CN207533956U - Middle package incomplete steel ejecting device - Google Patents
Middle package incomplete steel ejecting device Download PDFInfo
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- CN207533956U CN207533956U CN201721504782.8U CN201721504782U CN207533956U CN 207533956 U CN207533956 U CN 207533956U CN 201721504782 U CN201721504782 U CN 201721504782U CN 207533956 U CN207533956 U CN 207533956U
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- tundish
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Abstract
本实用新型涉及一种中间包残钢顶出装置,包括顶锥、支撑板、底座、液压装置、活动缓冲板、螺旋弹簧、推杆、支撑架,顶锥的顶部呈椭圆凸起,顶锥的底部设有方形的支撑板,锥体上套有活动缓冲板,活动缓冲板与支撑板之间的顶锥上设有螺旋弹簧,在支撑板的下部设有底座,支撑板和底座通过支撑架固定连接,在支撑板和底座之间设有固定在底座上的液压装置,液压装置上设有推杆,推杆的前端插入到支撑板当中,穿过支撑板推动活动缓冲板。本实用新型可以有效避免在中间包残钢顶出清除过程中设备发生损坏;能够避免在残钢顶出过程中,杜绝顶出杆与中间包流出孔卡死现象的发生,同时还能有效避免对中间包内耐火材料的损坏,提高中间包使用寿命。
The utility model relates to a tundish residual steel ejecting device, which comprises a top cone, a support plate, a base, a hydraulic device, a movable buffer plate, a spiral spring, a push rod, and a support frame. There is a square support plate at the bottom of the cone, a movable buffer plate is set on the cone, a coil spring is provided on the top cone between the movable buffer plate and the support plate, and a base is provided at the bottom of the support plate, and the support plate and the base are supported by The frame is fixedly connected, and a hydraulic device fixed on the base is provided between the support plate and the base. The hydraulic device is provided with a push rod, and the front end of the push rod is inserted into the support plate to push the movable buffer plate through the support plate. The utility model can effectively avoid equipment damage during the ejection and removal process of residual steel in the tundish; it can avoid the jamming of the ejector rod and the outflow hole of the tundish during the ejection process of residual steel; Damage to the refractory material in the tundish increases the service life of the tundish.
Description
技术领域technical field
本实用新型涉及连铸中间包整备领域,特别是涉及一种能够将浇铸终了后中间包凝固的残钢顶出的装置。The utility model relates to the field of continuous casting tundish maintenance, in particular to a device capable of ejecting the solidified residual steel in the tundish after casting.
背景技术Background technique
中间包是连铸机钢水包和结晶器之间钢水过渡的装置,用来稳定钢流,减小钢流对坯壳的冲刷,以利于非金属夹杂物上浮,从而提高铸坯质量。对于多流连铸机它则用于对钢水分流,在多炉连浇进行换包时起承上启下的作用。为了利于钢液中的非金属夹杂物上浮和结晶器液面的稳定,中间包的容积也在逐渐增大。由于在浇次的末期,中间包内的钢液面会不断降低,当达到临界高度时便会在钢液面上产生旋涡,导致钢液面上的钢渣被旋涡卷入到结晶器当中,不仅降低了钢液洁净度,甚至会造成漏钢事故。为了防止旋涡卷渣的发生,结晶器在浇次末期拉中间包当中剩余钢液时,会在临界高度停止浇铸,会在中间包内残留一定量的残钢,残钢会随着中间包的下线一同被吊到中间包整备区。期间中间包内的温度还是处于比较高的温度状态,残钢会以钢液的形式存在,在中间包整备区随着时间的延长中间包内残留钢液会逐渐凝固。中间包在整备时,需要将凝固后的残钢去除,但由于凝固的残钢凝固在中间包的底部,直接去除非常困难,通常是将中间包包盖打开,然后将中间包翻扣过来对残钢进行去除。这种残钢去除方式不仅处理时间长劳动强度大且效果非常不好,同时也容易导致包壁的耐火材料脱落,增加了修补成本。The tundish is a device for the transition of molten steel between the ladle and the mold of the continuous casting machine. It is used to stabilize the steel flow and reduce the erosion of the steel flow on the slab shell, so as to facilitate the floating of non-metallic inclusions, thereby improving the quality of the slab. For the multi-strand continuous casting machine, it is used to divide the molten steel, and it acts as a link between the previous and the next when the multi-furnace continuous casting is performed. In order to facilitate the floating of non-metallic inclusions in the molten steel and the stability of the liquid level of the mold, the volume of the tundish is gradually increasing. Since the liquid steel level in the tundish will continue to decrease at the end of the pouring time, when it reaches the critical height, a vortex will be generated on the liquid steel surface, causing the steel slag on the liquid steel surface to be drawn into the mold by the vortex, not only The cleanliness of molten steel is reduced, and even steel leakage accidents may be caused. In order to prevent the occurrence of vortex slag, when the mold pulls the remaining molten steel in the tundish at the end of the casting time, it will stop casting at a critical height, and a certain amount of residual steel will remain in the tundish, and the residual steel will follow the tundish. The off-line is hoisted to the tundish preparation area together. During this period, the temperature in the tundish is still relatively high, and the residual steel will exist in the form of molten steel. In the tundish preparation area, the residual molten steel in the tundish will gradually solidify as time goes by. During the preparation of the tundish, it is necessary to remove the solidified residual steel, but since the solidified residual steel is solidified at the bottom of the tundish, it is very difficult to remove it directly. Usually, the cover of the tundish is opened, and then the tundish is turned over. Residual steel is removed. This method of removing residual steel not only takes a long time to process and is labor-intensive and the effect is very bad, but also easily causes the refractory material on the wall to fall off, which increases the repair cost.
为了将凝固残钢去除,授权公告号为CN202398807U的专利提出了“一种连铸中间包残钢清理装置”,其特征在于,包括底座、圆钢、吊环,底座上设有圆孔,圆钢固定在底座的圆孔内,在底座两侧设有吊环。新型虽然能够很好的解决中间包内残钢的清除,但也存在一定的不足,在从中间包底部对包内残钢进行顶出的过程,由于圆钢与中间包底部之间没有缓冲,使底座与中间包底部的滑动机械或包底外壳时常会发生碰撞,导致滑动机械或包底外壳损坏。In order to remove the solidified residual steel, the patent with the authorized announcement number CN202398807U proposes "a device for cleaning residual steel in continuous casting tundish", which is characterized in that it includes a base, a round steel, and a lifting ring. The base is provided with a round hole, and the round steel It is fixed in the round hole of the base, and there are lifting rings on both sides of the base. Although the new type can well solve the removal of residual steel in the tundish, it also has certain shortcomings. In the process of ejecting the residual steel in the tundish from the bottom of the tundish, since there is no buffer between the round steel and the bottom of the tundish, The base often collides with the sliding machinery or bottom casing at the bottom of the tundish, resulting in damage to the sliding machinery or bottom casing.
为了解决现有装置中存在的不足,本发明提供了一种中间包残钢顶出装置。In order to solve the deficiencies in the existing devices, the invention provides a tundish residual steel ejecting device.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种中间包残钢顶出装置,对中间包残钢顶出清除过程中,防止发生对中间包外壳或包底滑动机械损坏,杜绝顶出杆与中间包流出孔卡死现象的发生,同时还能有效避免对中间包中耐火材料破坏,提高中间包整备处理效率和中间包的使用寿命。The technical problem to be solved by the utility model is to provide a tundish residual steel ejector device, which prevents mechanical damage to the tundish shell or the bottom of the tundish during the ejection and removal process of the tundish residual steel, and prevents the ejector rod from contacting the middle The occurrence of stuck phenomenon of the outflow hole of the tundish can effectively avoid damage to the refractory material in the tundish at the same time, and improve the efficiency of the tundish preparation and treatment and the service life of the tundish.
为实现上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions:
一种中间包残钢顶出装置,包括顶锥、支撑板、底座、液压装置、活动缓冲板、螺旋弹簧、推杆、支撑架,顶锥的顶部呈椭圆凸起,顶锥的底部设有方形的支撑板,锥体上套有活动缓冲板,活动缓冲板与支撑板之间的顶锥上设有螺旋弹簧,在支撑板的下部设有底座,支撑板和底座通过支撑架固定连接,在支撑板和底座之间设有固定在底座上的液压装置,液压装置上设有推杆,推杆的前端插入到支撑板当中,穿过支撑板推动活动缓冲板。A tundish residual steel ejection device, including a top cone, a support plate, a base, a hydraulic device, a movable buffer plate, a coil spring, a push rod, and a support frame. A square support plate, a movable buffer plate is set on the cone, a coil spring is provided on the top cone between the movable buffer plate and the support plate, a base is provided at the bottom of the support plate, and the support plate and the base are fixedly connected by a support frame. A hydraulic device fixed on the base is provided between the support plate and the base, and a push rod is arranged on the hydraulic device, the front end of the push rod is inserted into the support plate to push the movable buffer plate through the support plate.
所述的顶锥锥体高度为500~800mm,锥体横截面直径为60~120mm。The height of the top cone is 500-800 mm, and the diameter of the cross-section of the cone is 60-120 mm.
所述的顶锥材质为65Mn钢。The material of the top cone is 65Mn steel.
与现有的技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1)可以有效避免在中间包残钢顶出清除过程中,因底座与中间包外壳或包底滑动机械发生碰撞而导致设备发生损坏;1) It can effectively avoid equipment damage due to the collision between the base and the tundish shell or the sliding machinery at the bottom of the tundish during the ejection and removal of residual steel in the tundish;
2)通过该顶出装置,能够避免在残钢顶出过程中,杜绝顶出杆与中间包流出孔卡死现象的发生,同时还能有效避免对中间包内耐火材料的损坏,提高中间包使用寿命。2) Through the ejector device, it is possible to avoid the phenomenon of jamming of the ejector rod and the outlet hole of the tundish during the ejection process of residual steel, and at the same time, it can effectively avoid damage to the refractory material in the tundish, and improve the efficiency of the tundish. service life.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型应用结构示意图。Fig. 2 is a schematic diagram of the application structure of the utility model.
图3为本实用新型的俯视图。Fig. 3 is a top view of the utility model.
图中:中间包1、残钢2、中间包底部钢板3、顶锥4、支撑板5、底座6、液压装置7、活动缓冲板9、螺旋弹簧10、推杆11、支撑架12。In the figure: tundish 1, residual steel 2, tundish bottom steel plate 3, top cone 4, support plate 5, base 6, hydraulic device 7, movable buffer plate 9, coil spring 10, push rod 11, support frame 12.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式进一步说明:The specific embodiment of the utility model is further described below in conjunction with accompanying drawing:
如图1-图3,一种中间包残钢顶出装置,包括顶锥4、支撑板5、底座6、液压装置7、活动缓冲板9、螺旋弹簧10、推杆11、支撑架12。为了提高顶锥的耐磨性,材质选用65Mn钢,顶锥4的前端外观呈椭圆凸起状,锥体高度为600mm,锥体横截面直径为80mm。在顶锥的底部设有方形的支撑板5,支撑板5的正中心开有凹槽,使顶锥4的尾部能够镶嵌在凹槽内,之后再将顶锥4垂直焊接固定在支撑板5上。为了能够在顶起中间包1内的残钢2过程中起到缓冲作用,锥体上套有活动缓冲板9,活动缓冲板9与支撑板5之间的顶锥4上设有螺旋弹簧10。As shown in Figures 1-3, a tundish residual steel ejector includes a top cone 4, a support plate 5, a base 6, a hydraulic device 7, a movable buffer plate 9, a coil spring 10, a push rod 11, and a support frame 12. In order to improve the wear resistance of the top cone, the material is 65Mn steel. The front end of the top cone 4 is elliptical and convex, the height of the cone is 600mm, and the diameter of the cross section of the cone is 80mm. A square support plate 5 is arranged at the bottom of the top cone, and a groove is opened in the center of the support plate 5, so that the tail of the top cone 4 can be embedded in the groove, and then the top cone 4 is vertically welded and fixed on the support plate 5 superior. In order to play a buffer role in the process of jacking up the residual steel 2 in the tundish 1, a movable buffer plate 9 is set on the cone, and a coil spring 10 is provided on the top cone 4 between the movable buffer plate 9 and the support plate 5 .
在支撑板5的下部设有底座6,支撑板5和底座6通过支撑架12固定连接,为了顶锥4卡在中间包流钢孔8内后能够顺利拔出,在支撑板5和底座6之间设有固定在底座6上的液压装置7,液压装置7上设有推杆11,推杆11的前端插入到支撑板5当中。推杆11没有进行推动时,前端面与支撑板5的上表面保持在同一平面。The bottom of the support plate 5 is provided with a base 6, and the support plate 5 and the base 6 are fixedly connected by a support frame 12. After the top cone 4 is stuck in the tundish flow steel hole 8, it can be pulled out smoothly. A hydraulic device 7 fixed on the base 6 is arranged between them, and a push rod 11 is arranged on the hydraulic device 7 , and the front end of the push rod 11 is inserted into the support plate 5 . When the push rod 11 is not being pushed, the front end surface and the upper surface of the support plate 5 remain on the same plane.
在顶锥4作业过程中,如果顶锥4没有卡在中间包流钢孔8内,可以不启动液压装置7。如果发生顶锥4在顶中间包1内的残钢2过程中,顶锥4卡在中间包流钢孔8内不能拔出,则启动液压装置7将推杆11推出顶到活动缓冲板9的下表面,使缓冲板9向上移动,当缓冲板9的上表面接触到中间包底部钢板3后,借助液压装置7的推力,可顺利将顶锥4拔出。During the operation of the top cone 4, if the top cone 4 is not stuck in the tundish flow steel hole 8, the hydraulic device 7 may not be activated. If the top cone 4 is stuck in the steel hole 8 of the tundish and cannot be pulled out during the process of topping the residual steel 2 in the tundish 1, start the hydraulic device 7 to push the push rod 11 out to the movable buffer plate 9 The lower surface of the buffer plate 9 moves upward. When the upper surface of the buffer plate 9 touches the steel plate 3 at the bottom of the tundish, the top cone 4 can be pulled out smoothly with the help of the thrust of the hydraulic device 7 .
上面所述仅是本实用新型的基本原理,并非对本实用新型作任何限制,凡是依据本实用新型对其进行等同变化和修饰,均在本专利技术保护方案的范畴之内。The above is only the basic principle of the utility model, and does not limit the utility model in any way. All equivalent changes and modifications according to the utility model are within the scope of the technical protection scheme of this patent.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111804898A (en) * | 2020-07-30 | 2020-10-23 | 南京毕升创艺科技有限公司 | Precision casting equipment for high-strength aluminum alloy and working method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111804898A (en) * | 2020-07-30 | 2020-10-23 | 南京毕升创艺科技有限公司 | Precision casting equipment for high-strength aluminum alloy and working method |
CN111804898B (en) * | 2020-07-30 | 2021-10-01 | 东营嘉扬精密金属有限公司 | Precision casting equipment for high-strength aluminum alloy and working method |
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