CN207586178U - Automated ultrasonic experiment for non-destructive testing experiment instrument - Google Patents
Automated ultrasonic experiment for non-destructive testing experiment instrument Download PDFInfo
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Abstract
实用新型是自动化超声波无损检测实验仪器,包括整体支架、载物平台、超声探头夹机构、自动探头臂、与各个部分固定装置;包括上下可调式的支撑架与提供支撑的固定部分;包括螺杆一端连接置物圆托盘,另一端连接活动手柄压紧螺钉,整体穿过水平支撑平台穿装固定的螺母;包括超声探头穿装于把手固定型改良固定环用蝶形螺母锁紧固定,通过支撑导杆与导轨块连接,导轨块固定于橡胶齿形带并穿过对称镜像的2根导向轴;包括步进电机由固定块固定于支架上侧两端,导向轴固定块与固定支座配合对称镜像的2根导向轴;两侧的探头臂与超声探头夹镜像对称设置并呈90度夹角。本实验仪器实现了自动化检测,且满足不同尺寸和形状的果蔬类产品的检测要求。
The utility model is an automatic ultrasonic non-destructive testing experimental instrument, including an overall support, a loading platform, an ultrasonic probe clamp mechanism, an automatic probe arm, and various fixing devices; it includes an up and down adjustable support frame and a fixed part that provides support; it includes one end of a screw rod Connect to the storage round tray, the other end is connected to the movable handle compression screw, and the whole goes through the horizontal support platform to wear and fix the nut; including the ultrasonic probe, which is worn on the handle and fixed to the handle, the improved fixing ring is locked and fixed with a wing nut, through the support guide rod Connected with the guide rail block, the guide rail block is fixed on the rubber toothed belt and passes through the two guide shafts that are symmetrically mirrored; including the stepper motor, the fixed block is fixed on both ends of the upper side of the bracket, and the guide shaft fixed block and the fixed support are matched with a symmetrical mirror image The two guide shafts; the probe arms on both sides and the ultrasonic probe clamp are mirror-symmetrical and set at a 90-degree angle. The experimental instrument realizes automatic detection and meets the detection requirements of fruit and vegetable products of different sizes and shapes.
Description
技术领域technical field
本实用新型属于果蔬无损检测技术领域,特别涉及自动化超声波无损检测实验仪器。The utility model belongs to the technical field of nondestructive detection of fruits and vegetables, in particular to an automatic ultrasonic nondestructive detection experimental instrument.
背景技术Background technique
近年来国外的研究表明,超声检测技术具有非破坏性、精确、设备廉价、能够对高浓度食品和不透明性材料进行检测的独特优势,在食品理化特性检测等领域的应用中具有巨大的潜力。而超声波无损检测技术在检测的过程中,会使用到很多的技术,这些技术既满足了检测的需要,又能有效的解决检测中出现的问题。所以在检测的过程中,要合理科学的利用技术手法,来提高检测结果的准确性。In recent years, foreign research has shown that ultrasonic testing technology has the unique advantages of non-destructive, accurate, cheap equipment, and the ability to detect high-concentration foods and opaque materials, and has great potential in the application of food physical and chemical properties testing and other fields. Ultrasonic non-destructive testing technology will use many technologies in the process of testing. These technologies not only meet the needs of testing, but also can effectively solve the problems that arise during testing. Therefore, in the process of detection, it is necessary to use technical methods reasonably and scientifically to improve the accuracy of the detection results.
在超声波无损检测技术应用的过程中,需要很多理论知识的支持,检测时也对检测的方法和工艺流程有严格的要求,这些规范的检测方式使超声波无损检测的结果可以更准确。未来超声波无损检测技术一定会向着自动化操作的方向去发展。自动化的检测方法可以简化检测工作,实现专业检测的目标,扩大超声波无损检测技术应用的范围,提高工作效率。同时随着超声技术的应用,在检测的过程中,也会实现数字化检测的目标,利用超声信号来处理技术的应用,使检测技术可以实现有效检测的要求,同时数字化操作的检测过程也会提高检测的准确性,有利于检测技术的发展。所以超声波无损检测技术将会实现全面的现代化操作要求,利用现代化科学技术的发展,来规范超波无损检测的检测行为,提高了检测的效率。In the application process of ultrasonic non-destructive testing technology, a lot of theoretical knowledge is needed, and there are strict requirements on the testing method and process during testing. These standardized testing methods make the results of ultrasonic non-destructive testing more accurate. In the future, ultrasonic nondestructive testing technology will definitely develop towards the direction of automatic operation. The automatic detection method can simplify the detection work, realize the goal of professional detection, expand the application range of ultrasonic nondestructive testing technology, and improve work efficiency. At the same time, with the application of ultrasonic technology, in the process of detection, the goal of digital detection will also be realized. The application of ultrasonic signal processing technology will enable the detection technology to meet the requirements of effective detection. At the same time, the detection process of digital operation will also improve. The accuracy of detection is conducive to the development of detection technology. Therefore, ultrasonic nondestructive testing technology will meet the comprehensive modern operation requirements, and use the development of modern science and technology to standardize the testing behavior of ultrasonic nondestructive testing and improve the efficiency of testing.
实用新型内容Utility model content
本实用新型的目的在于利用先进的自动化技术,使无损检测技术向着自动化操作的方向去发展,简化检测工作,实现专业检测的目标,扩大超声波无损检测技术应用的范围,提高工作效率。The purpose of this utility model is to make use of advanced automation technology to develop the nondestructive testing technology toward the direction of automatic operation, simplify the testing work, realize the goal of professional testing, expand the application range of ultrasonic nondestructive testing technology, and improve work efficiency.
本实用新型解决技术问题所采用的技术方案是:The technical solution adopted by the utility model to solve technical problems is:
本实用新型是一种自动化超声波无损检测实验仪器,其特征在于:包括整体支架、载物平台、超声探头夹机构、自动探头臂与各个部分固定装置;所述整体支架由上下可调式支撑整体支架的支撑架与上部分为固定部分提供支撑的结构部分构成;所述载物平台由螺杆一端连接置物圆托盘,另一端连接活动手柄压紧螺钉构成,所述螺杆整体穿过水平支撑平台穿装固定的螺母和下端的弹簧;所述超声探头夹机构由超声探头穿装于把手固定型改良固定环且用蝶形螺母锁紧固定,所述改良固定环通过支撑导杆与导轨块连接,所述导轨块固定于橡胶齿形带上同步运动并穿过以齿形带对称镜像的2根导向轴;所述自动探头臂为步进电机由电机固定块固定于支架最上侧两端且配置同步带轮,所述同步带轮与固定支座上的同步带轮配合加载橡胶齿形带,导向轴固定块与固定支座配合固定以齿形带对称镜像的2根导向轴,所述的自动探头臂机构与超声探头夹机构镜像对称设置并呈90度夹角。The utility model is an automatic ultrasonic non-destructive testing experimental instrument, which is characterized in that it includes an integral support, a loading platform, an ultrasonic probe clamp mechanism, an automatic probe arm and various part fixing devices; the integral support is supported by an up and down adjustable support The support frame and the upper part provide support for the fixed part; the loading platform is composed of one end of the screw connected to the storage round tray, and the other end connected with the movable handle compression screw, and the screw passes through the horizontal support platform as a whole. The fixed nut and the spring at the lower end; the ultrasonic probe clip mechanism is mounted on the handle-fixed improved fixed ring by the ultrasonic probe and locked and fixed with a wing nut, and the improved fixed ring is connected with the guide rail block through the supporting guide rod. The guide rail block is fixed on the rubber toothed belt and moves synchronously and passes through the two guide shafts that are symmetrically mirrored by the toothed belt; the automatic probe arm is a stepping motor, and the motor fixing block is fixed on both ends of the uppermost side of the bracket and configured synchronously Pulley, the synchronous pulley and the synchronous pulley on the fixed support cooperate to load the rubber toothed belt, the guide shaft fixed block cooperates with the fixed support to fix the two guide shafts that are symmetrically mirrored by the toothed belt, and the automatic The probe arm mechanism and the ultrasonic probe clamp mechanism are mirror-symmetrically arranged and form an included angle of 90 degrees.
优选的:所述的支撑架有设置在水平支撑平台下方位于边角部位的4个支撑腿构成,且在支撑腿的下方安装可调蹄脚,这样可以通过调节蹄脚来改变支撑腿高度从而满足实验仪器对不同地面的使用要求。Preferably: the support frame is composed of 4 support legs arranged at the corners below the horizontal support platform, and adjustable feet are installed under the support legs, so that the height of the support legs can be changed by adjusting the feet Meet the requirements of experimental instruments for use on different grounds.
优选的:所述的载物平台,其上方载物面为圆形便于适应不同形状与尺寸的果蔬产品,圆盘固定连接与螺杆一端,所述螺杆从上往下穿装过固定在水平支撑平台上的螺母和弹簧,另一端固定连接活动手柄压紧螺钉。Preferably: on the loading platform, the loading surface above it is circular so as to adapt to fruit and vegetable products of different shapes and sizes, and the disc is fixedly connected to one end of the screw, and the screw is passed through from top to bottom and fixed on the horizontal support The nut and the spring on the platform are fixedly connected to the movable handle compression screw at the other end.
优选的:弹簧一端固定在水平支撑平台下端,一端固定在连接活动手柄压紧螺钉上表面,从而使载物台保持紧致静止状态。Preferably: one end of the spring is fixed on the lower end of the horizontal support platform, and the other end is fixed on the upper surface of the compression screw connected to the movable handle, so that the stage remains in a tight and static state.
优选的:所述的导轨块在中心位置开一个方形通孔穿过橡胶齿形带并与齿形带固定连接,以中心位置为中心线镜像开2个圆形通孔用于穿装2根导向轴,使两侧的导向轴限定探头夹轴心线方向呈90度夹角。Preferably: a square through hole is opened in the center position of the guide rail block to pass through the rubber toothed belt and fixedly connected with the toothed belt, and two circular through holes are mirrored with the center position as the center line for wearing two Guide shafts, so that the guide shafts on both sides limit the direction of the center line of the probe clamp to form an included angle of 90 degrees.
优选的:所述的固定支座两侧斜面设置为水平夹角45度,在两侧斜面上,中心位置各开一个表面方形底面为圆弧的槽,安装同步带轮与步进电机轴上配置的同步带轮相配合加载橡胶齿形带,以同步带轮为中心线镜像开2个圆形槽做导向轴固定底座。Preferably: the slopes on both sides of the fixed support are set at a horizontal angle of 45 degrees, and on the slopes on both sides, a groove with a square surface and a circular arc is opened at the center position, and the synchronous pulley and the stepping motor shaft are installed The configured synchronous pulley is matched with the rubber toothed belt, and two circular grooves are mirrored with the synchronous pulley as the center line as the guide shaft fixing base.
本实用新型具有的优点和积极效果是:The advantages and positive effects that the utility model has are:
采用本实验仪器可以使两检测探头分别固定在探头夹上并且在测量过程中使两探头呈90 度夹角符合超声无损检测技术的实验要求,且自动化探头臂的设置简化了检测工作,提高工作效率,将待检测的果蔬类产品放置在载物平台上,通过活动手柄压紧螺钉调整置物圆托盘的上下位置,可改变两检测探头与待测产品的高度距离从而满足多种形状和尺寸的果蔬类产品的检测需要。Using this experimental instrument, the two detection probes can be respectively fixed on the probe clips and the angle between the two probes is 90 degrees during the measurement process, which meets the experimental requirements of ultrasonic non-destructive testing technology, and the setting of the automatic probe arm simplifies the detection work and improves the work efficiency. Efficiency, put the fruit and vegetable products to be detected on the loading platform, and adjust the upper and lower positions of the storage round tray through the movable handle compression screw, which can change the height distance between the two detection probes and the product to be tested to meet the requirements of various shapes and sizes. Testing needs of fruit and vegetable products.
附图说明Description of drawings
图1为本实用新型的立体结构图Fig. 1 is the three-dimensional structural diagram of the utility model
图2为本实用新型的主视图Fig. 2 is the front view of the utility model
图3自动化结构细节立体图Figure 3 Stereoscopic view of automation structure details
图4步进电机固定结构立体图Figure 4 Stereoscopic view of the fixed structure of the stepping motor
图5探头夹机构立体图Figure 5 Perspective view of the probe clamp mechanism
图6载物平台立体图Figure 6 Stereoscopic view of the loading platform
图中:1、整体支架;1-1、水平支撑平台;1-2、支撑腿;1-3、可调蹄脚;2、蝶形螺母;3、把手固定型改良固定环;4、支撑导杆;5、导向轴固定块;6、橡胶齿形带;7、同步带轮; 8、电机固定块;9、步进电机;10、导向轴;11、导轨块;12、超声检测探头;13、活动手柄压紧螺钉;14、螺杆;15、固定支座;16、置物圆托盘;17、弹簧。In the figure: 1. Overall support; 1-1. Horizontal support platform; 1-2. Supporting legs; 1-3. Adjustable feet; 2. Wing nut; 3. Improved fixed ring for fixed handle; 4. Support Guide rod; 5. Guide shaft fixed block; 6. Rubber toothed belt; 7. Synchronous pulley; 8. Motor fixed block; 9. Stepping motor; 10. Guide shaft; 11. Guide rail block; 12. Ultrasonic detection probe ; 13, movable handle compression screw; 14, screw rod; 15, fixed support; 16, storage round tray; 17, spring.
具体实施方式Detailed ways
为能进一步了解本实用新型的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the invention content, characteristics and effects of the present utility model, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:
请参见图1-6,一种自动化超声波无损检测实验仪器,由以下几部分构成:Please refer to Figure 1-6, an automated ultrasonic nondestructive testing experimental instrument, which consists of the following parts:
包括上下可调式支撑整体支架的支撑架1与上部分为固定部分提供支撑的结构部分。The support frame 1 including the vertically adjustable supporting whole bracket and the structural part that the upper part provides support for the fixed part.
包括螺杆14一端连接置物圆托盘16,另一端连接活动手柄压紧螺钉13,整体穿过水平支撑平台1-1穿装固定的螺母。One end of the screw rod 14 is connected to the storage round tray 16, and the other end is connected to the movable handle compression screw 13, and the whole passes through the horizontal support platform 1-1 to wear a fixed nut.
包括超声探头12穿装于把手固定型改良固定环3用蝶形螺母2锁紧固定,通过支撑导杆 4与导轨块11连接,导轨块11固定于橡胶齿形带6上同步运动并穿过以齿形带6对称镜像的2根导向轴10。Including the ultrasonic probe 12 worn on the handle fixed type improved fixed ring 3 locked and fixed with the wing nut 2, connected with the guide rail block 11 through the support guide rod 4, the guide rail block 11 is fixed on the rubber toothed belt 6 and moves synchronously and passes through Two guide shafts 10 mirror symmetrically to the toothed belt 6 .
包括步进电机9由电机固定块8固定于支架最上侧两端,配置同步带轮7与固定支座14 上的同步带轮7配合加载橡胶齿形带6,导向轴10固定块与固定支座14配合固定以齿形带 16对称镜像的2根导向轴10。The stepper motor 9 is fixed on both ends of the uppermost side of the bracket by the motor fixing block 8, and the synchronous pulley 7 is arranged to cooperate with the timing pulley 7 on the fixed support 14 to load the rubber toothed belt 6, and the guide shaft 10 fixed block and the fixed support The seat 14 cooperates and fixes two guide shafts 10 symmetrically mirrored with the toothed belt 16 .
上述结构中,所述的支撑架1有设置在水平支撑平台1-1下方位于边角部位的4个支撑腿1-2构成,且在支撑腿1-2的下方安装可调蹄脚1-3,这样可以通过调节蹄脚1-3来改变支撑腿1-2高度从而满足实验仪器对不同地面的使用要求。In the above structure, the support frame 1 is composed of four support legs 1-2 located at the corners below the horizontal support platform 1-1, and the adjustable feet 1-2 are installed under the support legs 1-2. 3. In this way, the height of the supporting legs 1-2 can be changed by adjusting the feet 1-3 so as to meet the requirements of the experimental instrument on different grounds.
上述结构中,所述的载物平台,其上方载物面16为圆形便于适应不同形状与尺寸的果蔬产品,圆盘16固定连接与螺杆14一端,所述螺杆14从上往下穿装过固定在水平支撑平台 1-1上的螺母和弹簧17,另一端固定连接活动手柄压紧螺钉13。In the above structure, the upper loading surface 16 of the loading platform is circular so as to adapt to fruit and vegetable products of different shapes and sizes, and the disc 16 is fixedly connected to one end of the screw rod 14, and the screw rod 14 is worn from top to bottom. Through the nut and the spring 17 fixed on the horizontal support platform 1-1, the other end is fixedly connected with the movable handle compression screw 13.
上述结构中,所述的弹簧17一端固定在水平支撑平台1-1下端,一端固定在连接活动手柄压紧螺钉13上表面,从而使载物台在载物实验情况下保持紧致静止状态。In the above structure, one end of the spring 17 is fixed on the lower end of the horizontal support platform 1-1, and the other end is fixed on the upper surface of the compression screw 13 connected to the movable handle, so that the stage remains in a tight and static state during the loading experiment.
上述结构中,所述的导轨块11在中心位置开一个方形通孔穿过橡胶齿形带6并与齿形带 6固定连接,以中心位置为中心线镜像开2个圆形通孔用于穿装2根导向轴10,使两侧的导向轴10限定探头夹轴心线方向呈90度夹角。In the above structure, the guide rail block 11 opens a square through hole at the center position to pass through the rubber toothed belt 6 and is fixedly connected with the toothed belt 6, and mirrors the center position as the center line to open two circular through holes for Wear 2 guide shafts 10, so that the guide shafts 10 on both sides limit the direction of the center line of the probe clamp to form an included angle of 90 degrees.
上述结构中,所述的固定支座15两侧斜面设置为水平夹角45度,在两侧斜面上,中心位置各开一个表面方形底面为圆弧的槽,安装同步带轮7与步进电机9轴上配置的同步带轮 7相配合加载橡胶齿形带6,以同步带轮7为中心线镜像开2个圆形槽做导向轴10固定底座。In the above-mentioned structure, the slopes on both sides of the fixed support 15 are set at a horizontal angle of 45 degrees, and on the slopes on both sides, a groove with a square surface and a circular arc at the center is respectively opened, and the synchronous pulley 7 and the stepper are installed. The synchronous pulley 7 configured on the 9 shafts of the motor cooperates to load the rubber toothed belt 6, and two circular grooves are mirrored with the synchronous pulley 7 as the center line to make the guide shaft 10 fixed bases.
将超声检测探头12中的探头朝下分别穿装于把手固定型改良固定环3中,并用蝶形螺母 2锁紧固定,将检测物置于置物圆托盘16中心位置,转动活动手柄13来调节置物圆托盘上待测物与探头的上下高度,通过电机开关控制导轨块11沿导向轴10方向运动,从而带动探头夹机构运动,直到探头部分与检测物接触后关闭电机开关,这样可对待测果蔬类产品进行准确高效率的检测。Put the probes of the ultrasonic testing probes 12 facing down into the handle-fixed improved fixing rings 3 respectively, and lock and fix them with wing nuts 2, place the test object at the center of the storage tray 16, and turn the movable handle 13 to adjust the storage. The vertical height of the object to be tested and the probe on the round tray is controlled by the motor switch to move the guide rail block 11 along the direction of the guide shaft 10, thereby driving the movement of the probe clamp mechanism until the probe part is in contact with the test object and then the motor switch is turned off, so that the fruits and vegetables to be tested can be controlled. Class products for accurate and efficient testing.
以上所述的仅是本实用新型的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。What is described above is only the preferred embodiment of the present utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the premise of the utility model concept, some deformations and improvements can also be made, and these all belong to the present invention. Protection scope of utility model.
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