CN207554223U - A kind of high-low pressure egr system - Google Patents
A kind of high-low pressure egr system Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及发动机废气再循环技术领域,特别涉及一种高低压EGR系统。The utility model relates to the technical field of engine exhaust gas recirculation, in particular to a high and low pressure EGR system.
背景技术Background technique
现有有效降低内燃机氮氧化物的主要技术为SCR和EGR技术,而EGR技术是将内燃机排出的废气引入到发动机内再次参与燃烧,起到降低氧气浓度和燃烧温度的作用,从而降低氮氧化物的生成。The existing main technologies that can effectively reduce the nitrogen oxides of internal combustion engines are SCR and EGR technologies, and the EGR technology is to introduce the exhaust gas from the internal combustion engine into the engine to participate in combustion again, so as to reduce the oxygen concentration and combustion temperature, thereby reducing nitrogen oxides generation.
现有EGR技术主要分为高压EGR技术和低压EGR技术,高压EGR技术是从发动机增压器涡轮机前取废气,废气经过EGR冷却器、EGR阀等部件回到发动机进气管,与新鲜进气混合;低压EGR技术从发动机增压器涡轮机后,一般是从后处理后取废气,废气经过EGR冷却器、EGR阀等部件回到发动机压气机前与新鲜进气混合。Existing EGR technologies are mainly divided into high-pressure EGR technology and low-pressure EGR technology. High-pressure EGR technology takes exhaust gas from the front of the turbocharger turbine of the engine, and the exhaust gas returns to the engine intake pipe through the EGR cooler, EGR valve and other components, and is mixed with fresh intake air. ;Low-pressure EGR technology takes exhaust gas from the engine turbocharger turbine, generally after after-treatment, and the exhaust gas passes through the EGR cooler, EGR valve and other components and returns to the engine compressor to mix with fresh intake air.
通常一部车辆上单独设置有高压EGR系统和低压EGR系统,但是,两套EGR系统针对不同的发动机工况运行,高压EGR系统工作时,而低压EGR系统闲置,虽然能够实现不同的功能,但是造成成本较高。且由于低压EGR需要在增压器涡轮机后的后处理之后引入废气,在管路布置上受发动机和整车布置影响,较难实现,并且低压EGR技术管路较长,导致发动机瞬态响应时间较长,难以满足日益严格的排放法规需求。Usually a vehicle is separately equipped with a high-pressure EGR system and a low-pressure EGR system. However, the two EGR systems operate for different engine operating conditions. resulting in higher costs. And because low-pressure EGR needs to introduce exhaust gas after the post-treatment of the turbocharger turbine, the pipeline layout is affected by the layout of the engine and the whole vehicle, so it is difficult to realize, and the low-pressure EGR technology pipeline is long, resulting in engine transient response time It is difficult to meet the increasingly stringent emission regulations.
综上所述,如何解决现有EGR系统的成本较高,低压EGR系统布置困难的问题,成为了本领域技术人员亟待解决的问题。To sum up, how to solve the problems of high cost of the existing EGR system and difficult arrangement of the low-pressure EGR system has become an urgent problem to be solved by those skilled in the art.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种高低压EGR系统,以降低成本,且方便低压EGR系统的布置。In view of this, the purpose of the utility model is to provide a high and low pressure EGR system, so as to reduce the cost and facilitate the arrangement of the low pressure EGR system.
为达到上述目的,本实用新型提供以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种高低压EGR系统,包括发动机、EGR冷却器和增压器,所述增压器的涡轮机设置于所述发动机的出气管中,所述增压器的压气机设置于所述发动机的进气管中;A high and low pressure EGR system, comprising an engine, an EGR cooler and a supercharger, the turbine of the supercharger is arranged in the outlet pipe of the engine, and the compressor of the supercharger is arranged in the inlet of the engine in the trachea;
还包括高压EGR管路、低压EGR管路、高压EGR阀和低压EGR阀,所述高压EGR管路的两端分别与所述出气管的涡轮机前和所述进气管的压气机后连通;It also includes a high-pressure EGR pipeline, a low-pressure EGR pipeline, a high-pressure EGR valve and a low-pressure EGR valve, and the two ends of the high-pressure EGR pipeline communicate with the front of the turbine of the outlet pipe and the rear of the compressor of the intake pipe respectively;
所述EGR冷却器设置于所述高压EGR管路上;The EGR cooler is arranged on the high-pressure EGR pipeline;
所述高压EGR阀设置于所述高压EGR管路上,且所述高压EGR阀的进口与所述EGR冷却器的出口连接;The high-pressure EGR valve is arranged on the high-pressure EGR pipeline, and the inlet of the high-pressure EGR valve is connected to the outlet of the EGR cooler;
所述低压EGR管路的进口连接于所述高压EGR阀和所述EGR冷却器之间,所述低压EGR管路的出口连接于所述进气管的压气机前;The inlet of the low-pressure EGR pipeline is connected between the high-pressure EGR valve and the EGR cooler, and the outlet of the low-pressure EGR pipeline is connected before the compressor of the intake pipe;
所述低压EGR阀连接于所述低压EGR管路上。The low-pressure EGR valve is connected to the low-pressure EGR pipeline.
优选地,在上述的高低压EGR系统中,还包括设置于所述高压EGR管路或所述低压EGR管路上且位于所述压气机的进口前的颗粒捕集装置。Preferably, the above-mentioned high-low pressure EGR system further includes a particulate trapping device arranged on the high-pressure EGR pipeline or the low-pressure EGR pipeline and before the inlet of the compressor.
优选地,在上述的高低压EGR系统中,所述颗粒捕集装置设置于所述高压EGR管路上,且所述颗粒捕集装置的出口与所述EGR冷却器的进口连接。Preferably, in the above-mentioned high-low pressure EGR system, the particulate trapping device is arranged on the high-pressure EGR pipeline, and the outlet of the particulate trapping device is connected to the inlet of the EGR cooler.
优选地,在上述的高低压EGR系统中,所述颗粒捕集装置为DPF壁流式颗粒捕集器或金属半流通式颗粒捕集器。Preferably, in the above-mentioned high-low pressure EGR system, the particulate trap is a DPF wall-flow particulate trap or a metal semi-flow particulate trap.
优选地,在上述的高低压EGR系统中,还包括设置于进气管的压气机后的中冷器。Preferably, the above-mentioned high-low pressure EGR system further includes an intercooler arranged after the compressor of the intake pipe.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型提供的高低压EGR系统中,高压EGR管路和低压EGR管路连通,且分别通过高压EGR阀和低压EGR阀控制通断。当高压EGR阀开启,低压EGR阀关闭时,废气从出气管的涡轮机前进入高压EGR管路,经EGR冷却器和高压EGR阀后,从进气管的压气机后进入发动机,实现高压EGR系统的功能;当低压EGR阀开启,高压EGR阀关闭时,废气从出气管的涡轮机前进入高压EGR管路,经EGR冷却器后,进入低压EGR管路,经低压EGR阀后,从进气管的压气机前进入进气管,经压气机后进入发动机,实现低压EGR系统的功能。可见,高压EGR管路和低压EGR管路共用一个EGR冷却器,通过高压EGR阀和低压EGR阀根据不同的发动机工况切换高压EGR循环和低压EGR循环,降低了成本。且低压EGR系统直接从出气管的涡轮机前取气,从进气管的压气机前进气,可以在发动机侧进行布置,不存在整车管路布置的影响,方便低压EGR系统的布置。In the high-low pressure EGR system provided by the utility model, the high-pressure EGR pipeline and the low-pressure EGR pipeline are connected, and the on-off is controlled by the high-pressure EGR valve and the low-pressure EGR valve respectively. When the high-pressure EGR valve is opened and the low-pressure EGR valve is closed, the exhaust gas enters the high-pressure EGR pipeline from the front of the turbine in the outlet pipe, passes through the EGR cooler and high-pressure EGR valve, and then enters the engine from the rear of the compressor in the intake pipe to realize the high-pressure EGR system. Function: When the low-pressure EGR valve is opened and the high-pressure EGR valve is closed, the exhaust gas enters the high-pressure EGR pipeline from the turbine in the outlet pipe, enters the low-pressure EGR pipeline after passing through the EGR cooler, and passes through the low-pressure EGR valve. It enters the intake pipe before the engine, and enters the engine after passing through the compressor to realize the function of the low-pressure EGR system. It can be seen that the high-pressure EGR pipeline and the low-pressure EGR pipeline share one EGR cooler, and the high-pressure EGR cycle and the low-pressure EGR cycle are switched according to different engine operating conditions through the high-pressure EGR valve and the low-pressure EGR valve, which reduces the cost. Moreover, the low-pressure EGR system takes air directly from the front of the turbine in the outlet pipe, and takes air from the front of the compressor in the intake pipe, which can be arranged on the engine side without the influence of the pipeline layout of the whole vehicle, which is convenient for the layout of the low-pressure EGR system.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本实用新型实施例提供的一种高低压EGR系统的结构示意图;Fig. 1 is the structural representation of a kind of high and low pressure EGR system that the utility model embodiment provides;
图2为本实用新型实施例提供的另一种高低压EGR系统的结构示意图;Fig. 2 is the structural representation of another kind of high and low pressure EGR system that the utility model embodiment provides;
图3为本实用新型实施例提供的又一种高低压EGR系统的结构示意图。Fig. 3 is a structural schematic diagram of another high and low pressure EGR system provided by the embodiment of the present utility model.
其中,1为增压器、101为涡轮机、102为压气机、2为出气管、3为发动机、4为高压EGR管路、5为EGR冷却器、6为高压EGR阀、7为低压EGR管路、8为低压EGR阀、9为进气管、10为颗粒捕集装置。Among them, 1 is a supercharger, 101 is a turbine, 102 is a compressor, 2 is an air outlet pipe, 3 is an engine, 4 is a high-pressure EGR pipeline, 5 is an EGR cooler, 6 is a high-pressure EGR valve, and 7 is a low-pressure EGR pipe Road, 8 is a low-pressure EGR valve, 9 is an intake pipe, and 10 is a particle trapping device.
具体实施方式Detailed ways
本实用新型的核心是提供了一种高低压EGR系统,降低了成本,且方便了低压EGR系统的布置。The core of the utility model is to provide a high and low pressure EGR system, which reduces the cost and facilitates the arrangement of the low pressure EGR system.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参考图1-图3所示,本实用新型实施例提供了一种高低压EGR系统,包括发动机3、EGR冷却器5、增压器1、高压EGR管路4、高压EGR阀6、低压EGR管路7和低压EGR阀8。Please refer to Figures 1-3, the embodiment of the utility model provides a high and low pressure EGR system, including an engine 3, an EGR cooler 5, a supercharger 1, a high pressure EGR pipeline 4, a high pressure EGR valve 6, a low pressure EGR pipeline 7 and low pressure EGR valve 8.
其中,增压器1包括同轴转动的涡轮机101和压气机102,涡轮机101设置于发动机3的出气管2中,增压器1的压气机102设置于发动机3的进气管9中;Wherein, the supercharger 1 includes a coaxially rotating turbine 101 and a compressor 102, the turbine 101 is arranged in the outlet pipe 2 of the engine 3, and the compressor 102 of the supercharger 1 is arranged in the intake pipe 9 of the engine 3;
高压EGR管路4的两端分别与出气管2的涡轮机前和进气管9的压气机后连通,EGR冷却器5设置于高压EGR管路4上;Both ends of the high-pressure EGR pipeline 4 communicate with the front of the turbine of the outlet pipe 2 and the rear of the compressor of the intake pipe 9 respectively, and the EGR cooler 5 is arranged on the high-pressure EGR pipeline 4;
高压EGR阀6设置于高压EGR管路4上,且高压EGR阀6的进口与EGR冷却器5的出口连接;The high-pressure EGR valve 6 is arranged on the high-pressure EGR pipeline 4, and the inlet of the high-pressure EGR valve 6 is connected with the outlet of the EGR cooler 5;
低压EGR管路7的进口连接于高压EGR阀6和EGR冷却器5之间,低压EGR管路7的出口连接于进气管9的压气机前,低压EGR阀8连接于低压EGR管路7上。The inlet of the low-pressure EGR pipeline 7 is connected between the high-pressure EGR valve 6 and the EGR cooler 5, the outlet of the low-pressure EGR pipeline 7 is connected before the compressor of the intake pipe 9, and the low-pressure EGR valve 8 is connected to the low-pressure EGR pipeline 7 .
该高低压EGR系统的工作原理和工作过程为:The working principle and working process of the high and low pressure EGR system are as follows:
当发动机3处于瞬态工况时,高压EGR阀6开启,低压EGR阀8关闭,废气从出气管2的涡轮机前进入高压EGR管路4,经EGR冷却器5和高压EGR阀6后,从进气管9的压气机后进入发动机3,实现高压EGR系统的功能;当发动机处于稳态工况时,低压EGR阀开启,高压EGR阀6关闭,废气从出气管2的涡轮机前进入高压EGR管路4,经EGR冷却器5后,进入低压EGR管路7,经低压EGR阀8后,从进气管9的压气机前进入进气管9,经压气机102后进入发动机3,实现低压EGR系统的功能。When the engine 3 is in a transient state, the high-pressure EGR valve 6 is opened, the low-pressure EGR valve 8 is closed, and the exhaust gas enters the high-pressure EGR pipeline 4 from the turbine of the outlet pipe 2, and after passing through the EGR cooler 5 and the high-pressure EGR valve 6, it is discharged from The compressor of the intake pipe 9 enters the engine 3 to realize the function of the high-pressure EGR system; when the engine is in a steady state, the low-pressure EGR valve is opened, the high-pressure EGR valve 6 is closed, and the exhaust gas enters the high-pressure EGR pipe from the turbine of the outlet pipe 2 Road 4, after passing through the EGR cooler 5, enters the low-pressure EGR pipeline 7, passes through the low-pressure EGR valve 8, enters the intake pipe 9 from the front of the compressor of the intake pipe 9, enters the engine 3 after passing through the compressor 102, and realizes the low-pressure EGR system function.
可见,高压EGR管路4和低压EGR管路7共用一个EGR冷却器5,通过高压EGR阀6和低压EGR阀8根据不同的发动机工况和进排气压差切换高压EGR循环和低压EGR循环,降低了成本。且低压EGR系统直接从出气管2的涡轮机前取气,从进气管9的压气机前进气,可以在发动机3侧进行布置,不存在整车管路布置的影响,方便低压EGR系统的布置。It can be seen that the high-pressure EGR pipeline 4 and the low-pressure EGR pipeline 7 share one EGR cooler 5, and the high-pressure EGR cycle and the low-pressure EGR cycle are switched according to different engine operating conditions and intake-exhaust pressure differences through the high-pressure EGR valve 6 and the low-pressure EGR valve 8 , reducing costs. Moreover, the low-pressure EGR system takes air directly from the front of the turbine of the outlet pipe 2, and takes air from the front of the compressor of the intake pipe 9, which can be arranged on the side of the engine 3, without the influence of the pipeline layout of the whole vehicle, which facilitates the layout of the low-pressure EGR system .
如图2所示,进一步地,在本实施例中,高低压EGR系统还包括设置于高压EGR管路4或低压EGR管路7上且位于压气机102的进口前的颗粒捕集装置10。在低压EGR循环时,由于废气需要流经增压器1的压气机102,所以废气中颗粒物含量不能过高,否则容易导致压气机102失效,所以在高低压EGR系统的低压EGR循环路径上,且位于压气机102前的位置增加颗粒捕集器10,该颗粒捕集器10可以有效过滤废气中的颗粒物。As shown in FIG. 2 , further, in this embodiment, the high-low pressure EGR system further includes a particulate trapping device 10 disposed on the high-pressure EGR pipeline 4 or the low-pressure EGR pipeline 7 and before the inlet of the compressor 102 . During the low-pressure EGR cycle, since the exhaust gas needs to flow through the compressor 102 of the supercharger 1, the particulate matter content in the exhaust gas should not be too high, otherwise it will easily cause the compressor 102 to fail. Therefore, in the low-pressure EGR cycle path of the high-low pressure EGR system, Moreover, a particle trap 10 is added at the position before the compressor 102, and the particle trap 10 can effectively filter the particulate matter in the exhaust gas.
更进一步地,在本实施例中,颗粒捕集装置10设置于高压EGR管路4上,且颗粒捕集装置10的出口与EGR冷却器5的进口连接。由于该颗粒捕集器10处于涡轮机101之前,气体温度与发动机3排气温度一致,颗粒物在进入EGR冷却器5中冷却之前,颗粒物中的碳颗粒在高温含氧情况下进行再次燃烧,不会一直累计在颗粒物捕集器10中,从而可以保证该颗粒捕集器10不会轻易堵塞。Furthermore, in this embodiment, the particulate trapping device 10 is arranged on the high-pressure EGR pipeline 4 , and the outlet of the particulate trapping device 10 is connected to the inlet of the EGR cooler 5 . Since the particle trap 10 is located before the turbine 101, the temperature of the gas is consistent with the exhaust temperature of the engine 3, and before the particulate matter enters the EGR cooler 5 to cool, the carbon particles in the particulate matter are recombusted under the condition of high temperature and oxygen, and will not has been accumulated in the particle trap 10, thereby ensuring that the particle trap 10 will not be easily blocked.
作为优化,在本实施例中,颗粒捕集器10可以为现有柴油机常用的DPF壁流式颗粒捕集器,也可以为金属半流通式颗粒捕集器。As an optimization, in this embodiment, the particle trap 10 can be a DPF wall-flow particle trap commonly used in existing diesel engines, or a metal semi-flow particle trap.
如图3所示,在本实施例中,高低压EGR系统还包括设置于进气管9的压气机后的中冷器11。在进行低压EGR循环时,废气经过压气机102和中冷器11后进入发动机3。As shown in FIG. 3 , in this embodiment, the high-low pressure EGR system further includes an intercooler 11 arranged after the compressor of the intake pipe 9 . During the low-pressure EGR cycle, the exhaust gas enters the engine 3 after passing through the compressor 102 and the intercooler 11 .
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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CN111828206A (en) * | 2019-04-18 | 2020-10-27 | 上海汽车集团股份有限公司 | Single-stage supercharged diesel engine |
CN111894766A (en) * | 2020-07-27 | 2020-11-06 | 东风商用车有限公司 | Vehicle system with low-pressure EGR loop |
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2017
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111828206A (en) * | 2019-04-18 | 2020-10-27 | 上海汽车集团股份有限公司 | Single-stage supercharged diesel engine |
CN111894766A (en) * | 2020-07-27 | 2020-11-06 | 东风商用车有限公司 | Vehicle system with low-pressure EGR loop |
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