precipitator section, a dust collector plate is set to generate an electrostatic field. The electrostatic/ultrasonic coupling dust removal section is set behind the electrostatic precipitator section. An electrostatic field is generated inside, and the ultrasonic generator is connected to an external ultrasonic generator; the plasma/ultrasonic coupling catalytic field dust removal section is set behind the electrostatic/ultrasonic coupling dust removal section, and the plasma/ultrasonic coupling catalytic field dust removal section is equipped with a plasma reactor and ultrasonic Generating end, the ultrasonic generating end is connected with an external ultrasonic generator. 6.如权利要求5所述的系统,其特征在于,所述静电除尘段为两级,分别是第一级和第二级;所述静电/超声耦合除尘段为两级,分别是第三级和第四级,等离子/超声耦合催化场除尘段是一级,是第五级。6. The system according to claim 5, characterized in that, the electrostatic precipitator section has two stages, respectively the first stage and the second stage; the electrostatic/ultrasonic coupling dust removal stage has two stages, respectively the third stage The first level and the fourth level, the dust removal section of the plasma/ultrasonic coupled catalytic field is the first level and the fifth level. 7.如权利要求5所述的系统,其特征在于,所述收尘极板相互平行;收尘极板之间均匀布置若干电晕极;收尘极板表面设有清灰装置。7. The system according to claim 5, characterized in that, the dust-collecting plates are parallel to each other; a number of corona electrodes are evenly arranged between the dust-collecting plates; a dust-cleaning device is provided on the surface of the dust-collecting plates. 8.如权利要求5所述的系统,其特征在于,等离子体反应器采用线-板式结构,包括接地极板、陶瓷板、电晕极和高压电源,接地极板接地,陶瓷板覆盖在极板上形成线板,陶瓷板作为阻挡介质,形成介质阻挡放电,同时负载催化剂,作为催化剂载体;所述电晕极设置在两块线板的相对的陶瓷板之间。8. The system according to claim 5, wherein the plasma reactor adopts a line-plate structure, including a grounding plate, a ceramic plate, a corona electrode and a high-voltage power supply, the grounding plate is grounded, and the ceramic plate covers the pole. A wire plate is formed on the board, and the ceramic plate is used as a barrier medium to form a dielectric barrier discharge, and at the same time, the catalyst is loaded as a catalyst carrier; the corona electrode is arranged between the opposite ceramic plates of the two wire plates. 9.如权利要求1所述的除尘系统,其特征在于,所述水雾荷电装置前部设置余热利用装置,所述余热利用装置是热管,所述热管包括竖直部分、水平部分和竖直管,其中竖直部分的底端连通水平部分,所述水平部分从竖直部分的底端向着远离竖直部分的方向延伸,所述水平部分下部连通多个竖直管,所述竖直管设置在烟道中,竖直部分设置在烟道外。9. The dust removal system according to claim 1, wherein a waste heat utilization device is arranged at the front of the water mist charging device, and the waste heat utilization device is a heat pipe, and the heat pipe includes a vertical part, a horizontal part and a vertical part. Straight pipe, wherein the bottom end of the vertical part communicates with the horizontal part, and the horizontal part extends from the bottom end of the vertical part to a direction away from the vertical part, and the lower part of the horizontal part communicates with a plurality of vertical pipes, and the vertical part The pipe is arranged in the flue and the vertical part is arranged outside the flue. 10.如权利要求9所述的除尘系统,其特征在于,所述水平部分为扁平管结构,竖直管为圆管结构,水平部分为方形结构;所述的竖直管为多排,其中相邻两排为错列布置;竖直管的圆心与相邻排的临近的两个竖直管圆心构成等腰三角形,所述竖直管的圆心位于等腰三角形顶角的点的位置。10. The dust removal system according to claim 9, wherein the horizontal part is a flat tube structure, the vertical tube is a round tube structure, and the horizontal part is a square structure; the vertical tubes are multi-row, wherein The two adjacent rows are arranged in a staggered arrangement; the center of the vertical tubes and the centers of the two adjacent vertical tubes in the adjacent row form an isosceles triangle, and the centers of the vertical tubes are located at the points of the vertices of the isosceles triangles.
CN201820289677.5U 2018-03-01 2018-03-01 A kind of water fog charge coupling particle modified synergistic electrostatic precipitation system of coordinated desulfurization wastewater treatment Expired - Fee Related CN207605871U (en)

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CN109604063A (en) * 2018-11-28 2019-04-12 北京工业大学 A device and method for adjustable atomization wet electrostatic precipitator for collaborative control of multiple pollutants
CN109882877A (en) * 2018-04-14 2019-06-14 青岛科技大学 A system for waste heat utilization of flue gas and its automatic control of pollutants
CN109876614A (en) * 2018-04-14 2019-06-14 青岛科技大学 A system for utilizing waste heat of flue gas and its intelligent adjustment of sound wave intensity
CN111068451A (en) * 2019-12-13 2020-04-28 华电电力科学研究院有限公司 Device and method for efficiently removing fine particles through temperature and humidity regulation
CN114570530A (en) * 2022-04-02 2022-06-03 云森威尔智能环境(深圳)有限公司 Self-cleaning electrostatic dust collector
CN115582381A (en) * 2022-10-14 2023-01-10 山东大学 A gas purification device and process

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109882877A (en) * 2018-04-14 2019-06-14 青岛科技大学 A system for waste heat utilization of flue gas and its automatic control of pollutants
CN109876614A (en) * 2018-04-14 2019-06-14 青岛科技大学 A system for utilizing waste heat of flue gas and its intelligent adjustment of sound wave intensity
CN109876614B (en) * 2018-04-14 2020-06-09 青岛科技大学 A system for utilizing waste heat of flue gas and its intelligent adjustment of sound wave intensity
CN109604063A (en) * 2018-11-28 2019-04-12 北京工业大学 A device and method for adjustable atomization wet electrostatic precipitator for collaborative control of multiple pollutants
CN111068451A (en) * 2019-12-13 2020-04-28 华电电力科学研究院有限公司 Device and method for efficiently removing fine particles through temperature and humidity regulation
CN111068451B (en) * 2019-12-13 2023-07-14 华电电力科学研究院有限公司 Device and method for efficiently removing fine particulate matters through temperature and humidity regulation
CN114570530A (en) * 2022-04-02 2022-06-03 云森威尔智能环境(深圳)有限公司 Self-cleaning electrostatic dust collector
CN115582381A (en) * 2022-10-14 2023-01-10 山东大学 A gas purification device and process
CN115582381B (en) * 2022-10-14 2024-05-24 山东大学 Gas purifying device and process

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