CN207567625U - A kind of semi-automatic electric relief road brick paving machine - Google Patents
A kind of semi-automatic electric relief road brick paving machine Download PDFInfo
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- 239000011449 brick Substances 0.000 title claims abstract description 163
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Abstract
本实用新型提供了一种半自动电辅助道路铺砖机,包括机架、砖块存储斗、码砖平台、铺砖平台以及带动铺砖机工作的驱动系统;机架的底部设有前轮和后轮;砖块存储斗设置在前轮前部用于存储砖块;码砖平台用于人工放置预铺设砖块;铺砖平台为倒V型结构,一侧用于自动码平砖块,另一侧用于将砖块输送至预铺设地面上;驱动系统包括摇柄、主链条、抬升履带主轴、履带、抬升履带副轴以及前轮主轴;履带设置在码砖平台和铺砖平台上,摇柄通过主动齿轮与主链条连接用于带动抬升履带主轴转动,抬升履带主轴带动履带移动从而实现砖块从码砖平台转移到铺砖平台的工序;前轮主轴由抬升履带主轴带动,实现前轮的移动。本实用新型体积小、成本低、地形适应性强。
The utility model provides a semi-automatic electric auxiliary road brick laying machine, which includes a frame, a brick storage bucket, a brick stacking platform, a brick laying platform and a drive system for driving the brick laying machine; the bottom of the frame is provided with front wheels and The rear wheel; the brick storage bucket is set in front of the front wheel for storing bricks; the brick laying platform is used to manually place pre-laid bricks; the brick laying platform is an inverted V-shaped structure, and one side is used for automatic leveling bricks. The other side is used to convey the bricks to the pre-paved ground; the drive system includes the crank, the main chain, the lifting crawler spindle, the crawler, the lifting crawler sub-shaft and the front wheel spindle; the crawler is set on the brick stacking platform and the brick laying platform , the rocker is connected with the main chain through the driving gear to drive the rotation of the lifting track spindle, and the lifting track spindle drives the crawler to move to realize the process of transferring bricks from the brick stacking platform to the brick laying platform; the front wheel spindle is driven by the lifting crawler spindle to realize Movement of the front wheels. The utility model has the advantages of small volume, low cost and strong terrain adaptability.
Description
技术领域technical field
本实用新型涉及道路铺砖机,特别涉及一种半自动电辅助道路铺砖机。The utility model relates to a road brick laying machine, in particular to a semi-automatic electric auxiliary road brick laying machine.
背景技术Background technique
随着国家经济的高速发展,城市化建设的脚步加快,城镇新建公园、绿地,翻新修建道路对铺设质量与效率要求越来越高。但现今国内的人行道路铺设仍然依靠大量人力蹲在地上逐块铺装,效率不高的同时,带来的劳动者腰部、颈椎损伤这样的职业病不可忽视。With the rapid development of the national economy, the pace of urbanization is accelerating, new parks and green spaces in cities and towns, renovation and construction of roads require higher and higher paving quality and efficiency. However, pavement pavement in China today still relies on a large amount of manpower squatting on the ground to pave block by block. While the efficiency is not high, the occupational diseases such as waist and cervical spine injuries of workers cannot be ignored.
自动化,半自动化铺砖设备,目前国内市场还少有成熟产品,国际上个别厂商开发设计出了相关设备产品,皆为适合国外国情的大型宽幅自动铺砖设备;以荷兰Tiger Stone大型自动铺路机为代表,人员站立摆砖,整个设备前进同时将在顶部摆好的砖块由滑轨推出砖面,铺送至地面。Automatic and semi-automatic brick laying equipment, there are few mature products in the domestic market at present, and some international manufacturers have developed and designed related equipment products, all of which are large-scale wide automatic brick laying equipment suitable for foreign conditions; The machine is the representative, and the personnel stand and place the bricks, and the whole equipment advances and at the same time, the bricks placed on the top are pushed out of the brick surface by the slide rail, and spread to the ground.
从具有代表性的国际上出现的大型铺砖机来看,宽幅大型铺砖机,不适合国内大型公路需要柏油水泥等铺装材质,而砖路一般为公园,步道等小型道路铺装需求;人员需要站立在设备上操作,这对路面平整性要求较高,不适合国内如公园的起伏路,倾斜弯路等路面的铺装;体积大,制造成本高;国外品牌垄断,价格高昂,不适合国内普及推广;功耗大,需要外接电力不够便利。Judging from the representative large-scale brick laying machines that have appeared in the world, large-scale wide brick laying machines are not suitable for paving materials such as asphalt and cement for large domestic roads, while brick roads are generally paved for small roads such as parks and trails. ;Personnel need to stand on the equipment to operate, which has high requirements on the smoothness of the road surface, which is not suitable for domestic road paving such as undulating roads in parks, inclined roads, etc.; it is large in size and high in manufacturing costs; foreign brands are monopolized, and the price is high. It is suitable for domestic popularization and promotion; the power consumption is large, and it is not convenient to need external power.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种体积小、成本低、能适应不同地形,人员无需站在机器上操作的半自动电辅助道路铺砖机。The technical problem to be solved by the utility model is to provide a semi-automatic electric auxiliary road paving machine which is small in size, low in cost, can adapt to different terrains, and does not need to be operated by personnel standing on the machine.
为达到上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:
一种半自动电辅助道路铺砖机,包括机架、设置在机架上方的砖块存储斗、码砖平台、铺砖平台以及带动铺砖机工作的驱动系统;A semi-automatic electric auxiliary road brick laying machine, including a frame, a brick storage bucket arranged above the frame, a brick stacking platform, a brick laying platform, and a drive system for driving the brick laying machine;
所述机架的底部设有前轮和后轮;The bottom of the frame is provided with front wheels and rear wheels;
砖块存储斗设置在前轮前部用于存储砖块;The brick storage bucket is set in front of the front wheel for storing bricks;
码砖平台用于人工放置预铺设砖块;Stacking brick platform is used to manually place pre-laid bricks;
铺砖平台为倒V型结构,一侧用于自动码平砖块,另一侧用于将砖块输送至预铺设地面上;The brick laying platform is an inverted V-shaped structure, one side is used for automatic leveling of bricks, and the other side is used for conveying bricks to the pre-paved ground;
驱动系统包括摇柄、主链条、抬升履带主轴、履带、抬升履带副轴以及前轮主轴;履带设置在码砖平台和铺砖平台上,摇柄通过主动齿轮与主链条连接用于带动抬升履带主轴转动,抬升履带主轴带动履带移动从而实现砖块从码砖平台转移到铺砖平台的工序;前轮主轴由抬升履带主轴带动,实现前轮的移动。The drive system includes crank handle, main chain, lifting track main shaft, crawler track, lifting track auxiliary shaft and front wheel main shaft; the track is set on the brick platform and brick laying platform, and the crank handle is connected with the main chain through the driving gear to drive the lifting track The spindle rotates, and the crawler spindle is lifted to drive the crawler to move to realize the process of transferring bricks from the brick stacking platform to the brick laying platform; the front wheel spindle is driven by the lifting crawler spindle to realize the movement of the front wheel.
在本实用新型的一个实施例中,所述砖块存储斗为可伸缩式结构。In one embodiment of the present utility model, the brick storage bucket is a retractable structure.
在本实用新型的一个实施例中,履带上横向设有若干个间距可调且等间距分布的砖挡板。In one embodiment of the present invention, several brick baffles with adjustable intervals and equidistant distribution are arranged laterally on the track.
在本实用新型的一个实施例中,铺砖平台由若干根光滑的钢管并排安装组成,铺砖平台的两侧设有辅助导轮。In one embodiment of the present invention, the brick-laying platform is composed of several smooth steel pipes installed side by side, and auxiliary guide wheels are arranged on both sides of the brick-laying platform.
在本实用新型的一个实施例中,铺砖平台的底部设有铺砖橡胶摩擦滚。In one embodiment of the present invention, the bottom of the brick-laying platform is provided with a brick-laying rubber friction roller.
在本实用新型的一个实施例中,码砖平台的顶部设有码砖橡胶摩擦滚,码砖橡胶摩擦滚通过摩擦滚链条与抬升履带副轴连接。In one embodiment of the present utility model, the top of the brick code platform is provided with a code brick rubber friction roller, and the code brick rubber friction roller is connected with the lifting crawler secondary shaft through the friction roller chain.
在本实用新型的一个实施例中,码砖橡胶摩擦滚上方设有保护罩。In one embodiment of the present invention, a protective cover is provided above the rubber friction roller of the code brick.
在本实用新型的一个实施例中,机架的内部设有电辅助驱动装置,电辅助驱动装置包括蓄电池、电辅助电机以及电源控制按钮,电辅助电机用于带动驱动系统工作。In one embodiment of the utility model, an electric auxiliary driving device is provided inside the frame, and the electric auxiliary driving device includes a storage battery, an electric auxiliary motor and a power control button, and the electric auxiliary motor is used to drive the driving system to work.
在本实用新型的一个实施例中,铺砖平台上设有一砖块下坠挡板,为了防止首次使用时第一批砖块快速下落。In one embodiment of the present invention, the brick laying platform is provided with a brick drop baffle, in order to prevent the first batch of bricks from falling quickly when used for the first time.
通过上述技术方案,本实用新型的有益效果是:Through above-mentioned technical scheme, the beneficial effect of the utility model is:
本实用新型体积小、成本低、能适应不同地形,人员无需站在机器上操作,可充电电辅助助力,半自动化。The utility model has the advantages of small size, low cost, adaptability to different terrains, no need for personnel to stand on the machine to operate, and the utility model can be rechargeable and electrically assisted, and is semi-automatic.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型结构示意图1;Fig. 1 is the structural representation 1 of the utility model;
图2为本实用新型结构示意图2;Fig. 2 is the structural representation 2 of the utility model;
图3为本实用新型部分结构示意图1;Fig. 3 is a partial structure schematic diagram 1 of the utility model;
图4为本实用新型部分结构示意图2;Fig. 4 is the utility model partial structure schematic diagram 2;
图中数字和字母所表示的相应部件名称:The corresponding part names indicated by numbers and letters in the figure:
10、机架 11、前轮 12、后轮 20、砖块存储斗 30、码砖平台 31、码砖橡胶摩擦滚32、保护罩 40、铺砖平台 41、铺砖橡胶摩擦滚 42、砖块下坠挡板 43、辅助导轮 50、摇柄60、主链条 70、抬升履带主轴 80、履带 81、砖挡板 90、抬升履带副轴 100、前轮主轴 110、蓄电池 120、电辅助电机 130、电源控制按钮 140、摩擦滚链条。10. Rack 11, front wheel 12, rear wheel 20, brick storage bucket 30, code brick platform 31, code brick rubber friction roller 32, protective cover 40, brick paving platform 41, brick paving rubber friction roller 42, bricks Falling baffle plate 43, auxiliary guide wheel 50, rocking handle 60, main chain 70, lifting crawler main shaft 80, crawler belt 81, brick baffle plate 90, lifting crawler auxiliary shaft 100, front wheel main shaft 110, battery 120, electric auxiliary motor 130, Power control button 140, friction roller chain.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
参见1至图4所示,本实用新型公开了一种半自动电辅助道路铺砖机,包括机架10、设置在机架上方的砖块存储斗20、码砖平台30、铺砖平台40以及带动铺砖机工作的驱动系统。Referring to Figures 1 to 4, the utility model discloses a semi-automatic electric auxiliary road paving machine, comprising a frame 10, a brick storage bucket 20 arranged above the frame, a brick stacking platform 30, a brick laying platform 40 and The drive system that drives the brick laying machine to work.
机架10的底部设有前轮11和后轮12;砖块存储斗20设置在前轮11前部用于存储砖块,砖块存储斗20是一个可伸缩的类似抽屉样的砖头存放容器,操作人员站立于机器旁,从砖块存储斗20中取出砖头码放于码砖平台30上;码砖平台30用于人工放置预铺设砖块,码砖平台30是一个可滚动的传送平台,类似超市收银台的传送平台原理;铺砖平台40为倒V型结构,一侧用于自动码平砖块,另一侧用于将砖块输送至预铺设地面上;整个砖块在设备上的运动轨迹,由履带80结合码砖平台30、铺砖平台40完成砖块抬升再下降,这样的倒V型设计可以增加在设备上总码好的砖块的储备量,将人为码砖速率降低,改善劳动体验,同时增加砖块的重力作用,帮助砖块顺利下落;铺砖平台40本身无动力,是由若干根光滑的钢管并排安装组成,铺砖平台40的两侧设有辅助导轮43,辅助导轮43用于进一步帮助砖块顺利下落,同时规整下滑砖块保持整齐排列。The bottom of the frame 10 is provided with front wheels 11 and rear wheels 12; the brick storage bucket 20 is arranged on the front part of the front wheel 11 for storing bricks, and the brick storage bucket 20 is a retractable brick storage container similar to a drawer , the operator stands beside the machine, takes out bricks from the brick storage bucket 20 and stacks them on the brick stacking platform 30; the brick stacking platform 30 is used to manually place pre-laid bricks, and the brick stacking platform 30 is a rolling transmission platform, The principle of the delivery platform is similar to that of the supermarket cash register; the brick laying platform 40 is an inverted V-shaped structure, one side is used to automatically level the bricks, and the other side is used to transport the bricks to the pre-paved ground; the whole brick is placed on the equipment The trajectory of the movement, the bricks are raised and then lowered by the crawler 80 combined with the brick-laying platform 30 and the brick-laying platform 40. Such an inverted V-shaped design can increase the reserve of bricks that are always coded on the equipment, and reduce the rate of artificial bricks. reduce the weight of the bricks, improve the labor experience, and increase the gravity of the bricks to help the bricks fall smoothly; the brick laying platform 40 itself has no power, and is composed of several smooth steel pipes installed side by side. Wheel 43, auxiliary guide wheel 43 are used to further help bricks to fall smoothly, and neatly slide down bricks and keep orderly arrangement simultaneously.
驱动系统包括摇柄50、主链条60、抬升履带主轴70、履带80、抬升履带副轴90以及前轮主轴100;履带80设置在码砖平台30和铺砖平台40上,摇柄50通过主动齿轮与主链条60连接用于带动抬升履带主轴70转动,抬升履带主轴70带动履带80移动从而实现砖块从码砖平台30转移到铺砖平台40的工序;前轮主轴100由抬升履带主轴70通过链条带动,实现前轮的移动,后轮随前轮移动而移动。The drive system includes rocker 50, main chain 60, lifting crawler main shaft 70, crawler belt 80, lifting crawler auxiliary shaft 90 and front wheel main shaft 100; The gear is connected with the main chain 60 to drive the rotation of the lifting crawler spindle 70, and the lifting crawler spindle 70 drives the crawler 80 to move so as to realize the process of transferring bricks from the brick stacking platform 30 to the brick laying platform 40; the front wheel spindle 100 is driven by the lifting crawler spindle 70 Driven by the chain, the movement of the front wheel is realized, and the rear wheel moves with the movement of the front wheel.
履带80上横向设有若干个间距可调且等间距分布的砖挡板81,砖挡板81用来自动码平整砖头。The crawler belt 80 is horizontally provided with several brick baffles 81 with adjustable spacing and equally spaced distribution, and the brick baffles 81 are used for automatic code leveling of bricks.
铺砖平台40的底部设有铺砖橡胶摩擦滚41,铺砖橡胶摩擦滚41用于帮助滑落到最底端接触地面后的砖块,顺利平铺和压实。The bottom of the brick-laying platform 40 is provided with a brick-laying rubber friction roller 41, and the brick-laying rubber friction roller 41 is used to help the bricks that slide down to the bottom end after contacting the ground, and are smoothly tiled and compacted.
码砖平台30的顶部设有码砖橡胶摩擦滚31,码砖橡胶摩擦滚31通过摩擦滚链条140与抬升履带副轴90连接,由抬升履带副轴90带动其转动;当砖头平整的抬升到码砖平台30顶部时,通过顶部的码砖橡胶摩擦滚31将砖头推送入铺砖平台40。The top of the code brick platform 30 is provided with a code brick rubber friction roller 31, the code brick rubber friction roller 31 is connected with the lifting crawler auxiliary shaft 90 through the friction roller chain 140, and is driven by the lifting crawler auxiliary shaft 90 to rotate; When code brick platform 30 tops, brick is pushed into brick laying platform 40 by the code brick rubber friction roller 31 of code top.
码砖橡胶摩擦滚31上方设有保护罩32,保护罩32是用来防止抬升至最高处的砖块意外滑落而导致伤害设计的。Code brick rubber friction roller 31 tops are provided with protective cover 32, and protective cover 32 is to be used for preventing that the brick that lifts to the highest point slips accidentally and causes injury design.
机架10的内部设有电辅助驱动装置,电辅助驱动装置包括蓄电池110、电辅助电机120以及电源控制按钮130,蓄电池可以为多个,电辅助电机用于带动驱动系统工作;电源操控按钮是开启电辅助驱动装置的开关,由蓄电池供电,结合摇柄人为提供的动力,同时提供电动力辅助减轻劳动力负担,摇动摇柄的同时,设备前轮与后轮同时转动,设备前进,将积蓄在铺砖平台上的砖块,推送出,完成道路砖块铺设。The inside of the frame 10 is provided with an electric auxiliary driving device, the electric auxiliary driving device includes a storage battery 110, an electric auxiliary motor 120 and a power control button 130, the storage battery can be multiple, and the electric auxiliary motor is used to drive the drive system to work; the power control button is Turn on the switch of the electric auxiliary driving device, which is powered by the battery, combined with the artificial power provided by the crank handle, and at the same time provides electric power assistance to reduce the labor burden. When the crank handle is shaken, the front wheel and the rear wheel of the equipment will rotate at the same time, and the equipment will move forward. The bricks on the brick-laying platform are pushed out to complete the laying of road bricks.
铺砖平台40上设有一砖块下坠挡板42,砖块下坠挡板42可上下拉伸的横向设置在铺砖平台40上,用于防止首次使用时第一批砖块快速下落。The brick-laying platform 40 is provided with a brick drop baffle 42, and the brick-lay baffle 42 can be horizontally arranged on the brick-lay platform 40 stretchable up and down, so as to prevent the first batch of bricks from falling quickly when used for the first time.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
工作人员从砖块存储斗20中取出砖头,码放在码砖平台30上,待码砖平台上砖头码放满后,摇动摇柄50带动主链条60从而带动与履带80连接的抬升履带主轴70转动,此时履带80随着滚动,有可调节间距的砖挡板81在履带80上,用来自动码平整砖头,将砖头平整的抬升到铺砖机顶端,随之,抬升履带副轴90转动带动摩擦滚链条140从而带动顶端的码砖橡胶摩擦滚31转动,砖头经过转动的码砖橡胶摩擦滚31,砖头被平整换方向,进而将砖头推送入铺砖平台40,第一批过码砖橡胶摩擦滚31的砖头会首次落入带有弹力拉伸的砖块下坠挡板42,防止首次使用时第一批砖块快速下落,在铺砖平台40上缓缓下落的砖块同时受到铺砖平台40两边的辅助导轮43进一步帮助砖块顺利下落,同时规整下滑砖块保持整齐排列,滑落到最底端接触地面,摇动摇柄50的同时也带动了前轮主轴100转动,带动前轮11转动,设备前进,砖块推出,完成铺砖流程;蓄电池110提供电力给电辅助电机120,再将电辅助力传导给由摇柄操作的驱动系统,降低劳动强度。The staff takes out bricks from the brick storage bucket 20 and stacks them on the brick stacking platform 30. After the brick stacking platform is full, the rocking handle 50 drives the main chain 60 to drive the lifting track spindle 70 connected to the track 80 to rotate. At this time, the crawler belt 80 is rolling, and there are brick baffles 81 with adjustable spacing on the crawler belt 80, which are used to automatically code and level the bricks, and lift the bricks flat to the top of the brick laying machine. Drive the friction roller chain 140 to drive the top brick rubber friction roller 31 to rotate, the bricks pass through the rotating rubber friction roller 31, the bricks are leveled and changed direction, and then the bricks are pushed into the brick laying platform 40, the first batch of coded bricks The bricks of the rubber friction roller 31 can fall into the brick drop baffle plate 42 with elastic stretching for the first time, preventing the first batch of bricks from falling quickly when using for the first time, and the bricks falling slowly on the brick laying platform 40 will be paved simultaneously. The auxiliary guide wheels 43 on both sides of the brick platform 40 further help the bricks to fall smoothly, and at the same time, the bricks are kept neatly arranged when sliding down, and slide down to the bottom end to touch the ground. The wheel 11 rotates, the equipment advances, and the bricks are pushed out to complete the brick laying process; the storage battery 110 provides power to the electric auxiliary motor 120, and then transmits the electric auxiliary force to the drive system operated by the rocker to reduce labor intensity.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (9)
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| CN201721491484.XU CN207567625U (en) | 2017-11-10 | 2017-11-10 | A kind of semi-automatic electric relief road brick paving machine |
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| CN207567625U true CN207567625U (en) | 2018-07-03 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107642022A (en) * | 2017-11-10 | 2018-01-30 | 上海第二工业大学 | A kind of semi-automatic electric relief road brick paving machine |
| CN110117926A (en) * | 2019-06-21 | 2019-08-13 | 丽水莲都明报自动化科技有限公司 | It is a kind of to use blockwork floor slab equipment |
| CN119736831A (en) * | 2025-03-04 | 2025-04-01 | 吉林省中祺建设工程有限公司 | Municipal road brick paving device |
-
2017
- 2017-11-10 CN CN201721491484.XU patent/CN207567625U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107642022A (en) * | 2017-11-10 | 2018-01-30 | 上海第二工业大学 | A kind of semi-automatic electric relief road brick paving machine |
| CN110117926A (en) * | 2019-06-21 | 2019-08-13 | 丽水莲都明报自动化科技有限公司 | It is a kind of to use blockwork floor slab equipment |
| CN110117926B (en) * | 2019-06-21 | 2021-03-12 | 精易建工集团有限公司 | Paving equipment with prefabricated building blocks |
| CN119736831A (en) * | 2025-03-04 | 2025-04-01 | 吉林省中祺建设工程有限公司 | Municipal road brick paving device |
| CN119736831B (en) * | 2025-03-04 | 2025-06-27 | 吉林省中祺建设工程有限公司 | Municipal road tiling device |
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Granted publication date: 20180703 Termination date: 20211110 |