CN207547380U - Air-valve housing production line - Google Patents
Air-valve housing production line Download PDFInfo
- Publication number
- CN207547380U CN207547380U CN201721555156.1U CN201721555156U CN207547380U CN 207547380 U CN207547380 U CN 207547380U CN 201721555156 U CN201721555156 U CN 201721555156U CN 207547380 U CN207547380 U CN 207547380U
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- Prior art keywords
- air
- folding
- valve housing
- production line
- roller
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims description 38
- 238000004080 punching Methods 0.000 claims description 9
- 238000007514 turning Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004378 air conditioning Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000009428 plumbing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
- Punching Or Piercing (AREA)
Abstract
The utility model provides a kind of air-valve housing production line, belong to cold make of sheet metal and be molded apparatus field, including stock shelf, press machine, roller transfer station, left folding brake, right folding brake, tipper, belt feeder and the servo-positioning folding side machine set gradually by material conveying direction；Air-valve production can be completed full-automaticly, plank position or multiple carrying plate need not be manually adjusted during production, can improve the precision of production, avoids sheet deformation, reduces the production time, reduced energy consumption and reduced artificial input, improve work efficiency.
Description
Technical field
The utility model is related to cold make of sheet metal to be molded apparatus field, is given birth in particular to a kind of air-valve housing
Producing line.
Background technology
Air-valve is indispensable center in industrial premises, the ventilation of civil buildings, air conditioning and air purification engineering
Air conditioning terminal accessory, is commonly used in air-conditioning, in air system plumbing, for adjusting the air quantity of branch pipe, it can also be used to which fresh air is with returning
The mixing of wind is adjusted.In air-valve workshop, coiled sheet material (steel plate) is fabricated as directly filling by multiple working procedure
With the air-valve housing used, each process is substantially all that needs are artificial individually operated to have corresponding function stand-alone device, unit life
Production, one machine of a people, artificial loading and unloading, not only production efficiency is low, but also production cost high-precision is low, and there are security risks.
Utility model content
The utility model is intended at least solve one of technical problem present in the above-mentioned prior art or the relevant technologies, provides
A kind of high degree of automation, air-valve housing production line high in machining efficiency can improve production precision, reduce the production time,
Artificial input is reduced, effectively avoids sheet deformation.
The utility model is to be achieved by the following technical programs：A kind of air-valve housing production line, it is defeated including pressing material
Send stock shelf, press machine, roller transfer station, left folding brake, right folding brake, tipper, the belt feeder that direction is set gradually
With servo-positioning folding side machine；Press machine includes the straightening mechanism being made of two rows roll shaft, is arranged on rear side of straightening mechanism
Multiple stamping dies and the hydraulic shear being arranged on rear side of stamping die；Left folding brake is identical with right folding brake structure, edge-folding mechanism
Towards on the contrary, include the roller conveying platform contour with roller transfer station, be arranged on roller conveying platform side edge-folding mechanism and
It is arranged on the material grasping manipulator of edge-folding mechanism offside；Tipper is barrel-shaped rotating mechanism, and both ends are equipped with turntable, and turntable is held in the palm by bottom
For wheel drive around the center axis rotation of bucket, the ladle body between two turntables is internally provided with two rows conveying roller, upper lower roller
Between there are conveying or temporary plank channel；Belt feeder includes conveyer belt leads with the positioning for being arranged on conveyer belt both sides
Wheel；Servo-positioning folding side machine includes Zhe Fang mechanisms, the material supporting rack being arranged on rear side of Zhe Fang mechanisms, is arranged on watching for material supporting rack both sides
Take positioning mechanical arm.
Above-mentioned technical proposal according to the present utility model, it is preferable that material grasping manipulator be pneumatic scissors clamping device, tail portion
It is fixed on the crossbeam parallel with conveying direction, beam erection is on the sliding rail perpendicular to conveying direction.
Above-mentioned technical proposal according to the present utility model, it is preferable that tipper drives support roller to drive by motor, for inciting somebody to action
Belt feeder is delivered to after 180 ° of turning plate.
Above-mentioned technical proposal according to the present utility model, it is preferable that straightening mechanism includes upper five times six totally 11 roll shafts, uses
In by coiled strip leveling be plank.
Above-mentioned technical proposal according to the present utility model, it is preferable that stamping die includes sharp-crested mold, square opening mold, head
Mouth connector mold, tail mouth connection punch die, blade damper fix punch die, flange punch die and shaft punch die.
The advantageous effect that the utility model obtains includes at least：It is fed using automatic feeding frame, reduces security risk and people
Power is put into；On press machine integrate a variety of stamping dies be punched out operation, punching position is accurate, punching later by hydraulic shear into
Row coiled strip is cut off；The Zhe Fang mechanisms of two folding brakes, can be in the case of not transporting work pieces respectively to work towards being reversed
The right and left of part carries out pre-flanging operation, greatly improves flanging efficiency；Switching mechanism overturns flanging upward to flanging court
Under be buckled on the crawler belt of belt feeder, so as to subsequent folding side operate；Servo feeding folding brake then replaces people by manipulator
Work carries out workpiece positioning, improves folding side's precision.
Description of the drawings
Fig. 1 shows the air-valve housing production line overall structure diagram according to the utility model embodiment.
Fig. 2 shows the air-valve housing molded samples schematic diagrames according to the utility model embodiment.
Fig. 3 shows the press machine schematic diagram of the air-valve housing production line according to the utility model embodiment.
Fig. 4 shows the roller transfer station schematic diagram of the air-valve housing production line according to the utility model embodiment.
Fig. 5 shows the folding brake schematic diagram of the air-valve housing production line according to the utility model embodiment.
Fig. 6 shows the tipper schematic diagram of the air-valve housing production line according to the utility model embodiment.
Fig. 7 shows the belt feeder schematic diagram of the air-valve housing production line according to the utility model embodiment.
Fig. 8 shows the servo-positioning folding side machine schematic diagram of the air-valve housing production line according to the utility model embodiment.
In figure：1. stock shelf, 2. press machines, 3. roller transfer stations, 4. left folding brakes, 5. right folding brakes, 6. tippers, 7.
Belt feeder, 8. servo-positioning folding side machines, 9. straightening mechanisms, 10. stamping dies, 11. hydraulic shears, 13. roller conveying platforms,
14. edge-folding mechanism, 15. material grasping manipulators, 16. turntables, 17. bottom support rollers, 18. conveying rollers, 19. conveyer belts, 20. positioning are led
Wheel, 21. Zhe Fang mechanisms, 22. material supporting racks, 23. servo-positioning manipulators, 24. crossbeams, 25. sliding rails.
Specific embodiment
In order to be more clearly understood that the above-mentioned purpose of the utility model, feature and advantage, below in conjunction with the accompanying drawings and have
The utility model is further described in detail in body embodiment.
As shown in Figure 1, air-valve housing production line provided by the utility model, including what is set gradually by material conveying direction
Stock shelf 1, press machine 2, roller transfer station 3, left folding brake 4, right folding brake 5, tipper 6, belt feeder 7 and servo-positioning
Folding side's machine 8；Leveling is carried out to the coiled strip that stock shelf 1 provides successively, plate goes successively to the automatic punch machine of press machine 2 after leveling
It is (main to complete to rush sharp-crested, square opening, head mouth connector, tail mouth connecting hole, blade damper mounting hole, flange that structure completes air-valve punching
Hole, shaft hole), subsequent scale is cut.Plate enters the left folding brake and right folding of servo feeding fold type by roller transfer station 3
Side machine completes the pre-flanging operation of plank two sides, and the plank with flanging enters switching mechanism after molding, is rolled over after rotating integrally 180 °
Edge direction is buckled in downwards on the crawler belt of belt feeder 7, last pre-flanging operation is completed into servo-positioning folding side machine 8, from volume
Expect that the full-automation of molding air-valve whole process is completed, final effect is as shown in Fig. 2, each process is without artificial in process
It participates in, improves production precision, reduce the production time, reduce energy consumption and human input, improve working efficiency, additionally it is possible to effectively
Avoid sheet deformation.
Above-described embodiment according to the present utility model, it is preferable that as shown in figure 3, the press machine 2 of the air-valve housing production line
Including：It the straightening mechanism 9 that is made of two rows roll shaft, the multiple stamping dies 10 being arranged on rear side of straightening mechanism and is arranged on
Hydraulic shear 11 on rear side of stamping die.The straightening mechanism 9 includes upper five times six totally 11 roll shafts, for being plate by coiled strip leveling
Material.Stamping die 10 includes sharp-crested mold, square opening mold, head mouth connector mold, tail mouth connection punch die, blade damper and fixes
Punch die, flange punch die and shaft punch die.
In this embodiment, integrated press machine design, on a punching press machine host simultaneously there is provided straightening mechanism and
Multiple stamping dies, stamping die are driven using hydraulic system, can disposably complete the various punchings needed for air-valve, be set at one
It is standby above to complete all blanking operations, it is carried out at the same time coiled strip and cuts off and be sent into roller transport platform as shown in Figure 4.
According to above-described embodiment provided by the utility model, it is preferable that as shown in figure 5, a left side for the air-valve housing production line
Folding brake 4 is identical with right 5 structure of folding brake, and edge-folding mechanism is towards on the contrary, folding brake includes the roller contour with roller transfer station 3
Cylinder conveying platform 13 is arranged on the edge-folding mechanism 14 of roller conveying platform side and is arranged on the material grasping manipulator of edge-folding mechanism offside
15.Material grasping manipulator 15 is pneumatic scissors clamping device, and tail portion is fixed on the crossbeam 24 parallel with conveying direction, 23 frame of crossbeam
It is located on the sliding rail 25 in conveying direction.
In this embodiment, improvement is made to existing folding brake, servo feeding machinery is provided in edge-folding mechanism side
Hand (material grasping manipulator 15), the push-and-pull that plank is carried out by manipulator position, can not only save manpower and also improve determining for plank
Position precision, to obtain better flanging effect；The edge-folding mechanism direction for making them using setting before and after two folding brakes is opposite then
Realize the full-automatic operation of plank or so flanging.
According to above-described embodiment provided by the utility model, it is preferable that as shown in fig. 6, the air-valve housing production line turns over
Favourable turn 6 is barrel-shaped rotating mechanism, and both ends are equipped with turntable 16, and turntable is driven the center axis rotation around bucket by bottom support roller 17,
Ladle body between two turntables is internally provided with two rows conveying roller 18, and there are conveying or temporary planks between upper lower roller
Channel.Tipper drives bottom support roller 17 to be driven by motor, is sent for will be delivered to belt after 180 ° of turning plate
Material machine 7.
In this embodiment, according to the operation principle of folding brake, the flanging that the plank sent out by folding brake has all is curved
Upward, the workpiece (plank) of this flanging upward can not be directly entered folding side's machine and carry out the operation of the side of folding, so passing through for folding part point
The position that the tipper carries out workpiece is adjusted, its flanging is overturn to state directed downwardly, is subsequently sent to belt feeder.
According to above-described embodiment provided by the utility model, it is preferable that as shown in fig. 7, the skin of the air-valve housing production line
Include conveyer belt 19 and the positioning guide wheel 20 for being arranged on 19 both sides of conveyer belt with feeder 7.
In this embodiment, workpiece (plank) is set up on conveyer belt (crawler belt) to be conveyed, the guide wheel machine of conveyer belt both sides
The left and right side that structure then constrains workpiece makes it vertically into folding side's machine, to obtain the more accurately side's of folding effect.
According to above-described embodiment provided by the utility model, it is preferable that as shown in figure 8, the air-valve housing production line is watched
Clothes positioning folding side's machine 8 includes Zhe Fang mechanisms 21, the material supporting rack 22 being arranged on rear side of Zhe Fang mechanisms, is arranged on watching for material supporting rack both sides
Take positioning mechanical arm 23.
In this embodiment, material supporting rack can keep in the workpiece of the side of folding, positioning mechanical arm then by servo motor drive into
Row workpiece positions, since in traditional handicraft, the operation of folding side needs artificial side fortune sheet material workpiece by folding side's notch alignment on workpiece
The press beam of folding side's machine, it is not only time-consuming and laborious also there are error, so take manipulator by private carries out pushing away for preset distance by workpiece
It send, greatly improves machining accuracy.
The air-valve housing production line of the utility model passes through full-automatic charging equipment, punching apparatus, conveying equipment, folding
Edge equipment, tipping arrangement and folding method, apparatus layout, the saving manual calibration location of workpiece take time-consuming with transporting work pieces；Using certainly
Dynamic stock shelf feed, reduces security risk and human input；A variety of stamping dies are integrated on press machine and are punched out operation, punching
Position is accurate, and coiled strip cut-out is carried out by hydraulic shear after punching；The Zhe Fang mechanisms of two folding brakes, can towards being reversed
Pre-flanging operation is carried out to the right and left of workpiece respectively in the case of not transporting work pieces, greatly improves flanging efficiency；Overturning
Flanging upward is overturn to flanging and is buckled on the crawler belt of belt feeder downward by mechanism, so that subsequent folding side operates；Servo
Feeding folding brake then replaces artificial progress workpiece positioning by manipulator, improves folding side's precision；On the whole, which gives birth to
Producing line can improve production efficiency, promote Product Precision, substantially reduce artificial input and the labor intensity of worker, improve work
Environment due to not needing to manual operations in process, can guarantee safe production.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (5)
1. a kind of air-valve housing production line, which is characterized in that including set gradually by material conveying direction stock shelf, punching press
Machine, roller transfer station, left folding brake, right folding brake, tipper, belt feeder and servo-positioning folding side machine；
The press machine includes the straightening mechanism being made of two rows roll shaft, the multiple stamping dies being arranged on rear side of straightening mechanism
The hydraulic shear for having and being arranged on rear side of stamping die；
The left folding brake is identical with the right folding brake structure, and edge-folding mechanism is towards on the contrary, include transmitting with the roller
The contour roller conveying platform of platform is arranged on the edge-folding mechanism of the roller conveying platform side and is arranged on the edge-folding mechanism offside
Material grasping manipulator；
The tipper is barrel-shaped rotating mechanism, and both ends are equipped with turntable, and turntable is driven the center axis rotation around bucket by bottom support roller,
Ladle body between two turntables is internally provided with two rows conveying roller, and there are conveying or temporary planks between upper lower roller
Channel；
The belt feeder includes conveyer belt and the positioning guide wheel for being arranged on conveyer belt both sides；
Servo-positioning folding side machine includes Zhe Fang mechanisms, the material supporting rack being arranged on rear side of Zhe Fang mechanisms, is arranged on material supporting rack two
The servo-positioning manipulator of side.
2. air-valve housing production line according to claim 1, which is characterized in that the material grasping manipulator is pressed from both sides for pneumatic scissors
Tight device, tail portion are fixed on the crossbeam parallel with conveying direction, and the beam erection is on the sliding rail perpendicular to conveying direction.
3. air-valve housing production line according to claim 1, which is characterized in that the tipper drives support roller by motor
Driving, for the belt feeder will to be delivered to after 180 ° of turning plate.
4. air-valve housing production line according to any one of claim 1 to 3, which is characterized in that the straightening mechanism packet
Five times six totally 11 roll shafts are included, for being plank by coiled strip leveling.
5. air-valve housing production line according to any one of claim 1 to 3, which is characterized in that the stamping die packet
It includes sharp-crested mold, square opening mold, head mouth connector mold, tail mouth connection punch die, blade damper and fixes punch die, flange casement
Tool and shaft punch die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721555156.1U CN207547380U (en) | 2017-11-20 | 2017-11-20 | Air-valve housing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721555156.1U CN207547380U (en) | 2017-11-20 | 2017-11-20 | Air-valve housing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207547380U true CN207547380U (en) | 2018-06-29 |
Family
ID=62679387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721555156.1U Expired - Fee Related CN207547380U (en) | 2017-11-20 | 2017-11-20 | Air-valve housing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207547380U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047452A (en) * | 2018-08-23 | 2018-12-21 | 嘉兴万晶聚智能科技有限公司 | Metallic wiring box processing unit (plant) |
| CN111761371A (en) * | 2020-07-24 | 2020-10-13 | 中山德优达智能科技有限公司 | A main valve body punching machine |
| CN113042607A (en) * | 2021-04-05 | 2021-06-29 | 德州尚跃空调设备有限公司 | Forming production line for fan blade driving rod of air valve |
| CN115781306A (en) * | 2022-11-22 | 2023-03-14 | 方向明 | Automatic forming and assembling production line for power distribution cabinet accessories |
-
2017
- 2017-11-20 CN CN201721555156.1U patent/CN207547380U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047452A (en) * | 2018-08-23 | 2018-12-21 | 嘉兴万晶聚智能科技有限公司 | Metallic wiring box processing unit (plant) |
| CN109047452B (en) * | 2018-08-23 | 2024-04-26 | 嘉兴万晶聚智能科技有限公司 | Metal junction box processing device |
| CN111761371A (en) * | 2020-07-24 | 2020-10-13 | 中山德优达智能科技有限公司 | A main valve body punching machine |
| CN113042607A (en) * | 2021-04-05 | 2021-06-29 | 德州尚跃空调设备有限公司 | Forming production line for fan blade driving rod of air valve |
| CN115781306A (en) * | 2022-11-22 | 2023-03-14 | 方向明 | Automatic forming and assembling production line for power distribution cabinet accessories |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180629 Termination date: 20181120 |